Siemens Digitalization User Manual

The Digitalization Productivity Bonus in Dairy
Products Manufacturing
What value does digitalization offer the Dairy Products industry?
www.siemens.co.uk/food-beverage-industry
Contents
1. Automation and digitalization: 4 The new imperative
2. The starting point for a business case: 6 The Digitalization Productivity Bonus
3. Financing Industry 4.0 7
4. Sector focus: Dairy Products 8
Siemens Financial Services | Summer  | The Digitalization Productivity Bonus: Sector Insights
Management Summary
· Digital transformation – or Industry . - is a widely recognised imperative in manufacturing. Manufacturing CFOs, however, require measurable outcomes on which to base their investment in digital transformation
· Research from Siemens Financial Services has shown that measurable improvements in manufacturing productivity are the most reliable starting point for the digital transformation business case
· In this paper, productivity gains from digitalization and automation – known as the Digitalization Productivity Bonus – has been estimated for the Dairy Products industry in the UK
· Creating an automated, digitized manufacturing environment requires major investment. Specialist financing tools – Finance . - are being developed by expert financiers to enable affordable and sustainable transition to the smart, digitalized factory
· Industry . Financing is now employing that new mind­set to offer techniques which range across:
- Pay to access/use equipment and technology
finance so that precious capital is not tied up in depreciating equipment
- Technology upgrade and update to take advantage
of the latest innovations
- Software finance to embrace all aspects of an
Industry . solution
- Pay for outcomes to align rate of benefit with rate
of payment
- Transition finance to minimise disruption in the
move to automation and digitization
- Working capital solutions to manage cash-flow
in a digital world
3
Automation and digitalization: The new imperative
There is no longer debate about whether the Fourth Industrial Revolution – Industry . – is under way; the conversation has moved on to address where, how much and how quickly it is being implemented. Digitalization of the manufacturing environment and its processes forms the foundation of Industry ., adoption of which varies from country to country and economy to economy. In some parts of the world and in certain industries, the emphasis is placed on automating previously manual processes. Automated systems are, by definition, programmed and controlled through digital systems; and where automation is already widespread, further digitalization is taking the form of the Internet of Things. This development involves the widespread installation of sensors in the physical environment and the ability to rapidly enhance production economics through real-time performance data analysis. Some digitalization pioneers are using digital controls and digital data analyses to improve a wide range of processes, including production capacity, job setup and turnaround, uptime maximisation, predictive maintenance, supply-chain logistics and just-in-time distribution. There are even instances of manufacturers – including those in the Food & Beverage sector - improving their competitive capabilities edge through mass customisation, a technique where tailored products are offered with much the same economies formerly associated with mass production.
For manufacturers that want to remain competitive in increasingly aggressive markets, the move to greater automation and Industry . is not an option – it is a necessity. But seizing the competitive advantages of automation and digitalization that lie at the heart of Industry . requires a substantial investment in new-generation automated and digital platforms. Responsible business leaders will therefore need a solid business case that justifies this kind of significant investment to stakeholders and shareholders, one that paints a credible picture of the revenue, margin and growth benefits an investment in automation and digitalization technology will bring.
Early movers in the manufacturing community (see figure ) are already enjoying many Industry . benefits, yet the precise commercial gain from each of these benefits can sometimes be challenging to calculate. To help establish a more precise starting point for manufacturers embarking on the automation and digitalization journey, Siemens Financial Services commissioned research to understand which of these benefits could be most reliably estimated and used by most manufacturers to formulate a business case for investing in Industry . technology.
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