Siemens 440 User Manual

MICROMASTER 440

0,12 kW - 250 kW

Operating Instructions (Compact) Issue 10/06

User Documentation

Warnings, Cautions and Notes Issue 10/06

Warnings, Cautions and Notes

The following Warnings, Cautions and Notes are provided for your safety and as a
means of preventing damage to the product or components in the machines
connected. Specific Warnings, Cautions and Notes that apply to particular
activities are listed at the beginning of the relevant chapters and are repeated or
supplemented at critical points throughout these sections. Please read the
information carefully, since it is provided for your personal safety and will also help
prolong the service life of your MICROMASTER 440 Inverter and the equipment
you connect to it.

WARNING

¾ This equipment contains dangerous voltages and controls potentially dangerous

rotating mechanical parts. Non-compliance with Warnings or failure to follow
the instructions contained in this manual can result in loss of life, severe
personal injury or serious damage to property.

¾ Only suitable qualified personnel should work on this equipment, and only after

becoming familiar with all safety notices, installation, operation and
maintenance procedures contained in this manual. The successful and safe
operation of this equipment is dependent upon its proper handling, installation,
operation and maintenance.

¾ The DC link capacitors remain charged for five minutes after power has been

removed. It is not permissible to open the equipment until 5 minutes after the
power has been removed. The drive unit discharges itself during this time.

¾ This equipment is capable of providing internal motor overload protection in

accordance with UL508C section 42. Refer to P0610 and P0335, i
default. Motor overload protection can also be provided using an external PTC
or KTY84.

¾ This equipment is suitable for use in a circuit capable of delivering not more

than symmetrical 10 kA (rms) (Frame Sizes A to C) or symmetrical 42 kA (rms)
(Frame Sizes D to GX), for a maximum voltage of 230 V / 460 V / 575 V when
protected by an H, J or K type fuse, a circuit breaker or self-protected
combination motor controller (for more details see Operating Instructions
Appendix F).

¾ Use Class 1 60/75 °C copper wire only with the cross-sections as specified in

the Operating Instructions.

¾ The mains input, DC and motor terminals, can carry dangerous voltages even if

the inverter is inoperative. Always wait 5 minutes to allow the unit to discharge
after switching off before carrying out any installation work.

NOTE

¾ Before installing and commissioning, please read these safety instructions and

warnings carefully and all the warning labels attached to the equipment.

¾ Please ensure that all of the warning labels are kept in a condition so that they

can be easily read and replace missing or damaged labels.

¾ Maximum permissible surrounding ambient temperature is:

− Frame Sizes A-F:

50 °C at constant torque (CT) and 100 % permissible output current
40 °C at variable torque (VT) and 100 % permissible output current

− Frame Sizes FX and GX:

40 °C at 100 % permissible output current

2

t is ON by

MICROMASTER 440

2 Operating Instructions (Compact)

Issue 10/06 Contents

Contents

1 Installation............................................................................................................... 5

1.1 Clearance distances for mounting ............................................................................ 5

1.2 Mounting dimensions................................................................................................ 5

2 Electrical Installation.............................................................................................. 6

2.1 Technical Specifications ........................................................................................... 6

2.2 Power Terminals..................................................................................................... 13

2.3 Control terminals..................................................................................................... 21

2.4 Block diagram ......................................................................................................... 22

3 Factory setting...................................................................................................... 23

3.1 50/60 Hz DIP switch................................................................................................ 23

4 Communications................................................................................................... 24

4.1 Establishing communications MICROMASTER 440 ⇔ STARTER........................ 24

4.2 Establishing communications MICROMASTER 440 ⇔ AOP................................. 24

4.3 Bus interface (CB)................................................................................................... 25

5 BOP / AOP (Option) .............................................................................................. 26

5.1 Buttons and their Functions .................................................................................... 26

5.2 Changing parameters using as an example P0004 "Parameter filter function"...... 27

6 Commissioning..................................................................................................... 28

6.1 Quick commissioning.............................................................................................. 28

6.2 Motor data identification.......................................................................................... 32

6.3 Magnetizing current ................................................................................................ 32

6.4 Commissioning the application............................................................................... 34

6.4.1 Serial Interface (USS)............................................................................................. 34

6.4.2 Selection of command source ................................................................................ 34

6.4.3 Digital input (DIN).................................................................................................... 35

6.4.4 Digital outputs (DOUT) ........................................................................................... 36

6.4.5 Selection of frequency setpoint............................................................................... 37

6.4.6 Analog input (ADC)................................................................................................. 38

6.4.7 Analog output (DAC)............................................................................................... 39

6.4.8 Motor potentiometer (MOP) .................................................................................... 40

6.4.9 Fixed frequency (FF)............................................................................................... 41

6.4.10 JOG......................................................................................................................... 42

6.4.11 Ramp function generator (RFG) ............................................................................. 43

6.4.12 Reference/limit frequencies .................................................................................... 44

6.4.13 Inverter protection................................................................................................... 45

6.4.14 Motor protection...................................................................................................... 45

6.4.15 Encoder................................................................................................................... 47

6.4.16 V/f control................................................................................................................ 48

MICROMASTER 440
Operating Instructions (Compact)

3

Contents Issue 10/06

6.4.17 Field-orientated control ........................................................................................... 50

6.4.17.1 Sensorless vector control (SLVC)........................................................................... 51

6.4.17.2 Vector control with encoder (VC)............................................................................ 53

6.4.18 Converter-specific Functions .................................................................................. 55

