This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90327 NÜRNBERG
GERMANY
This manual is part of the SIMOTION D4xx documentation package, Edition 08/2008.
This manual describes commissioning of the SIMOTION devices D410 DP and D410 PN.
Information blocks in this manual
The following information blocks describe the purpose and use of the commissioning
manual.
● Description
This section provides information pertaining to the SIMOTION system and its integration
into the information landscape.
● Commissioning (hardware)
This section describes how to start up the device and what you must take into account.
● Configuring SIMOTION D410
This section describes how to integrate SIMOTION D410 in a project and how to
configure the interfaces.
● Commissioning (software)
This section describes how to configure a plant and how to test the drives and axes you
configured.
● Maintenance and service
This section describes how to replace a module, how to run updates, and how to modify
settings.
● Diagnostics data
This section provides information about diagnostic possibilities and LED states.
● Appendices with factual information for reference (for example, Standards and Approvals,
and ESD)
● Index for locating information.
SIMOTION Documentation
An overview of the SIMOTION documentation can be found in a separate list of references.
This documentation is included as electronic documentation with the supplied SIMOTION
SCOUT.
D410
Commissioning Manual, 08/2008 Edition
3
Preface
The SIMOTION documentation consists of 9 documentation packages containing
approximately 80 SIMOTION documents and documents on related systems (e.g.
SINAMICS).
The following documentation packages are available for SIMOTION V4.1 SP2:
● SIMOTION Engineering System
● SIMOTION System and Function Descriptions
● SIMOTION Diagnostics
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P350
● SIMOTION D4xx
● SIMOTION Supplementary Documentation
Hotline and Internet addresses
Technical support
If you have any technical questions, please contact our hotline:
Europe / Africa
Phone +49 180 5050 222 (subject to charge)
Fax +49 180 5050 223
Internet http://www.siemens.com/automation/support-request
Note
Country-specific telephone numbers for technical support are provided under the following
Internet address:
http://www.siemens.com/automation/service&support
Calls are subject to charge, e.g. 0.14 €/min. on the German landline network. Tariffs of other
phone companies may differ.
Questions about this documentation
If you have any questions (suggestions, corrections) regarding this documentation, please
fax or e-mail us at:
We also offer introductory courses to help you familiarize yourself with SIMOTION.
Please contact your regional training center or our main training center at D-90027
Nuremberg, phone +49 (911) 895 3202.
Information about training courses on offer can be found at:
www.sitrain.com
D410
Commissioning Manual, 08/2008 Edition
5
Preface
Disposal and recycling
SIMOTION D410 is an environmentally friendly product! It includes the following features:
● In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for
the housing does not contain halogens.
● Identification of plastic materials in accordance with DIN 54840
● Less material used because the unit is smaller and with fewer components thanks to
integration in ASICs
SIMOTION D410 can be recycled because it is made with low-polluting materials.
For state-of-the art environmentally friendly recycling and disposal of your old modules,
contact your Siemens representative. To locate your representative, visit us online at:
http://www.ad.siemens.com/partner
Further information / FAQs
You can find further information on this manual under the following FAQs:
http://support.automation.siemens.com/WW/view/de/27585482
The following resources are also available:
● SIMOTION - Utilities & Applications CD: This CD is supplied together with the SIMOTION
SCOUT and, along with FAQs, also contains free utilities (e.g. calculation tools,
optimization tools, etc.) and application examples (ready-to-apply solutions such as
winder, cross cutter or handling).
5.4.1 Replacing the CompactFlash Card............................................................................................
5.4.2 Writing and deleting data on CompactFlash Cards ...................................................................
5.4.3 Formatting the CompactFlash Card...........................................................................................
5.4.4 Bootloader on the CompactFlash card ......................................................................................
6 Diagnostics data ....................................................................................................................................
6.1 Diagnostics by means of LED displays......................................................................................
B ESD guidelines ......................................................................................................................................
B.2 Electrostatic charging of individuals...........................................................................................
B.3 Basic measures for protection against discharge of static electricity ........................................
C Appendix................................................................................................................................................
C.1 List of abbreviations...................................................................................................................
In SIMOTION D, the SIMOTION functionality is integrated directly in the closed-loop control
module of the SINAMICS S120 drive system.
SIMOTION D410 is a module drive system for single axes, which solves demanding drive
tasks for a very wide range of industrial applications. SIMOTION D410 supplements D425,
D435 and D445, the three power levels for multi-axis connections.
