siemens CPU 230 User Manual

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Converter with Control Units CU230P-2;

CU240B-2; CU240E-2

___________________

SINAMICS G120

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

Getting Started

Edition 04/2014, Firmware V4.7

04/2014

A5E32885834B AB

Fundamental safety instructions

Design of the frequency converter

Installing

Commissioning

Manuals and technical support

Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

A5E32885834B AB

Ⓟ

Legal information

Warning notice system

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

Qualified Personnel

personnel qualified

Proper use of Siemens products

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

Disclaimer of Liability

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

for the specific

Note the following:

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

05/2014 Subject to change

1 Fundamental safety instructions .............................................................................................................. 7

2 Design of the frequency converter ......................................................................................................... 15

3 Installing ............................................................................................................................................... 17

4 Commissioning ..................................................................................................................................... 35

5 Manuals and technical support .............................................................................................................. 47

1.1 General safety instructions ............................................................................................................ 7

1.2 Safety instructions for electromagnetic fields (EMF) ................................................................... 11

1.3 Handling electrostatic sensitive devices (ESD) ........................................................................... 11

1.4 Industrial security ......................................................................................................................... 12

1.5 Residual risks of power drive systems ......................................................................................... 13

3.1 Installing the Power Module ......................................................................................................... 17

3.2 Snapping the Control Unit onto the Power Module...................................................................... 19

3.3 Installing Control Unit ................................................................................................................... 20

3.3.1 CU230P-2 control unit .................................................................................................................. 20

3.3.1.1 Interfaces at the front of the CU230P-2 ....................................................................................... 20

3.3.1.2 Terminal strips of the CU230P-2 .................................................................................................. 21

3.3.2 CU240B / CU240E Control Unit ................................................................................................... 23

3.3.2.1 Interfaces at the front of the CU240B-2 and CU240E-2 .............................................................. 23

3.3.2.2 Terminal strips on CU240B-2 Control Units ................................................................................. 24

3.3.2.3 Terminal strips on CU240E-2 Control Units ................................................................................. 26

3.3.3 Default settings of the terminal strip............................................................................................. 28

3.3.4 Wiring the terminal strip ............................................................................................................... 32

3.4 Connecting up the fieldbus .......................................................................................................... 33

4.1 Tools to commission the converter .............................................................................................. 35

4.2 IOP Intelligent Operator Panel ..................................................................................................... 36

4.3 Commissioning............................................................................................................................. 38

4.3.1 Settings in the basic commissioning menu .................................................................................. 39

4.3.2 Enable "Safe Torque Off" safety function .................................................................................... 41

4.3.3 The most important parameters at a glance ................................................................................ 42

5.1 Manuals for your inverter ............................................................................................................. 47

5.2 Product support ............................................................................................................................ 48

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Table of contents

Objective of these instructions

Additional information on SINAMICS G120

What is the meaning of the symbols in the manual?

An operating instruction starts here. This concludes the operating instruction.

Firmware upgrade and downgrade

Transferring license terms of the OSS code to a PC

Procedure

This Getting Started describes how you install an inverter and commission and operate it using the IOP operator panel.

The functions and properties of the IOP are described in detail in the "SINAMICS IOP" operating instructions and are only explained here to an extent that is necessary to understand the described functions.

All manuals for the inverter can be downloaded from the Internet and are additionally available on DVD. See also Section: Manuals and technical support (Page 47).

Options for upgrading and downgrading the firmware can be found on the Internet at http://support.automation.siemens.com/WW/view/de/67364620 (http://support.automation.siemens.com/WW/news/en/67364620).

To transfer the OSS license terms from the inverter to a PC, proceed as follows:

1. Switch off the inverter power supply.

2. Insert an empty memory card into the card slot of the inverter. Also see Section:Installing Control Unit (Page 20)

3. Switch on the inverter power supply.

4. When you have switched on the power supply, wait 30 seconds.

During this time, the inverter writes the "Read_OSS.ZIP" file onto the memory card.

5. Switch off the inverter power supply.

6. Remove the card from the inverter.

7. Use a card reader and load the file to a PC.

You have then transferred the OSS license terms from the inverter to a PC.

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1.1

General safety instructions

DANGER

Danger to life due to live parts and other energy sources

WARNING

Danger to life through a hazardous voltage when connecting an unsuitable power supply

Death or serious injury can result when live parts are touched.

• Only work on electrical devices when you are qualified for this job.

• Always observe the country-specific safety rules.

Generally, six steps apply when establishing safety:

1. Prepare for shutdown and notify all those who will be affected by the procedure.

2. Disconnect the machine from the supply. – Switch off the machine. – Wait until the discharge time specified on the warning labels has elapsed. – Check that it really is in a no-voltage condition, from phase conductor to phase

conductor and phase conductor to protective conductor. – Check whether the existing auxiliary supply circuits are de-energized. – Ensure that the motors cannot move.

3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water.

4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-circuiting or closing valves, for example.

5. Secure the energy sources against switching on again.

6. Ensure that the correct machine is completely interlocked.

After you have completed the work, restore the operational readiness in the inverse

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

sequence.

Touching live components can result in death or severe injury.

• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.

Fundamental safety instructions

WARNING

Danger to life when live parts are touched on damaged devices

WARNING

Danger to life through electric shock due to unconnected cable shields

WARNING

Danger to life due to electric shock when not grounded

WARNING

Danger to life due to electric shock when opening plug connections in operation

WARNING

Danger to life due to fire spreading if housing is inadequate

1.1 General safety instructions

Improper handling of devices can cause damage.

For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.

• Ensure compliance with the limit values specified in the technical data during transport, storage and operation.

• Do not use any damaged devices.

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields.

• As a minimum, connect cable shields and the conductors of power cables that are not used (e.g. brake cores) at one end at the grounded housing potential.

For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.

• Ground the device in compliance with the applicable regulations.

When opening plug connections in operation, arcs can result in severe injury or death.

• Only open plug connections when the equipment is in a no-voltage state, unless it has been explicitly stated that they can be opened in operation.

Fire and smoke development can cause severe personal injury or material damage.

• Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented.

• Ensure that smoke can only escape via controlled and monitored paths.