6.4.18.1 Flying start .............................................................................................................. 55

6.4.18.2 Automatic restart..................................................................................................... 55

6.4.18.3 Holding brake.......................................................................................................... 56

6.4.18.4 DC brake................................................................................................................. 58

6.4.18.5 Compound braking.................................................................................................. 59

6.4.18.6 Dynamic braking ..................................................................................................... 60

6.4.18.7 Vdc controller.......................................................................................................... 60

6.4.18.8 Load torque monitoring........................................................................................... 61

6.4.18.9 PID controller .......................................................................................................... 63

6.4.18.10 Positioning down ramp ........................................................................................... 66

6.4.18.11 Free function blocks (FFB) ..................................................................................... 67

6.4.19 Data sets................................................................................................................. 69

6.4.20 Diagnostic parameters............................................................................................ 72

6.5 Series commissioning............................................................................................. 75

6.6 Parameter reset of factory setting........................................................................... 75

7 Displays and messages ....................................................................................... 76

7.1 LED status display .................................................................................................. 76

7.2 Fault messages and Alarm messages.................................................................... 77

MICROMASTER 440

4 Operating Instructions (Compact)

Issue 10/06 1 Installation

1 Installation

1.1 Clearance distances for mounting

The inverters can be mounted adjacent to each other. When mounting inverters
one above the other, the specified environmental conditions must not be exceeded.

Independent of this, these minimum distances must be observed.

¾ Frame Size A, B, C above and below 100 mm
¾ Frame Size D, E above and below 300 mm
¾ Frame Size F above and below 350 mm
¾ Frame Size FX, GX above 250 mm

below 150 mm
in front 40 mm (FX), 50 mm (GX)

1.2 Mounting dimensions

Frame

Size

H

A 160 (6.30) – 2 x M4

B 174 (6.85) 138 (5.43) 4 x M4

C 204 (8.03) 174 (6.85) 4 x M5

H

W

Fig. 1-1 Mounting dimensions

D 486 (19.13) 235 (9.25) 4 x M8

E 616,4

F 810 (31.89) 300 (11.81) 4 x M8

FX 1375,5

GX 1508,5

Drilling Dimensions Tightening Torque

Bolts Nm

mm (Inch) W mm (Inch)

235 (9.25) 4 x M8

(24.27)

250 (9.84) 6 x M8

(54.14)

250 (9.84) 6 x M8

(59.38)

(lbf.in)

(22.12)

(26.54)

(115.02)

(115.02)

2,5

3,0

13,0

13,0

MICROMASTER 440
Operating Instructions (Compact)

5

2 Electrical Installation Issue 10/06

2 Electrical Installation

2.1 Technical Specifications

Input voltage range 1 AC 200 V – 240 V, ± 10 %
(Unfiltered and with built in Class A Filter)

2AB Order No

6SE6440­Frame Size A B C

Output Rating (CT)
Output Power [kVA]

CT Input Current 1)
CT Output Current [A]
Fuse
Recommended
for UL specified

Input Cable Min.

Input Cable Max.

Output Cable Min.

Output Cable Max.

(with built in filter)

Weight (unfiltered)

power terminals

1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line

2UC

[kW]
[hp]

3NA 3803 3803 3803 3805 3805 3807 3807 3812 3817

[mm2] 1,0 1,0 1,0 1,5 1,5 2,5 2,5 4,0 6,0
[AWG] 18 18 18 16 16 14 14 12 10

[mm2] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
[AWG] 14 14 14 14 14 10 10 10 8

[mm2] 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,5
[AWG] 18 18 18 18 18 18 18 18 16

[mm2] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
[AWG] 14 14 14 14 14 10 10 10 8

[kg] 1,3 1,3 1,3 1,3 1,3 3,4 3,4 3,4 5,7 Weight
[lbs] 2,9 2,9 2,9 2,9 2,9 7,5 7,5 7,5 12,5

[kg] 1,3 1,3 1,3 1,3 1,3 3,3 3,3 3,3 5,5
[lbs] 2,9 2,9 2,9 2,9 2,9 7,3 7,3 7,3 12,1

[Nm] 1,1 1,5 2,25 Tightening torques for
[lbf.in] (10) (13,3) (20)

supply V
of 240 V without line commutating reactor.

11-

2AA1

0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0
0,16 0,33 0,5 0,75 1,0 1,5 2,0 3,0 4,0

0,4 0,7 1,0 1,3 1,7 2,4 3,2 4,6 6,0
1,8 3,2 4,6 6,2 8,2 11,0 14,4 20,2 35,5
0,9 1,7 2,3 3,0 3,9 5,5 7,4 10,4 13,6

10 10 10 16 16 20 20 32 40

= 2 % referred to the rated drive converter power and a rated line supply voltage

k

12-

5AA1

* * * * * * * * *

13-

7AA1

15-

5AA1

17-

5AA1

21-

1BA1

21-

5BA1

22-

2BA1

23-

0CA1

* UL listed fuses such as Class NON from Bussmann are required for use in America

MICROMASTER 440

6 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

Input voltage range 3 AC 200 V – 240 V. ± 10 %
(with built in Class A Filter)

Order No. 6SE6440- 2AC23-

Frame Size C
Output Rating(CT)
Output Power [kVA] 6,0 7,7 9,6

CT Input Current 1) [A] 15,6 19,7 26,5
CT-Output Current [A] 13,6 17,5 22,0
VT Input Current 1) [A] - 28,3 34,2
VT-Output Current [A] - 22,0 28,0
Fuse [A] 25 32 35

