Siemens 420 User Manual

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MICROMASTER 420

0.12 kW - 11 kW

Operating Instructions Issue 07/04

User Documentation 6SE6400-5AA00-0BP0

MICROMASTER 420 Documentation

Getting Started Guide

Is for quick commissioning with SDP and BOP.

Operating Instructions

Gives information about features of the MICROMASTER 420, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMASTER 420.

Parameter List

The Parameter List contains the description of all Parameters structured in functional order and a detailed description. The Parameter list also includes a series of function plans.

Catalogues

In the catalogue you will find all the necessary information to select an appropriate inverter, as well as filters, chokes, operator panels and communication options.

MICROMASTER 420

0.12 kW - 11 kW

Operating Instructions

User Documentation

Overview

Installation

Commissioning

Troubleshooting

MICROMASTER 420

specifications

Options

Valid for Release Issue 07/04

Inverter Type Control Version

MICROMASTER 420 V1.1

0.12 kW - 11 kW

Electro-magnetic

compatibility (EMC)

Appendices

Index

A B C D

E F

Issue 07/04

Further information is available on the Internet under:

http://www.siemens.de/micromaster

Approved Siemens Quality for Software and Training is to DIN ISO 9001, Reg. No. 2160-01

The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing. Offenders will be liable for damages. All rights including rights created by patent grant or registration of a utility model or design are reserved.

MICROMASTER® is a registered trademark of Siemens.

Order Number: 6SE6400-5AA00-0BP0

Other functions not described in this document may be available. However, this fact shall not constitute an obligation to supply such functions with a new control, or when servicing.

We have checked that the contents of this document correspond to the hardware and software described. There may be discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.

Siemens handbooks are printed on chlorine-free paper that has been produced from managed sustainable forests. No solvents have been used in the printing or binding process.

Document subject to change without prior notice.

Siemens-Aktiengesellschaft

MICROMASTER 420 Operating Instructions

4 6SE6400-5AA00-0BP0

Issue 07/04 Foreword

Foreword

User Documentation

WARNING

Before installing and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels.

Information is also available from:

Regional Contacts

Please get in touch with your contact for Technical Support in your Region for questions about services, prices and conditions of Technical Support.

Central Technical Support

The competent consulting service for technical issues with a broad range of requirements-based services around our products and systems.

Europe / Africa

Tel: +49 (0) 180 5050 222 Fax: +49 (0) 180 5050 223 Email: adsupport@siemens.com

America

Tel: +1 423 262 2522 Fax: +1 423 262 2589 Email: simatic.hotline@sea.siemens.com

Asia / Pacific

Tel: +86 1064 757 575 Fax: +86 1064 747 474 Email: adsupport.asia@siemens.com

Online Service & Support

The comprehensive, generally available information system over the Internet, from product support to service & support to the support tools in the shop.

http://www.siemens.com/automation/service&support

Contact address

Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual.

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

Definitions Issue 07/04

Definitions and Warnings

DANGER

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

= Ground

CAUTION

used without safety alert symbol indicates a potentially hazardous situation which, i not avoided, may result in a property damage.

NOTICE

indicates a potential situation which, if not avoided, may result in an undesirable result or state.

NOTES

For the purpose of this documentation, "Note" indicates important information relating to the product or highlights part of the documentation for special attention.

Qualified personnel

For the purpose of this Instruction Manual and product labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance with established safety procedures.

3. Trained in rendering first aid.

♦ PE – Protective Earth uses circuit protective conductors sized for short circuits

where the voltage will not rise in excess of 50 Volts. This connection is normall used to ground the inverter.

♦

- Is the ground connection where the reference voltage can be the same as

the Earth voltage. This connection is normally used to ground the motor.

Use for intended purpose only

The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens.

MICROMASTER 420 Operating Instructions

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Issue 07/04 Safety Instructions

Safety Instructions

The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists Warnings, Cautions and Notes, which apply generally when handling MICROMASTER 420 Inverters, classified as General, Transport &

Storage, Commissioning, Operation, Repair and Dismantling & Disposal. Specific Warnings, Cautions and Notes that apply to particular activities are

listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these chapters.

Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 420 Inverter and the equipment you connect to it.

General

WARNING

♦ This equipment contains dangerous voltages and controls potentially

dangerous rotating mechanical parts. Non-compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property.

♦ Only suitable qualified personnel should work on this equipment, and only

after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon its proper handling, installation, operation and maintenance.

♦ Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. It is not permissible to open the equipment until 5 minutes after the power has been removed.

♦ HP ratings are based on the Siemens 1LA motors and are given for

guidance only, they do not necessarily comply with UL or NEMA HP ratings.

CAUTION

♦ Children and the general public must be prevented from accessing or

approaching the equipment!

♦ This equipment may only be used for the purpose specified by the

manufacturer. Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires, electric shocks and injuries.

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

Safety Instructions Issue 07/04

NOTICE

♦ Keep these operating instructions within easy reach of the equipment and

make them available to all users

♦ Whenever measuring or testing has to be performed on live equipment, the

regulations of Safety Code VBG 4.0 must be observed, in particular § 8 "Permissible Deviations when Working on Live Parts”. Suitable electronic tools should be used.

♦ Before installing and commissioning, please read these safety instructions and

warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels.

Transport & Storage

WARNING

♦ Correct transport, storage, erection and mounting, as well as careful

operation and maintenance are essential for proper and safe operation of the equipment.

CAUTION

♦ Protect the inverter against physical shocks and vibration during transport and

storage. Also be sure to protect it against water (rainfall) and excessive temperatures (see Table 5-1 on page 158).

Commissioning

WARNING

♦ Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system.

♦ Only permanently-wired input power connections are allowed. This equipment

must be grounded (IEC 536 Class 1, NEC and other applicable standards).

♦ If a Residual Current-operated protective Device (RCD) is to be used, it must

be an RCD type B. Machines with a three phase power supply, fitted with EMC filters, must not be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section 5.5.2 and EN50178 section

5.2.11.1).

♦ The following terminals can carry dangerous voltages even if the inverter is

inoperative:

- the power supply terminals L/L1, N/L2, L3.

- the motor terminals U, V, W, DC+, DC-

♦ This equipment must not be used as an ‘emergency stop mechanism’ (see

EN 60204, 9.2.5.4)

CAUTION

The connection of power, motor and control cables to the inverter must be carried out as shown in Fig. 2-8 on page 33, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter.

MICROMASTER 420 Operating Instructions

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Issue 07/04 Safety Instructions

Operation

WARNING

♦ Motor parameters must be accurately configured for the motor overload

protection to operate correctly.

♦ MICROMASTERS operate at high voltages. ♦ When operating electrical devices, it is impossible to avoid applying

hazardous voltages to certain parts of the equipment.

♦ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart.

♦ Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).

♦ Certain parameter settings may cause the inverter to restart automatically

after an input power failure.

♦ This equipment is capable of providing internal motor overload protection in

accordance with UL508C section 42. Refer to P0610 and P0335, i

t is ON by default. Motor overload protection can also be provided using an external PTC via a digital input.

♦ This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V / 460 V when protected by a time delay fuse (see Tables starting on page 160).

♦ This equipment must not be used as an ‘emergency stop mechanism’ (see

EN 60204, 9.2.5.4)

Repair

WARNING

♦ Repairs on equipment may only be carried out by Siemens Service, by

repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

♦ Any defective parts or components must be replaced using parts contained in

the relevant spare parts list.

♦ Disconnect the power supply before opening the equipment for access

Dismantling & Disposal

NOTES

♦ The inverter’s packaging is re-usable. Retain the packaging for future use or

return it to the manufacturer.

♦ Easy-to-release screw and snap connectors allow you to break the unit down

into its component parts. You can then re-cycle these component parts, dispose of them in accordance with local requirements or return them to the manufacturer.

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

Safety Instructions Issue 07/04

MICROMASTER 420 Operating Instructions

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Issue 07/04 Table of Contents

Overview ................................................................................................................ 17

1.1 The MICROMASTER 420....................................................................................... 18

1.2 Features.................................................................................................................. 19

2 Installation ............................................................................................................. 21

2.1 General ................................................................................................................... 23

2.2 Ambient operating conditions ................................................................................. 23

2.3 Mechanical installation............................................................................................ 25

2.4 Electrical installation ............................................................................................... 27

3 Functions............................................................................................................... 35

3.1 Parameters ............................................................................................................. 38

3.2 Operator panels for MICROMASTER..................................................................... 52

3.3 Block diagram ......................................................................................................... 56

3.4 Factory setting ........................................................................................................ 57

3.5 Commissioning ....................................................................................................... 59

3.6 Inputs / outputs ....................................................................................................... 87

3.7 Communications ..................................................................................................... 95

3.8 Fixed frequencies (FF)............................................................................................ 99

3.9 Motorized potentiometer (MOP) ........................................................................... 102

3.10 JOG....................................................................................................................... 104

3.11 PID controller (technological controller)................................................................ 106

3.12 Setpoint channel ................................................................................................... 110

3.13 Motor holding brake (MHB)................................................................................... 119

3.14 Electronic brakes .................................................................................................. 122

3.15 Automatic restart................................................................................................... 127

3.16 Flying restart ......................................................................................................... 129

3.17 Closed-loop Vdc control........................................................................................ 131

3.18 Monitoring functions / messages .......................................................................... 133

3.19 Thermal motor protection and overload responses.............................................. 135

3.20 Power module protection ...................................................................................... 139

3.21 Open-loop/closed-loop control technique ............................................................. 143

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

Table of Contents Issue 07/04

4 Troubleshooting.................................................................................................. 151

4.1 Troubleshooting with the SDP .............................................................................. 152

4.2 Troubleshooting with the BOP .............................................................................. 153

4.3 Fault messages and alarm messages .................................................................. 154

5 MICROMASTER 420 specifications................................................................... 157

6 Options ................................................................................................................ 165

6.1 Device-independent options ................................................................................. 165

6.2 Device-dependent options .................................................................................... 165

7 Electro-magnetic compatibility (EMC).............................................................. 167

7.1 Electro-magnetic compatibility (EMC)................................................................... 168

Appendices .............................................................................................................................. 173

A Changing the Operator Panel ............................................................................ 173

B Removing Covers ............................................................................................... 174

B.1 Removing Covers Frame Size A .......................................................................... 174

B.2 Removing Covers Frame Size B and C................................................................ 175

C Removing ‘Y’ Cap ............................................................................................... 176

C.1 Removing ‘Y’ Cap Frame Size A .......................................................................... 176

C.2 Removing ‘Y’ Cap Frame Size B and C................................................................ 177

D Removing fan ...................................................................................................... 178

D.1 Removing fan, Frame Size A................................................................................ 178

D.2 Removing fan, Frame Sizes B and C ................................................................... 179

E Applicable Standards ......................................................................................... 180

F List of Abbreviations.......................................................................................... 181

Index .............................................................................................................................. 184

MICROMASTER 420 Operating Instructions

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Issue 07/04 Table of Contents

List of Illustrations

Fig. 2-1 Forming ................................................................................................................................23

Fig. 2-2 Ambient operating temperature ............................................................................................ 23

Fig. 2-3 Installation altitude................................................................................................................ 24

Fig. 2-4 Drill pattern for MICROMASTER 420 ...................................................................................25

Fig. 2-5 MICROMASTER 420 connection terminals.......................................................................... 29

Fig. 2-6 Motor and Power Connections ............................................................................................. 30

Fig. 2-7 Control terminals of MICROMASTER 420............................................................................ 31

Fig. 2-8 Wiring Guidelines to Minimize the Effects of EMI ................................................................. 33

Fig. 3-1 Parameter types ................................................................................................................... 38

Fig. 3-2 Header line for parameter P0305 .........................................................................................42

Fig. 3-3 Parameter grouping / access................................................................................................ 43

Fig. 3-4 Binectors ..............................................................................................................................47

Fig. 3-5 Connectors ........................................................................................................................... 48

Fig. 3-6 BICO connections (examples).............................................................................................. 49

Fig. 3-7 Normalization / de-normalization .......................................................................................... 51

Fig. 3-8 Operator panels.................................................................................................................... 52

Fig. 3-9 Operator panel keys .............................................................................................................54

Fig. 3-10 Changing parameters using the BOP................................................................................... 55

Fig. 3-11 MICROMASTER 420 – block diagram .................................................................................56

Fig. 3-12 Status Display Panel (SDP).................................................................................................. 57

Fig. 3-13 Recommended wiring for the factory setting ........................................................................58

Fig. 3-14 Procedure when commissioning........................................................................................... 59

Fig. 3-15 DIP switch to change-over between 50/60 Hz...................................................................... 61

Fig. 3-16 Mode of operation of the 50/60 Hz DIP switch in conjunction with P0100............................ 61

Fig. 3-17 Example of a typical motor rating plate ................................................................................ 65

Fig. 3-18 Motor terminal box................................................................................................................ 66

Fig. 3-19 Star / delta circuit configurations .......................................................................................... 67

Fig. 3-20 V/f characteristic................................................................................................................... 67

Fig. 3-21 Upread / download using AOP and PC Tools....................................................................... 84

Fig. 3-22 Digital inputs......................................................................................................................... 87

Fig. 3-23 Digital output ........................................................................................................................90

Fig. 3-24 Connection example for ADC voltage input.......................................................................... 92

Fig. 3-25 ADC channel ........................................................................................................................92

Fig. 3-26 Wire breakage monitoring .................................................................................................... 93

Fig. 3-27 Signal output through the DAC channel ............................................................................... 94

Fig. 3-28 DAC channel ........................................................................................................................94

Fig. 3-29 Serial communication interfaces - BOP link and COM link ................................................... 95

Fig. 3-30 RS485 Terminator ................................................................................................................98

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

Table of Contents Issue 07/04

Fig. 3-31 USS bus configuration.......................................................................................................... 98

Fig. 3-32 Example for directly selecting FF1 via DIN1 and FF2 via DIN2.......................................... 100

