Siemens DTU3005-B User Manual

DTU3005-B
Intelligent Data Transfer Device for Connection to PLCs and Modbus Networks Operator’s Manual
Th
DANGER
Hazardous voltages and high-speed moving parts in electrical devices communicating w ithWinPM.
Can cause death, serious injury or property damage. See safety instruction contained herein. Restrictuse to qualified personnel.
e use of unauthorized parts in the repair of the equipment or tampering by unqualified personnel will result in dangerous conditions that can cause death, serious injury or property damage.
IMPORTANT
The information contained here in is gen er al in natu re and not intended for specific application purposes. It does not relieve the user of responsibility to use sound practices in appli­cation, installation, operation, and maintenence of the equipment purchased. Siemens reserves the right to make changes at any time without notice or obligations. Should a conflict arise between the general information contained in this publication and the contents of drawings or supple­mentary material or both, the latter shall take precedence.
QUALIFIED PERSONNEL
For the purposes of this manua l and product labels, "qualif ied personnel" is one who is familiar with the installation, construction, or operation of the equipment and the hazards involved. In addition, s/he has the following qualifications:
(a) is trained and authorized to energize, de-energize, clear,
ground, and tag circuits and equipment in accordance with established safety practices.
(b) is trained in the proper care and use of protective gear
equipment suc h as rubber gl oves, h ard hat, sa fety glasses or face shields, flash clothing, etc., in accordance with established safety procedures
(c) is trained in rendering first aid.
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenence. Should further infor­mation be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local Siemens Energy & Automation, Inc. sales office. THE CONTENTS OF THIS INSTRUCTION MANUAL SHALL NOT BECOME PART OF OR MODIFY ANY PRIOR OR EXISTING AGREEMENT, COMMITMENT OR RELATIONSHIP. THE SALES CONTRACT CONTAINS ALL OBLIGA­TIONS OF SIEMENS ENERGY & AUTOMATION, INC. THE WARRANTY CONTAINED IN THE CONTRACT BETWEEN THE PARTIES IS THE SOLE WARRANTY OF SIEMENS ENERGY & AUTOMATION, INC. ACCESS, ISGS, Isolated Multi-Drop, S7-I/O, SBwin, SAMMS-LV, SAAMS-MV,SEAbus,SIEServe, Static Trip III, Wisdom, and WinPM are trademark, Sensitrip and Sentron are registered trademarks of Siemens Energy & Automation, Inc. SIEMENS is a registered trademark and Windows is a trademark of Microsoft Corporation. All other product names mentioned herein are used for identification purposes only and may be the trademarks or registered trademarks of their respective companies.
SUMMARY
Table of Contents
1 Introduction.......................................1
1.1 Product Overview................................. 1
1.2 Software Overview............................... 1
1.3 Features................................................. 1
1.4 Applications.......................................... 1
1.4.1 PLC to SEAbus......................... 2
1.4.2 Modbus Master to SEAbus..... 3
1.4.3 SEAbus Port Expander............ 5
2 Installing the Software .....................6
3 Starting the Soft ware .......................8
3.1 Menu Navigation .................................. 8
3.2 Main Menu........................... ....... ...... .... 9
3.3 Using the Project Menu ....................... 9
3.4 Starting a New Project ......................... 9
4 Creating Project Files—PLC to
Devices12
4.1 Application Description ..................... 12
4.2 Configuring the Project File ............... 12
4.3 PLC Setup—Port 1 .............................. 13
4.4 Device Setup—Port 2.......................... 15
4.5 Passthrough Setup—Port 3................ 16
4.6 Device List Setup................................ 17
4.7 Configuring Custom Device Registers.. 19
4.7.1 Configuring Custom Registers
for a Single Device19
4.7.2 Configuring Default Custom
Device Registers by Device21
4.8 Device Text Setup (7SJ600 Only)...... 23
4.9 Global Command Registers............... 25
4.10 Device Diagnostic Registers.............. 25
4.11 Device Command Registers .............. 26
4.12 Saving the Project File........................ 27
5 Creating Project Files—Modbus
Master to Devices28
5.1 Application Description ..................... 28
5.2 Configuring the Project File ............... 29
5.3 Modbus Setup—Port 1....................... 30
5.4 Device Setup—Port 2.......................... 32
