Siemens SIMATIC ET 200SP, CPU 1515SP PC F, CPU 1515SP PC, HMI 128PT, HMI 2048PT User Manual

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SIMATIC

ET 200SP Open Controller
CPU 1515SP PC (F)

Manual

05/2017

A5E32701806

-AC

Preface

Documentation guide

1

Safety notes

2

Product overview

3

Installing

4

Connection

5

Diagnostics, error and
system alarm

6

Commissioning

7

Functions

8

Maintenance

9

Technical data

10

Accessories/spare parts

A

Abbreviations

B

Troubleshooting

C

Siemens AG
Division Digital Fac

tory

Postfach 48 48
90026 NÜRNBERG
GERMANY

A5E32701806-AC

Ⓟ

04/2017 Subject to change

Copyright © Siemens AG 2014 - 2017.
All rights reserved

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

CPU 1515SP PC (F)

4 Manual, 05/2017, A5E32701806-AC

Preface

Purpose of the documentation

This manual supplements the system manual for the ET 200SP distributed I/O system.
Functions that generally relate to the system are described in this manual.

The information contained in this product manual and the system / function manuals enable
you put the CPU 1515SP PC (F) into operation.

Basic knowledge required

The system must be operated and used by qualified staff only.
The following knowledge is required:

● Installation guideline for SIMATIC ET 200SP

● Programming with STEP 7

● PC based automation with an S7-1500 software controller and with

WinCC Runtime Advanced

● Basic knowledge of PC technology

● Windows Embedded Standard 7 operating system

Scope of validity of the documentation

This documentation is valid for the following devices:

ET 200SP Open Controller

Article number

System version

WES7 E 32Bit 4GB RAM

System version

WES7 P 64Bit 4GB RAM

CPU 1515SP PC

6ES7677-2AA31-0EB0

6ES7677-2AA41-0FB0

CPU 1515SP PC + HMI 128PT

--

6ES7677-2AA41-0FK0

CPU 1515SP PC + HMI 512PT

--

6ES7677-2AA41-0FL0

CPU 1515SP PC + HMI 2048PT

--

6ES7677-2AA41-0FM0

CPU 1515SP PC F

6ES7677-2FA31-0EB0

6ES7677-2FA41-0FB0

CPU 1515SP PC F + HMI 128PT

--

6ES7677-2FA41-0FK0

CPU 1515SP PC F + HMI 512PT

--

6ES7677-2FA41-0FL0

CPU 1515SP PC F + HMI 2048PT

--

6ES7677-2FA41-0FM0

CPU 1515SP PC,
spare part, without CFast card, without soft-

ware

6ES7677-2AA40-0AA0

Preface

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

5

Conventions

Conventions STEP 7: In this documentation, "STEP 7" is used as a synonym for all versions
of the configuration and programming software "STEP 7 (TIA Portal)".

Please also observe notes marked as follows:

Note

A n

ote contains important information on the product described in the documentation, on the

handling of the product or on the section of the documentation to which particular attention
should be paid.

Security information

Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.

Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.

Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit
(http://www.siemens.com/industrialsecurity).

Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under (http://www.siemens.com/industrialsecurity).

Preface

CPU 1515SP PC (F)

6 Manual, 05/2017, A5E32701806-AC

Siemens Industry Online Support

You can find current information on the following topics quickly and easily here:

●

Product support

All the information and extensive know-how on your product, technical specifications,
FAQs, certificates, downloads, and manuals.

●

Application examples

Tools and examples to solve your automation tasks – as well as function blocks,
performance information and videos.

●

Services

Information about Industry Services, Field Services, Technical Support, spare parts and
training offers.

●

Forums

For answers and solutions concerning automation technology.

●

mySupport

Your personal working area in Industry Online Support for messages, support queries,
and configurable documents.

This information is provided by the Siemens Industry Online Support in the Internet
(http://www.siemens.com/automation/service&support).

Industry Mall

The Industry Mall is the catalog and order system of Siemens AG for automation and drive
solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power
(TIP).

Catalogs for all the products in automation and drives are available on the Internet
(https://mall.industry.siemens.com).

Information about third-party software updates

This product contains third-party software. Siemens accepts liability with respect to
updates/patches for the third-party software only when these are distributed by Siemens in
the context of a Software Update Service contract or officially approved by Siemens.
Otherwise, updates/patches are installed at the user's own risk. You can find more
information about our software update service offer under
(http://w3.siemens.com/mcms/topics/en/simatic/licenses/software-update-

service/Pages/Default.aspx).

Notes on protecting administrator accounts

A user with administrator rights has extensive access and manipulation possibilities.

Therefore, make sure that the administrator account is adequately protected to prevent
unauthorized changes. To do this, set secure passwords and use a standard user account
for regular operation. Other measures, such as the use of security policies, should be
applied as required.

Preface

CPU 1515SP PC (F)
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7

CPU 1515SP PC (F)

8 Manual, 05/2017, A5E32701806-AC

Table of contents

Preface ................................................................................................................................................... 4

1 Documentation guide ............................................................................................................................ 11

1.1 Documentation on CPU 1515SP PC (F) ................................................................................ 14

2 Safety notes .......................................................................................................................................... 15

2.1 Notes on use .......................................................................................................................... 17

3 Product overview .................................................................................................................................. 18

3.1 Fail-safe option....................................................................................................................... 18

3.2 Properties ............................................................................................................................... 19

3.3 Sample configuration ............................................................................................................. 21

3.4 Components ........................................................................................................................... 23

3.5 Configuration of the devices .................................................................................................. 24

3.6 Operator controls and display elements ................................................................................ 25

3.7 Scope of delivery.................................................................................................................... 28

3.7.1 Unpacking the device ............................................................................................................. 28

3.7.2 Scope of delivery - System version WES7 E 32Bit 4GB RAM .............................................. 30

3.7.3 Scope of delivery - System version WES7 P 64Bit 4GB RAM .............................................. 32

4 Installing ............................................................................................................................................... 34

4.1 Basics ..................................................................................................................................... 34

4.2 Hardware configuration .......................................................................................................... 37

4.3 Installing CPU 1515SP PC (F) ............................................................................................... 38

5 Connection ........................................................................................................................................... 40

5.1 Notes on connection .............................................................................................................. 40

5.2 Terminal and block diagram ................................................................................................... 41

5.3 Electrical configuration ........................................................................................................... 42

5.4 Connecting devices to networks ............................................................................................ 44

5.5 Securing cables...................................................................................................................... 44

6 Diagnostics, error and system alarm ..................................................................................................... 46

6.1 Status and error display ......................................................................................................... 46

Table of contents

CPU 1515SP PC (F)
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9

7 Commissioning ..................................................................................................................................... 49

7.1 Notes on commissioning ......................................................................................................... 49

7.2 Initial commissioning ............................................................................................................... 50

7.3 Initial configuration of an Open Controller .............................................................................. 53

7.4 Installing license keys ............................................................................................................. 55

7.5 Windows Security Center ....................................................................................................... 57

7.6 Switching CPU 1515SP PC (F) on/off .................................................................................... 58

8 Functions .............................................................................................................................................. 59

8.1 Monitoring functions ................................................................................................................ 59

8.2 Retentive memory NVRAM ..................................................................................................... 60

8.3 BIOS description ..................................................................................................................... 61

8.3.1 Introduction ............................................................................................................................. 61

8.3.2 Starting BIOS setup ................................................................................................................ 62

8.3.3 BIOS setup menus .................................................................................................................. 63

8.3.3.1 Information menu .................................................................................................................... 65

8.3.3.2 Main menu .............................................................................................................................. 66

8.3.3.3 Advanced menu ...................................................................................................................... 67

8.3.3.4 Security menu ......................................................................................................................... 69

8.3.3.5 Power menu ............................................................................................................................ 70

8.3.3.6 Boot menu ............................................................................................................................... 71

8.3.3.7 Exit menu ................................................................................................................................ 73

8.3.4 BIOS setup default settings .................................................................................................... 74

8.3.5 BIOS update ........................................................................................................................... 75

8.4 Power options ......................................................................................................................... 76

8.5 Protective functions for data carriers ...................................................................................... 77

8.5.1 Enhanced Write Filter (EWF) .................................................................................................. 78

8.5.2 File-Based Write Filter (FBWF) ............................................................................................... 82

9 Maintenance ......................................................................................................................................... 84

9.1 Backing up and restoring data ................................................................................................ 84

9.2 Change partitioning ................................................................................................................. 85

9.2.1 Partitions in the delivery state ................................................................................................. 85

9.2.2 Change partitioning ................................................................................................................. 86

9.3 Restoring the delivery state .................................................................................................... 92

9.4 Restoring delivery state using USB stick ................................................................................ 95

9.5 Updating software ................................................................................................................... 97

9.6 Windows Embedded Standard 7 ............................................................................................ 98

9.7 Sending the device to customer service ................................................................................. 99

9.8 Removing and inserting the CFast card ............................................................................... 100

Table of contents

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10 Technical data ..................................................................................................................................... 101

10.1 Standards and approvals ..................................................................................................... 101

10.2 Electromagnetic compatibility .............................................................................................. 105

10.3 Shipping and storage conditions .......................................................................................... 108

10.4 Mechanical and climatic ambient conditions ........................................................................ 108

10.5 Information on insulation, protection class, degree of protection and rated voltage ........... 110

10.6 Use of the ET 200SP in zone 2 potentially explosive atmospheres .................................... 111

10.7 Module data ......................................................................................................................... 112

10.7.1 CPU 1515SP PC, system version WES7 E 32Bit 4GB RAM .............................................. 112

10.7.2 CPU 1515SP PC F, system version WES7 E 32Bit 4GB RAM ........................................... 115

10.7.3 CPU 1515SP PC, system version WES7 E 32Bit 4GB RAM - spare part ........................... 118

10.7.4 CPU 1515SP PC, system version WES7 P 64Bit 4GB RAM .............................................. 121

10.7.5 CPU 1515SP PC F, system version WES7 P 64Bit 4GB RAM ........................................... 124

10.7.6 CPU 1515SP PC, system version WES7 E 64Bit 4GB RAM - spare part ........................... 127

10.7.7 CPU 1515SP PC (F) + HMI ................................................................................................. 130

10.7.8 S7-1500 Software Controller CPU 1505SP (F) ................................................................... 130

10.8 Dimension drawings ............................................................................................................. 131

10.8.1 CPU 1515SP PC (F) ............................................................................................................ 131

A Accessories/spare parts ....................................................................................................................... 133

B Abbreviations ....................................................................................................................................... 135

C Troubleshooting ................................................................................................................................... 137

Glossary .............................................................................................................................................. 138

CPU 1515SP PC (F)
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11

1

The documentation for the SIMATIC ET 200SP distributed I/O system is arranged into three
areas.
This arrangement enables you to access the specific content you require.

Basic information

The system manual describes in detail the configuration, installation, wiring and
commissioning of the SIMATIC ET 200SP. distributed I/O system. The STEP 7 online help
supports you in the configuration and programming.

Device information

Product manuals contain a compact description of the module-specific information, such as
properties, wiring diagrams, characteristics and technical specifications.

Documentation guide

1.1 Documentation on CPU 1515SP PC (F)

CPU 1515SP PC (F)

12 Manual, 05/2017, A5E32701806-AC

General information

The function manuals contain detailed descriptions on general topics regarding the SIMATIC
ET 200SP distributed I/O system, e.g. diagnostics, communication, Web server, motion
control and OPC UA.