Fig. 3-33 Example for selecting FF1 via DIN1 and FF2 via DIN2 using the binary-coded method .... 101

Fig. 3-34 Motorized potentiometer..................................................................................................... 102

Fig. 3-35 JOG counter-clockwise and JOG clockwise ....................................................................... 104

Fig. 3-36 Structure of the technological controller (PID controller) ....................................................106

Fig. 3-37 PID controller...................................................................................................................... 107

Fig. 3-38 Example to directly select the PID fixed frequency of fixed frequency 1 via DIN1.............. 109

Fig. 3-39 Setpoint channel................................................................................................................. 110

Fig. 3-40 Summation .........................................................................................................................111

Fig. 3-41 Modifying the frequency setpoint........................................................................................ 111

Fig. 3-42 Ramp-function generator.................................................................................................... 112

Fig. 3-43 Rounding off after an OFF1 command ...............................................................................113

Fig. 3-44 OFF1 .................................................................................................................................. 115

Fig. 3-45 OFF2 .................................................................................................................................. 116

Fig. 3-46 OFF3 .................................................................................................................................. 116

Fig. 3-47 Changing-over using the BICO parameter P0810 .............................................................. 117

Fig. 3-48 Motor holding brake after ON / OFF1 ................................................................................. 119

Fig. 3-49 Motor holding brake after OFF2 ......................................................................................... 120

Fig. 3-50 Inter-dependency of the electronic brakes.......................................................................... 122

Fig. 3-51 DC braking after OFF1 / OFF3 ........................................................................................... 123

Fig. 3-52 DC braking after external selection .................................................................................... 124

Fig. 3-53 Compound braking .............................................................................................................125

Fig. 3-54 Flying restart....................................................................................................................... 130

Fig. 3-55 Vdc_max controller............................................................................................................. 131

Fig. 3-56 Drive inverter response ...................................................................................................... 136

Fig. 3-57 PTC characteristic for 1LG / 1LA motors........................................................................... 137

Fig. 3-58 Connecting a temperature sensor to MICROMASTER 420................................................ 138

Fig. 3-59 Drive inverter response to an overload condition ............................................................... 140

Fig. 3-60 Overload response of the drive inverter (P0290)................................................................ 141

Fig. 3-61 Operating ranges and characteristics of an induction motor when fed from a drive inverter144

Fig. 3-62 Slip compensation ..............................................................................................................148

Fig. 3-63 Effect of V/f resonance damping ........................................................................................ 149

Fig. 3-64 Imax controller.................................................................................................................... 150

MICROMASTER 420 Operating Instructions

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Issue 07/04 Table of Contents

List of Tables

Table 2-1 Dimensions and Torques of MICROMASTER 420............................................................... 25

Table 3-1 Parameter attributes............................................................................................................. 40

Table 3-2 Parameter P0700 .................................................................................................................44

Table 3-3 Parameter P1000 .................................................................................................................45

Table 3-4 Parameter P0719 .................................................................................................................46

Table 3-5 Normalized interfaces...........................................................................................................50

Table 3-6 Normalization functions ........................................................................................................ 50

Table 3-7 Pre-assignment of the digital inputs ..................................................................................... 57

Table 3-8 Example 1LA7060-4AB10 ....................................................................................................68

Table 3-9 Parameter for motor/control data.......................................................................................... 69

Table 3-10 Parameters P0701 – P0706 ................................................................................................. 88

Table 3-11 Parameter P0731 (frequently used functions / states).......................................................... 91

Table 3-12 BOP link ...............................................................................................................................96

Table 3-13 COM link............................................................................................................................... 96

Table 3-14 Example for direct coding via digital inputs........................................................................... 99

Table 3-15 Example for binary coding via digital inputs........................................................................ 101

Table 3-16 Mode of operation of the MOP ........................................................................................... 103

Table 3-17 Selecting the motorized potentiometer ...............................................................................103

Table 3-18 Correspondence between the parameters ......................................................................... 108

Table 3-19 BICO parameters for ramp-function generator ................................................................... 114

Table 3-20 Examples for the parameter settings of P0810................................................................... 117

Table 3-21 Possible parameter settings for P0719............................................................................... 118

Table 3-22 Automatic restarts ..............................................................................................................127

Table 3-23 Settings for parameter P1200............................................................................................. 129

Table 3-24 Partial excerpt of monitoring functions / messages ............................................................ 134

Table 3-25 Thermal classes ................................................................................................................. 137

Table 3-26 General protection of the power components..................................................................... 139

Table 3-27 V/f characteristic (parameter P1300).................................................................................. 144

Table 3-28 Voltage boost ..................................................................................................................... 145

Table 4-1 Inverter conditions indicated by the LEDs on the SDP ....................................................... 152

Table 5-1 MICROMASTER Performance Ratings.............................................................................. 158

Table 5-2 Dimensions, required cooling air flow and tightening torques for power terminals .............159

Table 5-3 Current reduction depending on pulse frequency............................................................... 159

Table 5-4 MICROMASTER 420 Specifications .................................................................................. 160

Table 7-1 Permissible harmonic current emissions ............................................................................ 169

Table 7-2 Class 1 - General Industrial................................................................................................ 170

Table 7-3 Class 2 - Filtered Industrial................................................................................................. 170

Table 7-4 Class 3 - Filtered for Residential, Commercial and Light Industry ...................................... 171

Table 7-5 Compliance Table .............................................................................................................. 172

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

Table of Contents Issue 07/04

MICROMASTER 420 Operating Instructions

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Issue 07/04 1 Overview

1 Overview

This Chapter contains:

A summary of the major features of the MICROMASTER 420 range.

1.1

The MICROMASTER 420....................................................................................... 18

1.2 Features.................................................................................................................. 19

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

1 Overview Issue 07/04

1.1 The MICROMASTER 420

The MICROMASTER 420s are a range of frequency inverters for controlling the speed of three phase AC motors. The various models available range from the 120 W single-phase input to the 11 kW three-phase input.

The inverters are microprocessor-controlled and use state-of-the-art Insulated Gate BipoIar Transistor (IGBT) technology. This makes them reliable and versatile. A special pulse-width modulation method with selectable Pulse frequency permits quiet motor operation. Comprehensive protective functions provide excellent inverter and motor protection.

The MICROMASTER 420 with its default factory settings, is ideal for a large range of simple motor control applications. The MICROMASTER 420 can also be used for more advanced motor control applications via its comprehensive parameter lists.

The MICROMASTER 420 can be used in both 'stand-alone' applications as well as being integrated into 'Automation Systems'.

MICROMASTER 420 Operating Instructions

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Issue 07/04 1 Overview

1.2 Features

Main Characteristics

 Easy installation  Easy commissioning  Rugged EMC design  Can be operated on IT line supplies  Fast repeatable response time to control signals  Comprehensive range of parameters enabling configuration for a wide range of

applications

 Simple cable connection  1 Output relay  1 Analog output (0 – 20 mA)  3 Isolated and switchable NPN/PNP digital inputs  1 Analog input, ADC: 0 – 10 V

The analog input can be used as the 4

 BICO technology  Modular design for extremely flexible configuration  High switching frequencies for low-noise motor operation  Detailed status information and integrated message functions

digital input

Performance Characteristics

 V/f Control

♦ Flux Current Control (FCC) for improved dynamic response and motor

control

♦ Multi-point V/f characteristic

 Automatic restart  Flying restart  Slip compensation  Fast Current Limitation (FCL) for trip-free operation  Motor holding brake  Built-in DC injection brake  Compound braking to improve braking performance  Setpoint input via:

♦ Analog input ♦ Communication interface ♦ JOG function ♦ Motorized potentiometer ♦ Fixed frequencies

 Ramp function generator

♦ With smoothing ♦ Without smoothing

 Closed-loop control with proportional-integral controller function (PI)

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

1 Overview Issue 07/04

Protection characteristics

 Overvoltage/undervoltage protection  Overtemperature protection for the inverter  Ground fault protection  Short-circuit protection

 i

t thermal motor protection

 PTC for motor protection

Options

 Refer to Chapter 6

MICROMASTER 420 Operating Instructions

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Issue 07/04 2 Installation

2 Installation

This Chapter contains:

 General data relating to installation  Dimensions of Inverter  Wiring guidelines to minimize the effects of EMI  Details concerning electrical installation

2.1

General ................................................................................................................... 23

2.2 Ambient operating conditions ................................................................................. 23

2.3 Mechanical installation............................................................................................ 24

2.4 Electrical installation ............................................................................................... 27

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

2 Installation Issue 07/04

WARNING

♦ Work on the device/system by unqualified personnel or failure to comply with

♦ Only permanently-wired input power connections are allowed. This equipment

must be grounded (IEC 536 Class 1, NEC and other applicable standards).

♦ If a Residual Current-operated protective Device (RCD) is to be used, it must

be an RCD type B. Machines with a three-phase power supply, fitted with EMC filters, must not be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker EN50178 Section 5.2.11.1).

♦ The following terminals can carry dangerous voltages even if the inverter is

inoperative:

- the power supply terminals L/L1, N/L2, L3.

- the motor terminals U, V, W, DC+, DC-

♦ Always wait 5 minutes to allow the unit to discharge after switching off before

carrying out any installation work.

♦ This equipment must not be used as an ‘emergency stop mechanism’ (see

EN 60204, 9.2.5.4)

CAUTION

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Issue 07/04 2 Installation

2.1 General

Installation after a Period of Storage

Following a prolonged period of storage, you must reform the capacitors in the inverter. The requirements are listed below.

Voltage

[%]

100

0,5 1

2468

Storage period less than 1 year:

Storage period 1 to 2 years Prior to energizing, connect to

Storage period 2 to 3 years Prior to energizing, form

Storage period 3 and more years Prior to energizing, form

Fig. 2-1 Forming

2.2 Ambient operating conditions

Temperature

Permissible output current

100

[%]

No action necessary

voltage for one hour

according to the curve

Time t [h]

-10

20 301040

Operating temperature

[°C]

Fig. 2-2 Ambient operating temperature

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

2 Installation Issue 07/04

Humidity

Relative air humidity ≤ 95% Non-condensing

Altitude

If the inverter is to be installed at an altitude > 1000 m or > 2000 m above sea level, derating will be required:

Permissible output current

100

01000

Installation altitude in m above sea level

Fig. 2-3 Installation altitude

Shock and Vibration

Do not drop the inverter or expose to sudden shock. Do not install the inverter in an area where it is likely to be exposed to constant vibration.

Mechanical strength to DIN IEC 68-2-6

 Deflection: 0.075 mm (10 ... 58 Hz)  Acceleration: 9.8 m/s

Electromagnetic Radiation

Do not install the inverter near sources of electromagnetic radiation.

Atmospheric Pollution

Do not install the inverter in an environment, which contains atmospheric pollutants such as dust, corrosive gases, etc.

2000

3000 4000

(> 58 ... 500 Hz)

Permissible input voltage

100

80 77

01000

Installation altitude in m above sea level

2000

3000 4000

Water

Take care to site the inverter away from potential water hazards, e.g. do not install the inverter beneath pipes that are subject to condensation. Avoid installing the inverter where excessive humidity and condensation may occur.

Installation and cooling

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CAUTION

The inverters MUST NOT be mounted horizontally.

The inverters can be mounted without any clearance at either side.

Allow 100 mm clearance above and below the inverter. Make sure that the cooling vents in the inverter are positioned correctly to allow free movement of air.

Issue 07/04 2 Installation

2.3 Mechanical installation

WARNING

♦ To ensure the safe operation of the equipment, it must be installed and

commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions.

♦ Take particular note of the general and regional installation and safety

regulations regarding work on dangerous voltage installations (e.g. EN

50178), as well as the relevant regulations regarding the correct use of tools and personal protective gear.

♦ The mains input, DC and motor terminals, can carry dangerous voltages even

if the inverter is inoperative; wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work.

♦ The inverters can be mounted adjacent to each other. If they are mounted on

top of each other, however, a clearance of 100 mm has to be observed.

Frame Size A Frame Size B

Ø 4.8 mm

55 mm

2.2"

160 mm

6.30"

Ø 4.5 mm

0.17"

0.19"

138 mm

5.43"

174 mm

6.85"

Frame Size C

Ø 5.5 mm

0.22"

174 mm

6.85"

204 mm

8.03"

Fig. 2-4 Drill pattern for MICROMASTER 420

Table 2-1 Dimensions and Torques of MICROMASTER 420

Frame-Size Overall Dimensions Fixing Method Tightening Torque

2 x M4 Bolts 2 x M4 Nuts 2 x M4 Washers for mounting on standard rail

4 x M4 Bolts 4 x M4 Nuts 4 x M4 Washers

4 x M5 Bolts 4 x M5 Nuts 4 x M5 Washers

2.5 Nm with washers fitted

Width x Height x Depth

mm 73 x 173 x 149

inch 2.87 x 6.81 x 5.87

mm 149 x 202 x 172

inch 5.87 x 7.95 x 6.77

mm 185 x 245 x 195

inch 7.28 x 9.65 x 7.68

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2.3.1 Mounting on standard rail, Frame Size A

Fitting the Inverter to a 35 mm standard rail (EN 50022)

Release Mechanism

Upper rail latch

Lower rail latch

Removing the Inverter from the rail

1. To disengaged the release mechanism of the inverter, insert a screwdriver into the release mechanism.

2. Apply a downward pressure and the lower rail latch will disengage.

3. Pull the inverter from the rail.

1. Fit the inverter to the rail using the upper rail latch.

2. Push the inverter against the rail and the lower rail latch should click into place.

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2.4 Electrical installation

WARNING The inverter must always be grounded.

♦ To ensure the safe operation of the equipment, it must be installed and

commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions.

♦ Take particular note of the general and regional installation and safety

regulations regarding work on dangerous voltage installations (e.g. EN

50178), as well as the relevant regulations regarding the correct use of tools and personal protective gear.

♦ Never use high voltage insulation test equipment on cables connected to the

inverter.

