Siemens Dimension XL RxL Quick References
Chapter 3: Quick References
Preventive Maintenance...........................................................................3-1
Cleaning with a Bleach Solution ......................................................3-1
Lubricating Components ................................................................. 3-1
PM Procedures Reference List.........................................................3-1
Cuvette Manufacturing (Formation) Area............................. 3-1
IMT Area........................................................................... 3-2
Pumps................................................................................3-2
Reagent and Sample Areas .................................................. 3-2
Power and Control System Areas.........................................3-2
Thermal Chamber Area....................................................... 3-3
Waste Area......................................................................... 3-3
Table 3-1. Sensors and Switches Used on the Dimension
Table 3-1a. Sensors and Switches Used on the Dimension
with HM.....................................................................................3-6
Table 3-2. Voltage Destinations for 5 and 15 Volts............................3-7
Table 3-2a. Voltage Destinations for 5 and 15 Volts (RxL with HM).3-10
Table 3-3. Voltage Destinations for 24 Volts....................................3-11
Table 3-3a. Voltage Destinations for 24 Volts (RxL with HM)..........3-14
Table 3-4. Linear and Non-Linear Calibrations ................................3-15
Table 3-5. Verification Summary Sheet...........................................3-16
Table 3-6. LEDs on Motor Control Boards ......................................3-17
Table 3-7. Printer DIP Switch Settings for International Characters...3-18
Table 3-8. Component Differences Between XL and AR..................3-19
Table 3-9. Hot Keys (Keystroke Combinations)...............................3-21
Table 3-10. Cross Reference for Service Spares and OEM Parts........3-22
Table 3-11. Indirect IMT System Parameters...................................3-23
Table 3-12. Indirect IMT Ranges, References, and Coefficients ........3-23
Table 3-13. Indirect IMT Standard Solutions ...................................3-24
Table 3-14. Indirect IMT Rotary Valve Positions.............................3-24
Table 3-15. HM Consumables.........................................................3-24
®
XL...........3-4
®
RxL
Indirect IMT System Quick References..................................................3-23
Backplane Board Configuration......................................................3-25
Indirect IMT System Diagram.........................................................3-26
LEDs and Fuses on Control Boards ................................................3-27
Guidelines for Using IMT System Shutdown Procedure ...................3-28
Dimension® XL/RxL Service Manual December 1998
Chapter 3: Quick References
3-2 December 1998 Dimension® XL/RxL Service Manual
Chapter 3: Quick References
Preventive Maintenance
There are many procedures that need to be followed or reviewed when performing
Preventive Maintenance checks and replacements. Included are some general
guidelines for cleaning areas of the instrument with a bleach solution, lubricating
tips, and a reference list of PM procedures that are categorized by the instrument
system.
Cleaning with a Bleach Solution
Follow the guidelines below to create the proper concentration of bleach solution for
cleaning.
• Obtain a convenient quantity of bleach solution (available in one-gallon or about
3.3-liter volume).
• Note the concentration of the active ingredient, sodium hypochlorite (NaOCl) as
provided on the label. Normally the concentration of commercially available
bleach solution is 5.25%.
• Dilute the bleach solution to obtain a final active ingredient concentration of about
1.0%. To dilute the solution, make a five-fold dilution using 1.0 part original
bleach solution and 4.0 parts distilled or deionized water.
Note: Sometimes the 1.0% has been referred to as 20%. This is based on the
premise that the original bleach solution is 100% and a five-fold dilution of it
results in a 20% concentration.
Lubricating Components
Note: Lubricate with Tufoil¨ Compu-Lube or equivalent unless otherwise specified
in the PM Checklist.