You can download the documentation free of charge from the Internet
(http://w3.siemens.com/mcms/industrial-automation-systems-simatic/en/manual-

overview/tech-doc-et200/Pages/Default.aspx).

Changes and supplements to the manuals are documented in a Product Information.

You can download the product information free of charge from the Internet
(https://support.industry.siemens.com/cs/us/en/view/73021864).

Manual Collection ET 200SP

The Manual Collection contains the complete documentation on the SIMATIC ET 200SP
distributed I/O system gathered together in one file.

You can find the Manual Collection on the Internet
(http://support.automation.siemens.com/WW/view/en/84133942).

"mySupport"

With "mySupport", your personal workspace, you make the most of your Industry Online
Support.

In "mySupport" you can store filters, favorites and tags, request CAx data and put together
your personal library in the Documentation area. Furthermore, your data is automatically
filled into support requests and you always have an overview of your current requests.

You need to register once to use the full functionality of "mySupport".

You can find "mySupport" in the Internet (https://support.industry.siemens.com/My/ww/en).

"mySupport" - Documentation

In the Documentation area of "mySupport", you have the possibility to combine complete
manuals or parts of them to make your own manual.
You can export the manual in PDF format or in an editable format.

You can find "mySupport" - Documentation in the Internet
(http://support.industry.siemens.com/My/ww/en/documentation).

"mySupport" - CAx Data

In the CAx Data area of "mySupport", you can have access the latest product data for your
CAx or CAe system.

You configure your own download package with a few clicks.

Documentation guide

1.1 Documentation on CPU 1515SP PC (F)

CPU 1515SP PC (F)
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13

In doing so you can select:

● Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files

● Manuals, characteristics, operating manuals, certificates

● Product master data

You can find "mySupport" - CAx Data in the Internet
(http://support.industry.siemens.com/my/ww/en/CAxOnline).

Application examples

The application examples support you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system ­separated from the focus in individual products.

You can find the application examples on the Internet
(https://support.industry.siemens.com/sc/ww/en/sc/2054).

TIA Selection Tool

With the TIA Selection Tool, you can select, configure and order devices for Totally
Integrated Automation (TIA).
This tool is the successor of the SIMATIC Selection Tool and combines the known
configurators for automation technology into one tool.
With the TIA Selection Tool, you can generate a complete order list from your product
selection or product configuration.

You can find the TIA Selection Tool on the Internet
(http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool).

Documentation guide

1.1 Documentation on CPU 1515SP PC (F)

CPU 1515SP PC (F)

14 Manual, 05/2017, A5E32701806-AC

SIMATIC Automation Tool

You can use the SIMATIC Automation Tool to run commissioning and maintenance activities
simultaneously on various SIMATIC S7 stations as a bulk operation independently of the TIA
Portal.

The SIMATIC Automation Tool provides a multitude of functions:

● Scanning of a PROFINET/Ethernet network and identification of all connected CPUs

● Address assignment (IP, subnet, gateway) and station name (PROFINET device) to a

CPU

● Transfer of the data and the programming device/PC time converted to UTC time to the
module

● Program download to CPU

● Operating mode switchover RUN/STOP

● Localization of the CPU by means of LED flashing

● Reading out CPU error information

● Reading the CPU diagnostic buffer

● Reset to factory settings

● Updating the firmware of the CPU and connected modules

You can find the SIMATIC Automation Tool on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/98161300).

PRONETA

With SIEMENS PRONETA (PROFINET network analysis), you analyze the plant network
during commissioning. PRONETA features two core functions:

● The topology overview independently scans PROFINET and all connected components.

● The IO check is a fast test of the wiring and the module configuration of a system.

You can find SIEMENS PRONETA on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/67460624).

1.1

Documentation on CPU 1515SP PC (F)

The following additional documentation is required for using the CPU 1515SP PC (F):

● Operating manual S7-1500 software controller
(http://support.automation.siemens.com/WW/view/en/109249299)

● System manual WinCC Advanced V14
(http://support.automation.siemens.com/WW/view/en/109742297)

● System manual ET 200SP distributed I/O system
(http://support.automation.siemens.com/WW/view/en/58649293)

● Manual Server module (http://support.automation.siemens.com/WW/view/en/63257531)

CPU 1515SP PC (F)
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15

Safety notes

2

WARNING

Life-endangering voltage when control cabinet is open

If the device is installed in a control cabinet, areas or components can be under life­endangering voltage when the control cabinet is open.

Contact with these areas or components may lead to death through electric shock.

Switch off the power before opening the control cabinet.

If the device is operated in a machine in accordance with the machinery directive, the
provisions of the guideline 2006/42/EC apply.

Safe operation of a plant

WARNING

Risk of fire

The device is classified for use in the area of Industrial Control Equipment as "Open Type"
according to UL508. If overheating occurs, burning material may leak and cause a fire.

For this reason, observe the following information:

• For approval and operation in accordance with UL508, the device must be installed in a
housing complying with UL508.

• Install the device in an enclosure that meets the requirements of sections 4.6 and 4.7.3
of the standards EN 60950-1:2006 and IEC/UL/EN/DIN-EN 60950-1.

If you have questions about the validity of installation in the planned environment, please
contact our service representatives.

N

OTICE

Protective measures

To ensure safe operation of a plant, you have to take suitable IT security measures, for
example, network segmentation.

Seal the cover with lead to protect the CFast card with the operating system of the
CPU 1515SP PC (F) against unauthorized access.

For more information on Industrial Security, refer to the Internet
(http://www.siemens.com/industrialsecurity).

Safety notes

CPU 1515SP PC (F)

16 Manual, 05/2017, A5E32701806-AC

Repairs

WARNING

Damage caused by opening the device

Unauthorized opening of and improper repairs to the device may result in substantial
damage to equipment or endanger the user.

Only authorized personnel are permitted to repair the device.

For additional information on repairs, see section Sending the device to customer service
(Page 99).

ESD guidelines

Modules containing electrostatic sensitive devices (ESDs) can be identified by the following
label:

Strictly follow the guidelines mentioned below when handling modules which are sensitive to
ESD:

● Before working with modules with ESD, you need to ensure that you are free of
electrostatic charge (e.g. by touching a grounded object).

● All devices and tools must be free of static charge.

● Always pull the mains connector and disconnect the battery before installing or removing

modules which are sensitive to ESD.

● Handle modules fitted with ESDs only by their edges.

● Do not touch any connector pins or conductors on modules containing ESDs.

See also

Electromagnetic compatibility (Page 105)

Safety notes

2.1 Notes on use

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17

2.1 Notes on use

WARNING

Hazards at an unprotected machine or plant

According to the results of a risk analysis, hazards can occur at an unprotected machine.
The hazards may lead to personal injury.

According to the risk analysis, the risk of injury to persons can be countered with the
following measures:

• Additional protective equipment at the machine or plant. In this case, the programming,
parameter assignment and wiring of the I/O used, in particular, must be performed in
accordance with the safety criteria (SIL, PL or Cat.) ascertained by means of an
appropriate risk analysis.

• Use of the device for its intended purpose, which can be established by performing a
functional test on the plant. This allows errors in programming, parameter assignment
and wiring to be detected.

• Documentation of the test results which can be entered, if required, into the relevant
safety certificates.

NOTICE

Ambient conditions

Ambient conditions for which the device is not suitable can lead to faults or damage the
device.

Note the following:

• Only operate the device in enclosed areas. If you do not comply with this instruction, the
warranty becomes void.

• Only operate the device in accordance with the ambient conditions given in the technical
specifications.

• Protect the device from dust, moisture and heat.

• Do not expose the device to direct sunlight or other strong sources of light.

• The device must not be used in places with more difficult operating conditions through

corrosive vapors or gases without taking additional protective measures, for example,
supply of clean air.

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3

3.1

Fail-safe option

Areas of application

F-CPUs are mainly designed for personal and machine protection. In addition to the safety
program, you can also program standard applications. You can operate the F-CPUs in safety
mode or in standard mode.

Reference

Information on the use of F-CPUs in safety mode is available in the programming and
operating manual SIMATIC Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/54110126).

You can find information on using the CPU 1505SP (F) software controller in the
corresponding product manual
(https://support.industry.siemens.com/cs/ww/en/view/109740725) and in the F product
information (https://support.industry.siemens.com/cs/ww/en/view/109478599).

Product overview

3.2 Properties

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3.2 Properties

Article number

6ES7677-2xAxx-0xx0

The complete article number depends on the system version and the ordering option.

View of the module

The figure below shows the CPU 1515SP PC.

Figure 3-1 CPU 1515SP PC with supplied accessories

Product overview

3.2 Properties

CPU 1515SP PC (F)

20 Manual, 05/2017, A5E32701806-AC

Properties

CPU 1515SP PC (F) is a PC based automation device in the design of the ET 200SP. It is
used for control and visualization purposes. The supplied IPC DiagBase software provides
basic diagnostics functions and supports you in handling the BIOS.

CPU 1515SP PC (F) has the following technical properties:

● A removable CFast card with the following pre-installations is used as storage medium:

– Windows Embedded Standard 7 operating system

– S7-1500 Software Controller CPU 1505SP (F)

– Optionally with HMI: WinCC Runtime Advanced as of V14 SP1

● Interfaces

– An interface for the exchangeable ET 200SP BusAdapters for connection of

PROFINET IO (2 ports)

– An interface for connecting devices using Industrial Ethernet (Gigabit Ethernet)

– 3 interfaces for USB devices

– One DVI-I interface for a monitor

– A sealable slot for the CFast card

– A slot for an SD/MMC card as additional optional drive

● Supply voltage 1L+ 24 V DC (SELV/PELV). The connection plug is included in the scope
of delivery.

● CPU 1515SP PC (F) is designed for use in industrial environment:

– Compact design

– Fan-less operation

– High robustness

● The CPU 1515SP PC (F) is approved for the degree of protection IP20 and for the
installation in a control cabinet.

Product overview

3.3 Sample configuration

CPU 1515SP PC (F)
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21

System versions and ordering options

System version

SIMATIC software

CFast card

Article number

WES7 E 32Bit

CPU 1505SP V2.1

30 GB

6ES7677-2AA31-0EB0

WES7 P 64Bit
(multitouch functionality)

CPU 1505SP V2.1 30 GB 6ES7677-2AA41-0FB0
CPU 1505SP V2.1 & WinCC Runtime

Adv. V14 SP1 128PT

30 GB 6ES7677-2AA41-0FK0

CPU 1505SP V2.1 & WinCC Runtime

Adv. V14 SP1 512PT

30 GB 6ES7677-2AA41-0FL0

CPU 1505SP V2.1 & WinCC Runtime

Adv. V14 SP1 2048PT

30 GB 6ES7677-2AA41-0FM0

WES7 E 32Bit

CPU 1505SP F V2.1

30 GB

6ES7677-2FA31-0EB0

WES7 P 64Bit
(multitouch functionality)

CPU 1505SP F V2.1

30 GB

6ES7677-2FA41-0FB0

CPU 1505SP F V2.1 & WinCC

Runtime Adv. V14 SP1 128PT

30 GB 6ES7677-2FA41-0FK0

CPU 1505SP F V2.1 & WinCC

Runtime Adv. V14 SP1 512PT

30 GB 6ES7677-2FA41-0FL0

CPU 1505SP F V2.1 & WinCC

Runtime Adv. V14 SP1 2048PT

30 GB 6ES7677-2FA41-0FM0

CPU 1515SP PC, spare part, without CFast card, without software

6ES7677-2AA40-0AA0

3.3

Sample configuration

Configuration

CPU 1515SP PC (F) is mounted on the mounting rail according to EN 60715. A modular
system is formed with ET 200SP modules in the central rack.