Recommended 3NA 3810 3812 3814
For UL specified * * *

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight

power terminals

1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line

[kW] 3,0 4,0 5,5
[hp] 4,0 5,0 7,5

[mm2] 2,5 4,0 4,0
[AWG] 14 12 12

[mm2] 10,0 10,0 10,0
[AWG] 8 8 8

[mm2] 1,5 4,0 4,0
[AWG] 16 12 12

[mm2] 10,0 10,0 10,0
[AWG] 8 8 8
[kg] 5,7 5,7 5,7

[lbs] 12,5 12,5 12,5
[Nm] 2,25 Tightening torques for

[lbf.in] (20)

supply V
of 240 V without line commutating reactor.

0CA1

= 2 % referred to the rated drive converter power and a rated line supply voltage

k

2AC24-

0CA1

2AC25-

5CA1

* UL listed fuses such as Class NON from Bussmann are required for use in America

MICROMASTER 440
Operating Instructions (Compact)

7

2 Electrical Installation Issue 10/06

Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered)

Order No. 6SE6440- 2UC11

Frame Size A B C
Output Rating(CT)
Output Power [kVA] 0,4 0,7 1,0 1,3 1,7 2,4 3,2 4,6 6,0

CT-Input Current 1) [A] 1,1 1,9 2,7 3,6 4,7 6,4 8,3 11,7 15,6
CT-Output Current [A] 0,9 1,7 2,3 3,0 3,9 5,5 7,4 10,4 13,6
Fuse [A] 10 10 10 16 16 20 20 25 25

Recommended 3NA 3803 3803 3803 3805 3805 3807 3807 3810 3810
For UL specified

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight
Tightening torques

for power terminals

[kW] 0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0
[hp] 0,16 0,33 0,5 0,75 1,0 1,5 2,0 3,0 4,0

[mm2] 1,0 1,0 1,0 1,5 1,5 2,5 2,5 2,5 4,0
[AWG] 18 18 18 16 16 14 14 14 12

[mm2] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
[AWG] 14 14 14 14 14 10 10 10 8

[mm2] 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,5
[AWG] 18 18 18 18 18 18 18 18 16

[mm2] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
[AWG] 14 14 14 14 14 10 10 10 8

[kg] 1,3 1,3 1,3 1,3 1,3 3,3 3,3 3,3 5,5
[lbs] 2,9 2,9 2,9 2,9 2,9 7,3 7,3 7,3 12,1

[Nm] 1,1 1,5 2,25
[lbf.in]

-2AA1

2UC12

-5AA1

* * * * * * * * *

2UC13

-7AA1

(10) (13,3) (20)

2UC15

-5AA1

2UC17

-5AA1

2UC21

-1BA1

2UC21

-5BA1

2UC22

-2BA1

2UC23

-0CA1

Order No. 6SE6440- 2UC24-

Frame Size C D E F
Output Rating(CT)
Output Power [kVA] 7,7 9,6 12,3 18,4 23,7 29,8 35,1 45,6 57,0 67,5

CT-Input Current 1) [A] 19,7 26,5 34,2 38,0 50,0 62,0 71,0 96,0 114,0 135,0
CT-Output Current [A] 17,5 22,0 28,0 42,0 54,0 68,0 80,0 104,0 130,0 154,0

VT-Input Current 1) [A] 28,3 34,2 38,0 50,0 62,0 71,0 96,0 114,0 135,0 164,0
VT-Output Current [A] 22,0 28,0 42,0 54,0 68,0 80,0 104,0 130,0 154,0 -
Fuse [A] 32 35 50 80 80 100 125 200 200 250

Recommended 3NA 3812 3814 3820 3824 3824 3830 3832 3140 3142 3144
For UL specified

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max

Weight
Tightening torques

for power terminals

1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line

[kW] 4,0 5,5 7,5 11,0 15,0 18,5 22,0 30,0 37,0 45,0
[hp] 5,0 7,5 10,0 15,0 20,0 25,0 30,0 40,0 50,0 60,0

3NE
[mm2] 4,0 4,0 10,0 16,0 16,0 25,0 25,0 70,0 70,0 95,0

[AWG] 12 12 8 6 6 3 3 2/0 2/0 3/0
[mm2] 10,0 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0

[AWG] 8 8 2 2 2 2 2 300 300 300
[mm2] 4,0 4,0 10,0 16,0 16,0 25,0 25,0 50,0 70,0 95,0

[AWG] 12 12 8 6 6 3 3 1/0 2/0 3/0
[mm2] 10,0 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0

[AWG] 8 8 2 2 2 2 2 300 300 300
[kg] 5,5 5,5 17,0 16,0 16,0 20,0 20,0 55,0 55,0 55,0

[lbs] 12,1 12,1 37,0 35,0 35,0 44,0 44,0 121,0 121,0 121,0
[Nm] 2,25 10 50

[lbf.in]

supply V
of 240 V without line commutating reactor.

k

2UC25-

0CA1

* * 1817-0 1820-0 1820-0 1021-0 1022-0 1225-0 1225-0 1227-0

(20) (89) (445)

= 2 % referred to the rated drive converter power and a rated line supply voltage