5.5 Modbus/Passthrough Setup—Port 3. 33
5.6 Device List Setup................................ 35
5.7 Configuring Custom Device Registers.. 37
5.7.1 Configuring Custom Registers
for a Single Device37
5.7.2 Configuring Default Custom
Device Registers39
5.8 Device Text Setup (7SJ600 Only)...... 41
5.9 Global Command Registers............... 43
5.10 Device Diagnostic Registers.............. 43
5.11 Device Command Registers .............. 44
5.12 Saving the Project File........................44
6 Creating Project Files—SEAbus Port
Expander45
6.1 Passthrough Setup—Port 1................46
6.2 SEAbus Device Setup—Port 2 ...........48
6.3 Passthrough Setup—Port 3................48
7 Transferring Project Files.................49
7.1 Downloading Projects ........................50
7.2 Uploading Projects ............................. 51
7.3 Verifying Projects................................51
7.4 Checking the DTU3005 Applicatio n ..51
8 Setting Options................................52
8.1 Setting the Project Directory.............. 52
8.2 Selecting the COM Port......................54
8.3 Setting the Printer Options ................54
8.4 Loading and Saving Options.............55
A Supported PLCs ...............................58
A.1 Allen-Bradley PLC 5, SLC500 and
MicroLogix PLCs58
A.2 GE Fanuc 90/20, 90/30 and 90/70 PLCs .
58
A.3 Idec Micro-3 PLCs................................58
A.4 Idec FA Ser ies PLCs and Square D Mod el
5058
A.5 Koyo/PLC Direct 205 Series PLCs.......58
A.6 Koyo/PLC Direct/TI 405 Series PLCs...59 A.7 Koyo/PLC Direct/TI 305 Series PLCs...59
A.8 Mitsubishi FX Series PLCs ................... 59
A.9 Modbus PLCs and Devices..................60
A.10 Omron PLCs ..... ....... ...... ....... ...... ....... ... 60
A.11 Siemens S7-200 PLCs .........................60
A.12 Square D Model 100-700 PLCs ...........60
A.13 Square D TSX07 PLCs .........................60
A.14 TI505 Series PLCs................................60
A.15 Toshiba EX and M Series PLCs............61
A.16 Toshiba T Series PLCs .........................61
A.17 Westinghouse PLCs .............................61
B Supported Devices ..........................62
B.1 Application Notes—Communication Port
Settings for 7-Series Protective Relays62
C Installing the Hardware...................63
C.1 Dimensions...........................................63
C.2 Power Requirements............................63
C.3 Connector Pinouts................................64
D Cable Connection Diagrams...........65
E Device Data Format .........................77
E.1 Device Type: SAMMS LV and MV ........ 77
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Table of Contents
E.2 Device Type: 4300 Power Meter ..........79
E.3 Device Type: 4700 Power Meter...........80
E.4 Device Type: 4720 Power Meter...........82
E.5 Device Type: Static Trip III ....................84
E.6 Device Type: SensiTrip III......................86
E.7 Device Type: SB-TL..............................87
E.8 Device Type: Pulse Reading Meter (PRM)
88
E.9 Device Type: ISGS................................89
E.10 Device Type: Sentron SB Energy Comm
Trip Unit91
E.11 Device Type: S7-I/O..............................93
E.12 Device Type: 7SA511............................94
E.13 Device Type: 7SA513............................99
E.14 Device Type: 7SD511..........................105
E.15 Device Type: 7SD512..........................108
E.16 Device Type: 7SJ511 ..........................111
E.17 Device Type: 7SJ512 ..........................114
E.18 Device Type: 7SJ531 ..........................118
E.19 Device Type: 7SJ600 ..........................124
E.20 Device Type: 7UT512..........................127
E.21 Device Type: 7UT513..........................130
F Diagnostic Data Format ................134
G Warranty.........................................135
Siemens maintains control of all specifications for the SEAbus and SEAbus Plus protocols. A modification to a protocol for any type of device must be approved by Siemens Energy & Automation, Inc. to guarantee compatibility. Any changes made must be backward compatible so that existing products can coexist on the communications bus without having to support the newer features of the protocol
Siemens con tinuous ly str ives to e nsure ba ckward com patib ility, reliability, and easy implem entati on of bot h protoco ls to me et curre nt mark et communications requirements. Siemens therefore reserves the right to make improvements including changes to specifications at any time without notice or obligation.