PM Procedures Reference List
Cuvette Manufacturing (Formation) Area
Procedure Title Location
• Adjusting the Cuvette Manufacturing Solenoids XL Service, Chapter 5
• Aligning the Film Guides and Checking Tracking XL Service, Chapter 5
• Adjusting the Cuvette Air Pressure Regulator XL Service, Chapter 5
Dimension® XL/RxL Service Manual December 1998 3-1
Chapter 3: Quick References
IMT Area
Procedure Title Location
• Replacing TCO2 Probe O-Ring and Gasket AR Reference, 6-1.1
• Replacing IMT Miscellaneous Tubing XL Service, Chapter 6
• Aligning the IMT Probe XL Service, Chapter 6
• Cleaning IMT Port XL Service, Chapter 6
Pumps
Procedure Title Location
• Replacing the Monopump Rotary Valve Seal XL Operator’s Guide
• Replacing Monopump Piston Lip Seal XL Service, Chapter 6
• Adjusting Dual Pump Home Switch AR Service 3-19
• Replacing Tubing (also see Water Tubing Diagram) AR Routine
• Replacing Syringe Tips XL Operator’s Guide
Module 3
Maintenance Guide
Sections 3 and 4
Module 3
Reagent and Sample Areas
Procedure Title Location
• Aligning Reagent Tray XL Service, Chapter 9
• Aligning the Sample Probe XL Service, Chapter 10
• Cleaning the Sample Drain XL Service, Chapter 10
• Replacing the Sample Tubing XL Operator’s Guide
Module 3
Power and Control System Areas
Procedure Title Location
• Checking the UPS Functionality XL Service, Chapter 8
• Cleaning the Thermal Print Head and Platen XL Service, Chapter 4
• Performing Printer Diagnostics XL Service, Chapter 4
• Performing Photometer Calibrations and Alignments XL Service, Chapter 7
• Restoring Backup to Disk XL Service, Chapter 4
3-2 December 1998 Dimension® XL/RxL Service Manual
Chapter 3: Quick References
Thermal Chamber Area
Procedure Title Location
• Thermometer Calibration XL Service, Chapter 11
• Calibrating Temperature Monitor Screen XL Service, Chapter 11
Waste Area
Procedure Title Location
• Schematic Diagram XL Service, Chapter 14
Dimension® XL Service Manual December 1998 3-3
Chapter 3: Quick References
Table 3-1. Sensors and Switches Used on the Dimension¨ XL
SPL
Part Number Part Description Plug No. Controlled By
729597.901 Aliquot Lid Closed Sensor PJ31L MCB 1
729597.901 IMT Sampler Vertical Home Sensor PJ50E MCB 3
729597.901 IMT Sampler Rotational Home Sensor PJ50D MCB 3
729597.901 Photometric Sampler Vertical Home Sensor PJ50E MCB 3
729597.901 Photometric Sampler Rotational Home Sensor PJ50D MCB 3
285001.003 Autoflex Loader Home Sensor PJ22B MCB 2
285001.003 IMT Probe Hidden Sensor PJ58A MCB 3
285001.003 Photometer Arm Home Sensor PJ13D Photometer Board
285001.003 Sample Carousel Home Sensor PJ32C MCB 1
285001.003 R2 Arm Vertical Home Sensor PJ80B MCB 2
285001.003 R2 Arm Radial Home Sensor PJ80D MCB 2
285001.003 R2 Arm Angular Home Sensor PJ32D MCB 2
285001.003 R1 Arm Vertical Home Sensor PJ20D MCB 2
285001.003 R1 Arm Radial Home Sensor PJ20C MCB 2
716761.902 R1 Pump Flush Syringe Home Switch PJ16C MCB 1
716761.902 R2 Pump Flush Syringe Home Switch PJ16C MCB 1
716761.902 R1 Pump Meter Syringe Home Switch PJ16D MCB 1
716761.902 R2 Pump Meter Syringe Home Switch PJ16D MCB 1
716761.902 Sample Pump Flush Syringe Home Switch PJ15B MCB 1
716761.902 Sample Pump Meter Syringe Home Switch PJ15C MCB 1
716486.503 U-Seal Position Switch PJ13S Cuvette Board
716736.903 Cuvette Pressure Switch PJ30B Cuvette Board
716737.503 Cuvette Ring Position Sensor PJ32B Cuvette Board
MCB = Motor Control Board (continued)
3-4 December 1998 Dimension® XL/RxL Service Manual
Chapter 3: Quick References