♦ The mains input, DC and motor terminals, can carry dangerous voltages even

if the inverter is inoperative; wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work.

CAUTION

The control, power supply and motor leads must be laid separately. Do not feed them through the same cable conduit/trunking.

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2.4.1 General

WARNING The inverter must always be grounded. If the inverter is not grounded correctly,

extremely dangerous conditions may arise within the inverter, which could prove potentially fatal.

Operation with ungrounded (IT) supplies

It is not permissible to connect MICROMASTER 4 drive converters equipped with integrated filter to non-grounded line supplies.

If connected to non-grounded line supplies, the 'Y' capacitor must be disabled in the device. The procedure is described in Attachment B.2.

The MICROMASTER operates on non-grounded line supplies and remains operational if an input or output phase is connected to ground. In this particular case, an output reactor must be installed.

Operation with Residual Current Device

If an RCD (also referred to as ELCB or RCCB) is fitted, the MICROMASTER inverters will operate without nuisance tripping, provided that:

 A type B RCD is used.  The trip limit of the RCD is 300mA.  The neutral of the supply is grounded.  Only one inverter is supplied from each RCD.  The output cables are less than 50m (screened) or 100m (unscreened).

Operation with long cables

All inverters will operate at full specification with cable lengths up to 50 m screened or 100 m unscreened.

When using output reactors as shown in Catalog DA 51.2, the following cable lengths are possible for all of the types of construction/sizes:

 Shielded: 200 m  Non-shielded: 300 m

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2.4.2 Power and motor connections

WARNING The inverter must always be grounded.

♦ Isolate the mains electrical supply before making or changing connections to

the unit.

♦ Ensure that the motor is configured for the correct supply voltage: single /

three-phase 230 V MICROMASTERS must not be connected to a 400 V three-phase supply.

♦ When synchronous motors are connected or when coupling several motors in

parallel, the inverter must be operated with voltage/frequency control characteristic (P1300 = 0, 2 or 3).

CAUTION

After connecting the power and motor cables to the proper terminals, make sure that the covers have been replaced properly before supplying power to the unit!

NOTICE

♦ Ensure that the appropriate circuit-breakers/fuses with the specified current

rating are connected between the power supply and inverter (see chapter 5, Tables starting on page 160).

♦ Use Class 1 60/75

C copper wire only (for UL compliance). For tightening

torque see Table 5-2, page 159.

Access to the power and motor terminals

You can gain access to the mains and motor terminals by removing the covers (see also Appendices A and B).

The mains and motor connections must be made as shown in Fig. 2-6.

L2/N

L1/L

UVW

Fig. 2-5 MICROMASTER 420 connection terminals

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L3 L2 L1 N

Fuse

L3 L2 L1

Fuse

Contactor

Single Phase

Optional

line choke

Three Phase

Optional

line choke

Optional

Filter

Optional

Filter

MICROMASTER

L/L1

N/L2

MICROMASTER

Motor

1) with and without filter

Fig. 2-6 Motor and Power Connections

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2.4.3 Control terminals

Terminal Designation Function

1 - Output +10 V

2 - Output 0 V

3 ADC+ Analog input 1 (+)

4 ADC- Analog input 1 (-)

5 DIN1 Digital input 1

6 DIN2 Digital input 2

7 DIN3 Digital input 3

8 - Isolated output +24 V / max. 100 mA

9 - Isolated output 0 V / max. 100 mA

10 RL1-B Digital output / NO contact

11 RL1-C Digital output / Changeover contact

12 DAC+ Analog output (+)

13 DAC- Analog output (-)

14 P+ RS485 port

15 P- RS485 port

Fig. 2-7 Control terminals of MICROMASTER 420

A detailed description of the inputs and outputs is provided in Section 3.6.

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2.4.4 Avoiding Electro-Magnetic Interference (EMI)

The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the guidelines stated below.

Action to Take

 Ensure that all equipment in the cubicle is well grounded using short, thick

grounding cable connected to a common star point or busbar

 Make sure that any control equipment (such as a PLC) connected to the

inverter is connected to the same ground or star point as the inverter via a short thick link.

 Connect the return ground from the motors controlled by the inverters directly

to the ground connection (PE) on the associated inverter

 Flat conductors are preferred as they have lower impedance at higher

frequencies

 Terminate the ends of the cable neatly, ensuring that unscreened wires are as

short as possible

 Separate the control cables from the power cables as much as possible,

using separate trunking, if necessary at 90º to each other.

 Whenever possible, use screened leads for the connections to the control

circuitry

 Ensure that the contactors in the cubicle are suppressed, either with R-C

suppressors for AC contactors or 'flywheel' diodes for DC contactors fitted to the coils. Varistor suppressors are also effective. This is important when the contactors are controlled from the inverter relay

 Use screened or armored cables for the motor connections and ground the

screen at both ends using the cable clamps

WARNING

Safety regulations must not be compromised when installing inverters!

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2.4.5 Screening Methods

Gland Plate

The Gland Plate Kit is supplied as an option. It allows easy and efficient connection of the necessary screening. See the Gland Plate Installation Instructions contained on the Docu-CD.

Screening without a Gland Plate

Should a Gland Plate not be available, then the inverter can be screened using the methodology shown in Fig. 2-8.

1 Mains power input

2 Control cable

3 Motor cable

4 Footprint filter

5 Metal back plate

6 Use suitable clips to fix motor and control cable screens securely to metal back plate

7 Screening cables

Fig. 2-8 Wiring Guidelines to Minimize the Effects of EMI

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3 Functions

This Section includes the following:

 Explanation of the MICROMASTER 420 parameters  An overview of the parameter structure of MICROMASTER 420  A description of the display and operator control elements and communications  A block diagram of MICROMASTER 420  An overview of the various ways of commissioning the MICROMASTER 420  A description of the inputs and outputs  Possibilities of controlling the MICROMASTER 420  A description of the various functions of the MICROMASTER 420 and their

implementation

 Explanation and information on the protective functions

3.1 Parameters ............................................................................................................. 38

3.1.1 Setting / monitoring parameters and parameter attributes ..................................... 38

3.1.2 Interconnecting signals (BICO technology) ............................................................ 44

3.1.2.1 Selecting the command source P0700 / selecting the setpoint source P1000....... 44

3.1.2.2 Selection of command/frequency setpoint P0719 .................................................. 46

3.1.2.3 BICO technology..................................................................................................... 47

3.1.3 Reference quantities ............................................................................................... 50

3.2 Operator panels for MICROMASTER..................................................................... 52

3.2.1 Description of the BOP (Basic Operator Panel) ..................................................... 52

3.2.2 Description of the AOP (Advanced Operator Panel) .............................................. 53

3.2.3 Keys and their functions on the operator panel (BOP / AOP) ................................ 54

3.2.4 Changing parameters using the operator panel ..................................................... 55

3.3 Block diagram ......................................................................................................... 56

3.4 Factory setting ........................................................................................................ 57

3.5 Commissioning ....................................................................................................... 59

3.5.1 50/60 Hz setting ...................................................................................................... 61

3.5.2 Quick commissioning .............................................................................................. 62

3.5.3 Calculating the motor / control data ........................................................................ 69

3.5.4 Motor data identification (stator resistance)............................................................ 70

3.5.5 Commissioning the application............................................................................... 72

3.5.6 Series commissioning ............................................................................................. 84

3.5.7 Parameter reset to the factory setting..................................................................... 86

3.6 Inputs / outputs ....................................................................................................... 87

3.6.1 Digital inputs (DIN).................................................................................................. 87

3.6.2 Digital output (DOUT) ............................................................................................. 90

3.6.3 Analog input (ADC) ................................................................................................. 92

3.6.4 Analog output (DAC)............................................................................................... 93

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3.7 Communication ....................................................................................................... 95

3.7.1 USS bus configuration via COM link (RS485) ........................................................ 98

3.8 Fixed frequencies (FF)............................................................................................ 99

3.9 Motorized potentiometer (MOP) ........................................................................... 102

3.10 JOG....................................................................................................................... 104

3.11 PID controller (technological controller)................................................................ 106

3.11.1 PID motorized potentiometer (PID-MOP) ............................................................. 108

3.11.2 PID fixed setpoint (PID-FF)................................................................................... 109

3.12 Setpoint channel ................................................................................................... 110

3.12.1 Summation and modification of the frequency setpoint (AFM)............................. 110

3.12.2 Ramp-function generator (RFG) ........................................................................... 112

3.12.3 OFF/braking functions .......................................................................................... 115

3.12.4 Manual / automatic operation ............................................................................... 117

3.13 Motor holding brake (MHB)................................................................................... 119

3.14 Electronic brakes .................................................................................................. 122

3.14.1 DC braking............................................................................................................ 122

3.14.2 Compound braking................................................................................................ 125

3.15 Automatic restart................................................................................................... 127

3.16 Flying restart ......................................................................................................... 129

3.17.1 Vdc_max controller ............................................................................................... 131

3.18 Monitoring functions / messages .......................................................................... 133

3.18.1 General monitoring functions / messages ............................................................ 133

3.19 Thermal motor protection and overload responses ............................................. 135

3.19.1 Thermal motor model............................................................................................ 135

3.19.2 PTC temperature sensor ...................................................................................... 137

3.20 Power module protection ...................................................................................... 138

3.20.1 General overload monitoring ................................................................................ 139

3.20.2 Thermal monitoring functions and overload responses........................................ 140

3.21 Open-loop/closed-loop control technique ............................................................. 143

3.21.1 V/f control .............................................................................................................. 143

3.21.1.1 Voltage boost ........................................................................................................ 145

3.21.1.2 V/f open-loop control with flux current control (FCC)............................................ 147

3.21.1.3 Slip compensation................................................................................................. 148

3.21.1.4 V/f resonance damping ......................................................................................... 149

3.21.1.5 Current limiting (Imax controller)........................................................................... 150

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WARNING

 MICROMASTER drive inverters operate with high voltages.  When electrical equipment is operated, then specific parts of this equipment are

at hazardous voltage levels.

 Emergency switching-off devices in compliance with EN 60204 IEC 204 (VDE

0113) must remain functional in all operating modes of the control device. When the Emergency switching-off device is reset, then it is not permissible that the equipment runs-up again in an uncontrolled or undefined way.

 In cases and situations where short-circuits in the control device can result in

significant material damage or even severe bodily injury (i.e. potentially hazardous short-circuits), then additional external measures or devices/equipment must be provided in order to ensure or force operation without any potential hazards, even if a short-circuit occurs (e.g. independent limit switches, mechanical interlocks etc.).

 Certain parameter settings can mean that the drive inverter automatically

restarts after the power supply voltage fails and then returns.

 The motor parameters must be precisely configured in order to ensure perfect

motor overload protection.

 The drive inverter provides internal motor overload protection according to

UL508C, Section 42. Also refer to P0610, P0611 and P0335 - I

t is enabled in

the default setting.

 The drive inverter is suitable for use in circuits which supply a maximum

symmetrical (balanced) current 10,000 A (RMS) at a maximum voltage of 230 V / 460 V – if it is protected using a type H or K fuse (also refer to Tables 5-5).

 The drive unit may not be used as 'Emergency switching-off device' (refer to EN

60204, 9.2.5.4).

CAUTION

Only qualified personnel may commission (start-up) the equipment. Safety measures and warnings must be always extremely carefully observed and fulfilled.

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3.1 Parameters

3.1.1 Setting / monitoring parameters and parameter attributes

The drive inverter is adapted to the particular application using the appropriate parameters. This means that each parameter is identified by a parameter number, parameter text and specific attributes (e.g. readable, can be written into, BICO attribute, group attribute etc.). Within any one particular drive system, the parameter number is unique. On the other hand, an attribute can be assigned a multiple number of times so that several parameters can have the same attribute.

For MICROMASTER, parameters can be accessed using the following operator units:

 BOP (option)  AOP (option)  PC-based commissioning (start-up) tool "Drive Monitor" or "STARTER". These

PC-based tools are supplied on the CD-ROM.

The parameter types are the main differentiating feature of the parameters.

Fig. 3-1 Parameter types

Setting parameters

Parameters which can be written into and read – "P" parameters These parameters are activated/de-activated in the individual functions and directly influence the behavior of a function. The value of this parameter is saved in a nonvolatile memory (EEPROM) as long as the appropriate option was selected (nonvolatile data save). Otherwise, these values are saved in the non-volatile memory (RAM) of the processor, which are lost after power failure or power-off/power-on operations.

Notation:

P0927 setting parameter 927 P0748.1 setting parameter 748, bit 01 P0719[1] setting parameter 719 index 1 P0013[0...19] setting parameter 13 with 20 indices (indices 0 to 19) Abbreviated notation P0013[20] setting parameter 13 with 20 indices (indices 0 to 19)

Read (r....) Write/Read (P....)

"normal" Read parameters

Parameter

BICO output BICO input

"normal" Write-/Read parameters

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Monitoring parameters

These can only be read – "r" parameters These parameters are used to display internal quantities, for example states and actual values. These parameters are indispensable, especially for diagnostics.

Notation:

r0002 monitoring parameter 2 r0052.3 monitoring parameter 52, bit 03

r0947[2] monitoring parameter 947 index 2 r0964[0...4] monitoring parameter 964 with 5 indices (indices 0 to 4) Abbreviated notation r0964[5] monitoring parameter 964 with 5 indices (indices 0 to 4)

NOTE

 A parameter (e.g. P0013[20]) with x consecutive

elements (in this case: 20) is defined using an index. x is defined by the numerical index value. When transferred to a parameter this means that an indexed parameter can assume several values. The values are addressed via the parameter number including the index value (e.g. P0013[0], P0013[1], P0013[2], P0013[3], P0013[4], ...). Index parameters, for example, are used for:

P0013[0] P0013[1] P0013[2]

P0013[18] P0013[19]

 Table functions

 Sub-functions

In addition to the parameter number and parameter text, every setting and monitoring parameter has different attributes which are used to individually define the properties/characteristics of the parameter. The attributes are listed in the following Table (refer to Table 3-1) which are used for MICROMASTER.