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Fundamental safety instructions

WARNING

Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones

WARNING

Danger to life due to the motor catching fire in the event of insulation overload

WARNING

Danger to life due to fire if overheating occurs because of insufficient ventilation clearances

WARNING

Danger of an accident occurring due to missing or illegible warning labels

1.1 General safety instructions

Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than approx. 2 m to the components may cause the devices to malfunction, influence the functional safety of machines therefore putting people at risk or causing material damage.

• Switch the wireless devices or mobile phones off in the immediate vicinity of the

components.

There is higher stress on the motor insulation through a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.

• Use a monitoring device that signals an insulation fault.

• Correct the fault as quickly as possible so the motor insulation is not overloaded.

Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.

• Ensure compliance with the specified minimum clearance as ventilation clearance for

the respective component.

Missing or illegible warning labels can result in accidents involving death or serious injury.

• Check that the warning labels are complete based on the documentation.

• Attach any missing warning labels to the components, in the national language if

necessary.

• Replace illegible warning labels.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Fundamental safety instructions

NOTICE

Device damage caused by incorrect voltage/insulation tests

WARNING

Danger to life when safety functions are inactive

Note Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals.

WARNING

Danger to life or malfunctions of the machine as a result of incorrect or changed parameterization

1.1 General safety instructions

Incorrect voltage/insulation tests can damage the device.

• Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.

Safety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death.

• Observe the information in the appropriate product documentation before commissioning.

• Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components.

• Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing.

• Perform a function test.

• Only put your plant into live operation once you have guaranteed that the functions

relevant to safety are running correctly.

As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.

• Protect the parameterization (parameter assignments) against unauthorized access.

• Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY

STOP or EMERGENCY OFF).

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Fundamental safety instructions

1.2

Safety instructions for electromagnetic fields (EMF)

WARNING

Danger to life from electromagnetic fields

1.3

Handling electrostatic sensitive devices (ESD)

NOTICE

Damage through electric fields or electrostatic discharge

1.2 Safety instructions for electromagnetic fields (EMF)

Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors.

People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.

• Ensure that the persons involved are the necessary distance away (minimum 2 m).

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge.

Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

• Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil.

• Only touch components, modules and devices when you are grounded by one of the

following methods: – Wearing an ESD wrist strap – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

• Only place electronic components, modules or devices on conductive surfaces (table

with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Fundamental safety instructions

1.4

Industrial security

Note Industrial security

Siemens provides products and solutions with industrial security functions that support the secure o important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that

For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state also be considered. For more information about industrial security, visit Hotspot (

To stay informed about product updates as they occur, sign up for a product newsletter. For more information, visit Hotspot (

WARNING

Danger as a result of unsafe operating states resulting from software manipulation

1.4 Industrial security

peration of plants, solutions, machines, equipment and/or networks. They are

you regularly check for product updates.

-of-the-art industrial security concept. Third-party products that may be in use should

-Text

http://www.siemens.com/industrialsecurity).

-specific

-Text

http://support.automation.siemens.com).

Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe operating states to develop in your installation which can result in death, severe injuries and/or material damage.

• Keep the software up to date. You will find relevant information and newsletters at this address

(http://support.automation.siemens.com).

• Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine.

You will find further information at this address (http://www.siemens.com/industrialsecurity).

• Make sure that you include all installed products into the holistic industrial security concept.

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Fundamental safety instructions

1.5

Residual risks of power drive systems

1.5 Residual risks of power drive systems

The control and drive components of a drive system are approved for industrial and commercial use in industrial line supplies. Their use in public line supplies requires a different configuration and/or additional measures.

These components may only be operated in closed housings or in higher-level control cabinets with protective covers that are closed, and when all of the protective devices are used.

These components may only be handled by qualified and trained technical personnel who are knowledgeable and observe all of the safety instructions on the components and in the associated technical user documentation.

When assessing the machine's risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer must take into account the following residual risks emanating from the control and drive components of a drive system:

1. Unintentional movements of driven machine components during commissioning, operation, maintenance, and repairs caused by, for example,

– Hardware and/or software errors in the sensors, control system, actuators, and cables

and connections

– Response times of the control system and of the drive

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– Parameterization, programming, cabling, and installation errors

– Use of wireless devices/mobile phones in the immediate vicinity of the control system

– External influences/damage

2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter, e.g.:

– Component failure

– Software errors

– Operation and/or environmental conditions outside the specification

– External influences/damage

Inverters of the Open Type/IP20 degree of protection must be installed in a metal control cabinet (or protected by another equivalent measure) such that contact with fire inside and outside the inverter is not possible.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Fundamental safety instructions

Note

The components must be protected against conductive contamination (e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).

Assuming that conductiv lower degree of cabinet protection may be permitted.

1.5 Residual risks of power drive systems

3. Hazardous shock voltages caused by, for example,

– Component failure

– Influence during electrostatic charging

– Induction of voltages in moving motors

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– External influences/damage

4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close

5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly

e contamination at the installation site can definitely be excluded, a

For more information about residual risks of the components in a drive system, see the relevant sections in the technical user documentation.

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Main components of the inverter

Each SINAMICS G120 inverter comprises a Control Unit and a Power Module.

•

The following data is provided on the Power Module type plate (①

●

Designation:

e.g. Power Module 240

●

Technical data:

Voltage and current

●

Order number:

e.g. 6SL3224-0BE13-7UA0

●

Version:

e.g. A02

The following data can be found on the Control Unit type plate (②):

●

Designation:

e.g. Control Unit CU240E-2 DP-F

●

Order number:

e.g. 6SL3244-0BB13-1PA0

●

Version:

e.g. A02 (hardware)

With which Power Modules is it permissible to operate the Control Unit?

Power Module

✓ = operation with Power Module permissible, --- = not permissible

CU230P-2

CU240B-2

CU240E-2

PM340 1AC

---

✓

PM230 IP20 and push-through

✓ ✓ ✓

PM230 IP55

✓

---

PM240

✓ ✓ ✓

PM240-2

✓ ✓ ✓

PM250, IP20

✓ ✓ ✓

PM260, IP20

✓ ✓ ✓

PM330, IP20

✓

---

The Control Unit controls and monitors the

Power Module and the connected motor.