You can use the CPU 1515SP PC (F) as PROFINET IO controller. The PROFINET IO
devices are connected with the SIMATIC BusAdapter BA 2xRJ45 via the ports of the
interface X1 PN (LAN).

Devices can be connected via Industrial Ethernet using the integrated interface
X2 PN/IE (LAN).

The connection to PROFIBUS can be made using the DP master module.

Product overview

3.3 Sample configuration

CPU 1515SP PC (F)

22 Manual, 05/2017, A5E32701806-AC

Sample configuration

The figure below shows an example configuration with CPU 1515SP PC (F).

Figure 3-2 Example configuration with the CPU 1515SP PC (F)

①

CPU

1515SP PC (F), I/O module, server module

②

Mounting rail

③

Flat Panel

- Wide Screen Display

④

USB devices: Keyboard, mouse, printer ...

⑤

PROFINET IO device

⑥

Camera

⑦

Industrial Thin Client ITC

⑧

SCALANCE W786

⑨

Field programming device

⑩

P

C/Programming device

Product overview

3.4 Components

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

23

3.4 Components

Components of the CPU 1515SP PC (F)

The table below contains an overview of the components of the CPU 1515SP PC (F):

Table 3- 1 Components of the CPU 1515SP PC

Component

Function

Figure

Mounting rail in accordance
with EN 60715

The mounting rail is the module carri­er for the CPU 1515SP PC (F).

CPU 1515SP PC (F) CPU with strain relief and white refer-

ence labels

BusAdapter The BusAdapter allows free selection

of the connection technology for
PROFINET IO. The following versions
are available for CPU 1515SP PC (F):

• For standard RJ45 plug
(BA 2×RJ45)

①

• For direct connection of the bus
cable (BA 2×FC) ②

Server module The server module completes the

configuration of the
CPU 1515SP PC (F) with I/O mod­ules.

The server module is included in the
CPU's scope of delivery.

Product overview

3.5 Configuration of the devices

CPU 1515SP PC (F)

24 Manual, 05/2017, A5E32701806-AC

3.5

Configuration of the devices

Front view

Figure 3-3 Front view CPU 1515SP PC (F)

① Mounting rail release mechanism
② Labeling strips
③ Server module
④ Cooling fins
⑤ Strain relief
⑥ Reference labels

Product overview

3.6 Operator controls and display elements

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

25

3.6

Operator controls and display elements

Front view of the module

The figure below shows the operator control and connection elements of the
CPU 1515SP PC (F).

Figure 3-4 View of the CPU 1515SP PC (F)

①

LED displays for the current operating mode and diagnostic status of the CPU

②

Power LED

③

X50:

Slot for the CFast card (flash memory), sealable

④

Mode selector

⑤

X51:

Slot for an optional SD/MMC card

⑥

X80:

Connector for 24 V DC supply voltage

⑦

X1 PROFINET
(LAN):

Slot for BusAdapter for connection of PROFINET IO;
status display for PROFINET

⑧

X2 PN/IE (LAN):

GbE Ethernet connection with integrated display

⑨

X60, X61, X62:

3 USB connections

⑩

X70 DVI-I:

Connection for monitor

Product overview

3.6 Operator controls and display elements

CPU 1515SP PC (F)

26 Manual, 05/2017, A5E32701806-AC

Slot for CFast card

The operating system, Runtime software and project are installed on the supplied SIMATIC
CFast card. The CFast card is the only mass storage device of the CPU 1515SP PC (F).

Note
Unauthorized access

Seal the cover of the shaft with lead to protect the CFast card with the operating system of
the CPU

1515SP PC (F) against unauthorized access and manipulation.

Slot for SD/MMC card

You can use a SIMATIC SD or MMC card as additional storage drive. This drive can be used
to store data via Windows, for example a backup, but not the operating system, the Runtime
software or the project.

Permitted SD cards: SDHC up to 32 GB, SDXC up to 2 TB.

USB connections

Two USB high-current (500 mA) interfaces and one low-current (100 mA) interface can be
used at the same time.

MAC addresses

The MAC address consists of a 3-byte manufacturer ID and a 3-byte device ID (consecutive
number).

Each device is already assigned four MAC addresses in the factory. The front of the CPU
1515SP PC (F) is lasered with the MAC addresses 1 and 4. With the MAC addresses 2 and
3, the consecutive numbers are incremented. If, for example, the first MAC address is
08-00-06-6B-80-C0, the second MAC address is 08-00-06-6B-80-C1.

Table 3- 2 Assignment of the MAC addresses

Assignment

MAC address 1

X2 PN/IE (LAN)

• Visible in STEP 7 for accessible devices

• Lasered on the front of the CPU (start of the number range)

MAC address 2

X1 PROFINET (LAN)

• Visible in STEP 7 for accessible devices

MAC address 3

Port X1 P1 (required for LLDP, for example)

MAC address 4

Port X1 P2 R (required for LLDP, for example)

• Lasered on the front of the CPU (end of the number range)

Product overview

3.6 Operator controls and display elements

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

27

Connector for supply voltage

CPU 1515SP PC (F) has a 2-pole terminal for the power supply.

The connection plug for the supply voltage is plugged in when the CPU is shipped from the
factory.

Mode selector

Use the mode selector to set the CPU operating mode.

Table 3- 3 Mode selector positions

Position

Meaning

Description

RUN

Operating mode RUN1

The CPU is processing the user program.

STOP Operating mode STOP1 The CPU is not processing the user program.

The outputs are set to a "safe" state.

MRES Memory reset

For active S7-1500 software controller

2

only:

CPU memory reset

1

RUN and STOP indicate the

selected

operating state. The LED displays RUN and STOP display the

actual

operating

state of the CPU 1515SP PC (F).

2

See the S7-1500 software controller manual

Product overview

3.7 Scope of delivery

CPU 1515SP PC (F)

28 Manual, 05/2017, A5E32701806-AC

3.7

Scope of delivery

3.7.1

Unpacking the device

When unpacking

When unpacking, make sure to check the following:

● Check packaging and contents for visible damage from transport.

● Check the delivery for completeness.

Please inform your Siemens contact partner should you determine damages from
transport or any irregularities.

● Keep the supplied documentation and licenses. They belong to the device and are the
proof that you have purchased the software preinstalled on the CFast card.
Documentation and licenses are required for initial commissioning and for any questions
that arise.

● Keep the original packaging in case the device needs to be transported again.

NOTICE

Damage to the device during transport and storage

If a device is transported or stored without packaging, it is unprotected from shocks,
vibrations, pressure and moisture. Damaged packaging indicates that environmental
conditions have already had a significant impact on the device.

The device might be damaged.

Do not dispose of the original packaging. Pack the device for transport and storage.

NOTICE

Damage to the device caused by condensation

If the device was exposed to low temperatures or extreme variations in temperature during
transport, this may cause moisture to build up on or in the device (condensation).

Moisture can cause short-circuits in the electrical circuits and damage the device.

Proceed as follows to avoid damage:

• Store the device in dry conditions.

• Make sure it adapts to room temperature before commissioning.

• Do not expose the device to direct heat radiation from a heater.

• If condensation has developed, wait for approximately 12 hours or until the device is

completely dry before you switch it on.

Product overview

3.7 Scope of delivery

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

29

WARNING

Electric shock and fire hazard from damaged device

A damaged device can carry dangerous voltage and trigger a fire in the machine or plant. A
damaged device has unpredictable properties and states.

Death or severe injury could occur.

Make sure that the damaged device is not installed and commissioned accidentally. Label
the damaged device correspondingly and keep it locked up. Have the device repaired
without delay.

Identification data

The identification data can be used to clearly identify the device when a repair is necessary.

Make a note of the following data for your devices:

● The article number of the CPU 1515SP PC (F) is located on the order form.

● Depending on the scope of delivery, the "Certificate-of-License" is included in the license

verification for the S7-1500 software controller and for WinCC Runtime Advanced V14
SP1.

● The "Microsoft Windows Product Key" can be found on the "Certificate of Authenticity"

label.

● The first and the last MAC addresses are located on the device.

Product overview

3.7 Scope of delivery

CPU 1515SP PC (F)

30 Manual, 05/2017, A5E32701806-AC

3.7.2

Scope of delivery - System version WES7 E 32Bit 4GB RAM

Note

The designation CPU 1515SP PC

with the article number 6ES7677

-2AA40-0AA0

is always

on the device regardless of the order option.

The following components are included in the scope of delivery of the CPU 1515SP PC:

Order option

CPU 1515SP PC

CPU 1515SP PC
(spare part)

Article number

6ES7677-2AA31-0EB0

6ES7677-2AA40-0AA0

CPU

X

X

Strain relief with fixing screws

X

X

Server module

X

X

30 GB CFast card with the following

pre-installations:

• Windows Embedded Standard 7 E
operating system

X –

• S7-1500 Software Controller
CPU 1505SP

X –

• WinCC RT Advanced as of V14
SP1

– –

Restore DVD for image restore

X

–

"Documentation and Drivers" DVD

X

–

Windows-Certificate of Authenticity

(CoA)

X –

Certificate of License (COL)

X – USB stick with SIMATIC license keys

X

–

Product information

X

–

Product overview

3.7 Scope of delivery

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

31

The following components are contained in the scope of delivery of the CPU 1515SP PC F:

Order option

CPU 1515SP PC F

Article number

6ES7677-2FA31-0EB0

CPU X

Strain relief with fixing screws

X

Server module

X

30 GB CFast card with the following pre-installations:

• Windows Embedded Standard 7 E operating system

X

• S7-1500 Software Controller CPU 1505SP F

X

• WinCC RT Advanced as of V14 SP1

–

Restore DVD for image restore

X

"Documentation and Drivers" DVD

X

Windows-Certificate of Authenticity (CoA)

X

Certificate of License (COL)

X

USB stick with SIMATIC license keys

X

Product information

X

Product overview

3.7 Scope of delivery

CPU 1515SP PC (F)

32 Manual, 05/2017, A5E32701806-AC

3.7.3

Scope of delivery - System version WES7 P 64Bit 4GB RAM

Note

The designation CPU 1515SP PC

with the article number 6ES7677

-2AA40-0AA0

is always

on the device regardless of the order option.