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Table 3-1 Parameter attributes

Attribute

group

Data types

Value range

Unit

Attribute Description

The data type of a parameter defines the maximum possible value range. 3 data

U16 Unsigned, integer value with a size of 16 bits,

U32 Unsigned, integer value with a size of 32 bits

Float A simple precise floating point value according to the IEEE standard format

The value range, which is specified as a result of the data type, is restricted/limited by

- No value entered (e.g.: "r parameter")

Min Minimum value

Def Default value

Max Maximum value

For MICROMASTER, the units of a particular parameter involve the physical quantity

- No dimension

% Percentage

A Ampere

V Volt

Ohm Ohm

us Microseconds

ms Milliseconds

s Seconds

Hz Hertz

kHz Kilohertz

1/min Revolutions per minute [RPM]

m/s Meters per second

Nm Newton meter

W Watt

kW Kilowatt

Hp Horse power

kWh Kilowatt hours

°C Degrees Celsius

m Meter

kg Kilograms

° Degrees (angular degrees)

types are used for MICROMASTER. They either represent an unsigned integer value (U16, U32) or a floating-point value (float). The value range is frequently restricted by a minimum, maximum value (min, max) or using drive inverter/motor quantities.

max. value range: 0 .... 65535

max. value range: 0 .... 4294967295

+38

max. value range: -3.39e

the minimum, maximum value (min, max) and using drive inverter/motor quantities. Straightforward commissioning (start-up) is guaranteed in so much that the parameters have a default value. These values (min, def, max) are permanently saved in the drive inverter and cannot be changed by the user.

(e.g. m, s, A). Quantities are measurable properties/characteristics of physical objects, operations, states and are represented using characters of a formula (e.g. V = 9 V).

– +3.39e

+38

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Attribute

group

Access level

Grouping

BICO

Change state

QC.

Attribute Description

The access level is controlled using parameter P0003. In this case, only those

parameters are visible at the BOP or AOP, where the access level is less than or equal to the value assigned in parameter P0003. On the other hand, for DriveMonitor and STARTER, only access levels 0 and 4 are relevant. For example, parameters with access level 4 cannot be changed if the appropriate access level has not been set.

The following access levels are implemented in the family of MICROMASTER drive units:

0 User-defined parameter list (refer to P0013)

1 Standard access to the most frequently used parameters

2 Extended access, e.g. to drive inverter I/O functions

3 Expert access only for experienced users

As far as the ability to visualize the parameters is concerned, the group assignment of

the individual parameters must be taken into account. Parameter P0004 is used for the control (refer to the Grouping).

The parameters are sub-divided into groups according to their functionality. This

increases the transparency and allows a parameter to be quickly searched for. Furthermore, parameter P0004 can be used to control the ability to be visualized for the BOP / AOP. Main parameter area:

ALWAYS 0 all parameters

INVERTER 2 drive inverter parameters 0200 .... 0299

TECH_APL 5 technical applications / units 0500 .... 0599

COMMANDS 7 control commands, digital I/O 0700 .... 0749 and

0800 .... 0899

TERMINAL 8 Analog inputs/outputs 0750 .... 0799

SETPOINT 10 Setpoint channel and ramp-function gen. 1000 .... 1199

FUNC 12 Drive inverter functions 1200 .... 1299

CONTROL 13 Motor open-loop/closed-loop control 1300 .... 1799

COMM 20 Communications 2000 .... 2099

ALARMS 21 Faults, warnings, monitoring functions" 2100 .... 2199

TECH 22 Technological controller (PID controller) 2200 .... 2399

Description for Binector Input (BI), Binector Output (BO), Connector Input (CI),

Connector Output (CO) and Connector Output / Binector Output (CO/BO), refer to Section 3.1.2.3

BI Binector Input

BO Binector Output

CI Connector Input

CO Connector Output

CO/BO Connector Output / Binector Output

"P" parameters can only be changed depending on the drive state. The parameter

value is not accepted if the instantaneous state is not listed in the parameter attribute "Change state". For instance, the commissioning (start-up) parameter P0010 with the attribute "CT" can only be changed in quick start-up "C" or ready "T" but not in run "U".

C Quick commissioning (start-up)

U Operation (run)

T Ready

This parameter attribute identifies as to whether the parameter is included in the quick

commissioning (start-up) (P0010 = 1).

No The parameter is not included in the quick commissioning (start-up)

Yes The parameter is included in the quick commissioning (start-up)

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Attribute

group

Active

Parameter number

Index

P0305[3]

Group Wertebereich CStat

Attribute Description

This attribute is only of importance in conjunction with a BOP. The "Immediate"

Immediately

After

actuation

attribute indicates that this value is already accepted when scrolling (when changing the value with functions have this property (e.g. constant voltage boost P1310 or filter time constants). On the other hand, for parameters with the attribute "After actuation", the value is only accepted after first actuating the key parameters where the parameter value can have different settings/meanings (e.g. selecting the frequency setpoint source P1000).

The value becomes valid by either scrolling with

The value is only accepted by pressing

or ). Especially parameters which are used for optimization

. These include, for example,

The attributes and groups are shown, in the parameter list, in the header line of the parameter. This is shown as an example in Fig. 3-2 using parameter P0305.

BICO (if exist)

Parameter text

Rated motor current

CStat: P-Group:

C MOTOR first confirm

Datatype: Acti ve:

Active

Datatype

Float A 3.25

Unit Def: QuickComm. Yes

QuickComm. Unit

Min:

Max:

Access level

0.01

10000.00

Level:

Fig. 3-2 Header line for parameter P0305

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The interrelationship between access level P0003 and the grouping P0004 is schematically shown in Fig. 3-3.

User access level P0003 = 1 2 3 4

Standard

Extended

Expert

Service

P0004 = 0

(no filter function) allows direct access to the parameters. For BOP and AOP depending on the selected access level

P0004 = 21

Alarms, Warnings & Monitoring

P0004 = 2, P0003 = 1

Parameters level 1 concerning the inverter unit

P0004 = 2, P0003 = 3

Parameters level 1, 2 and 3 concerning the inverter unit

P0004 = 22

PID Controller

P0003 = 1

P0003 = 2

P0004 = 2

Inverter Unit

P0004 = 2, P0003 = 2

Parameters level 1 and 2

concerning the inverter unit

P0004 = 2, P0003 = 4

Parameters level 1, 2, 3 and 4

concerning the inverter unit

P0004 = 2

Inverter Unit P0200 ... P0299

P0004 = 3

Motor Data P0300 ... P0399 P0600 ... P0699

P0004 = 20

Communication P2000 ... P2099

P0004 = 13

Motor Control P1300 ... P1799

P0004 = 12

Drive Features P1200 ... P1299

P0004 = 10

Setpoint Channel & Ramp Generator P1000 ... P1199

Fig. 3-3 Parameter grouping / access

P0003 = 3

P0003 = 4

P0004 = 8

Analogue I/O P0750 ... P0799

P0004 = 7

Commands and Digital I/O P0700 ... P0749 P0800 ... P0899

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3.1.2 Interconnecting signals (BICO technology)

A state-of-the-art drive unit must be able to interconnect internal and external signals (setpoint / actual values and control / status signal). This interconnection functionality must have a high degree of flexibility in order to be able to adapt the drive to new applications. Further, a high degree of usability is required, which also fulfills standard applications. This is the reason that within the MICROMASTER

series of drive units, BICO technology (→ flexibility) and fast parameterization using parameters P0700 / P1000 (→ usability) or P0719 (→ combination

P0700/P1000) have been introduced to be able to fulfill both of these requirements.

3.1.2.1 Selecting the command source P0700 / selecting the setpoint source P1000

The following parameters can be used to quickly interconnect setpoints and control signals:

 P0700 "Selection of command source"  P1000 "Selection of setpoint source"

These parameters are used to define via which interface the drive inverter receives the setpoint or the power-on/power-off command. The interfaces, listed in Table 3-2 can be selected for the command source P0700.

Table 3-2 Parameter P0700

Parameter values Significance / command source

Factory default

BOP (operator panel, refer to Section 3.2.1)

Terminal strip

USS on BOP link

USS on COM link

CB on COM link

The following internal or external sources / interfaces can be selected for the frequency setpoint source P1000. In addition to the main setpoint (1 supplementary setpoint (2

position) can be selected (refer to Table 3-3).

position), a

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Table 3-3 Parameter P1000

Parameter values

12 Analog setpoint MOP setpoint

Main setpoint source Supplementary setpoint source

No main setpoint -

MOP setpoint (motorized potentiometer)

Analog setpoint -

Fixed frequency -

USS on BOP link -

USS on COM link -

CB on COM link -

No main setpoint MOP setpoint

MOP setpoint MOP setpoint

.. ..

CB on COM link CB on COM link

Significance

NOTE  Communications between the AOP and MICROMASTER are established using

the USS protocol. The AOP can be connected to both the BOP link (RS 232) as well as at the COM link interface (RS 485) of the drive inverter. If the AOP is to be used as command source or setpoint source then for parameter P0700 or P1000, either "USS on BOP link" or "USS on COM link" should be selected.

 The complete list of all of the setting possibilities can be taken from the

parameter list (refer to parameter list P1000).  Parameters P0700 and P1000 have the following default settings: a) P0700 = 2 (terminal strip) b) P1000 = 2 (analog setpoint)

In this case, the selection of the command source is made independently of the selection of the frequency setpoint source. This means that the source to enter the setpoint does not have to match the source to enter the power-on/power-off command (command source). This means, for example, that the setpoint (P1000 =

4) can be connected via an external device which is connected to the BOP link interface via USS and the control ON/OFF command, etc. is entered via digital inputs (terminals, P0700 = 2).

CAUTION

 When modifying P0700 or P1000, then the drive inverter also changes the

subordinate BICO parameters (refer to the parameter list for P0700 or P1000

and the appropriate tables)  No priority has assigned between the direct BICO parameterization and

P0700/P1000. The last modification is valid.

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3.1.2.2 Selection of command/frequency setpoint P0719

Parameter P0719 represents a combination of the functionalities of the two parameters P0700 and P1000. Here, it is possible to changeover the command source as well as also the frequency setpoint source via a parameter change. Contrary to P0700 and P1000, for parameter P0719, the subordinate (lower-level) BICO parameters are not changed PC tools in order to briefly retrieve the control authority for the drive without having to change the existing BICO parameterization. Parameter P0719 "Selection of command/frequency setpoint" comprises the command source (Cmd) and the frequency setpoint (setpoint).

Table 3-4 Parameter P0719

. This characteristic/feature is especially used by

Parameter values

12 Cmd = BOP Setpoint = Analog setpoint

Cmd = BICO parameter Setpoint = BICO parameter

Cmd = BICO parameter Setpoint = MOP setpoint

Cmd = BICO parameter Setpoint = Analog setpoint

Cmd = BICO parameter Setpoint = Fixed frequency

Cmd = BICO parameter Setpoint = USS BOP link

Cmd = BICO parameter Setpoint = USS COM link

Cmd = BICO parameter Setpoint = CB COM link

Cmd = BOP Setpoint = BICO parameter

Cmd = BOP Setpoint = MOP setpoint

.. ..

Cmd = CB on COM link Setpoint = USS on BOP link

Cmd = CB on COM link Setpoint = USS on COM link

Command source Setpoint source (frequency source)

Significance

NOTE

 The complete list of all of the possible settings can be taken from the parameter

list (refer to the parameter list, P0719).  Contrary to parameter P0700 and P1000, subordinate BICO parameters are not

changed for parameter P0719. This characteristic/feature can be used during

service if the control authority must be briefly and quickly re-assigned (e.g.

selecting and executing the motor data identification routine using a PC-based

tool).

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3.1.2.3 BICO technology

Using BICO technology (English: Binector Connector Technology), process data can be freely interconnected using the "standard" drive parameterization. In this case, all values which can be freely interconnected (e.g. frequency setpoint, frequency actual value, current actual value, etc.) can be defined as "Connectors" and all digital signals which can be freely interconnected (e.g. status of a digital input, ON/OFF, message function when a limit is violated etc.) can be defined as "Binectors".

There are many input and output quantities as well as quantities within the control which can be interconnected in a drive unit. It is possible to adapt the drive to the various requirements using BICO technology.

A binector is a digital (binary) signal without any units and which can either have the value 0 or 1. Binectors always refer to functions whereby they are sub-divided into binector inputs and binector outputs (refer to Fig. 3-4). In this case, the binector input is always designated using a "P" parameter plus attribute "BI" (e.g.: P0731 BI: Function, digital output 1), while the binector output is always represented using an "r" parameter plus attribute "BO" (e.g.: r0751 BO: ADC status word).

As can be seen from the examples above, the binector parameters have the following abbreviations in front of the parameter names:

 BI Binector Input, signal receiver ("P" parameters)

→ The BI parameter can be interconnected with a binector output as source, by

entering the parameter number of the binector output (BO parameter) as value in the BI parameter (e.g.: Interconnecting the "BO" parameter r0751

with "BI" parameter P0731 → P0731 = 751).

 BO Binector Output, signal source ("r" parameters)

→ The BO parameter can be used as source for BI parameters. For the

particular interconnection the BO parameter number must be entered into the BI parameter (e.g.: Interconnecting the "BO" parameter r0751 with "BI"

parameter P0731 → P0731 = 751).

Abbreviation and symbol Name Function

Fig. 3-4 Binectors

Binector input (signal receiver)

Binector output (signal source)

Pxxxx

BI: ...

Function

Data flow

Function

rxxxx

BO: ...

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A connector is a value (16 or 32 bit), which can include a normalized quantity (without dimension) as well as also a quantity with associated units. Connectors always refer to functions whereby they are sub-divided into connector inputs and connector outputs (refer to Fig. 3-5). Essentially the same as the binectors, the connector inputs are characterized by a "P" parameter plus attribute "CI" (e.g.: P0771 CI: DAC); while the connector outputs are always represented using an "r" parameter plus attribute "CO" (e.g.: r0021 CO: Smoothed output frequency).