The Power Modules are available for motors

with a power range of between 0.37 kW and 250 kW.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Design of the frequency converter

Additional inverter components

Note Inverters with IP55 degree of protection

In order to comply with degree of protection IP55, the inverter must be operated either with an Operator Panel (IOP or BOP

Accessories are available for the inverter, e.g. reactors, filters and operator panels (Basic Operator Panel BOP-2 or Intelligent Operator Panel IOP).

Figure 2-1 Design of the inverter (example)

You can find additional information about the inverter accessories in the attached component documentation and in the operating instructions.

-2) or with dummy cover 6SL3256-1BA00-0AA0.

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3.1

Installing the Power Module

Connecting the Power Module to the motor and line supply

Figure 3-1 Connecting the PM340 1AC Power Module

Figure 3-2 Connecting the PM230 IP20 and push-through Power Module

Figure 3-3 Connecting the PM230 IP55 Power Module

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Installing

3.1 Installing the Power Module

Figure 3-4 Connecting the PM240, PM240-2 IP20 and push-through Power Module

Figure 3-5 Connecting the PM250 Power Module

Figure 3-6 Connecting the PM260 Power Module

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Installing

3.2

Snapping the Control Unit onto the Power Module

Attaching the CU

Removing the CU

Attaching the Operator Panel

3.2 Snapping the Control Unit onto the Power Module

Figure 3-7 Connecting the PM330 Power Module

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Installing

3.3

Installing Control Unit

3.3.1

CU230P-2 Control Unit

3.3.1.1

Interfaces at the front of the CU230P-2

Interfaces at the front of the Control Unit

①

Memory card slot

②

Selecting the fieldbus address:

•

③

Ter

④

Fieldbus interfaces at the lower side

⑤

Terminal strips for the digital outputs

⑥

Status LED

⑦

USB interface for connection to a PC

⑧

Swi

•

⑨

Switch for AI2 (current/temperature)

⑩

Connection to the operator panel

3.3 Installing Control Unit

To access the interfaces at the front of the Control Unit, you must lift the Operator Panel (if one is being used) and open the front doors.

CU230P-2 DP CU230P-2 CAN CU230P-2 HVAC CU230P-2 BT

minal strips

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tch for AI0 and AI1 (U/I)

I 0/4 mA … 20 mA U -10/0 V … 10 V

Installing

3.3.1.2

Terminal strips of the CU230P-2

terminals 18 / 20 (DO 0 NC) and 23 / 25 (DO 2 NC).

①

The analog input is supplied from an external 10 V voltage.

②

The analog input is supplied from the internal 10 V voltage.

③

Wiring when using the internal power supplies. Connecting a contact switching to P.

④

Wiring when using external power supplies. Connecting a contact switching to P.

⑤

Wiring when using the internal power supplies. Connecting a contact switching to M.

⑥

Wiring when using external power supplies. Connecting a contact switching to M.

3.3 Installing Control Unit

*) The following applies to systems complying with UL: A maximum of 3 A 30 V DC or 2 A 250 V AC may be connected via

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Installing

Factory setting

Factory setting of the terminals for Control Units without PROFIBUS interface

Factory setting of the terminals for Control Units with PROFIBUS interface

Changing the function of terminals

3.3 Installing Control Unit

The factory setting of the terminals depends on whether the Control Unit has a PROFIBUS / PROFINET interface.

Fieldbus interface is not active.

Fieldbus interface depends on DI 3.

The function of every color-coded terminal can be set.

In order that you do not have to successively change terminal for terminal, several terminals can be jointly set using default settings.

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Installing

3.3.2

CU240B / CU240E Control Unit

3.3.2.1

Interfaces at the front of the CU240B-2 and CU240E-2

Interfaces at the front of the Control Unit

①

Memory card slot

②

Terminal strips

③

Depending on the fieldbus:

•

④

Fieldbus interfaces at the lower s

⑤

Selecting the fieldbus address:

•

⑥

Terminal strips for the digital outputs

⑦

Status LED

⑧

USB interface for connection to a PC

⑨

Switch for AI0 and AI1 (U/I)

•

⑩

Connection to the operator panel

3.3 Installing Control Unit

The factory settings described above for USS and PROFIBUS/PROFINET terminals correspond to default setting 12 (two-wire control using method 1) or default setting 7 (switchover between fieldbus and jog using DI 3).

See also: Default settings of the terminal strip (Page 28).

To access the interfaces at the front of the Control Unit, you must lift the Operator Panel (if one is being used) and open the front doors.

USS, Modbus: Bus

termination

PROFIBUS, PROFINET,

EtherNet/IP: No function

CU230P-2 DP CU230P-2 CAN CU230P-2 HVAC CU230P-2 BT

ide

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

I 0/4 mA … 20 mA U -10/0 V … 10 V

Installing

3.3.2.2

Terminal strips on CU240B-2 Control Units

①

The analog input is supplied from the internal 10 V voltage.

②

The analog input is supplied from an external 10 V voltage.

③

Wiring when using the internal power supplies. Connection of a contact switching to P potential.

④

Wiring when using external power supplies. Connection of a contact switching to P potential.

⑤

Wiring when using the internal power supplies. Connection of a contact switching to M potential.

⑥

Wiring when using external power supplies. Connection of a contact switching to M potential.

3.3 Installing Control Unit

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Installing

Factory setting of the CU240B-2

Factory setting of the terminals for Control Units without PROFIBUS interface

Factory setting of the terminals for Control Units with PROFIBUS interface

3.3 Installing Control Unit

The factory setting of the terminals depends on whether the Control Unit has a PROFIBUS / PROFINET interface.

Fieldbus interface is not active.

The function of the fieldbus interface depends on DI 3.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Installing

3.3.2.3

Terminal strips on CU240E-2 Control Units

① ②

The analog inputs are supplied from the internal 10 V voltage.

③

Wiring when using the internal power supplies. Connecting a contact switching to P.

④

Wiring when using external power supplies. Connecting a contact switching to P.

⑤

Wiring when using the internal power supplies. Connecting a contact switching to M.

⑥

Wiring when using external power supplies. Connecting a contact switching to M.