The following components are included in the scope of delivery of the CPU 1515SP PC:

Order option

CPU 1515SP PC

CPU 1515SP PC + HMI

CPU 1515SP PC
(spare part)

Article number 6ES7677-2AA41-0FB0 6ES7677-2AA41-0FK0 HMI

128PT
6ES7677-2AA41-0FL0 HMI

512PT
6ES7677-2AA41-0FM0 HMI

2048PT

6ES7677-2AA40-0AA0

CPU

X X X

Strain relief with fixing

screws

X X X

Server module

X X X

30 GB CFast card with the

following pre-installations:

• Win-
dows Embedded Standar
d 7 P operating system

X X –

• S7-1500 Software Con-
troller CPU 1505SP

X X –

• WinCC RT Advanced as
of V14 SP1

– X –

Restore DVD for image re-

store

X X –

"Documentation and Drivers"
DVD

X X –

Windows Certificate of Au-

thenticity (CoA)

X X –

Certificate of License (CoL)

X X –

USB stick with SIMATIC

license keys

X X –

Product information

X X –

Product overview

3.7 Scope of delivery

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

33

The following components are contained in the scope of delivery of the CPU 1515SP PC F:

Order option

CPU 1515SP PC F

CPU 1515SP PC F + HMI

Article number 6ES7677-2FA41-0FB0 6ES7677-2FA41-

• 0FK0 HMI 128PT

• 0FL0 HMI 512PT

• 0FM0 HMI 2048PT

CPU X X

Strain relief with fixing screws

X

X

Server module X X
30 GB CFast card with the following

pre-installations:

• Windows Embedded Standard 7 P
operating system

X X

• S7-1500 Software Controller CPU
1505SP F

X X

• WinCC RT Advanced as of V14
SP1

– X

Restore DVD for image restore

X X "Documentation and Drivers" DVD

X

X

Windows Certificate of Authenticity

(CoA)

X X

Certificate of License (CoL)

X

X

USB stick with SIMATIC license keys

X X Product Information

X

X

CPU 1515SP PC (F)

34 Manual, 05/2017, A5E32701806-AC

4

4.1

Basics

Introduction

The CPU 1515SP PC (F) is an open operation resource. This means that you may only
install it in enclosures, cabinets or electrical operating areas. These housings, cabinets or
electrical operating areas must only be accessible with a key or tool. Access may only be
possible for instructed or authorized personnel.

Installation location

CPU 1515SP PC (F) must be installed in a suitable enclosure or suitable control cabinet with
at least IP54 degree of protection according to EN 60529 and the ambient conditions for the
operation of the equipment must be taken into consideration.

Installation position

You can install the ET 200SP distributed I/O system in any position. The preferred mounting
position is horizontal mounting on a vertical wall.

The restrictions regarding ambient temperature and maximum configuration apply to the
CPU 1515SP PC (F) depending on the mounting position.

NOTICE

Damage to the modules

Modules can be damaged if exposed to ambient temperatures higher than permitted.

The following ambient temperatures must not be exceeded during operation:

• Horizontal mounting
– 60 °C for an installation with up to 32 I/O modules.
– 55 °C for an installation with up to 64 I/O modules.

• Vertical mounting

– 50 °C for an installation with up to 32 I/O modules.

For more detailed information, refer to section Mechanical and climatic ambient conditions
(Page 108)

Installing

4.1 Basics

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

35

Mounting rail

CPU 1515SP PC (F) is mounted on a mounting rail according to EN 60715 (35 × 7.5 mm
and/or 35 × 15 mm).

You must ground the mounting rail separately in the control cabinet. Exception: If you install
the rail on grounded, zinc-plated mounting plates, there is no need to ground the rail
separately.

Note

If the ET 200SP distributed I/O system is exposed to vibration and shock loads, both ends of
the ET 200SP system assembly must be mechanically fixed to the mounting rail (e.g using
8WA1010

-1PH01 ground terminals). This measure prevents the ET 200SP from shifting to

the side.

Note

If the ET 200SP distributed I/O system is exposed to high vibration and shock load, we
recommend that you screw the mounting rail to the mounting surface at interval

s of approx.

200 mm.

Suitable surface finishes are:

● Steel strip in accordance with Appendix A of EN 60715 or

● Tinned steel strip. We recommend the use of the mounting rails in section

Accessories/spare parts (Page 133).

Note
Mounting rails of other manufacturers

If you use mounting rails from other manufacturers, ensure that they have the properties
required for your climatic and mechanical a

mbient conditions.

Check whether the mounting rails meet the requirements for a protective conductor.

Installing

4.1 Basics

CPU 1515SP PC (F)

36 Manual, 05/2017, A5E32701806-AC

Minimum clearances

Maintain the following minimum clearances when installing or dismantling the
CPU 1515SP PC (F).

Figure 4-1 Minimum clearances

Installation rules

● After the CPU 1515SP PC (F) there is a BaseUnit BU..D with incoming supply voltage L+
(light terminal box).

● This is followed by BaseUnits BU..B (with dark-colored terminal box).

● The respective corresponding I/O modules can be connected to the BaseUnits.

Suitable combinations of BaseUnits and I/O modules can be found in the ET 200SP
System Manual (http://support.automation.siemens.com/WW/view/en/84133942).

● The server module completes the installation.

Note

Only install the CPU

1515SP PC (F) when the power supply is switched off.

Installing

4.2 Hardware configuration

CPU 1515SP PC (F)
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37

4.2

Hardware configuration

Maximum mechanical configuration

As soon as one of the following rules applies, the maximum configuration has been reached:

Table 4- 1 Maximum mechanical configuration

Properties

Rule

Number of modules

• Horizontal mounting
– 0 to 60 °C ambient temperature:

a maximum of 32 I/O modules

and

USB load

– 0 to 55 °C ambient temperature:

a maximum of 64 I/O modules

and

USB load

• Vertical mounting
– 0 to 50 °C ambient temperature:

a maximum of 32 I/O modules

and

USB load

Backplane bus length Maximum 1 m mounting width (without CPU 1515SP PC (F), including

server module)

Electrical maximum configuration

The number of operable I/O modules of a potential group is limited by the

● Power consumption of the I/O modules

● Power consumption of the components supplied via these I/O modules

The maximum current-carrying capability of the terminals on the BaseUnit L+/ground is 10 A.

USB load

In case of maximum configuration with the CPU 1515SP PC (F), the USB load must also be
taken into consideration:

● Horizontal mounting

– Ambient temperature of 0 to 60 °C with maximum 32 I/O modules

and

3 x 100 mA

USB load

– Ambient temperature of 0 to 55 °C with maximum 64 I/O modules

and

2 x 500 mA +

1 x 100 mA USB load

● Vertical mounting

– Ambient temperature of 0 to 50 °C with maximum 32 I/O modules

and

3 x 100 mA

USB load

Address space

The address space is predefined. However, you can adjust the address space in the user
program.

Installing

4.3 Installing CPU 1515SP PC (F)

CPU 1515SP PC (F)

38 Manual, 05/2017, A5E32701806-AC

4.3

Installing CPU 1515SP PC (F)

Requirements

The mounting rail is fitted.

Required tools

3 to 3.5 mm screwdriver (only to fix the strain relief and dismantle the BusAdapter)

Fixing strain relief

Fasten the strain relief at the upper and lower left side of the CPU 1515SP PC (F) with the
supplied screws.

Installing CPU 1515SP PC (F)

1. Install the CPU on the mounting rail.

2. Swivel the CPU back until you hear the mounting rail release click into place

3. To check that the CPU has correctly clicked into place, pull on the underside of the
enclosure.

Figure 4-2 Installing CPU 1515SP PC (F)

Installing

4.3 Installing CPU 1515SP PC (F)

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

39

Disassemble CPU 1515SP PC (F)

The BaseUnits with the I/O modules are located to the left of the CPU 1515SP PC (F):

1. Switch off the supply voltage on the CPU.

2. Press the mounting rail release button on the first BaseUnit and, at the same time, move

the CPU in parallel to the left until it comes off the remaining the module group.

Note: The mounting rail release button is located above the CPU.

3. While pressing the mounting rail release button on the CPU, swivel the CPU out of the

mounting rail.

Note

It is not necessary to remove the BusAdapter from the CPU

1515SP PC (F).

CPU 1515SP PC (F)

40 Manual, 05/2017, A5E32701806-AC

5

5.1

Notes on connection

Note
Rules and regulations for operation

Observe the information contained in the

Wiring

section in the system manual ET 200SP

distributed I/O system (

http://support.automation.siemens.com/WW/view/en/58649293) and

in the function manual Designing interference

-free controllers

(

http://support.automation.siemens.com/WW/view/en/59193566).

NOTICE

Fault caused by I/O devices

The connection of I/O devices can lead to faults on the device.

Injury to persons and damage to the machine or plant could result.

Note the following when connecting I/O devices:

• Read the documentation related to the I/O devices. Follow all instructions given in the
documentation.

• Only connect I/O devices which are suitable for use in industrial environments according
to EN 61000-6-2/EC 61000-6-2.

• You may only connect hot-plug capable I/O devices when the power supply is switched
off.

Note
Feedback through USB devices

If USB devices are connected which

- contrary to the USB 2.0 specification - feed voltage

back to the host interface, the startup of the CPU

1515SP PC (F) is not ensured upon power

-

up.

Regenerative feedback

is generally not permitted.

Connection

5.2 Terminal and block diagram

CPU 1515SP PC (F)
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41

5.2

Terminal and block diagram

Block diagram

The figure below shows the block diagram of the CPU 1515SP PC (F).

①

Switch

X1 PN (LAN)

PROFINET interface X1

②

Electronics

P1

PROFINET interface X1 Port 1

③

Backplane bus interface

P2

PROFINET interface X1 Port 2

④

Internal supply voltage

L+

24 V DC supply voltage

⑤

Mode selector

M

Ground

X50

CFast card

LK1, LK2

LED Link TX/RX

X51

SD/MMC card

LK3

LED Link

X60

USB interface 2.0, 0.5 A

R/S

RUN/STOP LED (yellow/green)

X61, X62

USB interface 2.0, 0.5 A

ER

ERROR LED (red)

X70

DVI-I interface

MT

MAINT LED (yellow)

X80 24 V DC

Infeed of supply voltage

PWR

POWER LED (yellow/green)

X2 PN/IE (LAN)

Ethernet interface X2

Figure 5-1 Block diagram for CPU 1515SP PC (F)

Connection

5.3 Electrical configuration

CPU 1515SP PC (F)

42 Manual, 05/2017, A5E32701806-AC

5.3

Electrical configuration

Non-isolated configuration

Note

Unlike the distribution I/O system ET

200SP, only a non-isolated configuratio

n is possible the

CPU

1515SP PC (F).

Connection

5.3 Electrical configuration

CPU 1515SP PC (F)
Manual, 05/2017, A5E32701806-AC

43

The figure below shows a CPU 1515SP PC (F) in the overall configuration with infeed from a
TN-S system. The power supply supplies the CPU 1515SP PC (F) and the load circuits for
the 24 V DC modules.

With the CPU 1515SP PC (F) there is a fixed connection between the ground infeed terminal
and the contact springs to the mounting rail. You must ground the mounting rail separately in
the control cabinet.

①

Master switch

②

Short-circuit and overload protection

③

Load current supply (galvanic isolation)

④

In the CPU 1515SP PC (F), this connection is automatically established.

The represented layout of the power connections does not correspond to the actual layout; it

was chosen for demonstration purposes only.

Figure 5-2 Connecting the load voltage reference potential

Connection

5.4 Connecting devices to networks

CPU 1515SP PC (F)

44 Manual, 05/2017, A5E32701806-AC

5.4 Connecting devices to networks

The following options are available for integrating devices into existing or planned system
environments and networks.

Ethernet

You can use the integrated Ethernet interface X2 PN/IE (LAN) (10/100/1000 Mbps) for
communication and data exchange with automation devices, for example, SIMATIC S7.
Only ASCII characters are permitted in the name of the interface X2 PN/IE (LAN) in the
TIA Portal, e.g. PROFINET_2.

You need suitable software to do this: STEP 7, WinCC, SIMATIC NET.

N

ote

Use a Category 5e Ethernet cable (Cat

-5e cable) for operation with 1000 Mbps.

PROFINET

PROFINET operation is possible via the X1 PN (LAN) interface and the approved
BusAdapter.

PROFIBUS

The connection to PROFIBUS can be made using the DP master module.