5CA1

2UC27-

5DA1

2UC31-

1DA1

2UC31-

5DA1

2UC31-

8EA1

2UC32-

2EA1

2UC33-

0FA1

2UC33-

7FA1

2UC34-

5FA1

* UL listed fuses such as Class NON from Bussmann are required for use in America

MICROMASTER 440

8 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

Input voltage range 3 AC 380 V – 480 V. ± 10 %
(with built in Class A Filter)

Order No. 6SE6440- 2AD22-

Frame Size B C D
Output Rating(CT)
Output Power [kVA] 4,5 5,9 7,8 10,1 14,0 19,8 24,4

CT-Input Current 1) [A] 7,5 10,0 12,8 15,6 22,0 23,1 33,8
CT-Output Current [A] 5,9 7,7 10,2 13,2 18,4 26,0 32,0
VT-Input Current 1) [A] – – – 17,3 23,1 33,8 37,0
VT-Output Current [A] – – – 20,2 29,0 39,0 45,2
Fuse [A] 16 16 20 20 32 35 50

Recommended 3NA 3805 3805 3807 3807 3812 3814 3820
For UL specified

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight
Tightening torques for

power terminals

[kW] 2,2 3,0 4,0 5,5
[hp] 3,0 4,0 5,0 7,5 10,0 15,0 20,0

3NE
[mm2] 1,5 1,5 2,5 2,5 4,0 6,0 10,0

[AWG] 16 16 14 14 12 10 8
[mm2] 6,0 6,0 6,0 10,0 10,0 10,0 35,0

[AWG] 10 10 10 8 8 8 2
[mm2] 1,0 1,0 1,0 2,5 4,0 6,0 10,0

[AWG] 18 18 18 14 12 10 8
[mm2] 6,0 6,0 6,0 10,0 10,0 10,0 35,0

[AWG] 10 10 10 8 8 8 2
[kg] 3,4 3,4 3,4 5,7 5,7 5,7 17,0

[lbs] 7,5 7,5 7,5 12,5 12,5 12,5 37,0
[Nm] 1,1 1,5 2,25

[lbf.in]

2BA1

2AD23-

0BA1

* * * * * * 1817-0

(10) (13,3) (20)

2AD24-

0BA1

2AD25-

5CA1

2AD27-

5CA1

7,5 11,0 15,0

2AD31-

1CA1

2AD31-

5DA1

Order No. 6SE6440- 2AD31-

Frame Size D E F
Output Rating(CT)
Output Power [kVA] 29,0 34,3 47,3 57,2 68,6 83,8 110,5

CT-Input Current 1) [A] 37,0 43,0 59,0 72,0 87,0 104,0 139,0
CT-Output Current [A] 38,0 45,0 62,0 75,0 90,0 110,0 145,0
VT-Input Current 1) [A] 43,0 59,0 72,0 87,0 104,0 139,0 169,0
VT-Output Current [A] 45,0 62,0 75,0 90,0 110,0 145,0 178,0
Fuse [A] 63 80 100 125 160 200 250

Recommended 3NA 3822 3824 3830 3832 3836 3140 3144
For UL specified 3NE

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight
Tightening torques for

power terminals

1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line

[kW] 18,5 22,0 30,0 37,0 45,0 55,0 75,0
[hp] 25,0 30,0 40,0 50,0 60,0 75,0 100,0

[mm2] 10,0 16,0 25,0 25,0 35,0 70,0 95,0
[AWG] 8 6 3 3 2 2/0 3/0

[mm2] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
[AWG] 2 2 2 2 300 300 300

[mm2] 10,0 16,0 25,0 25,0 50,0 70,0 95,0
[AWG] 8 6 3 3 1/0 2/0 3/0

[mm2] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
[AWG] 2 2 2 2 300 300 300

[kg] 17,0 17,0 22,0 22,0 75,0 75,0 75,0
[lbs] 37,0 37,0 48,0 48,0 165,0 165,0 165,0

[Nm] 10 50
[lbf.in]

supply V
of 400 V without line commutating reactor.

8DA1

1818-0 1820-0 1021-0 1022-0 1224-0 1225-0 1227-0

= 2 % referred to the rated drive converter power and a rated line supply voltage

k

2AD32-

2DA1

2AD33-

0EA1

(89) (445)

2AD33-

7EA1

2AD34-

5FA1

2AD35-

5FA1

2AD37-

5FA1

* UL listed fuses such as Class NON from Bussmann are required for use in America

MICROMASTER 440
Operating Instructions (Compact)

9

2 Electrical Installation Issue 10/06

Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered)

Order No. 6SE6440- 2UD13

Frame Size A B C
Output Rating(CT)
Output Power [kVA] 0,9 1,2 1,6 2,3 3,0 4,5 5,9 7,8 10,1 14,0

CT-Input Current 1) [A] 2,2 2,8 3,7 4,9 5,9 7,5 10,0 12,8 15,6 22,0
CT-Output Current [A] 1,3 1,7 2,2 3,1 4,1 5,9 7,7 10,2 13,2 19,0
VT-Input Current 1) [A] - - - - - - - - 17,3 23,1
VT-Output Current [A] - - - - - - - - 19,0 26,0
Fuse [A] 10 10 10 10 10 16 16 20 20 32

Recommended 3NA 3803 3803 3803 3803 3803 3805 3805 3807 3807 3812
For UL specified

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight
Tightening torques for

power terminals

[kW] 0,37 0,55 0,75 1,1
[hp] 0,5 0,75 1,0 1,5 2,0 3,0 4,0 5,0 7,5 10,0

[mm2] 1,0 1,0 1,0 1,0 1,0 1,5 1,5 2,5 2,5 4,0
[AWG] 18 18 18 18 18 16 16 14 14 12