3.3 Installing Control Unit

The analog inputs are supplied from an external 10 V source.

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Installing

Factory setting of the CU240E-2

Factory setting of the terminals for Control Units without PROFIBUS interface

Factory setting of the terminals for Control Units with PROFIBUS interface

Changing the function of terminals

3.3 Installing Control Unit

The factory setting of the terminals depends on whether the Control Unit has a PROFIBUS / PROFINET interface.

Fieldbus interface is not active.

The function of the fieldbus interface depends on DI 3.

The function of every color-coded terminal can be set.

In order that you do not have to successively change terminal for terminal, several terminals can be jointly set using default settings.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Installing

3.3.3

Default settings of the terminal strip

Default setting 1: Two fixed speeds

Control Units CU240E-2

Default setting 2: Two fixed speeds with safety function

Control Units CU240E-2

Default setting 3: Four fixed speeds

Control Units CU240E-2

the corresponding fixed speeds.

Default setting 4: PROFIBUS or

PROFINET

Control Units CU240E-2

Default setting 5: PROFIBUS or

PROFINET with safety function

Control Units CU240E-2

Default setting 6: PROFIBUS or

PROFINET with two safety functions

CU240E-2 F, CU240E-2 DP-F, and

CU240E-2 PN-F Control Units

3.3 Installing Control Unit

See also: Default settings of the terminal strip (Page 28).

Selected with

• STARTER: Conveyor technology with 2 fixed frequencies

• BOP-2: coN 2 SP

Fieldbus interface is not active.

Selected with

• STARTER: Conveyor systems with Basic Safety

• BOP-2: coN SAFE

Fieldbus interface is not active.

Selected with

• STARTER: Conveyor technology with 4 fixed frequencies

• BOP-2: coN 4 SP

Fieldbus interface is not active.

DI 4 and DI 5 = high: The inverter adds both fixed speeds.

Selected with

• STARTER: Conveyor systems with fieldbus

• BOP2: coN Fb

PROFIdrive telegram 352

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

28 Getting Started, 04/2014, A5E32885834B AB

Multiple DIs = high: The inverter adds

Selected with

• STARTER: Conveyor systems with fieldbus and Basic Safety

• BOP-2: coN Fb S

PROFIdrive telegram 352

Selected with

• STARTER: Fieldbus with Extended Safety

• BOP-2: Fb SAFE

PROFIdrive telegram 1

Installing

Default setting 7: Switch over between fieldbus and jogging using DI 3

All Control Units

Factory setting for inverters with PROFIBUS or PROFINET interface

Default setting 8: Motorized potentiometer (MOP) with safety function

Control Units CU240E-2

terminals 16 and 17

Default setting 9: Motorized potentiometer (MOP)

All Control Units

Default setting 12: Two-wire control with method 1

All Control Units

Factory setting for inverters with RS485 interface

Default setting 13: Setpoint via analog input with safety function

Control Units CU240E-2

terminals 16 and 17

3.3 Installing Control Unit

Selected with

• STARTER: Fieldbus with data set switchover

• BOP-2: FB cdS

PROFIdrive telegram 1

Fieldbus interface is not active.

Selected with

• STARTER: MOP with Basic Safety

• BOP-2: MoP SAFE

Fieldbus interface is not active.

The CU 240B-2 does not have

Selected with

• STARTER: standard I/O with MOP

• BOP-2: Std MoP

Fieldbus interface is not active.

The CU 240B-2 does not have

Selected with

• STARTER: Standard I/O with analog setpoint

• BOP-2: Std ASP

Fieldbus interface is not active.

The CU 240B-2 does not have

Selected with

• STARTER: Standard I/O with analog setpoint and safety

• BOP-2: ASPS

Fieldbus interface is not active.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Installing

Default setting 14: Switch over between fieldbus and motorized potentiometer (MOP) using DI 3

Control Units CU230P-2 and CU240E-2

Default setting 15: Switch over between analog setpoint and motorized potentiometer (MOP) using DI 3

Control Units CU230P-2 and CU240E-2

3.3 Installing Control Unit

Selected with

• STARTER: Process industry with fieldbus

• BOP-2: Proc Fb

PROFIdrive telegram 20

Selected with

• STARTER: Process industry

• BOP-2: Proc

Fieldbus interface is not active.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

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Installing

Default setting 17: Two-wire control with method 2

All Control Units

Default setting 18: Two-wire control with method 3

All Control Units

Default setting 19: Three-wire control with method 1

All Control Units

terminals 16 and 17

Default setting 20: Three-wire control with method 2

All Control Units

Default setting 21: Fieldbus USS

All Control Units

Default setting 22: Fieldbus CANopen

Control Units CU230P-2

terminals 16 and 17

3.3 Installing Control Unit

Selected with

• STARTER: 2-wire (forward/backward 1)

• BOP-2: 2-wIrE 1

Fieldbus interface is not active.

The CU 240B-2 does not have terminals 16 and 17

Selected with

• STARTER: 3-wire (enable/on/reverse)

• BOP-2: 3-wIrE 2

Fieldbus interface is not active.

Selected with

• STARTER: 2-wire (forward/backward 2)

• BOP-2: 2-wIrE 2

Selected with

• STARTER: USS fieldbus

• BOP-2: FB USS

USS setting: 38400 baud, 2 PZD, PKW variable

Selected with

• STARTER: 3-wire (enable/forward/backward)

• BOP-2: 3-wIrE 1

Fieldbus interface is not active.

The CU 240B-2 does not have

Selected with

• STARTER: CAN fieldbus

• BOP-2: FB CAN

CANopen setting: 20 kBaud

The CU 240B-2 does not have terminals 16 and 17

The default settings for BT inverters are also described in the operating instructions. See also: Manuals for your inverter (Page 47).

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

The CU 240B-2 does not have

Installing

3.3.4

Wiring the terminal strip

NOTICE

Damage to the inverter when using long signal cables

Procedure

insulated twin end sleeves

3.3 Installing Control Unit

Using long cables at the inverter's digital inputs and 24 V power supply can lead to overvoltage during switching operations. Overvoltages can damage the inverter.