5.5 Securing cables

The strain relief for connection lines prevents the USB and the PROFINET connector coming
loose from the CPU 1515SP PC (F). The strain relief is included in the scope of delivery.

WARNING

Flying sparks due to loose cables

Risk of explosion in hazardous areas.

USB cables and PROFINET connectors may detach from the device in the case of strong
oscillation and high vibrating loads.

Attach these cables to the strain relief of the device using cable ties.

Connection

5.5 Securing cables

CPU 1515SP PC (F)
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45

Requirements

● The strain relief is fixed to the CPU.

● The CPU is installed.

Procedure

Secure the USB and PROFINET cables to the strain relief using cable ties.

Figure 5-3 Secured cables

CPU 1515SP PC (F)

46 Manual, 05/2017, A5E32701806-AC

6

6.1

Status and error display

LED display

The figure below shows the LED displays of the CPU 1515SP PC (F).

①

RUN/STOP LED (yellow/green LED)

②

ERROR LED (red LED)

③

MAINT LED (yellow LED)

④

POWER LED (yellow/green LED)

Figure 6-1 LED displays of the CPU 1515SP PC (F).

Diagnostics, error and system alarm

6.1 Status and error display

CPU 1515SP PC (F)
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47

Meaning of the LED displays with active software controller

CPU 1515SP PC (F) has a display of the current operating state and of the diagnostics
status (three LEDs).

The following table shows the meaning of the color combinations of the LED displays in
connection with the software controller.

Table 6- 1 Meaning of the LED displays

RUN/STOP LED

ERROR LED

MAINT LED

Meaning

LED off

LED off

LED off

POWER OFF
Starting of the CPU 1515SP PC (F) in

the "Windows only" mode
No power supply.
The software controller of the

CPU 1515SP PC (F) has not been down­loaded or the

software controller of the
CPU 1515SP PC (F) is in the operating

state Power OFF.

LED off

LED flashes red

LED off

An error has occurred.

LED green

LED off

LED off

Software controller of the
CPU 1515SP PC (F) is in RUN mode.

LED green

LED flashes red

LED off

A diagnostics event is pending.

LED green

LED off

LED lights up

yellow

Maintenance demanded for the plant.
The affected hardware must be ex-

changed within a short period.

LED green

LED off

LED flashes yel-

low

Maintenance required for the plant.
You must exchange the affected hard-

ware within a foreseeable period.

Firmware update successfully completed

LED lights up

yellow

LED off

LED off

Software controller of the CPU is in the
operating state STOP.

LED lights up

yellow

LED flashes red LED flashes yel-

low

The user program is causing an error.

CPU defective

LED flashes yel-

low

LED off

LED off

CPU is performing internal activities

during STOP, e.g. ramp-up after STOP.

Loading the user program

LED flashes

yellow/green

LED off

LED off

Startup (transition from RUN → STOP)

Diagnostics, error and system alarm

6.1 Status and error display

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RUN/STOP LED

ERROR LED

MAINT LED

Meaning

LED flashes

yellow/green

LED flashes red LED flashes yel-

low

Startup (CPU booting)

Test of LEDs during startup, inserting a
module.

LED flashing test

POWER LED

Table 6- 2 POWER LED

POWER LED

Meaning

LED off

No supply voltage or supply voltage too low

LED lights up yellow

Supply voltage present;
running through BIOS phase;

operating system is shut down

LED green

Supply voltage present;

Booting or operation of the operating system

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Commissioning

7

7.1 Notes on commissioning

WARNING

Improper commissioning in hazardous areas

Device failure or risk of explosion in hazardous areas.

• Do not commission the device unless it is fully mounted and connected according to the

specifications in the section Enhanced Write Filter (EWF) (Page 78).

• Before commissioning, please consider the effects on other devices in the plant.

CAUTION

Hot surfaces

Risk of burns due to hot surfaces.

During operation, only touch the device with appropriate protective gloves.

N

OTICE

Condensation in the device

Damage to the device due to condensation if the temperature between transport or storage
and the installation site differs by more than 20 °C (36 °F).

Before commissioning the device, leave it to stand for several hours in the new
environment.

N

OTICE

Data loss

Data loss may occur if write filters are used incorrectly.

Therefore, note the information on write filters.

Two write filters are available for configuration under Windows Embedded:

• Enhanced Write Filter (Page 78)

• File Based Write Filter (Page 82)

Commissioning

7.2 Initial commissioning

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7.2

Initial commissioning

Requirements

The following conditions must be met before you commission the open controller for the first
time.

● CPU 1515SP PC (F) is mounted.

● The CFast card is inserted.

● No data carriers are connected via USB.

● The following hardware is available: A monitor, a USB keyboard, a USB mouse

Procedure

1. Connect a monitor via a DVI-I cable.

2. Connect a keyboard and a mouse to the CPU via USB.

3. Connect the power supply.

→ The PWR LED lights up yellow first, then green.

→ The device carries out the hardware initialization.

4. Wait until the Siemens logo disappears from the screen.

5. Follow the instructions on the screen to configure the device

NOTICE

Faulty installation

If you change the default values in the BIOS Setup or switch off the device during the
installation, the installation will be disrupted and the operating system will not be installed
correctly. The operational reliability of the device and the plant is endangered.

Do not switch of the device during the entire installation process. Do not change the default
values in the BIOS Setup.

Result

● The WES7 operating system is installed.

● WES7 P: The Multitouch functions are available.

● The operating system's start screen is displayed after each startup.

● A login window appears if a password was entered during the initial commissioning.

Commissioning

7.2 Initial commissioning

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Initial commissioning an open controller

The basic settings, user name, administrator password and IP address are prompted for
during initial power-up of your CPU 1515SP PC (F). The device is then automatically set up
for the operating system that is installed on the CFast card. Restart the device after the
operating system has been set up.

Note

The initial commissioning is not possib

le with a Multitouch panel, as the Multitouch driver is

only available after the installation of the operating system.

User name, computer name, password

When you enter a "User name", this is suffixed with "-PC" under "Computer name". The
computer name must not exceed 15 characters.

Note

This user has administrator rights!

For security reasons, enter a password for this user (administrator).

IP address

The IP address (192.168.1.1) and the subnet mask (255.255.255.0) for the X2 interface are
pre-set in the logon dialog.

You use the buttons to make your changes or to retain the pre-set values.

Note

The initial TIA Portal download must be performed using set IP address via the GB Ethernet
interface X2 in order that the PROFINET interface X1 and the

hardware configuration are

correctly assigned.

Commissioning

7.2 Initial commissioning

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User "Operator"

A user "Operator" with standard user rights is already created on the Windows system.

The user is in a user group "SIEMENS TIA Engineer". This grants the user the rights to use
the installed SIMATIC software products.

To be able to use the CPU 1515SP PC (F) directly, the Windows "Autologon" is activated for
the user "Operator". No password is preset.

Note

When you assign a password, change the entry for the Windows "Autologon" function
ac

cordingly in order that the function remains activated.

Administrator rights

You need administrator rights for the following actions:

● Back up the data in the root directory of the C partition.

● Installing the language pack

Screen resolution

In Windows Embedded Standard 7, the values that are determined for the monitor via the
DVI-I interface are set for the screen resolution.

Commissioning

7.3 Initial configuration of an Open Controller

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7.3

Initial configuration of an Open Controller

Creating the configuration

You have created a new project in the TIA Portal.

To create the configuration in the TIA Portal, follow these steps:

1. Double-click "Add new device" in the project tree.

2. In "PC-Systeme > SIMATIC S7 Open Controller > ET 200SP Open Controller >", select
the "CPU 1515SP PC (F) (+HMI)".

3. Select the appropriate version.

The configured Open Controller is displayed in the device view.

4. The following components can be seen in the Open Controller:

– Onboard interface X2 (GB Ethernet Windows interface) that is assigned directly to the

PC station (1 port)

– Replaceable BusAdapter X1, which is directly assigned to the software controller (2

ports)

– On the right side (behind the plugged modules in the rack): the configured software

controller CPU 1505SP (F) and WinCC Runtime Advanced.

5. Insert the server module.
The server module at the right end of the configuration forms the termination of the CPU
with the I/O modules.

Setting the IP addresses:

In the Inspector window under "Properties":

● Onboard interface X2: the configured, specified IP address is identical with the Windows
IP address that is set during the first commissioning on the open controller.

● BusAdapter X1: the configured, specified IP address is identical with the IP address that
is set during the first commissioning in the panel of the software controller (display
application).

Important properties of the Software Controller

Change the properties in the Inspector window under "Properties" if required:

● Selecting startup type

● System diagnostics

● Setting the storage location for retentive data

● Setting up copy protection

● Using the LEDs of the hardware

● Configuring the Web server

● Assigning interfaces for the communication

Commissioning

7.3 Initial configuration of an Open Controller

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Establish HMI connection

1. Right-click the WinCC RT Advanced in the device view.

2. Start the HMI device wizard.

3. Apply all default settings.
The wizard creates system images for you with the corresponding navigation.

4. Switch to the connection view in the network view.

5. Click on WinCC RT Advanced.

6. Drag (with mouse button pressed) from the WinCC RT Advanced software to the S7-1500
software controller (for example, CPU 1505SP).
A network connection is established between the two devices.

Downloading the project to the target system

The complete PC station is downloaded the first time you download the configuration.

1. Select the complete PC system in the device view.

2. Click the "Download to device" button.

3. Make the following settings:

– Type of connection

– Specify the interface of the programming device

– Specify the X2 interface on the Open Controller

Note

The first TIA Portal download must

be via the "X2" interface.

Only ASCII charact

ers are permitted in the name of the interface X2 PN/IE (LAN) in the

TIA

Portal, e.g. PROFINET_2.

Download and compile the project. The hardware configuration and the first download are
now completed.

WinCC RT Advanced

WinCC Runtime Advanced contains all the essential functions for operator control and
monitoring of machinery or plants.

Reference

For more information on WinCC RT Advanced, refer to the WinCC Advanced V14
(http://support.automation.siemens.com/WW/view/en/109742297) system manual.

Commissioning

7.4 Installing license keys

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7.4

Installing license keys

Licensing the software

A license key is not required to operate the S7-1500 software controller CPU 1505SP (F)
V2.x. The software controller is permanently coupled to your CPU 1515SP PC (F). It is not
necessary to input the key via the Automation License Manager!

WinCC RT Advanced requires a product-specific license key. This is located on the supplied
USB stick.

Prior to commissioning, you must install the license key for the HMI powertags using the

Automation License Manager (ALM)

.

Perform the licensing directly via the CPU 1515SP PC (F).

Requirements

● Initial commissioning was successfully completed.

● Windows Embedded Standard 7 has started.

● The enhanced write filter

EWF

must be disabled on the CPU 1515SP PC (F).

Installing License keys with local configuration

The

Automation License Manager

is preinstalled on the CPU 1515SP PC (F).

Open the software using the icon on the desktop or a menu command.

1. In the Windows start bar, select

Start > All Programms > Siemens Automation >

Automation License Manager

.

2. Follow the instructions of the

Automation License Manager

.

Using a programming device/PC to install the license keys

The

Automation License Manager

is pre-installed on a programming device / PC with

STEP 7 and the CPU 1515SP PC (F).

1. Connect the CPU 1515SP PC (F) to a programming device / PC.

2. Connect the supplied USB stick to the programming device/PC.

3. Select the menu command

Start >SIMATIC >License Management > Automation

License Manager

.

4. Select the menu command

Bearbeiten > Rechner verbinden

and enter the IP address of

the CPU 1515SP PC (F) (default 192.168.1.1).