SIMOTION D is an integral part of the Totally Integrated Automation (TIA) concept. TIA
features standardized data management, configuration and communication over all products
and systems. Thus, an extensive toolbox of automation modules is also available for
SIMOTION D410.
Application
Combining a power module with SIMOTION D410 forms a compact single drive for machine
and plant engineering.
1
Applications include:
● Machine concepts with central drive (e.g., pressing, printing and packaging machines, . .
.)
● Modular machine concepts where the machine modules broken down to single axes
● Single drives with high accuracy, stability and concentricity requirements (compared with
standard drives) in machine and industrial plant engineering
● Single drives for transport tasks (conveying, raising, lowering)
● Single drives with integrated PLC functionality and expanded motion control functionality
such as output cam or cams
● Drives without power recovery (wire drawing, extruding)
● Drive connections with high availability requirements (incoming supply failure may not
cause all axes to fail)
Product variants
SIMOTION D410 comes in two variants:
● SIMOTION D410 DP with PROFIBUS DP interface.
● SIMOTION D410 PN with PROFINET interface.
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Description
1.1 System overview
System integration
SIMOTION provides an optimized system platform for automation and drive solutions where
the main focus is on motion control applications and technology tasks.
The SIMOTION system is made up of three components:
● SIMOTION SCOUT Engineering System
● Runtime Software
● Hardware platforms
The innovative SIMOTION concept involves integrating pure automation and motion
functions, which have been traditionally isolated in the past.
SIMOTION can be used with all machines with motion control tasks. The focus is on a
simple and flexible solution to a wide variety of motion control tasks. In order to achieve this
in the best way possible, a new system approach has been introduced:
the fusion of motion control with two other control functions, which are found in most
machines: PLC and technology functions.
This approach enables motion control of axes and machines with only one system. The
same applies to technology functions, such as pressure control of a hydraulic axis. A
seamless switch can be made from position-controlled positioning mode to pressure control.
D410
12Commissioning Manual, 08/2008 Edition
Description
1.1 System overview
Combining the three control functions of motion control, PLC and technology functions has
the following benefits:
● Lower engineering expenditure and higher machine performance.
● Interfaces between individual components requiring rapid response are no longer
needed.
● Simple, standardized and transparent programming and diagnostics for the complete
machine.
D410
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13
Description
1.2 System components
1.2 System components
Overview
SIMOTION D410 communicates with the components of the automation landscape via the
following interfaces:
● PROFIBUS DP (SIMOTION D410 DP only)
● PROFINET (SIMOTION D410 PN only)
● DRIVE-CLiQ (DRIVE Component Link with IQ)
● Power Module Interface (PM-IF)
● SIMOTION D features a SINAMICS Integrated drive element. Communication with the
SINAMICS Integrated (node 3) is via PROFIBUS mechanisms (DP integrated).
The most important system components and their functions are listed in the following table.
Table 1-1 System components
Components Function
SIMOTION D410 ... is the central motion control module.
The module contains the programmable SIMOTION Runtime in
SIMOTION D410 and the SINAMICS S120 drive software.
You can use the integrated rapid digital I/Os as:
• Homing inputs
• Inputs for measuring inputs
• User-addressable process inputs/outputs
• Outputs for fast output cams
The measuring sockets can output any analog signals.
The DRIVE-CLiQ interface permits a fast connection to the SINAMICS drive
components.
System software The system software is delivered separately on a CompactFlash card (not
included in the scope of delivery).
Note: An additional license is not required for the real axis technology.
Power supply (PS) ... provides the electronic power supply for SIMOTION D410 (e.g., SITOP
power supply).
Note: If the SIMOTION D410 is snapped-on to a PM340 power module, the
power module may be used as the sole supply for the SIMOTION D410 in
certain cases (e.g., when digital outputs are not used, etc. . .). See the section
entitled in the SIMOTION D410 Manual.
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14Commissioning Manual, 08/2008 Edition
Description
1.2 System components
PROFIBUS DP
SIMOTION D410 DP can communicate via PROFIBUS DP interface to the following
components:
Table 1-2 Components on PROFIBUS DP
Components Function
PG/PC programming device ... configures, sets parameters, programs and tests using the
SIMOTION SCOUT Engineering System (ES).