• If you use cables of more than 30 m at the digital inputs and 24 V power supply, connect an overvoltage protection element between the terminal and the associated reference potential. We recommend using the Weidmüller overvoltage protection terminal with designation MCZ OVP TAZ DIODE 24VDC.

Proceed as follows to connect the terminal strips:

1. Use a cable with the recommended cross-section, which has been appropriately prepared for use:

Solid or flexible cable

Flexible conductor with non-insulated end sleeve

Flexible conductor with partially-insulated end sleeve

Only permitted for CU240B/E-2: Two flexible cables with the same cross-section with partially

2. If you use shielded cables, then you must connect the shield to the mounting plate of the control cabinet or with the shield support of the inverter through a good electrical connection and a large surface area. See also:EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658)

3. Use the shield connection plate of the Control Unit as strain relief, also see:Overview of the shield connection kits (http://support.automation.siemens.com/WW/news/en/67225884).

You have connected the terminal strip.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

32 Getting Started, 04/2014, A5E32885834B AB

Installing

3.4

Connecting up the fieldbus

Interfaces at the lower side of the CU230P-2 Control Unit

Interfaces at the lower side of the CU240B-2 and CU240E-2 Control Units

3.4 Connecting up the fieldbus

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Installing

Description files for fieldbuses

Description file

Download

Alternative to download

GSD for PROFIBUS

ns.com/WW/view/en/23450835)

using the memory card.

GSDML for PROFINET EDS for CANopen

ns.com/WW/view/en/48351511)

EDS for Ethernet/IP operating instructions

3.4 Connecting up the fieldbus

The description files contain the information required to configure and operate the inverter on a fieldbus under a higher-level control.

Internet:

(http://support.automation.sieme

Internet:

(http://support.automation.sieme

ns.com/WW/view/en/26641490)

Internet:

(http://support.automation.sieme

--- Further information can be found in the

GSD and GSDML are saved in the inverter. The inverter writes its GSD or GSDML to the memory card once you insert this card in the inverter and set p0804 to 12. You can then transfer the file to your programming device or PC

---

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

34 Getting Started, 04/2014, A5E32885834B AB

4.1

Tools to commission the converter

Operator panels

Order number

PC tools

130000)

(http://support.automation.siemens.com/WW/view/en/68034568)

inverter.

The following tools are used to commission, troubleshoot and control the inverter, as well as to backup and transfer the inverter settings.

BOP-2 (Basic Operator Panel) for snapping onto the inverter

• Two-line display

• Guided basic

commissioning

IOP (Intelligent Operator Panel)

- for snapping onto the inverter

• Plain text display

• Menu-based operation and

application wizards

For mobile use of the IOP: IOP handheld with power supply unit and rechargeable batteries as

well as RS232 connection cable If you are using your own connection cable, carefully note the

maximum permissible length of 5 m.

STARTER Connected to the inverter via USB port, PROFIBUS or PROFINET

Download: STARTER (http://support.automation.siemens.com/WW/view/en/10804985/

Door mounting kit for IOP/BOP-2

• For installation of the BOP-2 or IOP in a control cabinet door.

• Degree of protection with IOP: IP54 or UL Type 12

• Degree of protection with BOP-2: IP55

BOP-2: 6SL3255-0AA00-4CA1

IOP: 6SL3255-0AA00-4JA0

Door mounting kit: 6SL3256-0AP00-0JA0

6SL3255-0AA00-4HA0

STARTER on DVD: 6SL3072-0AA00-0AG0

Startdrive Connected to the inverter via USB port, PROFIBUS or PROFINET

Download: Startdrive

SINAMICS PC Inverter Connection Kit 2 Contains the correct USB cable (3 m) to connect a PC to the

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Startdrive on DVD: 6SL3072-4CA02-1XG0

6SL3255-0AA00-2CA0

Commissioning

4.2

IOP Intelligent Operator Panel

The IOP is an operator device with which you can commission the frequency converter locally, enter parameters and monitor operation.

The display is subdivided into various areas

•

① ② ③ ④

Handling the IOP

4.2 IOP Intelligent Operator Panel

Status and diagnostics display Status message Selection menu

Status and diagnostics display Status message, here: Output voltage Status message here: Output frequency Selection menu: Wizard / Control / Menu

• You can select a menu by turning the navigation wheel, e.g. WIZARD

• You confirm your selection by pressing on the navigation wheel (OK).

By pressing, you can toggle between external command sources and the IOP as command source.

• MANUAL means: Manual control using the IOP buttons

• AUTO means: The frequency converter responds to the external control

commands (e.g. fieldbus or terminals)

• In the AUTO mode: without function

• In the MANUAL mode: Pressing starts the frequency converter

• In the AUTO mode: without function

• In the MANUAL mode:

– Press briefly: OFF1 - the motor comes to a standstill along the selected down

– Pressing longer than 3 seconds: OFF2 - the motor coasts down to standstill

• Pressing supplies information about the actual display

• You return to the display by pressing again

• Press briefly: Return to the previous display

• Pressing longer than 3 seconds: The IOP returns to the status screen

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

36 Getting Started, 04/2014, A5E32885834B AB

ramp (P1121)

Commissioning

Menu structure

4.2 IOP Intelligent Operator Panel

The menu depicted here shows the basic structure. There are different sub-structures, depending on the software version and the Control Unit.

Instead of using the application Wizards, you can also use individual parameters to directly change all of the settings.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Commissioning

4.3

Commissioning

① ② ③ ④ ⑤

Overview of the commissioning

4.3 Commissioning

Commissioning is carried out with the IOP using one of the "basic commissioning wizards (Page 36)". If the IOP does not contain the actual frequency converter software, a message is displayed "Update is required". You can find the required information on the Internet at "http://support.automation.siemens.com/WW/view/de/67273266 (http://support.automation.siemens.com/WW/view/en/67273266)".

In the basic commissioning, select the control mode for the motor, enter the motor data and define the pre-assignment of the frequency converter interfaces. You can find the corresponding wiring in section "Default settings of the terminal strip (Page 28)".

Motor frequency (P0310)

Motor voltage (p0304)

Motor current (P0305)

Motor power (P0307) Rated motor speed (P0311)

● When commissioning with wizards, the first step is to RESET to the factory settings. This ensures that the frequency converter is in a defined basic setting.