As can be seen from the examples above, connector parameters have the following abbreviations in front of the parameter names:

 CI Connector Input, signal sink ("P" parameters)

→ The CI parameter can be interconnected with a connector output as source,

by entering the parameter number of the connector output (CO parameter) as value in the CI parameter (e.g.: P0771 = 21).

 CO Connector Output, signal source ("r" parameters)

→ The CO parameter can be used as source for CI parameters. For the

particular interconnection, the CO parameter number must be entered in the CI parameter (e.g.: P0771 = 21).

Further, MICROMASTER has "r" parameters where several binector outputs are combined in a word (e.g.: r0052 CO/BO: Status word 1). This feature reduces, on one hand, the number of parameters and simplifies parameterization via the serial interface (data transfer). This parameter is further characterized by the fact that it does not have any units and each bit represents a digital (binary) signal.

As can be seen from the examples of parameters, these combined parameters have the following abbreviation in front of the parameter names:

 CO/BO Connector Output / Binector Output, signal source ("r"

parameters)

→ CO/BO parameters can be used as source for CI parameters and BI

parameters: a) In order to interconnect all of the CO/BO parameters, the parameter

number must be entered into the appropriate CI parameter (e.g.: P2016[0] = 52).

b) When interconnecting a single digital signal, in addition to the CO/BO

parameter number, the bit number must also be entered into the BI parameter (e.g.: P0731 = 52.3)

Abbreviation and symbol Name Function

CO BO

Fig. 3-5 Connectors

Connector input (signal receiver)

Connector output (signal source)

Binector/connector output (signal source)

Data flow

Pxxxx

CI: ...

Function

Functions

Function

Data flow

CO/BO: ...

rxxxx

CO: ...

rxxxx

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In order to interconnect two signals, a BICO setting parameter (signal receiver) must be assigned the required BICO monitoring parameter (signal source). A typical BICO interconnection is shown using the following examples (refer to Fig. 3-6).

Connector output (CO) ===> Connector input (CI)

CI: Main setpoint

Function

CO: Act. ADC after scal. [4000h]

r0755

P1070

(755)

Function

P1070 = 755

Binector output (BO) ===> Binector input (BI)

BI: ON/OFF1

P0840

Function

BO: Status word of ADC

r0751

P0840

(751:0)

Function

P0840 = 751.0

Connector output / Binector output (CO/BO)

P2051 = 52

CO/BO: Act. status word 1

Function

r0052

BI: Function of digital output 1

CI: PZD to CB

P2051

(52)

P0731FBP0731

P0731

(52:3)

Function

P0731 = 52.3

Fig. 3-6 BICO connections (examples)

NOTE

BICO parameters with the CO, BO or CO/BO attributes can be used a multiple number of times.

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3.1.3 Reference quantities

Parameter range: P2000 - P2002

When being output or read-in by the drive inverter, physical quantities are normalized or de-normalized. This conversion is made directly by the particular interface using the reference quantities. The normalization / de-normalization is carried-out for the following interfaces:

Table 3-5 Normalized interfaces

Interface 100 %

Analog input (voltage input) 10 V

Analog output (current output) 20 mA

USS 4000 h

CB 4000 h

Further, a normalization is carried-out for a BICO connection if the connector output (CO) represents a physical quantity and the connector input (CI) a normalized (percentage) quantity (e.g. PID controller). A de-normalization is carried-out if the inverse applies.

Reference quantities (normalization quantities) are intended to allow setpoints and actual signals to be represented in a uniform, standard way (normalization / denormalization of physical quantities such as setpoint and actual frequency). This also applies to permanently set parameters that are assigned the "percentage" units. A value of 100 % corresponds in this case to a process data value PZD of 4000 h (USS or CB) or a current value of 20 mA (analog output) or a voltage value of 10 V (analog input). The following reference parameters and permanently saved reference values are available:

Table 3-6 Normalization functions

Parameter Designation Value (100 % / 4000

P2000 Reference frequency P2000 Hz

P2001 Reference voltage P2001 V

P2002 Reference current P2002 A

- Reference speed P2000

- Reference temperature 100 °C °C

- Reference energy 100 kWh kWh

60 / r0313 RPM

Units

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Example

The normalization / de-normalization via the "USS to BOP link" serial interface is shown using the reference frequency P2000.

If the connection between two BICO parameters is closed (directly using BICO parameters or indirectly using P0719 or P1000), that have a different representation/notation (normalized representation (hex) or physical representation (Hz)), then the following normalization is made in the drive inverter to the target value:

P2016

r0021

x[Hz] y[Hex]

[0] [1] [2] [3]

USS-PZD

BOP-Link

r0021[Hz]

y[Hex] ⋅=

P2000[Hz]

]Hex[4000

r2015

USS-PZD BOP-Link

Fig. 3-7 Normalization / de-normalization

[0] [1] [2] [3]

x[Hex]

P1070

y[Hz]

r2015[1]

y[Hz] ⋅=

4000[Hex]

2000P

Note

 Analog values are limited to 10 V or 20 mA. A maximum of 100 % can be output

/ read-in referred to the appropriate reference values as long as no DAC/ADC

scaling (factory setting) was made.  Setpoints and actual value signals via the serial interface:

♦ When transferring this data via the PZD part, it is limited to the value 7FFF h.

This is the reason that the max. value 200 % is referred to the reference value.

♦ When transferring this data via the PKW part, it is transferred as a function of

the data type and units.

 Parameter P1082 (max. frequency) limits, in the drive inverter, the frequency

independently of the reference frequency. This is the reason that when P1082 is

changed (factory setting: 50 Hz), then the P2000 (factory setting: 50 Hz) should

always be adapted. For instance, if for a NEMA motor the parameter is set to 60

Hz and P2000 is not changed, then the analog setpoint / actual value at 100 %

or a setpoint/actual value signal at 4000 h is limited to 50 Hz!

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3.2 Operator panels for MICROMASTER

MICROMASTER drive units can be optionally equipped with a BOP (Basic Operator Panel) or AOP (Advanced Operator Panel). The AOP distinguishes itself as a result of a plain text display which simplifies operator control, diagnostics as well as also commissioning (start-up).

BOP AOP

Fig. 3-8 Operator panels

3.2.1 Description of the BOP (Basic Operator Panel)

The BOP, available as option, allows drive inverter parameters to be accessed. In this case, the Status Display Panel (SDP) must be removed and the BOP either inserted or connected in the door of a cabinet using a special mounting kit (operator panel - door mounting kit) (refer to the Attachment A).

Parameter values can be changed using the BOP. This allows the MICROMASTER drive unit to be set-up for a particular application. In addition to the keys (refer to Section 3.2.3), it includes a 5-digit LCD display on which the parameter numbers rxxxx and Pxxxx, parameter values, parameter units (e.g. [A], [V], [Hz], [s]), alarm Axxxx or fault messages Fxxxx as well as setpoints and actual values.

NOTE

 Contrary to the AOP, for the BOP, parameters do not have to be set or taken

into consideration when establishing the communications between the BOP and

drive inverter.  A BOP does not have a local memory. This means that it is not possible to save

a parameter set on the BOP.

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3.2.2 Description of the AOP (Advanced Operator Panel)

An AOP (this is available as option) has the following additional functions with respect to a BOP:

 Multi-language and multi-line plain text display  Units are additionally displayed, such as [Nm], [°C], etc.  Active parameters, fault messages, etc. are explained  Diagnostics menu to support troubleshooting  The main menu is directly called by simultaneously pressing keys Fn and P  Timer with 3 switching operations per entry  Up to 10 parameter sets can be downloaded / saved  Communications between an AOP and MICROMASTER are realized using the

USS protocol. An AOP can be connected to the BOP link (RS 232) as well as to

the COM link interface (RS 485) of the drive inverter.  Multi-point capable coupling to control (open-loop) and visualize up to 31

MICROMASTER drive inverters. The USS bus must, in this case, be configured

and parameterized via the drive inverter terminals of the COM link interface. Please refer to Sections 3.2.3, 3.2.4 and the AOP Manual for additional details.

NOTE  Contrary to the BOP, for the AOP, the communications parameters of the

particular interface must be taken into account.  When inserting / connecting to the drive inverter, the AOP automatically

changes the parameter P2012 (USS-PZD length) to 4 corresponding to the

interface.

COM link: P2012[0]

BOP link: P2012[1]  For DriveMonitor, the default value for the USS-PZD length is set to 2. This

results in a conflict if the AOP and the DriveMonitor are operated, alternating, at

the same interface.

Remedy: Increase the USS-PZD length to 4.

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3.2.3 Keys and their functions on the operator panel (BOP / AOP)

Operator

panel/key

Function Effects

Indicates

Status

Start

converter

Stop

converter

Change direction

Jog motor

Functions

Access

parameters

Increase

value

Decrease

value

The LCD displays the settings currently used by the converter.

Pressing the button starts the converter. This button is disabled by default.

Activate the button: BOP: P0700 = 1 or P0719 = 10 ... 16 AOP: P0700 = 4 or P0719 = 40 ... 46 on BOP link P0700 = 5 or P0719 = 50 ... 56 on COM link

OFF1 Pressing the button causes the motor to come to a standstill at the

selected ramp down rate. Activate the button: see button "Start converter"

OFF2 Pressing the button twice (or once long) causes the motor to coast to a

standstill.

BOP: This function is always enabled

(independent of P0700 or P0719).

Press this button to change the direction of rotation of the motor. Reverse is indicated by a minus (-) sign or a flashing decimal point. Disabled by default. Activate the button: see button "Start converter".

In the "Ready to power-on" state, when this key is pressed, the motor starts and rotates with the pre-set jog frequency. The motor stops when the button is released. Pressing this button when the motor is running has no effect.

This button can be used to view additional information. It works by pressing and holding the button. It shows the following, starting from

any parameter during operation:

1. DC link voltage (indicated by d – units V).

2. output current. (A)

3. output frequency (Hz)

4. output voltage (indicated by o – units V).

5. The value selected in P0005 (If P0005 is set to show any of the above (1 - 4) then this will not be shown again).

Additional presses will toggle around the above displays.

Jump Function

From any parameter (rxxxx or Pxxxx) a short press of the Fn button will immediately jump to r0000, you can then change another parameter, if required. Upon returning to r0000, pressing the Fn button will return you to your starting point.

Acknowledgement

If alarm and fault messages are present, then these can be acknowledged by pressing key Fn.

Pressing this button allows access to the parameters.

Pressing this button increases the displayed value.

Pressing this button decreases the displayed value.

AOP menu

Calls the AOP menu prompting (this is only available for AOP).

Fig. 3-9 Operator panel keys

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3.2.4 Changing parameters using the operator panel

The way that parameter P0719 can be changed will now be described; please use this description as a basis when setting all of the other parameters using the BOP.

Changing P0004 – parameter filter function

Step

Press in order to access the parameter

Press until P0004 is displayed

Press in order to reach the parameter value level

Press or

Press to acknowledge the value and to save the value

The user can only see the command parameters.

in order to obtain the required value

Result on the display

Changing an indexed parameter P0719 – selecting the command/frequency setpoint

Step

Press in order to access the parameter

Press until P0719 is displayed

Press in order to reach the parameter value

Result on the display

Press in order to display the currently set value

Press or in order to obtain the required value

Press to acknowledge the value and to save the value

Press until r0000 is displayed

Press in order to return to the operating display

(the display which the customer has defined)

Fig. 3-10 Changing parameters using the BOP

NOTE

The BOP sometimes display when changing parameter values. This means that the drive inverter is presently handling another higher-priority task.

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3.3 Block diagram

≥ 4.7 kΩ

ADC+

ADC-

+10 V

0 V

A/D

1/3 AC 200 - 240 V

3 AC 380 - 480 V

BOP link

RS232

L/L1, N/L2

L/L1, N/L2, L3

L1, L2, L3

External 24 V

DIN1

DIN2

DIN3

24 V

30 V DC / 5 A (resistive) 250 V AC / 2 A (inductive)

0 - 20 mA

max. 500 Ω

The analog input circuit can be alternatively configured to provide an additional digital input (DIN4):

DIN4

PNP

NPN

Relay

10 11

DIN1

DIN2

DIN3

RL1-B

RL1-C

DAC+

DAC-

P+

N-

RS485

Option

Output +24 V max. 100 mA (isolated)

Output 0 V max. 100 mA (isolated)

D/A

COM link

automatic

CPU

Not

used

DIP switch

150.00

Jog

BOP/AOP

60 Hz

50 Hz

DC+

DC−

DC-link connection

3 ~

U,V,W

24 V

Fig. 3-11 MICROMASTER 420 – block diagram

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3.4 Factory setting

The MICROMASTER drive unit is shipped from the plant with a Status Display Panel (SDP, refer to Fig. 3-12). The SDP has two LEDs on the front panel which display the operating state of the drive inverter (refer to Section 4.1).

When MICROMASTER is shipped from the plant with the SDP functioning, it can be operated without any additional parameterization. In this case, the drive inverter default settings (which depend on the drive inverter type / size) match the following data of a 4pole motor:

 Rated motor power P0307

Fig. 3-12 Status Display

Panel (SDP)

 Rated motor voltage P0304  Rated motor current P0305  Rated motor frequency P0310

(We recommend a Siemens standard motor.)