SIMATIC HMI device ... is used for operator control and monitoring functions. It is not
absolutely required to run SIMOTION D410.
Drive units with
PROFIBUS DP interface
(e.g., SINAMICS,
SIMODRIVE 611 universal)
SIMATIC ET 200M Modular I/O system for control cabinet installation and high channel
SIMATIC ET 200S Finely scalable I/O system for control cabinet installation and
SIMATIC ET 200pro Modular I/O system with IP65/IP67 rating for machine-related
SIMATIC ET 200eco I/O system with IP65/IP67 rating for machine-related applications
Gateways
Teleservice adapter Remote diagnosis
Other controls (e.g.,
SIMOTION or SIMATIC)
... convert speed setpoints into signals for controlling the motor and
supply the power required to operate the motors.
Can also be operated as an isochronous, equidistant Slave on the
PROFIBUS DP.
densities.
particularly time-critical applications; including motor starters, safety
technology and individual grouping of load groups.
applications with no control cabinet; with new features such as more
compact designs, integrated PROFIsafe safety technology,
PROFINET connection and live module replacement.
with no control cabinet, with a flexible and fast connection system in
ECOFAST or M12.
• DP/AS Interface Link 20E and DP/AS Interface Link Advanced for
the PROFIBUS DP gateway to AS Interface
• DP/DP coupler to connect two PROFIBUS DP networks
Note
Note that only one real axis can be used on a SIMOTION D410.
D410
Commissioning Manual, 08/2008 Edition
15
Description
1.2 System components
Note
Please note that not all modules for the I/O systems listed above are enabled for SIMOTION.
Moreover, system-related functional differences can come into play when these I/O or I/O
systems are used on SIMOTION vs. on SIMATIC. For example, special process-control
functions (e.g., HART modules, etc.) are not supported by SIMOTION for the ET 200M
distributed I/O system.
A list of all I/O modules that can currently be used with SIMOTION is available under the
following link:
In addition to the I/O modules enabled for SIMOTION, all certified standard slaves can, in
principle, be connected to SIMOTION if they support the following:
● Cyclic data traffic (DP-V0) and, possibly
● Acyclic data traffic (DP-V1) or
● Isochronous data traffic (DP-V2)
These modules are integrated via the GSD file from the device manufacturer.
Note
Please note that in individual cases further boundary conditions must be fulfilled in order to
integrate a standard slave into SIMOTION. For example, "driver modules" in the form of
function blocks are required for some modules, which enable integration or make it
especially easy.
For modules enabled for SIMOTION (e.g., S7-300 module FM 350-1, etc.), these driver
modules are part of the SIMOTION SCOUT Engineering System command library.
D410
16Commissioning Manual, 08/2008 Edition
Description
1.2 System components
PROFINET
SIMOTION D410 PN can communicate via PROFINET interface to the following
components:
Table 1-3 Components on PROFINET
Components Function
The master computer (at
company and production
management level)
PG/PC programming device ... communicates with the SIMOTION SCOUT Engineering
SIMATIC HMI device ... is used for operator control and monitoring functions. It is not
Drive units with PROFINET
interface (e.g., SINAMICS S120
with CBE20)
SIMATIC ET 200M Modular I/O system for control cabinet installation and high
SIMATIC ET 200S Finely scalable I/O system for control cabinet installation and
SIMATIC ET 200pro Modular I/O system with IP65/IP67 rating for machine-related
Gateways
Other controls (e.g., SIMOTION
or SIMATIC)
... communicates with other devices via Ethernet.
Systems (ES), STEP 7 and HMI (Human Machine Interface).
absolutely essential for running SIMOTION D410.
... convert speed setpoints into signals for controlling the motor
and supply the power required to operate the motors.
channel densities.
particularly time-critical applications; including motor starters,
safety technology and individual grouping of load groups.
applications with no control cabinet; with new features such as
more compact designs, integrated PROFIsafe safety technology,
PROFINET connection and live module replacement.
• IE/AS Interface Link PN IO for the PROFINET IO gateway to
AS Interface
• PN/PN coupler to connect two PROFINET IO networks
Note
Note that only one real axis can be used on a SIMOTION D410.