© Copyright 1999 Siemens Energy & Automation, Inc.
SIEMENS is a registered trademark of Siemens AG. ACCESS, WinPM, Static Trip III, SAMMS, SEAbus, ISGS, and Isolated Multi-Drop are trademarks of Siemens Energy & Automation, Inc. DIGSI is a registered trademark of Siemens Energy & Auto­mation, Inc. Windows is a trademark and Microsoft a registered trademark of Microsoft Corporation. All other product names mentioned herein are used for identification purpos es only and may be the tra demarks or r egistere d trademarks of their r espec­tive companies.
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1 Introduction
1Introduction
1.1 Product Overview
The Panel-Tec DTU3005 is an intelligent, multiple­function data transfer unit that enables communica­tions between Siemens communicating power meters, trip units, and protective relays, and PLCs or Modbus networks. The device is designed for the harsh industrial environment and is suited for use in switchgear. The device is shown below in Figure 1.1. The device is powered from an external power supply. Three ports allow for connection to the Siemens ACCESS devices and selected protective relays, a PLC or a Modbus RTU or ASCII master system, and a passthrough, which allows direct communications with port 1 or port 2 from port 3. Status lights indicate proper operation, and DIP switches allow access to programming and diagnostic modes.
The DTU3005 device supports a wide variety of PLCs and Siemens ACCESS devices. Appendix A lists the PLCs and protocols supported by the DTU3005. Appendix B lists the supported Siemens ACCESS devices and protective relays.
1.2 Software Overview
The DTU3005 Editor software is a MS-DOS based pro­gram for configuring the DTU3005 device. It provides for uploadin g and d ownlo ad ing co nfig urat ion s via the computer’s serial port. You can edit and save configu­rations in project files on your computer’s hard drive. Chapters 2 through 8 discuss installing and using the editor software to configure your DTU3005 device.
1.3 Features
Device Features:
Com pact size (8" x 6" x 1")
Port 1 and Port 3 Features
Transfer data directly to one of 25 PLCs su p­ported
Baud rates up to 187,500
Addressable Modbus RTU slave capability
(Port 3) Passthrough Port for connection to WinPM
Port 2 Features
Figure 1.1 Panel-Tec DTU300 5 View Showing 3 Ports
and Power Supply
Twelve Siemens ACCESS devices supported
Ten Siemens protective relays supported
Editor Software Features:
MS-DOS based (also runs under Microsoft Win­dows)
Menu driven
Mouse supported (but not required)
1.4 Applications
The following are possible hardware configurations using the DTU3005 to connect to Siemens ACCESS devices.
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1 Introduction
1.4.1 PLC to SEAbus
The basic configuration is a PLC att ached to port 1 of the DTU3005, and the Siemens ACCESS devices attached to port 2. This is shown bel ow in Figure 1.2. Port 3 can be configured as a pa s sthr o ug h t o the SEA ­bus devices. This allows a personal computer running Siemens WinPM™ or other supervisory software to connect directly to the SEAbus devices at the same time as the PLC. This is shown in Figure 1.3. An addi- tional DTU3005 device can be attached to port 3. Up to 32 DTU3005 devices can be daisy chained together, each connected to up to 32 Siemens devices. This is shown in Figure 1.4.
Supported PLC
Supported PLC
Acting as a master transferring data to PLC.
WinPM
DTU3005B
123
RS-232
RS-485
DTU3005B
1 2 3
Acting as a master transferring data to PLC.
RS-485
Up to 32
ACCESS Devices
Figure 1.2 PLC to SEAbus Application
Up to 32
ACCESS Devices
Figure 1.3 PLC to SEAbus with Passthrough
Figure 1.4 Daisy Chained DTU3005 Units
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1.4.2 Modbus Master to SEAbus
The DTU3005 unit can be configured as a Modbus (RTU) slave. In this configuration, a Modbus master device (usually a SCADA system) is connected to port
1. The Modbus master uses the DTU3005 to monitor and/or control Siemens ACCESS devices. A typical Modbus application is shown below in Figure 1.5. The passthroug h port (port 3) can be used to co nnect to a supervisory computer running WinPM software. It can also be used to connect to a second, independent Modbus Master device. This is shown in Figure 1.6. Up to 32 DTU3005B units can be daisy ch ained using a cable connected to port 1 of the three units. Each DTU3005B device should have a different Modbus device number. A daisy chained configuration is shown in Figure 1.7.