Further, the following conditions must be fulfilled:

 Control (ON/OFF command) via digital inputs (refer to Table 3-7)  Setpoint input via analog input 1 P1000 = 2  Induction motor P0300 = 1  Self-cooled motor P0335 = 0  Motor overload factor P0640 = 150 %  Min. frequency P1080 = 0 Hz  Max. frequency P1082 = 50 Hz  Ramp-up time P1120 = 10 s  Ramp-down time P1121 = 10 s  Linear V/f characteristic P1300 = 0

Table 3-7 Pre-assignment of the digital inputs

Digital inputs Terminals Parameter Function Active

Command source - P0700 = 2 Terminal strip Yes

Digital input 1 5 P0701 = 1 ON / OFF1 Yes

Digital input 2 6 P0702 = 12 Reversing Yes

Digital input 3 7 P0703 = 9 Fault acknowledge Yes

Digital input 4 Via ADC P0704 = 0 Digital input disabled No

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If the various prerequisites are fulfilled and the appropriate conditions present, then after the motor has been connected and the power connected, then the following is possible with the factory setting:

 The motor can be started and stopped (via DIN1 with external switch)  The direction of rotation can be reversed (via DIN2 with external switch)  Faults reset (via DIN3 with external switch)  A frequency setpoint can be entered (via ADC with external

potentiometer, default setting of the ADC: unipolar voltage input)

 The frequency actual value can be output (via DAC,

DAC output: current output)

The potentiometer and the external switches can be connected through the drive inverter internal power supply, as shown in Fig. 3-13.

I/O

Ack

Digital Inputs

Analog input

< 4.7 k Ω

Pre-assignment of the digital inputs DIN1 to DIN3, refer to Table 3-7.

Fig. 3-13 Recommended wiring for the factory setting

If settings have to be made which go beyond the factory setting, then depending on the complexity of the application, when commissioning the drive system, the particular function description as well as the parameter list including function charts must be carefully taken into consideration.

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3.5 Commissioning

A differentiation is made between the following scenarios when commissioning MICROMASTER:

 50/60-Hz changeover  Quick commissioning  Motor data identification  Calculating the motor / control data  Series commissioning  Commissioning the application

Commissioning

Carry-out checklist

P1910 = 1

Quick commissioning

Section 3.5.2

Motor weight

Stator resistance

known?

yes

P0344 = ?

P0340 = 1

yes

P0350 = ?

NEMA motor

60 Hz / Hp

Is there a

complete parameter list

of a commissioning

available?

yes

50/60 Hz setting

Section 3.5.1

yes

Series commissioning

Section 3.5.6

A0541

Application commissioning

Section 3.5.5

P0340 = 1

End of commissioning

Fig. 3-14 Procedure when commissioning

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When commissioning, initially, a quick commissioning should be carried-out. The actual application should only be commissioned if the drive inverter – motor combination provides a satisfactory result.

If the drive is to be commissioned from a defined state, then the drive inverter can be reset to the initial state when it left the plant. This is done as follows:

 Reset parameters to the factory setting (refer to Section 3.5.7)

Check list

The following check list is intended to help you to simply commission MICROMASTER and to guarantee a high degree of availability:

 For all activities relating to ESDS measures  All of the screws must have been tightened to their specified torque.  All connectors / option modules have been correctly inserted and interlocked /

screwed into place.

 The DC link pre-charging must have been completed.  All of the components are grounded at the locations provided and all of the

shields have been connected.

 MICROMASTER has been designed for defined mechanical, climatic and

electrical ambient conditions. The limit values may neither be exceeded in operation nor during transport. The following must always be carefully observed:

♦ Line supply conditions ♦ Level of pollutants and contaminants ♦ Gases and vapors that can have a negative impact on the function of the

drive inverter

♦ Climatic ambient conditions ♦ Storage / transport ♦ Shock stressing ♦ Vibration stressing ♦ Ambient temperature ♦ Installation altitude

In order to ensure that the drive inverter is successfully commissioned, in addition to completely carrying-out all of the installation work, it is important to note that the drive inverter may not be disconnected from the line supply while parameterizing the drive unit. If commissioning is interrupted due to a power failure, then parameters could be lost. In this case, commissioning must always be re-started (it may be necessary to restore the parameters to the factory setting (refer to Section

3.5.7).

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3.5.1 50/60 Hz setting

The frequency setting made in the factory can be adapted to the North American market, without requiring any parameterization using an operator panel or PC tool using the 50/60 Hz DIP switch (refer to Fig. 3-15).

60 Hz 50 Hz

50/60 Hz DIP switch for frequency setting

Fig. 3-15 DIP switch to change-over between 50/60 Hz

The switch determines the value of parameter P0100 corresponding to the following diagram (refer to Fig. 3-16). Besides P0100 = 2, after the power supply voltage has been switched-in, the 50/60 Hz DIP switch determines the 50/60 Hz setting (value of parameter P0100).

Power

cycle

P0100 = 2

DIP2 = OFF

yes

Power in kW

Frequency 50 Hz

P0100 = 0 P0100 = 2 P0100 = 1

yes

Power in kW

Frequency 60 Hz

commissioning

P0010 = 1

yes

P0100 = 2

P0100 = 1

Power in hp

Frequency 60 Hz

Quick

yes

Fig. 3-16 Mode of operation of the 50/60 Hz DIP switch in conjunction with P0100

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By changing the setting of 50/60 Hz DIP switch, after the drive inverter has been powered-down/powered-up, the parameters for the rated motor frequency P0310, max. frequency P1082 and reference frequency P2000 are automatically pre-set. In addition, the rated motor parameters as well as all of the other parameters which depend on the rated motor parameters, are reset. The units of the power parameters are, depending on P0100, are either interpreted as kW value or hp value.

3.5.2 Quick commissioning

If there is still no appropriate parameter set for the drive, then a quick commissioning must be carried-out including a motor data identification routine. The following operator units can be used to carry-out quick commissioning:

 BOP (option)  AOP (option)  PC Tools (with commissioning software STARTER, DriveMonitor)

When the quick commissioning is carried-out, the motor – drive inverter is basically commissioned; the following data must be obtained, modified or entered before quick commissioning is started:

 Enter the line supply frequency  Enter the rating plate data  Command / setpoint sources  Min. / max. frequency or ramp-up / ramp-down time  Control mode  Motor data identification

Parameterizing the drive with BOP or AOP

The frequency inverter is adapted to the motor using the quick commissioning function and important technological parameters are set. The quick commissioning shouldn't be carried-out if the rated motor data saved in the frequency inverter (4-pole 1LA Siemens motor, star circuit configuration specific) match the rating plate data.

Parameters, designated with a * offer more setting possibilities than are actually listed here. Refer to the parameter list for additional setting possibilities.

START

P0003 = 2

P0010 = 1

Factory setting

User access level *

1 Standard: Allows access into most frequently used parameters 2 Extended: Allows extended access e.g. to inverter I/O functions 3 Expert (For expert use only)

Commissioning parameter *

0 Ready 1 Quick commissioning 30 Factory setting

NOTE

P0010 should be set to 1 in order to parameterize the data of the motor rating plate.

frequency inverter (FU)-

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P0100 =...

P0100 = 1, 2

P0100 = 0

P0304 =...

P0305 =...

P0307 =...

P0309 =...

P0304 =...

P0305 =...

P0307 =...

P0308 =...P0308 =...

P0309 =...

P0310 =...

P0311 =...

P0335 =...

P0640 =...

Europe/ North America

(enters the line supply frequency) 0 Europe [kW],

frequency default 50 Hz

1 North America [hp], frequency default 2 North America [kW], frequency default

NOTE

60 Hz

60 Hz 50 Hz

50/60 Hz DIP switch for frequency setting

For P0100 = 0 or 1, the setting of switch DIP2(2) determines the value of P0100 (refer to the parameter list).

Rated motor voltage

FU-spec.

(Nominal motor voltage [V] from rating plate) The rated motor voltage on the rating plate must be checked, regarding the star/delta circuit configuration to ensure

P0310

P0304

that it matches with the circuit connection configured at the motor terminal board

Rated motor current

FU-spec.

(Nominal motor current [A] from rating plate)

Rated motor power

FU-spec.

(Nominal motor power [kW/hp] from

P0305

P0307

P0308 P0311

rating plate) If P0100 = 0 or 2, value will be in kW. If P0100 = 1, value will be in in hp.

Rated motor cosPhi

(Nominal motor power factor (cos ϕ) from rating plate)

If the setting is 0, the value is automatically calculated P0100 = 1,2: P0308 no significance, no entry required.

Rated motor efficiency

(Nominal motor efficiency in [%] from rating plate) Setting 0 causes internal calculation of value. P0100 = 0: P0309 no significance, no entry required.

Rated motor frequency

(Nominal motor frequency in [Hz] from rating plate) Pole pair number recalculated automatically if parameter is changed.

Rated motor speed

(Nominal motor speed in [rpm] from rating plate) Setting 0 causes internal calculation of value.

NOTE

For slip compensation, the input is absolutely necessary.

Motor cooling

(Selects motor cooling system used) 0 Self-cooled: Using shaft mounted fan attached to motor 1 Force-cooled: Using separately powered cooling fan

Motor overload factor

(Motor overload factor in [%] relative to P0305) This defines the limit of the maximum output current as a % of the rated motor current (P0305).

FU-spec.

50.00 Hz

FU-spec.

150 %

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3 Functions Issue 07/04

P0700 =...

P1000 =...

P1080 =...

P1082 =...

P1120 =...

P1121 =...

P1135 =...

P1300 =...

P3900 = 1

ENDE

Selection of command source

0 Factory default setting 1 BOP (keypad) 2 Terminal 4 USS on BOP link 5 USS on COM link 6 CB on COM link

Selection of frequency setpoint

1 MOP setpoint 2 Analog setpoint 3 Fixed frequency 4 USS on BOP link 5 USS on COM link 6 CB on COM link

Min. frequency

(enters the minimum motor frequency in Hz) Sets minimum motor frequency at which motor will run irrespective of frequency setpoint. The value set here is valid for both clockwise and anticlockwise rotation.

Max. frequency

(enters the maximum motor frequency in Hz) Sets maximum motor frequency at which motor will run irrespective of the frequency setpoint. The value set here is valid for both clockwise and anticlockwise rotation.

Ramp-up time

(enters the ramp-up time in s) Time taken for motor to accelerate from standstill up to maximum motor frequency (P1082) when no rounding is used.

Ramp-down time

(enters the deceleration time in s) Time taken for motor to decelerate from maximum motor frequency (P1082) down to standstill when no rounding is used

OFF3 ramp-down time

(enters the fast stop ramp-down time in s) Defines ramp-down time from maximum frequency to standstill for OFF3 command.

Control mode

(enters the required control mode) 0 V/f with linear characteristic 1 V/f with FCC 2 V/f with parabolic characteristic 3 V/f with programmable characteristic

End of quick commissioning

(start of the motor calculation)

0 No quick commissioning (no motor calculations)

1 Start quick commissioning with factory reset 2 Start quick commissioning 3 Start quick commissioning only for motor data

NOTE

For P3900 = 1,2,3 → P0340 is internally set to 1 and the appropriate data

calculated (refer to the parameter list P0340).

End of quick commissioning/ drive setting

If additional functions must be implemented at the drive inverter, please use the instructions in Section 3.5.5 "Commissioning the application". We recommend this procedure for drives with a high dynamic response..

0.00 Hz

50.00 Hz

10.00 s

5.00 s

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WARNING

The motor data identification routine (refer to Section 3.5.4) may not be used for loads which are potentially hazardous (e.g. suspended loads for crane applications). Before the motor data identification run is started, the potentially hazardous load must be carefully secured (e.g. by lowering the load to the floor or by clamping the load using the motor holding brake).

NOTE

 The precise equivalent circuit diagram data are extremely important for the

voltage boost of the V/f characteristic. The equivalent diagram data can only be estimated from the rating plate data. This is the reason that the equivalent circuit diagram data are, either

- determined using the motor data identification routine (refer to Section 3.5.4), or

- entered from the motor data sheet (refer to Section 3.5.3).

 Parameter P0308 or P0309 are only visible using the BOP or AOP if P0003 ≥ 2.

Depending on the setting of parameter P0100, either P0308 or P0309 is displayed.

 The input value of P0307 and all other power data are either interpreted as kW

or hp value depending on P0100.

The possible rating plate / power plate data is shown in Fig. 3-17. The precise definition and explanation of this data is defined in DIN EN 60 034-1.

Fig. 3-17 Example of a typical motor rating plate

In order to ensure a straightforward, successful commissioning, it is important that the circuit connection in the motor terminal box (refer to Fig. 3-18) matches the rated motor voltage entered in P0304 or the rated motor current P0305.

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

3 Functions Issue 07/04

IEC Motor

W2U1U2V1V2

Delta connection

V1 W1

e.g.: Volts 230 V (Delta connection) / 400 V (Star connection)

NEMA Motor

Volts

low

high

UVW

1-T7T2-T8T3-T9

T1T2T

Connected

together

1-T7T2-T8T3-T9

4-T5-T6

e.g.: Volts 230 V YY (low) / 460 V Y (high)

Volts

low

high

UVW

1-T6-T7T2-T4-T8T3-T5-T9

T3T4-T7T5-T8T6-T

Fig. 3-18 Motor terminal box

Connection

Connected

together

Y Y

Star connection

Connection

∆ ∆

∆

T5T

The following must be noted when entering the rating plate data or the ESB data:

 The rated motor voltage P0304, the rated motor current P0305 and the stator

resistance P0350 must always be entered in accordance with the motor circuit configuration (either delta or star).

 If the rated motor data that is available (P0304, P0305, P0350) does not match

the motor circuit configuration, then the appropriate conversion (refer to Fig. 3-19) must be made and then entered.

NOTE

The outer conductor voltage/phase-to-phase voltage (voltage U12 between outer conductors L1, L2) and the outer conductor current (phase current) I

are always

specified on the rating plate.

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Fig. 3-19 Star / delta circuit configurations

87 Hz characteristic

When a motor with a delta circuit configuration (e. g. V frequency inverter, where the rated voltage corresponds to the star circuit configuration (e.g. 400 V frequency inverter), then it is important to proceed as follows and observe the following:

 The motor must have the appropriate voltage strength.  Above the rated motor frequency, the iron losses in the motor increase over-

proportionally. This is the reason that above this frequency, the thermal motor torque should be reduced.

 For the quick commissioning, the rating plate data for the delta circuit

configuration should be entered or the rating plate must be appropriately converted.