Note
A list of all I/O modules that can currently be used with SIMOTION is available at the
following link:
http://support.automation.siemens.com/WW/view/de/11886029
D410
Commissioning Manual, 08/2008 Edition
17
Description
1.2 System components
DRIVE-CLiQ
SIMOTION D410 can communicate via DRIVE-CLiQ interface to the following components:
Table 1-4 Components on DRIVE-CLiQ
Components Function
SINAMICS S120 AC DRIVE drive
units
(with CUA31/CUA32)
TM15 and TM17 High Feature
terminal modules
TM31 terminal module ... enables terminal expansion via DRIVE-CLiQ (additional
TM41 terminal module ... enables terminal expansion (analog and digital inputs/outputs)
TM54F terminal module ... enables terminal expansion (secure digital inputs/digital
SMx sensor modules ... enable the acquisition of encoder data from the connected
Motors with DRIVE-CLiQ interface ... allow simplified commissioning and diagnostics, as the motor
DMC20 ... expands the number of DRIVE-CLiQ nodes
... convert speed setpoints into signals for controlling the motor
and supply the power required to operate the motors. The
AC DRIVE component PM340 is connected via CUA31/CUA32.
No more than one PM340 can be connected. Chassis power
module is connected via DRIVE-CLiQ.
Note: Booksize components are not supported!
The terminal modules TM15 and TM17 High Feature are used to
implement probe inputs and cam outputs. In addition, terminal
modules provide drive-related digital inputs and outputs with
short signal delay times.
analog and digital inputs/outputs).
and encoder simulation via DRIVE-CLiQ. The TM41 can be
connected to a real axis. It is important to note that exactly one
real axis can be configured on the D410.
outputs) for controlling the secure motion monitoring functions of
the integrated drive.
motors via DRIVE-CLiQ.
and encoder type are identified automatically.
Note
Note that SIMOTION D410 does not support the CX32 expansion!
D410
18Commissioning Manual, 08/2008 Edition
Description
1.3 SIMOTION D410 DP display
1.3 SIMOTION D410 DP display
View
The following figure shows SIMOTION D410 DP with the interfaces and front elements.
For versions V4.1 SP1 HF6 and higher, pre-installed licenses are printed on the type plate of
the CF card as a Z option underneath the order number.
Example with Z option for a combined SIMOTION IT license + 2 TControl licenses:
6AU1400-2PA00-0AA0-Z
Z=J00+T02
A maximum of 7 different Z options are printed on the type plate of the CF card. When there
are more than 7 different Z options, the text "Z = see delivery order" is printed on the CF card
in place of the Z option.
D410
Commissioning Manual, 08/2008 Edition
27
Description
1.6 Licensing
Available Z options / licenses for SIMOTION D CF cards
The following Z options are available for SIMOTION D410:
TControl temperature control:
● Txx – TControl license and number (e.g. T03 = 3 TControl licenses)
SIMOTION IT:
● D00 – IT DIAG license
● X00 – OPC XML-DA license
● J00 – Combined license for SIMOTION IT, comprises SIMOTION IT Virtual Machine for
Java applications, SIMOTION IT DIAG and SIMOTION IT OPC XML-DA
Safety functions:
● Fxx - License for SINAMICS Safety Integrated Extended Functions (e.g., F01 = 1 license
for safety functions)
1.6 Licensing
SIMOTION D410 licensing
SIMOTION D410 is a modular drive system for single-axis applications. D410 contains the
Motion Control technology functions for exactly one real axis (speed-controlled, positioning,
synchronized axis or cam). This means that these technology functions do not require an
additional license. It is not possible to increase the number of axes using licenses. Along
with the one real axis, further virtual axes can be configured and loaded.
Licenses are required for runtime functions such as SIMOTION IT DIAG. These can be preinstalled on a CompactFlash card (CF card) or ordered separately.
Additional references
For more information about license management, see the
Manual
. General information about licensing can be found in the
SINAMICS S120 catalog and motors for production machines catalog, PM21 2008
SIMOTION SCOUT Configuring
Motion Control SIMOTION,
.
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28Commissioning Manual, 08/2008 Edition
Description
1.7 Safety information
1.7 Safety information
Observe the following safety information when working with SIMOTION D410 and its
components!
CAUTION
The CompactFlash card may only be unplugged and plugged in when SIMOTION D410 is
switched off (zero current)!
CAUTION
The 50 mm clearances above and below the components must be observed. The
ventilation openings may not be covered by connecting cables.
D410
Commissioning Manual, 08/2008 Edition
29
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