Supervisory Software
on Modbus Master
Independent Modbus Networks
Supervisory Software
on Modbus Master
Acting as a Modbus (RTU) slave. Data is requested by supervisory software.
RS-485
1 Introduction
Supervisory Software
on Modbus Master
DTU3005B
1 2 3
Acting as a Modbus (RTU) slave. Data is requested by supervisory software.
DTU3005B
1 2 3
Acting as a Modbus (RTU) slave. Data is requested by supervisory software.
RS-485
Up to 32
ACCESS Devices
Figure 1.5 Modbus Master to SEAbus
Up to 32
ACCESS Devices
Figure 1.6 Two Independent Modbus Master Devices to SEAbus
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1 Introduction
Multi-Drop Modbus Master to SEAbus
By using a Siemens Isolated Multi-Drop Converter, you can conne ct your Modbus Mast er device to four DTU3005 devices. Each DTU3005 can connect to up to 32 Siemens ACCESS devices, as well as be daisy chained to up to 32 additional DTU3005 devices. An example configuration is shown below in Figure 1.8.
Figure 1.8 Multi-Drop Conf iguration
Figure 1.7 Connection to Modbus Master using a
Multidrop Cable
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1.4.3 SEAbus Port Expander
The DTU3005 can be used as a SEAbus port expander for ACCESS devices, allowing two personal comput­ers running WinPM (or other supervisory software) to communicate with up to 32 ACCESS devices. This configuration is shown below in Figure 1.9.
1 Introduction
Figure 1.9 SEAbus Port Expander
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2 Installing the Software
2 Installing the Software
The DTU3005 Editor software can be installed from the DOS prompt onto a P C running Microsoft® Win­dows version 3.1, 95, or 98. The PC processor must be less than 300 MHz (or have a utility program installed to slow down the processor speed) for the Editor soft­ware to work properly.
Note: The DTU3005 Editor software does not work in
a Windows NT environment.
If you are running Windows 3.1, double click the MS­DOS Prompt icon in the Main window of Program Manager. For Windows 95/98, select MS-DOS Prompt from the Start menu. To install the Editor software,
insert the installation diskette into your computer and follow the steps listed below. The computer screen, showing the computer prompts and user responses, is shown be low.
1. Change the cur ren t drive at the DOS pro mpt to the diskette drive. Type A: (or B: if that is your 3½" diskette drive), and then press Enter.
2. At the A:\> prompt, type install, and then press Enter. The installation p ro mp ts y ou t o select which Editor software to install, as shown in the example screen below. Type 1 and press Enter to install the SEAbus Device Editor, or type 2 and press Enter to install the VDEW Device Editor.
3. The program asks on which drive you want to install the Editor software. For most computers, this will be drive C. Type c and press Enter.
4. The installation program then asks to which sub­directory you want to install the DTU3005 Editor software. This is where the program and configu­ration files will be placed. The suggested direc­tory name is DTU3005B. Type the directory name at the prompt and press Enter.
5. You will now verify your drive and directory choices. The installation program repeats your entries and asks if the information is cor rect . Enter Y if it is correct, and N if it is incorrect or you have changed your mind. Then press Enter.
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6. The installation program copies and unpacks the editor program files onto your hard drive and
2 Installing the Software
returns you to the DOS prompt as shown in the example screen below.
7. If you are running Windows, type exit to close the DOS window.
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3 Starting the Software
3 Starting the Software
To start the DTU3005 Editor software, follow these steps:
1. If you are running Windows 3.1, double click the MS-DOS Prompt icon in the Main window of Pro­gram Manager. For Windows 95/98, select MS- DOS Prompt from the Start menu.
2. At the DOS prompt, which is usually C:\> (or C:\WINDOWS> if you are running a DOS prompt from Windows) type CD \DTU3005B, where
DTU3005B is the directory where the Editor soft­ware is installed. Press Enter.