 The drive inverter must be designed for the higher current (delta circuit

configuration).

 The 87 Hz characteristic is independent of the control type.  When using the 87 Hz characteristic, the mechanical motor limits must be

taken into account (refer to Catalog M11).

For the 87 Hz characteristic, the ratio between the voltage and frequency (V/f characteristic) remain constant. This is the reason that the following relationships apply:

III

321

===

UUU

⋅=

U 3

⋅

312312

1Ν

Y1,∆1,

∆12,

Y12,

N∆, motor

⋅===

III

⋅=

1312312

UUU

312312

= 230 V) is fed from a

(400 V)

(230 V)

N∆

(50 Hz) (87 Hz)

N∆

+−

⋅=

N∆

⋅=

N∆









min





()

N∆N1

P = power

f = frequency n = speed

p = pole pair No

∆

Fig. 3-20 V/f characteristic

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

3 Functions Issue 07/04

Table 3-8 Example 1LA7060-4AB10

Delta circuit

P0304 Rated motor voltage 230 V 400 V 400 V

P0305 Rated motor current 0.73 A 0.73 A 0.42 A

P0307 Rated motor power 120 W 207 W 120 W

P0308

P0310 Rated motor frequency 50 Hz 87 Hz 50 Hz

P0311 Rated motor speed 1350 RPM 2460 RPM 1350 RPM

P0314 Motor pole pairs 2 2 2

Cos

configuration

0.75 0.75 0.75

87 Hz

characteristic

Star circuit

configuration

Contrary to the BOP, AOP operator panels or commissioning tool program DriveMonitor, the STARTER commissioning (start-up) program offers a maskorientated quick commissioning, which is especially advantageous for users who are using MICROMASTER for the first time. On the other hand, BOP, AOP and DriveMonitor offer, in conjunction with the drive inverter, parameter-orientated quick commissioning where the user is navigated through the menu tree mentioned above.

NOTE

The MICROMASTER series of drive units is not available for 3-ph. 690 V AC.

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3.5.3 Calculating the motor / control data

Internal motor / control data is calculated using parameter P0340 or, indirectly using parameter P3900 (refer to Section 3.5.2) or P1910 (refer to Section 3.5.4). The functionality of parameter P0340 can, for example, if the motor weight or the stator resistance is known. The following settings are possible for P0340:

0 No calculation 1 Complete parameterization For the complete parameterization (P0340 = 1), in addition to the motor / control

parameters, parameters are also pre-assigned which refer to the motor rated data (e.g. torque limits and reference quantities for interface signals).

Table 3-9 Parameter for motor/control data

P0340 = 1

P0344 Motor weight

P0346 Magnetization time P0347 Demagnetization time

P0350 Stator resistance (line-to-line)

P0611 Motor I2t time constant P1253 Vdc-controller output limitation

P1316 Boost end frequency

P2000 Reference frequency P2002 Reference current

NOTE

 When exiting the quick commissioning with P3900 > 0 (refer to Section 3.5.2),

internally P0340 is set to 1 (complete parameterization).

 For the motor data identification (refer to Section 3.5.4), after the measurement

has been completed, internally P0340 is set to 3.

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

3 Functions Issue 07/04

3.5.4 Motor data identification (stator resistance)

MICROMASTER has a measuring technique which is used to determine the stator resistance:

We urgently recommend that the identification routine is carried-out for controlrelated reasons. For example, the stator resistance is extremely important for the voltage boost for the V/f characteristic. The motor data identification routine should be executed, especially if long feeder cables or if third-party motors are being used.

After selecting the motor data identification using parameter P1910, alarm A0541 is immediately generated. The motor identification routine is started by the ON command and different excitation signals are impressed in the motor (DC and AC voltages). This measurement is carried-out with the motor at a standstill and it takes, including the data calculation per selection (P1910 = 1) between 20 s ... 4 min. The identification time depends on the motor and increases with its size.

The motor data identification routine must be carried-out with the motor in the cold condition so that the motor resistance values saved can be assigned to the parameter of the ambient temperature. Only then is correct temperature adaptation of the resistances possible during operation.

The motor data identification routine operates with the results of the "Complete parameterization" P0340 = 1 or the motor equivalent diagram data which was last saved. The results become increasingly better the more times that the identification routine is executed (up to 3 times).

WARNING

 It is not permissible to carry-out the motor identification routine for loads which

are potentially hazardous (e.g. suspended loads for crane applications). Before starting the motor data identification routine, the potentially hazardous load must be secured (e.g. by lowering the load to the floor or clamping the load using the motor holding brake).

 When starting the motor data identification routine, the rotor can move into a

preferred position. This is more significant for larger motors.

NOTE

 It is not necessary to lock the motor rotor for the motor data identification

routine. However, if it is possible to lock the motor rotor during the identification routine (e.g. by closing the motor holding brake), then this should be used to determine the equivalent circuit diagram data.

 The following formula can be applied to check the correctness of the motor

rating plate data:

V I

= √3 ∗ V

with P

∗ I

N Υ

rated motor power

, V

N Υ

, I

N Υ

∗ cosϕ ∗ η ≈ √3 ∗ V

NΥ

rated motor voltage (star / delta)

N ∆

rated motor current (star / delta)

N ∆

∗ I

∗ cosϕ ∗ η

N∆

cosϕ power factor η efficiency

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Motor data identification routine

START

Ambient Motor temp.

Motortemp. - P0625

≤ 5 °C

@€ ± 5 °C ?

yes no

Allow the motor

to cool down

P1910 = 1

Factory setting: Bold

Ambient motor temperature

The motor ambient temperature is entered at the instant that motor data is being determined (factory setting: The difference between the motor temperature and the motor ambient temperature must lie in the tolerance range of approx. ± 5 °C. If this is not the case, then the motor data identification routine can only be carried-out after the motor has cooled down.

(entered in °C)

20 °C).

Select motor data identification

0 Disabled 1 Identification of all parameters with parameter change

NOTE:

For P1910 = 1 → P0340 is internally set to P0340 = 1 and the

appropriate data calculated (refer to parameter list P0340)

A0541

Power-up the motor

The ON command initiates the measuring operation. In so doing the motor aligns

itself and conducts current. Alarm message A0541 (motor data identification routine active) is output.

After the motor data identification routine has been completed:

1. P1910 is reset (P1910 = 0)

2. A0541 is withdrawn

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

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3.5.5 Commissioning the application

After the motor – drive inverter combination was commissioned using the quick or series commissioning, in the following step parameters should be adapted and set according to the technological requirements. As an example, the following points should be considered:

 Functional requirements of the drive inverter (e.g. process control with PID

controller)

 Limit values  Dynamic requirements  Starting torques  Load surge requirement  Overload  Diagnostics

If the application includes a function, which is not covered by the quick or series commissioning, then the following sections of the function description or the parameter list should be considered.

Adapting the drive inverter to the application

The parameters designated with * offer more setting possibilities than are listed here. Refer to the parameter list for additional setting possibilities.

START

P0003 = 3

Factory settin

User access level *

1 Standard (Allows access into most frequently used parameters) 2 Extended (Allows extended access e.g. to inverter I/O functions) 3 Expert (for expert use only)

3.5.5.1 Serial Interface (USS)

P2010 =...

P2011 =...

P2012 =...

P2013 =...

USS baud rate

Sets baud rate for USS communication.

USS address

Sets unique address for inverter.

USS PZD length

Defines the number of 16-bit words in PZD part of USS telegram.

USS PKW length

Defines the number of 16-bit words in PKW part of USS telegram.

Possible Settings:

3 1200 baud

4 2400 baud 5 4800 baud 6 9600 baud

7 19200 baud 8 38400 baud 9 57600 baud

127

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3.5.5.2 Selection of command source

P0700 =...

Selection of command source

Selects digital command source. 0 Factory fault setting 1 BOP (keypad) 2 Terminal 4 USS on BOP link 5 USS on COM link 6 CB on COM link

3.5.5.3 Digital input (DIN)

P0701=...

P0702 =...

P0703 =...

P0704 = 0

P0724 =...

Function of digital input 1

Terminal 5 1 ON / OFF1

Function digital input 2

Terminal 6 12 Reverse

Function digital input 3

Terminal 7 9 Fault acknowledge

Function digital input 4

Via analog input Terminals 3, 4 0 Digital input disabled

Debounce time for digital inputs

Defines debounce time (filtering time) used for digital inputs. 0 No debounce time

1 2.5 ms debounce time 2 8.2 ms debounce time

3 12.3 ms debounce time

BOP

Terminals

USS

BOP link

USS

COM link

Possible Settings:

P0700 = 2

Sequence control

Setpoint channel

0 Digital input disabled 1 ON / OFF1 2 ON + Reverse / OFF1

3 OFF2 – coast to standstill 4 OFF3 – quick ramp-down 9 Fault acknowledge

10 JOG right 11 JOG left 12 Reverse 13 MOP up (increase frequency)

14 MOP down (decrease frequency) 15 Fixed setpoint (Direct selection) 16 Fixed setpoint (Direct selection + ON) 17 Fixed setpoint (Binary coded selection + ON) 21 Local/remote

25 DC brake enable 29 External trip 33 Disable additional freq setpoint 99 Enable BICO parameterization

Motor

control

DIN channel

Kl.8 P24

Kl.9 0 V

24 V

Debounce time: DIN

0 ... 3

P0724 (3)

Function of DIN 1

0 ... 99

P0701 (1)

...

Function

0 V

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

r0722 r0722

CO/BO: Bin.inp.val

3 Functions Issue 07/04

3.5.5.4 Digital output (DOUT)

P0731 =...

P0748 = 0

BI: Function of digital output 1*

Defines source of digital output 1.

Invert digital output

Defines high and low states of relay for a

52.3

given function.

DOUT channel

BI: Fct. of DOUT 1

P0731

(52:3)

Invert DOUTs

P0748 (0)

3.5.5.5 Selection of frequency setpoint

P1000 =...

Selection of frequency setpoint

0 No main setpoint 1 MOP setpoint

2 Analog setpoint 3 Fixed frequency 4 USS on BOP link 5 USS on COM link 6 CB on COM link

Common Settings:

52.0 Drive ready 0 Closed

52.1 Drive ready to run 0 Closed

52.2 Drive running 0 Closed

52.3 Drive fault active 0 Closed

52.4 OFF2 active 1 Closed

52.5 OFF3 active 1 Closed

52.6 Switch on inhibit active 0 Closed

52.7 Drive warning active 0 Closed

0 ... 1

-1

CO/BO: State DOUTs

r0747 r0747

COM

Kl.10

Kl.11

MOP

ADC

USS

BOP link

USS

COM link

P1000 = 12

Additonal

setpoint

Main

setpoint

Sequence control

Setpoint channel

Motor

control

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3.5.5.6 Analog input (ADC)

P0757 =...

P0758 =...

P0759 =...

P0760 =...

P0761 =...

Value x1 of ADC scaling

Value y1 of ADC scaling

This parameter represents the value of x1 as a % of P2000 (reference frequency).

Value x2 of ADC scaling

Value y2 of ADC scaling

This parameter represents the value of x2 as a % of P2000 (reference frequency).

Width of ADC deadband

Defines width of deadband on analog input.

ADC channel

KL1 +10 V

KL3

KL4

0 V

0.0 %

10 V

100.0 %

0 V

P0756

ADC

type

P0761 > 0 0 < P0758 < P0760

100 %

max

P0760

P0758

min

P0753

1.7 V

3.9 V

P0757

P0758

ADC

scaling

|| 0 > P0758 > P0760

4000 h

P0757

P0761

P0757 = P0761

P0761

P0759

P0760

ADC dead zone

r0752

r0722

r0754

P0759

P1000 = 2

P0704 = x

10 V

100%

Setpoint

Function

3.5.5.7 Analog output (DAC)

P0771 =...

P0773 =...

P0777 =...

P0778 =...

P0779 =...

P0780 =...

P0781 =...

CI: DAC

Defines function of the 0 - 20 mA analog output.

Smooth time DAC

Defines smoothing time [ms] for analog output signal. This parameter enables smoothing for DAC using a PT1 filter.

Value x1 of DAC scaling

Value y1 of DAC scaling

Value x2 of DAC scaling

Value y2 of DAC scaling

Width of DAC deadband

Sets width of deadband in [mA] for analog output.

DAC channel

Function

xxx

0.0 %

100.0 %

r0xxx P0771

P0771 = xxx

P0780

P0781

P0778

P0773

2 ms

100 %

P0777

P0788

DAC

scaling

P0777

P0779

P0780

P0781

DAC dead zone

P0779

r0774

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

3 Functions Issue 07/04

3.5.5.8 Motor potentiometer (MOP)

P1031 =...

P1032 =...

P1040 =...

Setpoint memory of the MOP

Saves last motor potentiometer setpoint (MOP) that was active before OFF command or power down. 0 MOP setpoint will not be stored 1 MOP setpoint will be stored (P1040 is updated)

Inhibit negative MOP setpoints 0 Neg. MOP setpoint is allowed

1 Neg. MOP setpoint inhibited

Setpoint of the MOP

Determines setpoint for motor potentiometer control.

MOP ramp-up and ramp-down times are defined by the parameters P1120 and P1121.

Possible parameter settings for the selection of MOP:

DIN

BOP

USS on BOP link

USS on COM link

Selection

P0719 = 0, P0700 = 2, P1000 = 1

P0719 = 1, P0700 = 2

P0719 = 0, P0700 = 1, P1000 = 1

P0719 = 0, P0700 = 4, P1000 = 1

P0719 = 0, P0700 = 5, P1000 = 1

P0719 = 0, P0700 = 6, P1000 = 1

P0719 = 11

P0719 = 41

P0719 = 51

P0719 = 61

MOP up

P0702 = 13

(DIN2)

UP button

USS control word

r2032 Bit13

USS control word

r2036 Bit13

CB control word

r2090 Bit13 r2090 Bit14

MOP down

P0703 = 14

(DIN3)

DOWN button

USS control word

r2032 Bit14

USS control word

r2036 Bit14

CB control word

5.00 Hz

3.5.5.9 Fixed frequency (FF)

P1001 =...