5. Drag the license keys from the USB stick to the system partition C: of the

CPU 1515SP PC (F).

Commissioning

7.4 Installing license keys

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Saving and securing license keys in the case of restore and repair

Note
Loss of license keys

A SIMATIC license key cannot be copied or duplicated. If you drag the license keys from
your USB

-Stick to your CPU 1515SP PC (F), no copies are then left on the USB stick.

Secure your purchased license keys before

restoring the delivery state (Restore) or in the

case of repair. To do this, move the license keys to a USB stick and keep this stick in a safe
place.

If a fault occurs with your license keys on the CPU 1515SP PC (F), contact your local
Siemens representative. Make sure to have the "Certificate of License" (CoL) to hand.

Note

The

EWF (Page 78) write filter serves to protect your license keys and your configuration.

Reference

For additional information on licenses, refer to the

Automation License Manager

manual.

You can find the manual for the CPU 1515SP PC (F) under

Start > All Programs > Siemens

Automation > Documentation

and in the Internet

(http://support.automation.siemens.com/WW/view/en/56956174).

Commissioning

7.5 Windows Security Center

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7.5

Windows Security Center

Warning from the Windows Security Center

A warning from the Windows Security Center appears when you first switch on your device.
The Security Center check the status of the device with regard to the main security aspects
listed below. If the Security Center finds a problem during this check, it gives
recommendations on how to better protect the device.

● Firewall: The Windows firewall contributes to protecting the device by preventing the

access of unauthorized users via a network or the Internet. Windows checks whether the
device is protected by a software firewall.
As delivered, the firewall is enabled.

● Antivirus software: Antivirus programs contribute to protecting the device against viruses

and other security threats. Windows checks whether a comprehensive up-to-date
program is used on the device.
No antivirus software is installed as delivered.

● Automatic updates: With the help of automatic updates, Windows can routinely check for

the latest major updates for the device and install these automatically. In the delivery
state, this option is disabled.

Note

To keep Windows up

-to-date, enable either the automatic update function of Windows or

install updates manually. Before the installation, check the size of the package to be
installed and decide if you need the update and if there is sufficient s

torage space

available.

Some updates may make it necessary to use a larger CFast card or to change the
partitioning. You can find information on changing the partition size in the

Change

partitioning

(Page 85) chapter.

Configure the Security Center to suit your requirements.

Commissioning

7.6 Switching CPU 1515SP PC (F) on/off

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7.6

Switching CPU 1515SP PC (F) on/off

Requirements

Initial commissioning was successfully completed.

Switching on the CPU 1515SP PC

1. Switch on the power supply of the CPU.

The Boot Manager GRUB4DOS opens.

2. Select the mode in which the CPU 1515SP PC (F) should start:

– Only with the Windows operating system.

– With the Windows operating system and the S7-1500 software controller (default).

Figure 7-1 Boot Manager GRUB4DOS

Switch off CPU 1515SP PC (F)

1. To switch off the Windows function, use

StartShut down

.

The PWR LED changes from green to yellow.

The Windows function shuts down the Windows operating system and the S7-1500
software controller.

If the device will not be used for a longer period after the shutdown, de-energize the device.

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8

8.1

Monitoring functions

Introduction

CPU 1515SP PC (F) has monitoring functions that you can use with the corresponding
software. The following display, monitoring and control functions are available.

● Temperature monitoring

● Monitoring of drives with SMART functionality

● Operating hours counter (information on the total runtime)

SIMATIC IPC DiagBase

The SIMATIC IPC DiagBase software is contained in the scope of delivery of the
CPU 1515SP PC (F).

With the SIMATIC IPC DiagBase software, you use the functions for local monitoring. Use
the DiagBase Management Explorer application to obtain a clearer overview for monitoring.
The DiagBase Alarm Manager notifies you of individual alarms.

Note

For additional information, refer to the online help for the SIM

ATIC IPC DiagBase software.

SIMATIC IPC DiagMonitor

The SIMATIC IPC DiagMonitor software is provided on a CD.

Potential system failures are detected and reported in good time with the diagnostics and
alerting software. The software is also used for remote diagnostics.

The software contains:

● The software for the stations to be monitored

● A library for creating your own applications

Functions

8.2 Retentive memory NVRAM

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Temperature monitoring

Three thermistors monitor the temperature at multiple locations of the CPU 1515SP PC (F):

● Processor temperature

● Temperature in the vicinity of the RAM ICs/blocks

● Temperature of the basic module

If one of the temperature values exceeds the set temperature threshold, the temperature
monitoring triggers a temperature error. The temperature error activates the IPC DiagBase
and/or IPC DiagMonitor software.

The temperature error remains stored until the temperatures fall below the temperature
threshold again and it is reset using one of the following measures:

● Acknowledgment of the error message by the monitoring software

● Restart of the device

8.2

Retentive memory NVRAM

Retentive memory is non-volatile memory for saving a limited quantity of data in the event of
power failure.

The data defined as retentive is stored in retentive memory. This data is retained beyond a
power-off or power failure.

A corresponding function is implemented in the S7-1500 software controller to allow NVRAM
to be used there. Up to 410 KB of data is backed up to non-volatile data memeory by this in
the event of power failure. This function can be set on the engineering station in the TIA
Portal.

Functions

8.3 BIOS description

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8.3

BIOS description

8.3.1

Introduction

BIOS setup

The BIOS setup is located in the BIOS ROM. The information is stored to the memory of the
CPU 1515SP PC (F) via the system configuration.

You can set the following using the Setup:

● The hardware configuration, for example, drive type

● The system properties

● time and date

Note

The American keyboard layout applies in the BIOS.

Changing the device configuration

The device configuration is preset for working with the supplied software.

Only change the set values if you have made technical changes to your device.

Functions

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8.3.2

Starting BIOS setup

Start the setup program as follows:

1. Disconnect the device from the power supply and switch it on again (cold restart).

The following screen appears in the default setting of the CPU 1515SP PC (F) after it is
switched on:

Figure 8-1 BIOS setup

After completion of the startup test, you have the option of starting the SETUP program.

The following BIOS message appears:

Press F2 go to Setup Utility

Press F12 go to Boot Manager

2. Press the <F2> button while the message is on the screen.

Functions

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8.3.3

BIOS setup menus

Overview of BIOS setup

The menus and submenus are shown on the following pages.

①

Menu bar

②

Selectable submenu

③

Help window

④

Operating line

Figure 8-2 Structure of the BIOS setup menus

Functions

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Menu structure

In the menu bar ①, you can select between the following menu forms:
[Information] [Main] [Advanced] [Security] [Power] [Boot] [Exit].

In the main window

②, various settings are displayed or submenus selected.

In the Help window

③ of the respective menu, you can find information on the selected

setup entry.

The operating line

④ contains notes on operation.

You can use the cursor keys [←] left and [→] right to switch between the menu forms.

Menu

Meaning

Information

Device-specific information, for example, product version

Main Setting system functions

Advanced

Advanced system configuration

Security

Safety functions, for example, setting a password

Power

Determining the switch-on behavior of the device

Boot

Determining boot options, such as boot priority

Exit

Exiting and saving

Functions

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8.3.3.1 Information menu

This menu shows the versions of the device-specific functions.

Keep this information at hand for Customer Support when you have technical questions
regarding your system.

Example

Figure 8-3 Information menu

Functions

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8.3.3.2 Main menu

S

ettings in the Main menu

Figure 8-4 Main menu

In the Main menu, you can use the [↑] up and [↓] down arrow keys to select between the

following system setting fields:

Array

Meaning

System Time

Displaying and setting the current time

System Date Displaying and setting the current calendar date

System Time and System Date

System Time and System Date show the current values. After you have selected the
corresponding field, you can change the following settings, one after the other, using the [+]
and [–] keys:

● For the time of day: Hour: Minute: Second

● For the date: Month/day/year.

You can use the <ENTER> key to switch between the entries within the Date and Time fields
(e.g., from hour to minute).

Functions

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8.3.3.3 Advanced menu

S

ettings in the Advanced menu

Figure 8-5 Advanced menu

Entry

Meaning

Boot Configuration

Configuring the boot settings

IDE Configuration Configuring the devices

Video Configuration

Configuring the graphics parameters

CPU Related setting

Configuring CPU parameters

AMD PBS Option

Configuring interfaces

"IDE Configuration" submenu

Entry

Meaning

SATA configure as Setting the SATA configuration type:

IDE, LEGACY IDE, AHCI

Serial ATA Port 0

Serial ATA Port 0 device configuration

Functions

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"Video Configuration" submenu

Entry

Meaning

UMA Sharing Memory Size

(256 MB)

Setting the size of the work memory for the graphics processor.

(Unified Memory Architecture; also Shared Memory)

"CPU Related setting" submenu

Entry

Meaning

SVM support Enabling (Enabled) or disabling (Disabled) Secure Virtual Machine

functionality .

"AMD PBS Option" submenu

Entry

Meaning

Internal LAN Controller Integrated Ethernet interface (10/100/1000 Mbps)

X2 PN/IE (LAN)

PXE Boot to INT_LAN Enabling (Enabled) or disabling (Disabled) internal Southbridge

Network Controller.

Functions

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8.3.3.4 Security menu

Settings in the Security menu

Figure 8-6 Security menu

To protect the CPU 1515SP PC (F) against unauthorized access, assign a password.

Supervisor Pass­word

Installed Specific setup fields, including the Supervisor password,

can be modified by the user.

Not installed

Password is disabled.

Set Supervisor

Password

This field opens a dialog for assigning or changing the password.

N

ote

O

verwriting of the Supervisor password during a BIOS update

A BIOS update overwrites the password.

After a BIOS update, set up the password again.

Functions

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8.3.3.5 Power menu

S

ettings in the Power menu

Figure 8-7 Power menu

In the Power menu, you specify the device reaction to a power failure and a Wake Event.

Entry

Meaning

Wake on PME When activated (Enabled), the device switches itself on when a

Power Management Event occurs. Otherwise, the device remains

switched off.

Auto Wake on S5 When activated (Enabled), the device switches itself on when a

Wake Event occurs. Otherwise, the device remains switched off.

Functions

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8.3.3.6 Boot menu

E

ntries in the Boot menu

Figure 8-8 Boot menu

In this menu, you define the boot behavior of the device.

Entry

Meaning

Quick Boot Enabling (Enabled) or disabling (Disabled).

The device starts up faster when this option is enabled, because vari-

ous hardware function tests are skipped.

Quiet Boot When this option is disabled, the device boots in text mode.

When it is enabled, a start screen with logo appears.

USB Boot

Booting from connected USB devices permitted/not permitted.

Boot menu > submenu "Boot Device Priority"

In this menu, you define the sequence of the boot media.

Entry

Meaning

Normal Boot Menu Normal = boot sequence by component type

Advance = individual boot sequence of all components

Functions

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Boot Device Priority > submenu "Boot Type Order"

Entry

Meaning

Hard Disk Drive

Setting the boot sequence of the group of drives

USB Setting the boot sequence of the group of USB drives
Others Setting the boot sequence of the group Others,, e.g. Remote Boot

Device

All connected boot-capable components and their boot position are displayed in this menu.
The boot position of the components can be moved freely.

The component at the top (highest boot priority) is used for booting. If the component is not
available, the system boots from the next component in the list.