[mm2] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0 10,0
[AWG] 14 14 14 14 14 10 10 10 8 8

[mm2] 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 2,5 4,0
[AWG] 18 18 18 18 18 18 18 18 14 12

[mm2] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0 10,0
[AWG] 14 14 14 14 14 10 10 10 8 8

[kg] 1,3 1,3 1,3 1,3 1,3 3,3 3,3 3,3 5,5 5,5
[lbs] 2,9 2,9 2,9 2,9 2,9 7,3 7,3 7,3 12,1 12,1

[Nm] 1,1 1,5 2,25
[lbf.in]

-7AA1

2UD15

-5AA1

*

2UD17

-5AA1

*

2UD21

-1AA1

*

(10) (13,3) (20)

2UD21

-5AA1

*

2UD22

-2BA1

1,5 2,2 3,0 4,0 5,5 7,5

*

2UD23

-0BA1

*

2UD24

-0BA1

*

2UD25

-5CA1

*

2UD27

-5CA1

*

*

Order No. 6SE6440- 2UD31

Frame Size C D E F
Output Rating(CT)
Output Power [kVA] 19,8 24,4 29,0 34,3 47,3 57,2 68,6 83,8 110,5

CT-Input Current 1) [A] 23,1 33,8 37,0 43,0 59,0 72,0 87,0 104,0 139,0
CT-Output Current [A] 26,0 32,0 38,0 45,0 62,0 75,0 90,0 110,0 145,0
VT-Input Current 1) [A] 33,8 37,0 43,0 59,0 72,0 87,0 104,0 139,0 169,0
VT-Output Current [A] 32,0 38,0 45,0 62,0 75,0 90,0 110,0 145,0 178,0
Fuse [A] 35 50 63 80 100 125 160 200 250

Recommended 3NA
For UL specified 3NE

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight
Tightening torques for

power terminals

1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line

[kW] 11,0 15,0 18,5 22,0 30,0 37,0 45,0 55,0 75,0
[hp] 15,0 20,0 25,0 30,0 40,0 50,0 60,0 75,0 100,0

[mm2] 6,0 10,0 10,0 16,0 25,0 25,0 35,0 70,0 95,0
[AWG] 10 8 8 6 3 3 2 2/0 3/0

[mm2] 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0
[AWG] 8 2 2 2 2 2 300 300 300

[mm2] 6,0 10,0 10,0 16,0 25,0 25,0 35,0 70,0 95,0
[AWG] 10 8 8 6 3 3 2 2/0 3/0

[mm2] 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0
[AWG] 8 2 2 2 2 2 300 300 300

[kg] 5,5 16,0 16,0 16,0 20,0 20,0 56,0 56,0 56,0
[lbs] 12,1 35,0 35,0 35,0 44,0 44,0 123,0 123,0 123,0

[Nm] 2,25 10 50
[lbf.in]

-1CA1

3814 3820 3822 3824 3830 3832 3836 3140 3144
* 1817-0 1818-0 1820-0 1021-0 1022-0 1224-0 1225-0 1227-0

supply V
of 400 V without line commutating reactor.

k

2UD31

-5DA1

(20) (89) (445)

= 2 % referred to the rated drive converter power and a rated line supply voltage

2UD31

-8DA1

2UD32

-2DA1

2UD33

-0EA1

2UD33

-7EA1

2UD34

-5FA1

2UD35

-5FA1

2UD37

-5FA1

* UL listed fuses such as Class NON from Bussmann are required for use in America

MICROMASTER 440

10 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered)

Order No. 6SE6440- 2UD38-8FA1 2UD41-1FA1 2UD41-3GA1 2UD41-6GA1 2UD42-0GA1
Frame Size FX GX

Output Rating(CT)
Output Power [kVA] 145,4 180 214,8 263,2 339,4

CT-Input Current 1) [A] 169 200 245 297 354
CT-Output Current [A] 178 205 250 302 370
VT-Input Current 1) [A] 200 245 297 354 442
VT-Output Current [A] 205 250 302 370 477

Recommended Fuse

Pipe cable shoe to
DIN 46235

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight

power terminals

1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line

[kW] 90 110 132 160 200
[hp] 125 150 200 250 300

[A] 250 315 400 450 560
3NE 1227-0 1230-0 1332-0 1333-0 1435-0

[mm] 10 10 10 10 10

[mm2]

[AWG]
[kcmil]
[mm2]

[AWG]
[kcmil]
[mm2]

[AWG]
[kcmil]
[mm2]

[AWG]
[kcmil]

[kg] 110 110 170 170 170
[lbs] 242 242 418 418 418

[Nm] 25 Tightening torques for
[lbf.in] (222,5)

supply V
voltage of 400 V without line commutating reactor.