3. At t he new DOS prom pt (which is C:\DTU3005B> if you installed the program to the suggested directory), type DTU3005 and then press Enter.
4. T he DTU3005 E ditor software starts . An informa­tion screen appears as shown below.
5. Press Enter or Esc to close this information screen and start using the program.
3.1 Menu Navigation
Navigation of the program menus and dialog boxes can be performed with either the keyboard or a mouse. The Editor software uses the standard menu and dialog box user interface used by many other DOS and Windows programs. The mouse can be used to make menu selections, highlight and select items in a dialog box, and perform commands by clicking on dialog box buttons. Keyboard equivalents to mouse actions are described in Table 3.1 below. Informatio na l messages are displayed on the bottom line of the screen to give you help with keyboard navigation.
Note: To use a mouse in DOS, be sure the mouse
driver is loaded before starting the Editor software. This is usually done automatically from a command in the CONFIG.SYS or AUTOEXEC.BAT startup files, or if you are running the program from Windows, by Windows itself. For information on how to
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load a mouse driver, refer to the instruc­tions included with your mouse.
Table 3.1 Keyboard Shortcuts for Menu Navigation
Key Description
Arrow keys Moves the highlight in the direction of
Enter Performs the highlighted command. Esc Cancels a function, closes the menu or
Tab and Shift+Tab
Letter keys The colored letter in each menu item
Spacebar Selects or deselects a highlighted item. Alt + Q Quits the program.
the arrow.
dialog box, and returns you to the previ­ous menu or dialog box.
The Tab key moves forward one item at a time within a dialog box. Shift+Tab moves backward one item at a time.
indicates which key performs that com­mand.
3 Starting the Software
3.2 Main Menu
The main menu is located on the top line of the screen. In addition to the menu selections, the name of the current project and the time of day is displayed on the top l ine. There a re five mai n menu select ions. They are
≡, or the Program Information menu. Selecting it displays the program information screen.
•The Project menu enables you to create, load, save, view and print project files. It also allows you to switch to a DOS prompt or quit the pro­gram. Its operation is described below in Section 3.3 and Section 3.4.
•The Edit menu enables you to configure projects and is available only when a project is open. Chapters 4, 5, and 6 describe the process of con­figuring the different project types.
•The Transfer menu uploads and downloads project files to the DTU3005 unit. These proce­dures are described in Chapter 7.
•The Options menu allows you to change settings on where the program finds its project files, and which COM and LPT ports to use. Its operation is described in Chapter 8.
3.3 Using the Project Menu
When you first start the DTU3005 Editor software, and no project file is lo aded, t he fo llowing menu selections are available in the Project menu (see example screen below):
Open, allows you to open any saved project file.
New, allows you to create a new project file.
Dos Shell, allows you to switch to MS-DOS wi th­out closing the DTU3005 Editor software. To return to the program, type exit and then press the Enter key at the DOS prompt.
Quit, allows you to exit the DTU3005 Editor soft­ware.
3.4 Starting a New Project
Projects contain the configuration information to be downloaded to the DTU3005 device. To create a new project:
1. S el e ct t he Project menu with the mouse, or use the arrow keys to highlight Project and displ ay the Project menu:
2. Select New with the mouse, use keyboard short­cut Ctrl + F3, or use the arrow keys to highlight New and press Enter. The New Project dialog box appears.
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Note: All menus and dialog box selections are
accessible from the keyboard or by using the mouse. From this point the manual will only say “select this” or “highlight this.” Refer to Section 3.1 for menu navigation instructions and keyboard shortcuts.
3 Starting the Software
3. Type in a name for th e project up to eight letters and numbers in the Project Name: field an d pr ess Enter. The Project Type: field will then be high­lighted. Press the spacebar to display the project types, which are:
PLCs to Devices—allows a PLC to control
and/or monitor up to 32 supported Siemens devices. See Chapter 4 for configuring this project type.
Modbus Master to Devices—allows a Mod­bus speaking host system, personal com­puter running SCADA software, or PLC to read and write regist er s in up to 32 sup ported Sie­mens devices. See Chapter 5 for configuring this project type.