After the basic commissioning, the wizard that you selected guides you through the application-specific settings.

● Before the frequency converter accepts your commissioning data, you must check these and confirm them. You do this using the last but one menu item OVERVIEW OF THE SETTINGS. In this screen, scroll down to CONTINUE and acknowledge it with OK.

● The last step is the prompt SAVE or INTERRUPT WIZARD? Select SAVE! Commissioning using the wizards has now been completed.

● You can subsequently change your converter settings (Section "The most important parameters at a glance (Page 42)").

● Once you have completed commissioning, you should back up the settings of your frequency converter e.g. on the IOP, so that they are not lost if the frequency converter develops a defect.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

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Commissioning

4.3.1

Settings in the basic commissioning menu

Basic commissioning

Procedure

Screen form

Setting

Param.

Restore factory settings

[1] yes

p0970

Control mode

[0] V/f with linear characteristic

p1300

Motor data

[0] Europe 50 Hz, kW

p0100

Motor type

[1] Induction motor

p0300

Motor code

The motor data is pre-assigned using the motor code.

p0301

Characteristic

50 Hz / 87 Hz

---

Motor connections

Observe the motor connection (star / delta)!

Motor data

Enter the motor data for 50 Hz

10.

Motor voltage

Enter [V] according to the motor rating plate

p0304

11.

Motor current

Enter [A] according to the motor rating plate

p0305

12.

Rated power

Enter [kW] (or [hp]) according to the motor rating plate

p0307

13.

cos φ p0308

14.

Motor speed

Enter [rpm] according to the motor rating plate

p0311

15.

Current limit

[A] maximum 4* p0305

p0640

stationary".

17.

Encoder type

[0] Not activated

p0400

18.

Encoder pulses

Encoder type not activated

settings of the terminal strip (Page 28)

should operate.

standstill up to the maximum speed (p1082).

the maximum speed (p1082) down to standstill.

sensor

24.

Motor holding brake

Enter configuration

p1215

25.

MHB opening time

Set opening time

p1216

26.

MHB closing time

Set closing time

p1217

4.3 Commissioning

The "Basic commissioning" wizard sets the most important data for commissioning the drive. The number of commissioning steps depends on the particular Control Unit.

Proceed as follows to carry out basic commissioning of the inverter:

1. Start the menu: WIZARD / BASIC COMMISSIONING, and set the following:

16. Motor data ID [1] Stationary and rotating measurement1) If the motor cannot freely rotate, e.g. if travel is

mechanically limited, select the setting [2] "MotID only

p1900

19. Macro device Select a pre-defined setting, see Section: Default

20. Minimum speed Enter the minimum speed [rpm], above which the motor

21. Ramp-up Time [s] in which the motor should accelerated from

22. Ramp-down Time [s] in which the motor should be decelerated from

23. Motor temperature

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

p0015

p1080

p1120

p1121

Enter type of temperature sensor p0610

Commissioning

Screen form

Setting

Param.

27.

Overview of the settings

Check list + select < Continue >

28.

Save settings

Save

29.

Saving, please wait

parameter p1900 to a value of 1 using the parameter menu.

Identifying the motor data and optimizing the closed-loop control

WARNING

Risk of fatal injury as a result of machine movements when switching on the motor

Preconditions

4.3 Commissioning

If the IOP Assistant does not offer this setting, after completing the basic commissioning, set

You have completed the inverter's basic commissioning.

Following basic commissioning, the inverter generally has to measure other motor data and optimize its current and speed controllers.

To start motor data identification, you must switch on the motor.

Switching on the motor for identification purposes may result in hazardous machine movements.

Secure dangerous machine parts before starting motor data identification:

• Before switching on, check that no parts are loose on the machine or can be spun out.

• Before switching on, ensure that nobody is working on the machine or located within its

working area.

• Secure the machine's work area against unintended access.

• Lower hanging/suspended loads to the floor.

● In the basic commissioning, you have selected the motor data ID. In this case, after the basic commissioning has been completed, the inverter issues the alarm A07991.

● The motor has cooled down to the ambient temperature.

If the motor is too hot, the motor data identification will provide incorrect values and the closed-loop speed control can become unstable.

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

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Commissioning

Procedure

4.3.2

Enable "Safe Torque Off" safety function

Requirements:

Note

If you enable "Safe Torque Off" via digital inputs, then the inverter interconnects digital inputs DI additionally interconnect these same inputs with other functions.

•

4.3 Commissioning

To identify the motor data, proceed as follows:

1. Switch on the motor. You can enter the on command via the terminal strip, fieldbus, or

operator panel.

2. Wait until the inverter switches off the motor after completion of the motor data

identification. The measurement takes several seconds.

3. Backup the results of the motor data identification in the inverter so that they are not lost

when the power fails: TOOLS - PARAMETER SETTINGS - SAVE RAM TO ROM

If you have also selected a rotating measurement in addition to the motor data identification, then the inverter again issues the alarm A07991.

1. Switch the motor on again in order to optimize the speed control.

2. Wait until the inverter switches off the motor after completion of the optimization. The

optimization can take up to one minute.

3. Backup the results of the motor data identification in the inverter so that they are not lost

when the power fails: TOOLS - PARAMETER SETTINGS - SAVE RAM TO ROM

You have now identified the motor data and the closed-loop speed control has been optimized.

● Commission a CU240E-2 Control Unit.

● In the basic commissioning, you selected a setting for the interfaces in which two

terminals are reserved for a safety function.

The "Basic Safety" wizard guides you through the enabling of the "Safe Torque Off" safety function. Depending on the interface for "Safe Torque Off", the inverter skips individual steps.

4 and DI 5 to the fail-safe digital input F-DI. The drive can respond unexpectedly if you

Use digital inputs DI 4 and DI 5 exclusively for "Safe Torque Off".

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Commissioning

Procedure

and re-enter the password or cancel the commissioning.

Change the Safety password? Yes/No

If yes, then enter a new password (0 … FFFF FFFF)

Reset "Basic Safety" to factory setting? Yes/No

STO via terminal? Yes/No

If yes: The inverter interconnects DI 4 and DI 5 with a fail-safe input F_DI.