k

1 x 95 or

2 x 35

1 x 4/0 or

or

2 x 2

1 x 185 or

2 x 120

1 x 350 or

or

2 x 4/0

1 x 95 or

2 x 35

1 x 4/0 or

or

2 x 2

1 x 185 or

2 x 120

1 x 350 or

or

2 x 4/0

≥ 2.33 % referred to the rated drive converter power and a rated line supply

1 x 150 or

2 x 50

1 x 300 or

2 x 1/0

1 x 185 or

2 x 120

1 x 350 or

2 x 4/0

1 x 150 or

2 x 50

1 x 300 or

2 x 1/0

1 x 185 or

2 x 120

1 x 350 or

2 x 4/0

1 x 185 or

2 x 70

1 x 400 or

2 x 2/0

1 x 240 or

2 x 70

1 x 500 or

2 x 2/0

2 x 95

2 x 4/0

2 x 240 2 x 240 2 x 240

2 x 400 2 x 400 2 x 400

1 x 185 or

2 x 70

1 x 400 or

2 x 2/0

1 x 240 or

2 x 70

1 x 500 or

2 x 2/0

2 x 95

2 x 4/0

2 x 240 2 x 240 2 x 240

2 x 400 2 x 400 2 x 400

MICROMASTER 440
Operating Instructions (Compact)

11

2 Electrical Installation Issue 10/06

Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered)

Order No. 6SE6440- 2UE17-

Frame Size C D
Output Rating(CT)
Output Power [kVA] 1,3 2,6 3,7 5,8 8,6 10,5 16,2 21,0

CT-Input Current 1) [A] 2,0 3,7 5,3 8,1 11,1 14,4 21,5 24,9
CT-Output Current [A] 1,4 2,7 3,9 6,1 9,0 11,0 17,0 22,0
VT-Input Current 1) [A] 3,2 4,4 6,9 9,4 12,6 18,1 24,9 30,0
VT-Output Current [A] 2,7 3,9 6,1 9,0 11,0 17,0 22,0 27,0
Fuse [A] 10 10 10 16 16 25 32 35

Recommended 3NA
For UL specified 3NE

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight
Tightening torques for

power terminals

[kW] 0,75 1,5 2,2 4,0
[hp] 1,0 2,0 3,0 5,0 7,5 10,0 15,0 20,0

[mm2] 1,0 1,0 1,0 1,5 1,5 2,5 4,0 6,0
[AWG] 18 18 18 16 16 14 12 10

[mm2] 10,0 10,0 10,0 10,0 10,0 10,0 10,0 35,0
[AWG] 8 8 8 8 8 8 8 2

[mm2] 1,0 1,0 1,0 1,0 1,0 2,5 4,0 4,0
[AWG] 18 18 18 18 18 14 12 12

[mm2] 10,0 10,0 10,0 10,0 10,0 10,0 10,0 35,0
[AWG] 8 8 8 8 8 8 8 2

[kg] 5,5 5,5 5,5 5,5 5,5 5,5 5,5 16,0
[lbs] 12,1 12,1 12,1 12,1 12,1 12,1 12,1 35,0

[Nm] 2,25 10
[lbf.in]

5CA1

3803-6 3803-6 3803-6 3805-6 3805-6 3810-6 3812-6 3814-6

2UE21-

5CA1

*

2UE22-

2CA1

*

2UE24-

0CA1

*

2UE25-

5CA1

*

(20) (89)

2UE27-

5CA1

5,5 7,5 11,0 15,0

*

2UE31-

1CA1

*

2UE31-

5DA1

*

1803-0

Order No. 6SE6440- 2UE31-

Frame Size D E F
Output Rating(CT)
Output Power [kVA] 25,7 30,5 39,1 49,5 59,1 73,4 94,3

CT-Input Current 1) [A] 30,0 35,0 48,0 58,0 69,0 83,0 113,0
CT-Output Current [A] 27,0 32,0 41,0 52,0 62,0 77,0 99,0
VT-Input Current 1) [A] 35,0 48,0 58,0 69,0 83,0 113,0 138,0
VT-Output Current [A] 32,0 41,0 52,0 62,0 77,0 99,0 125,0
Fuse [A] 50 63 80 80 125 160 160

Recommended 3NA
For UL specified 3NE

Input Cable, min.

Input Cable, max.

Output Cable, min.

Output Cable, max.

Weight
Tightening torques for

power terminals

1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line

[kW] 18,5 22,0 30,0 37,0 45,0 55,0 75,0
[hp] 25,0 30,0 40,0 50,0 60,0 75,0 100,0

[mm2] 10,0 10,0 16,0 25,0 25,0 50,0 50,0
[AWG] 8 8 6 3 3 1/0 1/0

[mm2] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
[AWG] 2 2 2 2 300 300 300

[mm2] 6,0 10,0 16,0 16,0 25,0 35,0 50,0
[AWG] 10 8 6 6 3 2 1/0

[mm2] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
[AWG] 2 2 2 2 300 300 300

[kg] 16,0 16,0 20,0 20,0 56,0 56,0 56,0
[lbs] 35,0 35,0 44,0 44,0 123,0 123,0 123,0

[Nm] 10 50
[lbf.in]

supply V
of 500 V without line commutating reactor.

8DA1

3820-6 3822-6 3824-6 3824-6 3132-6 3136-6 3136-6
1817-0 1818-0 1820-0 1820-0 1022-0 1224-0 1224-0

= 2 % referred to the rated drive converter power and a rated line supply voltage

k

2UE32-

2DA1

2UE33-

0EA1

(89) (445)

2UE33-

7EA1

2UE34-

5FA1

2UE35-

5FA1

2UE37-

5FA1

* UL listed fuses such as Class NON from Bussmann are required for use in America

MICROMASTER 440

12 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

2.2 Power Terminals

You can gain access to the mains and motor terminals by removing the front
covers.