You change the boot sequence as follows:

● Select the boot components using the keys <↑>, <↓>

● Move to the required position using the keys <+>, <–>

Note

You can start the Boot Manager by pressing the <F12> key during the boot process.
The Boot Manager shows all available boot components and boots from the device selected
by the user.

"Normal Boot Menu > Advance" setting

Boot capable components which were disconnected and reconnected to the
CPU 1515SP PC (F) during the boot processes, appear in first place in the BIOS in the
"Advance" setting.

Boot Device Priority > submenu "Hard Disk Drive"

The size of the CFast card is displayed in this menu.

Functions

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8.3.3.7 Exit menu

S

ettings in the Exit menu

Figure 8-9 Exit menu

The setup program is always terminated via the Exit menu.

The menu is used to save or discard the changes made.

Entry

Meaning

Exit Saving Changes Saves all changes and then starts the system with the new parame-

ters.

Save Change Without Exit

Saves all changes

Exit Discarding Changes Discards all changes and then restarts the system with the old pa-

rameters.

Load Optimal Defaults

Loads the optimum default values

Load Custom Defaults

Loads the default values

Safe Custom Defaults

Saves the default values

Discard Changes

Discards all changes

Functions

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8.3.4

BIOS setup default settings

Documenting the device configuration

If you change the default setting of the BIOS Setup, then enter this in the following table.
This will ensure that values you set will be readily available if hardware changes are made
later.

We recommend that you print out the table below and keep it in a safe place after you have
made your entries.

Note

The default settings in the BIOS setup depend on the ordered device configuration.

BIOS setup default settings

Menu

System parameters

Default settings

User settings

Main
System Time

hh:mm:ss

System Date

MM/TT/JJJJ

Advanced > IDE Configura­tion

SATA configure as

LEGACY IDE

Serial ATA Port 0

SIMATIC IPC CFast 30

Advanced > Video Configu­ration

UMA Sharing Memory Size 256 MB

Advanced > CPU Related
setting

SVM Support Enabled

Advanced > AMD PBS Op­tion

Internal LAN Controller

Auto

PXE Boot to INT_LAN

Disabled

Security

Supervisor Password

Not installed

Set Supervisor Password Inactive (no password as-

signed)

Power
Wake on PME

Enabled

Auto Wake on S5 Disabled

Boot

Quick Boot

Enabled

Quiet Boot

Disabled

USB Boot

Disabled

Boot > Boot Device Priority >
Normal Boot Menu

Normal

Advance

Normal

Boot > Boot Device Priority

Boot Type Order

Hard Disk Drive

USB

Others

Hard Disk Drive SIMATIC IPC CFast 8/16/30

GByte

Functions

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Menu

System parameters

Default settings

User settings

Exit

Exit Saving Change

Standard

Save Change Without Exit

Exit Discarding Changes

Load Optimal Defaults

Load Custom Defaults

Safe Custom Defaults

Discard Changes

8.3.5

BIOS update

With the SIMATIC IPC DiagBase software (included in scope of delivery), you can perform
the following actions:

● Perform a BIOS update.

● Saving and updating the current BIOS version.

● Saving the BIOS settings or loading them from another backup.

For additional information, refer to the online help for the SIMATIC IPC DiagBase software.

Requirements

● The S7-1500 software controller CPU 1505SP (F) must be in STOP mode.

● CPU 1515SP PC (F) must be started in Windows mode.

NOTICE

Malfunctions in the software controllers due to critical actions

If you perform a BIOS update during the operation of the S7-1500 software controller
CPU 1505SP (F), software controller malfunctions can occur that lead to interruptions in
communications and downtimes.

Do not perform BIOS updates or other actions that strongly utilize the hardware resources
during the operation of the CPU 1505SP (F).

Prior

to a BIOS update, switch the CPU 1505SP (F) to STOP.

Functions

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Performing a BIOS update

1. Start the CPU 1515SP PC (F) in the GRUB menu in

Windows mode

(see figure

(Page 58)).

→ The PWR LED lights up yellow first, then green.

→ The device carries out the hardware initialization.

2. Follow the BIOS update steps described in the help for SIMATIC IPC DiagBase.

→ The update is performed.

→ You are prompted to restart the device.

3. Us thee Windows function

Start > Shut down

to shut down the CPU 1515SP PC (F).

→ The PWR LED lights up green first, then yellow.

→ The Windows function closes the Windows operating system and the software

controller.

4. Switch off the power supply at the CPU 1515SP PC (F).

5. Connect the power supply.

6. Wait until the Siemens logo disappears.

→ The CPU 1515SP PC (F) restarts.

NOTICE

Overwriting of the Supervisor password during a BIOS update

A BIOS update overwrites the password.

After a BIOS update, set up the password again in the Security menu under "Set
Supervisor Password".

8.4

Power options

An energy diagram with the name SIMATIC on the CPU 1515SP PC (F). This ensures that
the CPU does not deviate from its maximum clock rate in order not to endanger the real-time
capability of the software controller.

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8.5

Protective functions for data carriers

NOTICE

Data loss

The number of write cycles on CFast cards is limited due to technical reasons.

To prevent data loss, the CFast card must therefore be provided with special protection.

Use a write filter to lengthen of service life of the CFast card and avoid the
CPU 1515SP PC (F).

Write filters

Two write filters are available for Windows Embedded:

● To protect an entire partition of the CFast card, use the Enhanced Write Filter EWF

(Page 78).
Unlike FBWF, you can also use EWF with compressed NTFS data systems.

● Use the File-Based Write Filter FBWF (Page 82), to update specific files dynamically.

The FBWF can be configured more flexibly and enables direct write access without
restart.

NOTICE

Data loss

If both write filters are activated, the EWF blocks direct write access of the FBWF.
Data get lost after a restart of CPU 1515SP PC (F).

Activate

only one

of the two write filters per partition.

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8.5.1

Enhanced Write Filter (EWF)

Purpose and function

The Enhanced Write Filter (EWF) allows you to write-protect individual partitions.

EWF is disabled by default on the CPU 1515SP PC (F).

The EWF is activated by means of the pre-installed SIMATIC IPC EWF Manager or the
Windows console application ewfmgr.exe.

SIMATIC IPC EWF Manager

Start the software via

Start > All Programs > Siemens Automation > SIMATIC >

EWF Manager

.

In the status bar, you can use the SIMATIC IPC EWF Manager icon to check whether the
EWF is active.

Table 8- 1 Meaning of the icons

Icons

Meaning

The partition is protected by the EWF.

EWF is disabled for this partition.

The EWF is currently switched off, but is activated after the restart.

The EWF is currently active, but will be deactivated after the restart.

The filter is active. A Commit command is executed before the next reboot.

The filter is currently active, but is deactivated after the restart.
A Commit command will also be executed before the next reboot.

The operating instructions for the SIMATIC Industrial PC: IPC EWF Manager
(http://support.automation.siemens.com/WW/view/en/50867677) is available on the
CPU 1515SP PC (F) under

Start > All Programs > Siemens Automation > Documents >

Manuals.

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Console application ewfmgr.exe

The application is called via the Windows command line (Command Prompt).

The following functions are available, among others, for setting, switching on and switching
off the EWF:

Table 8- 2 Enhanced Write Filter functions

Function

Command

Write-protect drive C: Switching on

ewfmgr c: -enable

Write-protect drive C: disable

(modified data is accepted)

ewfmgr c: -commitanddisable

Modified files on drive C: Accept

ewfmgr c: -commit

Display information about the EWF drive

ewfmgr c:

Display help

ewfmgr /h

Note

The EWF commands for write protection become effective only after a restart.

Note

The EWF command ewfmgr c: -commitanddisable

must not be used with the option -

Live

.

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Special features when using the EWF

NOTICE

Data loss upon power failure and upon shutdown/restart

If the EWF is active, all changes made on the C drive are lost after power failure and on
shutdown/restart.

Use an UPS to prevent data losses after power failure.

Back up the data in the EWF-RAM overlay to the CFast card before shutting down the
CPU 1515SP PC (F). In the command line, enter the following commands:

ewfmgr c: -commit

Restart the device

Or

ewfmgr c: -commitanddisable

Restart the device

ewfmgr c: -enable

Restart the device

Note
Data loss

If EWF is active and you decline a restart after having set the

-commitanddisable or -commit

option, your data is lost after a power failure!

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Note
Disabling automatic daylight saving changes

In systems without central time management and with activated EWF, the time is advanced
or set back by one hour in the daylight saving time or standard time period each time the
system performs a cold or w

arm restart, due to the system-specific function for automatic

daylight saving changes.

Reason for this behavior: Windows Embedded Standard

7 sets a flag in a registry entry that

indicates completion of the conversion to daylight saving time. Since this fi

le is also

protected against modification by the EWF, the marker is lost during the boot sequence and
the adjustment is made again.

We therefore recommend that you deactivate the automatic adjustment and change the
clock manually.

Proceed as follows:

1.

Disable the EWF filter (ewfmgr c: -commitanddisable) and reboot the system.

2.

Deactivate the automatic switchover in the Control Panel:

Start > Control Panel > Date and Time > in the tab "Time Zone" clear the check mark for
"Automatically adjust clock for daylight saving changes".

3.

Save the change (ewfmgr c: -commit).

4.

Switch on the EWF again (

ewfmgr c: -commitanddisable

) and reboot the system.

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8.5.2

File-Based Write Filter (FBWF)

Purpose and function

The FBWF allows you to write-protect specific files and folders of a partition.

FBWF is enabled by default on the CPU 1515SP PC (F).

The FBWF is activated by means of the Windows console application fbwfmgr.exe.

NOTICE

Data loss

If both write filters are activated, the EWF blocks direct write access of the FBWF.
Data get lost after a restart of CPU 1515SP PC (F).

Activate

only one

of the two write filters.

Console application fbwfmgr.exe

The application is called via the Windows command line (Command Prompt).

The following functions, among others, are available for setting, switching on and switching
off the FBWF:

Table 8- 3 File-Based Write Filter

Function

Command

Show FBWF status

fbwfmgr /displayconfig

Activate FBWF after the next restart

fbwfmgr /enable

Write to protected files

fbwfmgr /commit c: \<Path>\<File Name>

Display help

fbwfmgr /?

Defining exclusions:

• Add file

fbwfmgr /addexclusion c:
\<Path>\<FileName.ext>

• Add folder

fbwfmgr /addexclusion c: \<Path>

• Remove file

fbwfmgr /removeexclusion c:
\<Path>\<FileName.ext>

• Remove folder

fbwfmgr /removeexclusion c: \<Path>

Note
Note:

•

The correct notation is as follows:

Drive letter: space character "\" relative file path

•

The write protection commands become effective only after a restart.

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Rule for exclusion list

The following sequence applies if you define exclusions for files and folders that do not yet
exist:

● Defining exclusions

● Restart CPU 1515SP PC (F)

● Create file/folder

Display of the partition size with activated FBWF

The partition size displayed in the Explorer does not correspond with the actual size when
the FBWF is active. The size displayed is derived from the amount of memory occupied on
the partition and from memory released by the FBWF. After the maximum size of the overlay
was reached, a message is output warning of insufficient space on the partition.

Reference

Additional information on FBWF is available on the Internet (http://msdn.microsoft.com/en-

us/library/ff794219(v=winembedded.60).aspx).

Additional information on the topic of partitions is available in the Change partitioning
(Page 85) chapter.

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9

9.1

Backing up and restoring data

Introduction

The operating system and the Runtime software are located on the supplied Restore DVD.
You can use this to restore the original software of the CPU 1515SP PC (F).