Table 3-1. Sensors and Switches Used on the Dimension¨ XL (continued)
SPL
Part Number Part Description Plug No. Controlled By
716761.902 Dual Pump Switch PJ15B, PJ15C
PJ16B, PJ16D
716841.902 Filter Wheel Dual Sensor PJ34B Photometer Board
256254.001 Vacuum Switch PJ30C Auxiliary Board
734932.501 Flex Tray Sensor Assembly PJ50H MCB 2
734933.901 Reagent Lid Interlock Sensor (Not an SPL part) PJ30D Auxiliary Board
740049.901 Monopump Valve Position Sensor PJ84 Printer Sequencer Bd
285001.004 Monopump Piston Home Sensor PJ83 Printer Sequencer Bd
750164.501 Aliquot Wheel Home Sensor (Reflective) PJ31F MCB 1
750930.902 Flex Presence Sensor PJ22C Auxiliary Board
270779.001 Sample Lid Interlock Sensor (Not an SPL part) PJ10 Fuse B Board
MCB = Motor Control Board
MCB 1
Dimension® XL Service Manual December 1998 3-5
Chapter 3: Quick References
Table 3-1a. Sensors and Switches Used on the Dimension¨ RxL with HM
SPL
Part Number Part Description Plug No. Controlled By
285001.003 Wash Wheel Sensor PJ42B Motor Control PCB Slot 10
285001.003 Incubate Wheel Sensor PJ41B Motor Control PCB Slot 10
730145.901 Mix Position Sensor PCB PJ44B Cuvette PCB Slot 9
285001.003 Wash Probe Home Sensor PJ45B Motor Control PCB Slot 10
730515.901 Sample Drain Cleaner Bottle Sensor PJ46G Motor Control PCB Slot 10
730527.901 Probe Cleaner Bottle Sensor PJ46E Motor Control PCB Slot 10
730520.501 Wash Buffer Bottle Sensor PJ46D Motor Control PCB Slot 10
750930.902 Vessel Track Empty Sensor J46C Cuvette PCB Slot 9
716761.902 Wash Pump Home Switch PJ83 Motor Control PCB Slot 10
285001.003 Vessel Shuttle Sensor PJ48H, F, G Motor Control PCB Slot 10
285001.003 Vessel Transfer Home Sensor PJ48E Motor Control PCB Slot 10
730572.901 Vessel Gate Switch PJ48C Motor Control PCB Slot 10
NA Spare Sensor PJ46A Cuvette PCB Slot 9
730320.501 Wash Probe Vac. Sensor 1, 2 NC,
1, 2 Com
Cuvette PCB Slot 9
3-6 December 1998 Dimension® XL/RxL Service Manual
Chapter 3: Quick References
Table 3-2. Voltage Destinations for 5 and 15 Volts
Voltage Pin No. From To
+5 B24 Auxiliary Board AC Power Waste Pump Assy
+5 B5 Auxiliary Board Sample Barcode Scanner (inside) 6P2
+5 B12 Auxiliary Board Sample Barcode Scanner (outside) 6P2
+5 B17 Auxiliary Board Autoflex Loader Flex Presence Sensor 6P2
+5 B8 Auxiliary Board Flex Barcode Assy 6P1
LED +5 B28 Auxiliary Board ÒOKÓ Add Flex Indicator 6P2
LED +5 A32 Auxiliary Board Vacuum LED
LED +5 B8 Auxiliary Board ÒOKÓ Add Sample Indicator 6P2
+5 A31 Auxiliary Board AC Distribution Board
+5 B24 Auxiliary Board Waste Pump
+5 B27 Cuvette Board Pressure LED
+5 C11 Cuvette Board Cuvette Ring Position Sensor
+5 B20 Cuvette Board Cuvette Ring Position Sensor
+5 B5 Motor Control Board 1 R1 Pump Flush Syringe Home Sensor 3P2
+5 B12 Motor Control Board 1 R1 Pump Meter Syringe Home Sensor 3P2
+5 B20 Motor Control Board 1 R2 Pump Flush Syringe Home Sensor 3P1
+5 B27 Motor Control Board 1 R2 Pump Meter Syringe Home Sensor 3P1
+5 B8 Motor Control Board 1 Sample Pump Flush Syringe Home Sensor 3P1
+5 B15 Motor Control Board 1 Sample Pump Meter Syringe Home Sensor 3P1
+5 B17 Motor Control Board 1 Sample Carousel Home Sensor 3P2
+5 C28 Motor Control Board 1 Sample Carousel Encoder Assy 3P2
LED +5 A15 Motor Control Board 1 Aliquot Wheel
+5 B24 Motor Control Board 1 Aliquot Reflective Home Sensor
+5 C29 Motor Control Board 1 Aliquot Wheel Encoder Assy 3P2
+5 C27 Motor Control Board 1 Aliquot Lid Closed Sensor 3P2
(continued)
Dimension® XL Service Manual December 1998 3-7
Loading...