¾ Frame Size A (Fig. 2-1)
¾ Frame Sizes B and C (Fig. 2-2)
¾ Frame sizes D and E (Fig. 2-3)
¾ Frame Size F (Fig. 2-4)
¾ Frame Sizes FX and GX (Fig. 2-5)
¾ Connection terminals for Frame Sizes A - F (Fig. 2-6)
¾ Connection overview for Frame Size FX (Fig. 2-7)
¾ Connection overview for Frame Size GX (Fig. 2-8)

Frame Size A

1 2

3

Fig. 2-1 Removing front covers (Frame Size A)

MICROMASTER 440
Operating Instructions (Compact)

4

13

2 Electrical Installation Issue 10/06

Frame Sizes B and C



!

"

# $

Fig. 2-2 Removing front covers (Frame Sizes B and C)

MICROMASTER 440

14 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

Frame Sizes D and E

1

2

3

Fig. 2-3 Removing front covers (Frame Sizes D and E)

MICROMASTER 440
Operating Instructions (Compact)

15

2 Electrical Installation Issue 10/06

Frame Size F

1

2

19 mm AF

Fig. 2-4 Removing front covers (Frame Size F)

3

MICROMASTER 440

16 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

Frame Sizes FX and GX

1

3

2

4

Fig. 2-5 Removing front covers (Frame Sizes FX and GX)

MICROMASTER 440
Operating Instructions (Compact)

17

2 Electrical Installation Issue 10/06

Access to the power supply and motor terminals is possible by removing the front
covers.

Fig. 2-6 Connection terminals for Frame Sizes A - F

MICROMASTER 440

18 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

Hoisting eyes

Shield connection

Mains cable PE

Cable opening for

mains conection

U1/L1, V1/L2, W1/L3

Cable opening DCPA, DCNA

for connection of an

external braking unit

Mains cable

Phase U1/L1, V1/L2, W1/L3

Connection to

Y-Capacitor

Connection DCPA, DCNA

for external braking unit

Top adjustment rail

Top retaining screw

Connection for dv/dt filter

DCPS, DCNS

Status Display Panel

Elektronic box

Bottom adjustment rail

Bottom retaining screw

Fan screws

Fan

Shield connection

control leads

Fan fuses

Transformer adaption

Motor cable

Phase U2, V2, W2

Motor cable

PE Shield connection

Fig. 2-7 Connection overview for Frame Size FX

MICROMASTER 440
Operating Instructions (Compact)

19

2 Electrical Installation Issue 10/06

Hoisting eyes

Shield connection

Mains cable PE

Cable opening for

mains conection

U1/L1, V1/L2, W1/L3

able opening DCPA, DCNA

for connection of an

external braking unit

Phase U1/L1, V1/L2, W1/L3

Connection DCPA, DCNA

for external braking unit

Connection for dv/dt filter

Status Display Panel

Bottom adjustment rail

Bottom retaining screw

Mains cable

Connection to

Y-Capacitor

Top adjustment rail

Top retaining screw

DCPS, DCNS

Elektronic box

Fan screws

Fan

Shield connection

control leads

Fan fuses

Transformer adaption

Motor cable

Phase U2, V2, W2

PE Shield connection

Motor cable

Fig. 2-8 Connection overview for Frame Size GX

MICROMASTER 440

20 Operating Instructions (Compact)

Issue 10/06 2 Electrical Installation

2.3 Control terminals

Terminal Designation Function

1 – Output +10 V
2 – Output 0 V
3 ADC1+ Analog input 1 (+)
4 ADC1– Analog input 1 (–)

5 DIN1 Digital input 1
6 DIN2 Digital input 2
7 DIN3 Digital input 3

8 DIN4 Digital input 4
9 – Isolated output +24 V / max. 100 mA
10 ADC2+ Analog input 2 (+)

11 ADC2– Analog input 2 (–)
12 DAC1+ Analog output 1 (+)
13 DAC1– Analog output 1 (–)

14 PTCA Connection for PTC / KTY84
15 PTCB Connection for PTC / KTY84
16 DIN5 Digital input 5

17 DIN6 Digital input 6
18 DOUT1/NC Digital output 1 / NC contact
19 DOUT1/NO Digital output 1 / NO contact

20 DOUT1/COM Digital output 1 / Changeover contact
21 DOUT2/NO Digital output 2 / NO contact
22 DOUT2/COM Digital output 2 / Changeover contact

23 DOUT3/NC Digital output 3 / NC contact
24 DOUT3/NO Digital output 3 / NO contact
25 DOUT3/COM Digital output 3 / Changeover contact
26 DAC2+ Analog output 2 (+)

27 DAC2– Analog output 2 (–)
28 – Isolated output 0 V / max. 100 mA
29 P+ RS485 port

30 N– RS485 port

Fig. 2-9 Control terminals of MICROMASTER 440

MICROMASTER 440
Operating Instructions (Compact)

21

2 Electrical Installation Issue 10/06

2.4 Block diagram

PE

≥ 4.7 kΩ

External 24 V

DIN1

5

DIN2

6

DIN3

7

DIN4

8

DIN5

16

DIN6

Motor
PTC
KTY84

0 - 20 mA

max. 500 Ω

0 - 20 mA

max. 500 Ω

17

PNP

or

NPN

28

+

24 V

_

30 V DC / 5 A (resistive)
250 V AC / 2 A (inductive)

Relay1

Relay2

Relay3

1

2

3

4

10

11

5

6

7

8

16

17

9

28

14

15

12

13

26

27

20

19

18

22

21

25

24

23

29

30

ADC1+

ADC1-

ADC2+

ADC2-

DIN1

DIN2

DIN3

DIN4

DIN5

DIN6

PTCA

PTCB

DAC1+

DAC1-

DAC2+

DAC2-

COM

NO

NC

COM

NO

COM

NO

NC

P+

N-

+10 V

0 V

Output +24 V
max. 1 00 mA
(isolated)
Output 0 V
max. 1 00 mA
(isolated)