If you use functions from the Restore menu, you must acknowledge a security message. For
the functions, 72 hours are available in each case. If the functions are no completed within
this period, the

CPU 1515SP PC (F) is automatically restarted.

Save your project to partition D: of the CFast card.

SIMATIC IPC Image & Partition Creator

You can also create your own image of your CFast card. This contains the operating system,
the Runtime software and the complete project loaded from the TIA Portal.

To back up data in Windows Embedded Standard 7, we recommend the software tool
SIMATIC IPC Image & Partition Creator (V3.3 or later). It provides for easy backup and fast
restore of the contents of the CFAST card and of individual partitions (images).

Note

The SIMATIC Image

& Partition Creator supports the X2 PN/IE (LAN) interface.

You can procure the SIMATIC IPC Image & Partition Creator:

● via the Siemens online ordering system (http://www.siemens.com/automation/mall).

● Pre-installed on the SIMATIC IPC Service USB flash drives.

For additional information, please refer to the corresponding product documentation.

SIMATIC IPC Service USB flash drive

You can use the SIMATIC IPC Service USB flash drives for data backup and restore.

You obtain these through the Siemens online ordering system
(http://www.siemens.com/automation/mall).

Maintenance

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9.2

Change partitioning

9.2.1

Partitions in the delivery state

Partitioning the CFast card

The following partitions are set up on the CFast card by default:

Partition

Name

30 GB CFast card
(WES7 E 32Bit/WES7 P 64Bit)

File system
C:

SYSTEM

19.5 GB

NTFS

D: DATA 8 GB NTFS

- - 0.4 GB

RAW

-

WinCCMB

0.04 GB

NTFS

Note
Partitions in Windows Embedded Standard 7

The partitions need to be set again if they are faulty or if the partitioning is to be changed.

NOTICE

CPU volume for software controller (0.4 GB RAW)

Do not change the CPU volume for software controllers.

This is the only way to ensure that the software controller continues to operate without
error.

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9.2.2

Change partitioning

If the capacities of the partitions are insufficient, you have the option with Windows 7 to
change the size of the partitions (for example, drive C: extend and drive D: reduce).

Free space must be available in order to extend the partition. You can recognize free space
by the designation "Unallocated". You may have the reduce or delete other partitions to
create space.

Note
Deleting partitions

When partitions ar

e deleted on the data on them are destroyed.

Possible reasons for an expansion of the partition size to drive C:

● Loading security updates for Windows drive C:

● Option of installing large software packages on C, if their size exceeds the available

storage space.

Expand/shrink partition

To expand, for example, Partition C: at the cost of Partition D: follow these steps:

In the Windows start bar, select

Start > Control Panel > System and Security >

Administrative Tools > Computer Management > Disk Management

. The "Computer

Management" window opens.

Figure 9-1 Computer Management

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To expand Partition C: you must delete Partition D: first. Right-click on Partition D: and select
"Delete Volume..."

Figure 9-2 Partition D: Delete

The space which was occupied by Partition D: is now available for Partition C: .

Figure 9-3 Partition D: cleared

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Now right-click on Partition C: and select "Extend Volume...".

Figure 9-4 Partition C: expand

After selecting the option "Extend Volume...", the "Extend Volume Wizard" appears.

Figure 9-5 Extend Volume Wizard

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In the following window you have the option to expand Partition C: by all or part of the
available memory. In our example we expand Partition C: by 500 MB.

Figure 9-6 Select memory size

When you have completed the steps of the wizard, the Computer Management window
shows you the new division of the partition sizes.

Figure 9-7 Result of the repartitioning

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To reassign the unassigned memory to Partition D: right-click on the unassigned memory
and select "New Simple Volume..."

Figure 9-8 Recreate partition

After selecting the option "New Simple Volume...", the "New Simple Volume Wizard"
appears. Set the required memory size there.

Figure 9-9 Select memory size

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In the following window, select Drive D:

Figure 9-10 Assign drive letter

Specify the formatting for storing data on the partition.

Figure 9-11 Specify formatting

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Once you have defined the formatting, an overview of your selected settings appears. Then
click "Finish" to complete the process.

The "Computer Management" window now shows the new partition sizes.

9.3

Restoring the delivery state

Introduction

The entire image of your operating system and your Runtime software are located on the
supplied Restore DVD. You can use the SIMATIC Restore menu to restore the original
CPU 1515SP PC (F) software.

Alternatively, you can use the Restore menu to create a boot-capable USB stick to restore
the original software without a DVD-ROM drive (see chapter Restoring delivery state using
USB stick (Page 95)).

Note
Restoring existing system partition

If your projects are stored on partition D: you can then use the option "Restore existing
system partition" to restore Partition

C: with the operating system and the Runtime software,

wi

thout your project data being affected.

Note
Using Multitouch panels

The restoration of the original software is not possible with a Multitouch panel, because the
Multitouch driver is not available until after the installation of the operating system.

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Requirements

To restore the original software of the CPU 1515SP PC (F), the following is required:

● A CFast card. Minimum size of the CFast card for the CPU 1515SP PC (F):

– WES7 E 32Bit 4GB RAM: 8 GB

– WES7 P 64Bit 4GB RAM: 16 GB

● A DVD drive with external power supply

● The supplied Restore DVD. Alternatively, a bootable USB stick

● A data backup

NOTICE

Data loss

During restoration of the system to delivery state, the CFast card is completely erased and
re-formatted, and is then loaded with the original software. All subsequently modified or
added data, programs, license keys and partitions on the CFast card will be lost.

Back up the data of the CPU 1515SP PC (F), after you have assigned parameters to the
module and if you have made changes to the configuration.

NOTICE

Loss of license keys

Back up the license keys before the restore by dragging these to your USB stick via

Automation License Manager

.

After the restart of the CPU 1515SP PC (F), re-install the license keys on the device via the

Automation License Manager

.

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Restore delivery state of the CPU 1515SP PC (F) with the Restore DVD

Before the restore

1. Switch off the power supply of the CPU.

2. Remove all USB devices from the CPU.

3. Connect a DVD drive with restore DVD to a USB interface of the CPU.

4. Switch on the power supply of the CPU.

→ The CPU is started.

5. Press <F12> to start the Boot Manager.

6. Select the list entry for the DVD drive in the Boot Manager.

7. After the prompt, confirm the start by pressing any key.

→ The loading process is displayed (Windows logo).

→ The SIMATIC Restore menu opens.

– Select a language.

– Select "CPU1515SP PC (F)" or "CPU1515SP PC (F) + HMI".

– Select the option "Completely restore system drive".

→ The original software is restored on Partition C:, Partition D: is deleted.

After the restore

1. Exit the Restore menu.

2. Remove all USB devices.

3. Proceed as described in Initial commissioning (Page 50).

Further procedure

● Reconnect the USB devices.

● Install the license keys.

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9.4

Restoring delivery state using USB stick

Introduction

You can use the Restore menu to create a bootable USB stick in order to restore the original
software of the CPU 1515SP PC (F).

Use the SIMATIC IPC Service USB FlashDrive (6AV7672-8JD02-0AA0) for the creation.

Preparing bootable USB stick using PC

NOTICE

Data loss

If you transfer the data from the Restore-DVD to the USB stick, all existing data on the USB
stick is deleted.

You should back up the data on the USB stick before you create the Restore USB stick.

Transferring Restore DVD data to the USB stick

1. Place the Restore DVD into the DVD drive of a PC.

2. Double-click the CD_Menu.exe file in the root directory of the DVD.

3. Select the option " Create USB flash drive".

4. When all the data has been transferred, remove the Restore USB stick safely from the

PC.

Note

If you disturb the User

-Interface window during the process (for example, by a mouse click in

the window), the process continues unchanged even if no

reaction is recognizable within the

tool interface.

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Restoring delivery state using USB stick

Before the restore

1. Switch off the power supply of the CPU.

2. Remove all USB devices from the CPU.

3. Connect the Restore USB stick directly to the CPU.

4. Switch on the power supply of the CPU.

The CPU is started.

The restore process starts.

5. Press <F12> to start the Boot Manager.

6. Select the list entry for the USB stick as boot medium in the Boot Manager.

7. After the prompt, confirm the start by pressing any key.

The loading process is displayed (Windows logo).

The SIMATIC Restore menu opens.

8. Select a language.

9. Select "CPU 1515SP PC (F)" or "CPU 1515SP PC (F) + HMI".

10.Select the option "Restore delivery state".

The original software is restored.

After the restore

1. Exit the Restore menu.

2. Remove all USB devices.

3. Proceed as described in Initial commissioning.

Maintenance

9.5 Updating software

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9.5

Updating software

Note

If you update the software, then always start the CPU

1515SP PC (F) in the GRUB menu in

Windows mode (see

Figure (Page 58)).

Information on updating software can be found on the Internet
(https://support.industry.siemens.com/cs/ww/en).

HMI devices

During the installation, make sure that you always use the latest drivers for the HMI devices
used (SIMATIC Flat Panels).
Before you install a new driver version, you must uninstall the old driver version in order to
ensure proper operation.

You can download the current driver software from SIMATIC Product Support.

Maintenance

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9.6

Windows Embedded Standard 7

The Windows Embedded Standard 7 operating system is pre-installed on the
CPU 1515SP PC (F). WES7 E 32Bit or WES7 P 64Bit are available depending on the order
option.

The WES7 P version supports multi-touch functionality (gesture control).

Windows language packs

English is available as the basic language for the installation of the Windows operating
system.

With the system version

WES7 P 64Bit 4GB RAM

of the CPU 1515SP PC (F), other
operating system languages can be installed after the first commissioning. Note that you
need administrator rights to install language packages.

The following language packages are contained on the Restore DVD in
\Packages\x64\LanguagePack:

● Traditional Chinese

● Simplified Chinese

● German

● English

● French

● Italian

● Japanese

● Korean

● Russian

● Spanish

Installing languages

Use the Windows function "Start > Control Panel > Region and Language" to install a
language pack. The installation takes around 45 minutes.

Updates

You can install additional updates at a later time. You can find current information on the
operating system at Widows (http://www.windows.com).

Maintenance

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9.7

Sending the device to customer service

Before sending

Note
Back up data and remove memory cards

Before you send in the CPU

1515SP PC (F) for repair:

•

Create a backup of your data.

•

Back up your SIMATIC license keys on a USB stick.

•

Remove your SD/MMC cards.

•

Remove your

CFast card

.

Maintenance

9.8 Removing and inserting the CFast card

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9.8

Removing and inserting the CFast card

Introduction

CPU 1515SP PC (F) has one slot for a CFast card. On this card, you will find the operating
system, your Runtime software and, after configuration, the project.

Seal the cover for the CFast card to protect the system against unauthorized access.

You must remove the CFast card before you send in the CPU, for example, for repair.

Requirements

● CPU 1515SP PC (F) is de-energized.

Procedure – Removing the CFast card

1. Remove the seal.

2. Open the cover, using a screwdriver if necessary.

3. Press onto the CFast card.

The card is pressed out of the slot.

4. Pull the card out of the slot.

To do this, grip the rib on the underside of the memory card.

Procedure – Inserting the CFast card

1. Open the cover of the slot, using a screwdriver if necessary.

2. Insert the CFast card into the slot.

3. Press the CFast card into the slot.

The CFast card is properly inserted if the cover can be closed without any resistance.

4. Close the cover.

NOTICE

Unauthorized access

Seal the cover with lead to protect the CFast card with the operating system of the
CPU 1515SP PC (F) against unauthorized access.