Set the debounce time for the F-DI

10.

Set the switchover tolerance for the F-DI.

11.

STO via PROFIsafe? Yes/No

12.

If yes, then enter the PROFIsafe address.

13.

Select the PROFIsafe telegram.

the inverter checks its safety-related circuits.

Check the list + select < Continue >

16.

Save the settings

4.3.3

The most important parameters at a glance

Parameter

Possible settings

Macro drive unit

terminal strip (Page 28).

Parameter

Description

p1001

Fixed speed 1

p1002

Fixed speed 2

p1003

Fixed speed 3

p1004

Fixed speed 4

4.3 Commissioning

To enable the "Safe Torque Off" safety function, proceed as follows:

1. Select: "Basic Safety" commissioning

2. Enter the password for fail-safe function (factory setting = 0) Confirm with

3. When "Password correct" is displayed, acknowledge with "Continue". If you have entered the wrong password, you can return with the button "ESC"

14. Set the monitoring time for the forced dormant error detection. You have to select an STO after the end of the monitoring time at the latest to ensure that

15. Overview of the settings

17. Wait until the inverter has saved the data.

You have enabled the STO safety function in the inverter.

Table 4- 1 Defining the interfaces of the frequency converter

p0015

Table 4- 2 Set fixed speeds

Define the pre-assignment for the inputs and outputs using one of the macros 1 to 22 Default settings of the

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

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Commissioning

Parameter

Description

p1058

Jog 1

p1059

Jog 2

Parameter

Possible settings (selection options, depend on the CU type)

8: P1

Parameter

Description

Set the baud rate

19200

93750

Fieldbus interface USS PZD number

Setting range: 0… 8 (0 … 8 words)

Fieldbus interface USS PKW number

Parameter

Description

p1080

Minimum speed in [rpm]

p1082

Maximum speed in [rpm]

p1120

Ramp-up time of the motor after switching on in [s]

p1121

Ramp-down time of the motor after switching off in [s]

4.3 Commissioning

Table 4- 3 Set jogging

Table 4- 4 Selecting the fieldbus protocol

p2030 0: No protocol (this means: Control via digital inputs/connecting terminals)

1: USS 2: Modbus 3: PROFIBUS DP 4: CAN 5: BACnet 7: PROFINET

Table 4- 5 Set the USS interface

p2020

Value

Baud rate

2400

4800

9600

p2022

Sets the number of 16-bit words in the PZD part of the USS telegram

p2023

Sets the number of 16-bit words in the PKW part of the USS telegram Setting range:

• 0, 3, 4: 0, 3 or 4 words

• 127: variable length

Table 4- 6 Setting the ramp-function generator

Value

8 9

Baud rate 38400

57600 76800

Value

12 13

Baud rate 115200

187500

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Commissioning

Parameter

Possible settings

Setting the open-loop and closed-loop control mode of a drive

22: Torque control without speed encoder

Parameter

Description

Motor standard IEC/NEMA 0: Europe 50 [Hz]

Motor type selection

p0304

Motor voltage in [V]

p0307

Motor frequency in [kW] or [hp]

p0310

Motor frequency in [Hz]

p0311

Motor speed in [rpm]

p0625

Ambient temperature of the motor in [°C]

p0640

Current limit of the motor in [A]

Changing the function of a terminal

Parameter

Terminals CU240B-2

Terminals CU240E-2

Terminals CU230P-2

Signal

Command sources of important functions p0722.0

5 / 69

DI 0

p0722.1

6 / 69

DI 1

p0722.2

7 / 69

DI 2

p0722.3

8 / 69

8 / 34

8 / 69

DI 3

p0722.4

9 / 34

9 / 69

DI 4

p0722.5

10 / 34

10 / 69

DI 5

4.3 Commissioning

Table 4- 7 Setting the control mode

p1300

0: V/f control with linear characteristic 1: Linear V/f characteristic with Flux Current Control (FCC) 2: V/f control with square-law characteristic 3: Freely selectable V/f characteristic 4: Linear V/f characteristic ECO 5: Linear V/f characteristic for applications requiring a precise frequency in textile systems 6: Linear V/f characteristic with FCC for applications requiring a precise frequency in textile systems 7: Square-law V/f characteristic with ECO 19: V/f control without characteristic 20: Vector control without speed encoder

Table 4- 8 Motor data according to the rating plate

p0100

p0300

0: No motor 1: Induction motor 2: Synchronous motor

p0305 Motor current in [A]

Table 4- 9 Digital inputs

p0840 - ON/OFF (OFF1) p2103 - acknowledge faults p1055/p1056 - jog mode p1035/p1036 - motorized potentiometer p1020 … p1023 - fixed speed setpoint p1230 - activate DC braking p2200 - enable technology controller

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

44 Getting Started, 04/2014, A5E32885834B AB

Commissioning

Changing the function

Examples

Parameter

Terminals CU240B-2

Terminals CU240E-2

Terminals CU230P-2

Signal

Important status signals p0730

18 / 19 / 20

DO 0

p0731

21 / 22

DO 1

p0732

23 / 24 / 25

DO 2

Changing the function

Example

Parameter

Terminals CU240B-2

Terminals CU240E-2

Terminals CU230P-2

Signal

Possible settings 8: No sensor connected

p0756 [1]

10 / 11

AI 1

p0756 [2]

- - 50 / 51

AI 2

p0755 [0…3]

Analog inputs, actual value in percent

4.3 Commissioning

Table 4- 10 Changing the function of a digital input

1. Select the required function marked using a "BI" parameter.

2. Set this parameter to the value of the status parameter r0722.x of the required digital input.

Table 4- 11 Digital outputs (relay outputs)

r52.2 - operation enabled (motor running) r52.3 - fault active r52.7 - alarm active

Table 4- 12 Changing the function of a digital output

Function Setting

: p0840 = 722.2

Function Setting

: p3981 = 722.1

: Switch on motor via DI 2.

: Acknowledge fault using DI 1.