A/D

D/A

D/A

RS485

CB

Option

A/D

A/D

Opto Isolation

COM link

automatic

CPU

1/3 AC 200 - 240 V
3 AC 380 - 480 V
3 AC 500 - 600 V

BOP link

Frame sizes

A to F

Frame sizes

FX and GX

ADC1ADC

0 - 20 mA
current

0 - 10 V
voltage

12

RS232

150.00

Hz

Fn

I

Jog

P

0

BOP/AOP

Not

used

12

DIP switch

(on Control Board)

2

DIP switch
(on I/O Board)

60 Hz

50 Hz

PE

~

=

PE

SI

L/L1, N/L2

or

L/L1, N/L2,L3

or

L1, L2, L3

=

3 ~

U,V,W

M

DC-

DCNA

DCPA

DCNS

DCPS

B+/DC+

B-

R

External braking

Connection for

module connection

dv/dt filter

Fig. 2-10 Block diagram

MICROMASTER 440

22 Operating Instructions (Compact)

Issue 10/06 3 Factory setting

3 Factory setting

The MICROMASTER 440 frequency inverter is set in the factory so that it can be
operated without any additional parameterization. To do this, the motor parameters
set in the factory (P0304, P0305, P0307, P0310), that correspond to a 4-pole 1LA7
Siemens motor, must match the rated data of the connected motor (refer to the
rating plate).

Further factory setting:

¾ Command sources P0700 = 2 (Digital input, see Fig. 3-1)
¾ Setpoint source P1000 = 2 (Analog input, see Fig. 3-1)
¾ Motor cooling

P0335 = 0

¾ Motor current limit

P0640 = 150 %

¾ Min. frequency

P1080 = 0 Hz

¾ Max. frequency

P1082 = 50 Hz

¾ Ramp-up time

P1120 = 10 s

¾ Ramp-down time

P1121 = 10 s

¾ Control mode

P1300 = 0

Analog output

Input/Output Terminals Parameter Function

Digital input 1 5 P0701 = 1 ON / OFF1 (I/O)
Digital input 2 6 P0702 = 12 Reversing ( )
Digital input 3 7 P0703 = 9 Fault acknowledge (Ack)
Digital input 4 8
Digital input 5 16
Digital input 6 17
Digital input 7 Via ADC1
Digital input 8 Via ADC2

3.1 50/60 Hz DIP switch

The default motor base frequency
of the MICROMASTER inverter is
50 Hz. For motors, which are
designed for a base frequency of
60 Hz, the inverters can be set to
this frequency using the DIP50/60
switch.

¾ OFF position:

European defaults (Rated
motor frequency = 50 Hz,
Power in kW etc.)

¾ ON position:

North American defaults
(Rated motor frequency = 60 Hz, Power in hp etc.)

Fig. 3-1 Pre-assignment of the inputs

P0704 = 15 Fault acknowledge
P0705 = 15 Fixed setpoint (direct)
P0706 = 15 Fixed setpoint (direct)
P0707 = 0 Fixed setpoint (direct)
P0708 = 0 Digital input disabled

DIP50/60

Remove I/O board

MICROMASTER 440
Operating Instructions (Compact)

23

4 Communications Issue 10/06

4 Communications

4.1 Establishing communications
MICROMASTER 440 ⇔ STARTER

The following optional components are additionally required in order to establish
communications between STARTER and MICROMASTER 440:

¾ PC <-> frequency inverter connecting set
¾ BOP if the USS standard values (refer to Section 6.4.1 "Serial Interface (USS)")

are changed in the MICROMASTER 440 frequency inverter

PC <-> frequency inverter connecting set MICROMASTER 440

USS settings, refer to 6.4.1 "Serial
Interface (USS)"

STARTER

Menu, Options --> Set PG/PC interface

--> Select "PC COM-Port (USS)" -->
Properties --> Interface "COM1", select
a baud rate

NOTE

The USS parameter settings in the
MICROMASTER 440 frequency inverter
and the settings in STARTER must
match!

4.2 Establishing communications
MICROMASTER 440 ⇔ AOP

¾ Communications between AOP and MM440 are based on the USS protocol,

analog to STARTER and MM440.

¾ Contrary to the BOP, the appropriate communication parameters - both for the

MM440 as well as for AOP - should be set if the automatic interface detection
was not carried-out (refer to Table 4-1).

¾ Using the optional components, the AOP can be connected to the

communication interfaces (refer to Table 4-1).

Table 4-1

AOP at the BOP link AOP at the COM link

MM440 parameters

- baud rate

- bus address
AOP parameters

- baud rate

- bus address
Options

- direct connection

- indirect connection

No option necessary
BOP/AOP door mounting kit
(6SE6400-0PM00-0AA0)

P2010[1]

–

P8553

–

P2010[0]

P2011

P8553
P8552

Not possible
AOP door mounting kit
(6SE6400-0MD00-0AA0)

MICROMASTER 440

24 Operating Instructions (Compact)