SEAbus Port Expan der—allows two Siemens ACCESS supervisory computers to connect up to 32 Siemens ACCESS devices. See Chapter 6 for configuring this project type.
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3 Starting the Software
4. To select a project type, highlight the type and either press Enter or click the left mouse button. Then highlight the Ok button on the dialog box and either press Enter or click the left mouse but­ton.
5. When the screen refreshes, the Project menu is displayed with additional menu options now avail­able. These options apply to the open project file that is active (i.e., the project name appears in the top line of the screen).
Close—allows you to close a project file.
(More than one project file can be open at any time.)
View—allows you to view a project informa-
tion screen which shows the project file
name, project file type, th e sel ectio ns f or each of the DTU3005’s ports, and the number of devices.
Save—allows you to save the current project file.
Save As—allows you to save the project file under a different file name.
Switch To —allows you to s witch between the opened project files. (Multiple project files can be open at the same time.)
Print—allows you to print the project file’s configuration information.
6. Select Save, or use the keyboard shortcut F10 to save your new project. You are now ready to con­figure your project.
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4 Creating Project Files—PLC to Devices
4 Creating Project Files—PLC to
Devices
This chapter covers configuration of the DTU3005 for PLC communications with Siemens devices. Once you have cre­ated a PLC to Devices project (see Chapter 3), follow the directions in this chapter to configure the project file. Then see Chapter 7 for directions on downloading the project to the DTU3005. See also Appendix D for wiring diagr ams for your particular PLC, as required.
4.1 Application Description
The PLC to Devices application allows a PLC to control and monitor up to 32 SEAbus devices or Siemens protective relays. In this application, the DTU3005B initiates all com­munications with both the PLC and the Siemens devices.
The DTU3005B uses an internal transfer table to transfer data to the PLC. The transfer table contains a block of selected real-time data parameters obtained from a device. The DTU3005B unit acts as a master to the PLC, and con­tinuously transfers the table data to the selected block of registers on the PLC. A delay option is provided for each device’s table entry to prevent unnecessarily slowing down
the scan time of the PLC as well as to give some device data transfers higher priority than others.
No ladder logic is required on the PLC to use the basic fea­ture of this application, which allows a limited amount of information to be transferred between the PLC and the devices. Ladder logic programming is required to use the command block function. The command block is used to send commands to the devices, such as operating or releasing relays, or resetting energy counters. See Section 4.11 for information on configuring this feature on the DTU3005B. The format of the command registers for each device are described in Appendix E.
The DTU3005B can automatically update diagnostic infor­mation in the PLC. It allows the PLC to determine when a device is not communicating. See Section 4.10 for informa­tion on enabling and configuring this feature. The format and content of the diagnostic registers are described in detail in
Appendix F.
4.2 Configuring the Project File
Once you have created or opened the project file, select Edit from the main menu to display the following menu items:
Port 1 (PLC)—allows you to select the model and con­figure the communications settings for the PLC con­nected to port 1.
Port 2 (Devices)—allows you to co nfigure communi­cations settings for SEAbus devices or Siemens Pro­tective relays connected to port 2.
12 Siemens Energy & Automation, Inc.
Port 3 (Passthrough)—allows you to select whether port 3 is used as a passthrough to the devices or the PLC.
Diagnostics—allows you to indicate if you want the DTU3005 to write communications diagnostic informa­tion to the PLC.
4 Creating Project Files—PLC to Devices
Device Command Registers—allows you to indicate which PLC registers will be u sed for dev ice co mmands.
Device Defaults—allows you to set the default data registers for more than one device of a certain type, e.g., set the defaults for all 4720 power meters or all S7-I/O units. The data registers can still be customized for each device, as required. See Section 4.7.2 for more information.
Device List—allows you to indicate which SEAbus devices or Siemens protective relays are connected to port 2 and which PLC registers they are communicat­ing with.
If the Device Protocol for port 2 is set to VDEW (see
Section 4.4), then two additional menu items are available: Global Command Registers and Device Text to Values Table. See Section 4.8 and Section 4.9 for instructions on
using these menu items.
4.3 PLC Setup—P ort 1
You must have a PLC to Devices project file open to config­ure port 1 using the instructions in this section. Select Port 1 (PLC) from the Edit menu, and the Port 1 PLC Configura- tion screen appears.
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