1. Select the required function marked using a "BO" parameter.

2. Set the parameter p073x of the required digital output to the value of the "BO" parameter.

Table 4- 13 Analog inputs and temperature sensors

p0756 [0] 3 / 4 3 / 4 3 / 4 AI 0 0: Unipolar voltage input (0 V …+10 V)

1: Unipolar voltage input monitored (+2 V... +10 V) 2: Unipolar current input (0 mA …+20 mA) 3: Unipolar current input monitored (+4 mA …+20 mA)

p0756 [3] - - 52 / 53 AI 3

4: Bipolar voltage input (-10 V …+10 V) 6: Ni1000 temperature sensor (-50°C … +150°C) 7: PT1000 temperature sensor (-50 …+250°C)

Function Setting

: Signal "Fault" on DO 1.

: p0731 = 52.3

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Commissioning

Changing the function

Examples

or current input.

Parameter

Terminals CU240B-2

Terminals CU240E-2

Terminals CU230P-2

Signal

Setting p0771[0]

12 / 13

AO 0

27: Actual current value (smoothed absolute value)

2: Current output (+4 mA ... +20 mA)

Changing the function

Examples

Use parameter p0776[0] to configure the analog input as voltage or current input.

Parameter

Terminal

Abbreviation

Possible setting

T1 motor (+)

p0604

Motor temperature alarm threshold

4.3 Commissioning

Table 4- 14 Changing the function of an analog input

1. Select the required function marked using a "CI" parameter.

2. Set this parameter to the value of status parameter r0755.x of the analog input.

Use parameter p0756[0] and the I/U switch on the front of the frequency converter to configure the analog input as voltage

Table 4- 15 Analog outputs

p0771[1] - 26 / 27 26 / 27 AO 1

p0776[0, 1] Analog outputs, type 0: Current output (0 mA … +20 mA)

Function

controller.

Setting

Important status signals: 0: Analog output locked

21: Speed actual value 24: Output frequency smoothed 25: Output voltage smoothed 26: DC link voltage smoothed

1: Voltage output (0 V … +10 V)

: AI 0 provides the setpoint for the PID

: p2253 = 55[0]

Table 4- 16 Changing the function of an analog output

1. Select the required function marked using a "CO" parameter.

2. Set parameter p0771 of the analog output to the value of the "CO" parameter.

Table 4- 17 Motor temperature sensor interface

p0601

15 T2 motor (-)

0: No sensor (factory setting)

1: PTC thermistor (→ P0604) 2: KTY84 (→ P0604)

4: ThermoClick sensor

Function Setting

: Signal "Current" at AO 0.

: p0771 = 27

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

46 Getting Started, 04/2014, A5E32885834B AB

5.1

Manuals for your converter

Depth of the information

Manual

Contents

Languages

Download or order number

Getting Started Guide

(this manual)

SINAMICS Manual Collection

Operating instructions

Function Manual Safety Integrated

functions of the inverter.

Fieldbus function manual

G120C and G120D inverters

List Manual

Getting Started Guide

Installation Instructions

resistors

Table 5- 1 Manuals for your converter

+++

for the following inverters:

• SINAMICS G120 with CU230P-2 Control Units

• SINAMICS G120 with the CU240B-2 and CU240E-2 Control Units

for the inverters SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2

for the SINAMICS G110M, G120,

for SINAMICS G120 inverters with the following Control Units:

• CU230P-2 Control Unit

• CU240B-2 and CU240E-2

Control Units

for the following SINAMICS G120 Power Modules:

• PM230 IP20

• PM230 IP55

• PM240, PM250 and PM260

• PM240-2

for reactors, filters and braking

Installing, commissioning and operating the inverter. Setting the inverter functions. Technical data.

Configuring PROFIsafe.Installing, commissioning and operating fail-safe

Configuring fieldbuses.

Graphic function block diagrams.

List of all parameters, alarms and faults.

Installing the Power Module

Installing components

English, German, Italian, French, Spanish, Chinese

English, German, Chinese

English

Download manuals (http://support.automation.

siemens.com/WW/view/en/ 30563628/133300)

Documentation on DVD, order number 6SL3097-4CA00-0YG0

Converter with Control Units CU230P-2; CU240B-2; CU240E-2 Getting Started, 04/2014, A5E32885834B AB

Manuals and technical support

Depth of the information

Manual

Contents

Languages

Download or order number

Hardware Installation Manual

Operating Instructions

5.2

Product support

France

Germany

Italy

Spain

Great Britain

+33 (0) 821 801 122

+49 (0)911 895 7222

+39 (02) 24362000

+34 902 237 238

+44 161 446 5545

Other service telephone numbers: Product support (http://www.siemens.com/automation/service&support)

5.2 Product support

+++

for the following SINAMICS G120 Power Modules:

• PM230 IP20

• PM230 IP55

• PM240

• PM240-2

• PM250

• PM260

• PM330

+++

for the following Operator Panels:

• BOP-2

• IOP

Table 5- 2 Technical support

Installing power modules, reactors and filters.

Maintaining power modules.

Operating Operator Panels, door mounting kit for mounting of IOP.

German, English

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

48 Getting Started, 04/2014, A5E32885834B AB

siemens CPU 230 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Converter with Control Units CU230P-2; CU240B-2; CU240E-2

Legal information

Table of contents

General safety instructions

Handling electrostatic sensitive devices (ESD)

1.2 Safety instructions for electromagnetic fields (EMF)

1.4 Industrial security

1.5 Residual risks of power drive systems

Installing the Power Module

3.2 Snapping the Control Unit onto the Power Module

CU230P-2 Control Unit

Interfaces at the front of the CU230P-2

3.3 Installing Control Unit

Terminal strips of the CU230P-2

CU240B / CU240E Control Unit

Interfaces at the front of the CU240B-2 and CU240E-2

Terminal strips on CU240B-2 Control Units

Terminal strips on CU240E-2 Control Units

Default settings of the terminal strip

Wiring the terminal strip

3.4 Connecting up the fieldbus

Tools to commission the converter

commissioning

4.2 IOP Intelligent Operator Panel

4.3 Commissioning

Settings in the basic commissioning menu

Enable "Safe Torque Off" safety function

The most important parameters at a glance

Manuals for your converter

5.2 Product support