P1002 =...

P1003 =...

P1004 =...

P1005 =...

P1006 =...

P1007 =...

Fixed frequency 1

Can be directly selected via DIN1

Fixed frequency 2

Can be directly selected via DIN2 (P0702 = 15, 16)

Fixed frequency 3

Can be directly selected via DIN3 (P0703 = 15, 16)

Fixed frequency 4

Fixed frequency 5

Fixed frequency 6

Fixed frequency 7

0.00 Hz

5.00 Hz

10.00 Hz

15.00 Hz

20.00 Hz

25.00 Hz

30.00 Hz

When defining the function of the digital inputs (P0701 to P0703), three different types can be selected for fixed frequencies:

15 = Direct selection (binary-coded)

In this particular mode, the appropriate digital input always selects the associated fixed frequency, e.g.: Digital input 3 = selects fixed frequency 3. If several inputs are simultaneously active, then these are summed. An ON command is additionally required.

16 = Direct selection + ON command

(binary-coded + On / Off1)

In this mode, the fixed frequencies are selected as for 15, however these are combined with an ON command.

17 = Binary coded selection + ON command

(BCD-coded + On/ Off1)

The BCD-coded operating mode is effective for digital inputs 1 to 3.

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P1016 =...

Fixed frequency code – Bit 0

Defines the selection method for fixed frequencies.

P1017 =...

P1018 =...

Fixed frequency code – Bit 1

Fixed frequency code – Bit 2

3.5.5.10 JOG

P1058 =...

P1059 =...

P1060 =...

P1061 =...

JOG frequency right

Frequency in Hz when the motor is being jogged in the clockwise direction of rotation.

JOG frequency left

Frequency in Hz when the motor is being jogged in the counter-clockwise direction of rotation.

JOG ramp-up time

Ramp-up time in s from 0 to the maximum frequency (P1082). The JOG ramp-up is limited by P1058 or P1059.

JOG ramp-down time

Ramp-down time in s from the maximum frequency (P1082) to 0.

1 Direct selection 2 Direct selection + ON command 3 Binary coded selection + ON command

NOTE

For settings 2 and 3, all parameters P1016 to P1019 must be set to the selected value so that the drive inverter accepts the ON command.

5.00 Hz

JOG

5.00 Hz

10.00 s

P1082 (f

max

P1058

)

P1060 P1061

3.5.5.11 Ramp-function generator (HLG)

P1091 =...

P1101 =...

P1120 =...

P1121 =...

Skip frequency 1 (entered in Hz)

Defines skip frequency 1 which avoids effects of mechanical resonance and suppresses frequencies within +/- P1101 (skip frequency bandwidth).

Skip frequency 2

Skip frequency 3

Skip frequency 4

Skip frequency bandwidth

(entered in Hz)

Ramp-up time

(enters the accelerating time in s)

Ramp-down time

(enters the deceleration time in s)

0.00 Hz

2.00 Hz

10.00 s

P1082 (f

max

out

P1091 Skip frequency

)

P1120 P1121

P1101 Skip frequency bandwidth

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P1130 =...

P1131 =...

P1132 =...

P1133 =...

P1134 =...

P1135 =...

Rump-up initial rounding time

(entered in s)

Ramp-up final rounding time

(entered in s)

Rump-down initial rounding time

(entered in s)

Ramp-down final rounding time

(entered in s)

Rounding type

0 Continuous smoothing 1 Discontinuous smoothing

OFF3 ramp-down time

Defines ramp-down time from maximum frequency to standstill for OFF3 command.

0.00 s

3.5.5.12 Reference/limit frequencies

P1080 =...

P1082 =...

P2000 =...

Min. frequency (entered in Hz)

Sets minimum motor frequency [Hz] at which motor will run irrespective of frequency setpoint. If the setpoint falls below the value of P1080, then the output frequency is set to P1080 taking into account the sign.

Max. frequency (entered in Hz)

Sets maximum motor frequency [Hz] at which motor will run irrespective of the frequency setpoint. If the setpoint exceeds the value P1082, then the output frequency is limited. The value set here is valid for both clockwise and anticlockwise rotation.

Reference frequency (entered in Hz)

The reference frequency in Hertz corresponds to a value of 100 %. This setting should be changed if a maximum frequency of higher than 50 Hz is required. It is automatically changed to 60 Hz if the standard 60 Hz frequency was selected using the DIP50/60 switch or P0100.

NOTE

This reference frequency effects the setpoint frequency as both the analog setpoints (100 % value.

P2000) as well as the frequency setpoints via USS (4000H P2000) refer to this

The rounding times are recommended as abrupt responses can be avoided therefore reducing stress and damage to the mechanical system. The ramp-up and ramp-down times are extended by the component of the rounding ramps.

5.00 s

0.00 Hz

50.00 Hz

3.5.5.13 Motor control

P1300 =...

P1310 =...

MICROMASTER 420 Operating Instructions

Control mode

The control type is selected using this parameter. For the "V/f characteristic" control type, the ratio between the frequency inverter output voltage and the frequency inverter output frequency is defined. 0 V/f with linear 1 V/f with FCC 2 V/f with parabolic characteristic 3 V/f with programmable characteristic (

Continuous boost (entered in %)

Voltage boost as a % relative to P0305 (rated motor current) and P0350 (stator resistance). P1310 is valid for all V/f versions (refer to P1300). At low output frequencies, the effective resistance values of the winding can no longer be neglected in order to maintain the motor flux.

→ P1320 – P1325)

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P1311 =...

P1312 =...

P1320 =...

P1321 =...

P1322 =...

P1323 =...

P1324 =...

P1325 =...

P1335 =...

P1338 =...

Linear V/f

Boost voltage

Vmax

(P0304)

ConBoost,100

ConBoost,50

actual V

Boost,end

(P1316)

Boost

(

Acceleration boost (entered in %)

)

(P0310)

P1310 active

f max

(P1082)

OFF

Validity range

f

0.0 %

Voltage boost for accelerating/braking as a % relative to P0305 and P0350. P1311 only results in a voltage boost when ramping-up/ramp-down and generates an additional torque for accelerating/braking. Contrary to parameter P1312, that is only active for the 1

acceleration operation after the ON command, P1311 is effective each time that the drive accelerates or brakes.

Starting boost (entered in %)

0.0 %

Voltage boost when starting (after an ON command) when using the linear or square-law V/f characteristic as a % relative to P0305 (rated motor current) or P0350 (stator resistance). The voltage boost remains active until

1) the setpoint is reached for the first time and

2) the setpoint is reduced to a value that is less than the instantaneous ramp-function generator output.

Programmable V/f freq. coord. 1

Sets V/f coordinates (P1320/1321 to P1324/1325) to define V/f characteristic.

Programmable. V/f volt. coord. 1

Programmable V/f freq. coord. 2

Programmable V/f volt. coord. 2

Programmable U/f Freq. coord. 3

Programmable V/f volt. coord. 3

Slip compensation (entered in %)

Dynamically adjusts output frequency of inverter so that motor speed is kept constant independent of motor load.

Resonance damping gain V/f

Defines resonance damping gain for V/f.

0.0 Hz

max

r0071

P0304

P1325

P1323

P1321 P1310

0 Hz

P1310[V] ⋅⋅=

= f(Vdc, M

max

P1320

P1322f3P1324

P1310[%]

100[%]

r0395[%]

max

100[%]

)

P0310

]P0304[V

max

P1082

0.0 %

0.00

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3.5.5.14 Inverter/motor protection

P0290 =...

P0292 =...

P0335 =...

P0610 =...

P0611 =...

P0614 =...

Inverter overload reaction

Selects reaction of inverter to an internal over-temperature. 0 Reduce output frequency 1 Trip (F0004) 2 Reduce pulse frequency and output frequency 3 Reduce pulse frequency then trip (F0004)

Inverter temperature warning

15 °C

Defines the temperature difference (in ºC) between the Overtemperature trip threshold and the warning threshold of the inverter. The trip threshold is stored internally by the inverter and cannot be changed by the user.

Motor cooling (enters the motor cooling system)

0 Self-cooled: Using shaft mounted fan attached to motor 1 Force-cooled: Using separately powered cooling fan

Motor I2t reaction

Defines reaction when motor I2t reaches warning threshold. 0 Warning, no reaction, no trip 1 Warning, I

reduction, trip F0011

max

2 Warning, no reaction, trip (F0011)

Motor I2t time constant (entered in s)

100 s

The time until the thermal limit of a motor is reached, is calculated via the thermal time constant. A higher value increases the time at which the motor thermal limit is reached. The value of P0611 is estimated according to the motor data during quick commissioning or is calculated using P0340 (Calculating of the motor parameters). When the calculation of motor parameters during quick commission is complete the stored value can be replaced by the value given by the motor manufacturer

Motor I2t warning level (entered in %)

100.0 %

Defines the value at which alarm A0511 (motor overtemperature) is generated.

 



r0021

r0027

Trip threshold

P0611

 

P0305



P0310

P0335

r0034

(

) t

reaction

Warning threshold

Motor

i2t

temp.

P0610

P0614

P0614 1.1⋅

F0011

I_max reduction

A0511

P0640 =...

Motor overload factor [%]

Defines motor overload current limit in [%] relative to P0305 (rated motor current). Limited to maximum inverter current or to 400 % of rated motor current (P0305), whichever is the lower.

150.0 %

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3.5.5.15 Inverter-specific Functions

Flying start

P1200 =...

P1202 =...

P1203 =...

Flying start

Starts inverter onto a spinning motor by rapidly changing the output frequency of the inverter until the actual motor speed has been found. 0 Flying start disabled 1 Flying start is always active, start in direction of setpoint 2 Flying start is active if power on, fault, OFF2, start in direction of setpoint 3 Flying start is active if fault, OFF2, start in direction of setpoint 4 Flying start is always active, only in direction of setpoint 5 Flying start is active if power on, fault, OFF2, only in direction of setpoint 6 Flying start is active if fault, OFF2, only in direction of setpoint

Motor-current: Flying start (entered in %)

Defines search current used for flying start.

Search rate: Flying start (entered in %)

Sets factor by which the output frequency changes during flying start to synchronize with turning motor.

100 %

Automatic restart

P1210 =...

Automatic restart

Configures automatic restart function. 0 Disabled 1 Trip reset after power on 2 Restart after mains blackout

3 Restart after mains brownout or fault 4 Restart after mains brownout 5 Restart after mains blackout and fault 6 Restart after mains brown/blackout or fault

Holding brake

P1215 =...

P1216 =...

P1217 =...

Holding brake enable

Enables/disables holding brake function (MHB). 0 Motor holding brake disabled 1 Motor holding brake enabled

NOTE

The following must apply when controlling the brake relay via a digital output: P0731 = 14 (refer to Section 3.5.5.4 "Digital ").

Holding brake release delay (entered in s)

Defines the time interval during which the frequency inverter runs with the min. frequency P1080 after magnetizing, before the ramp-up starts.

Holding time after ramp-down (entered in s)

Defines time for which inverter runs at minimum frequency (P1080) after ramping down.

fmin

(P1080)

r0052

Bit12

P1216

1 0t

P1217

Point 2Point 1

1.0 s

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DC braking

P1232 =...

P1233 =...

DC braking current (entered in %)

Defines level of DC current in [%] relative to rated motor current (P0305).

Duration of DC braking (entered in s)

Defines duration for which DC injection braking is to be active following an OFF1 or OFF3 command.

100 %

0 s

Compound braking

P1236 =...

Compound braking current (entered in %)

Defines DC level superimposed on AC waveform after exceeding DC-link voltage threshold of compound braking. The value is entered in [%] relative to rated motor current (P0305). (see also 0).

If P1254 = 0 :

Compound braking switch-on level

otherwise :

Compound braking switch-on level

DC_Comp

1242r0.98 U

⋅=

0 %

P0210213.1V21.13 U mains

⋅⋅=⋅⋅=

Vdc controller

P1240 =...

P1254 =...

Configuration of Vdc controller

Enables / disables Vdc controller. 0 Vdc controller disabled 1 Vdc-max controller enabled

Auto detect Vdc switch-on levels

Enables/disables auto-detection of switch-on levels for Vdc control functionalities. 0 Disabled 1 Enabled

r0056 Bit14

r1242

-controller active

DC_max

f

A0911

PID controller

P2200 =...

P2253 =...

P2254 =...

P2257 =...

P2258 =...

P2264 =...

BI: Enable PID controller

PID mode Allows user to enable/disable the PID controller. Setting to 1 enables the PID controller. Setting 1 automatically disables normal ramp times set in P1120 and P1121 and

CI: PID setpoint

CI: PID trim source

Selects trim source for PID setpoint. This signal is multiplied by the trim gain and added to

Ramp-up time for PID setpoint

Ramp-down time for PID setpoint

CI: PID feedback

Selects the source of the PID feedback signal.

act

set

0.0

1.00 s

755.0

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P2267 =...

P2268 =...

P2280 =...

P2285 =...

P2291 =...

P2292 =...

Example:

Max. value for PID feedback

Min. value for PID feedback

PID proportional gain

PID integral time

PID output upper limit

PID output lower limit

PID

MOP

ADC

PID

USS

BOP link

USS

COM link

P2254

P2253

P2264

P2200

PID

SUM

PID

PT1

P2265

P2257

PID

RFG

P2267

P2268

P2258

P2261

PID PT1

P2269

PID SCL

P2271

P2270

−

r2273

∆

PID

P2280

PID

P2285

P2291

P2292

PID

r2294

Output

100.00 %

0.00 %

3.000

0.000 s

100.00 %

0.00 %

Motor

control

Parameter Parameter text Example

P2200 BI: Enable PID controller P2200 = 1.0 PID controller active P2253 CI: PID setpoint P2253 = 2224 PID-FF1 P2264 CI: PID feedback P2264 = 755 ADC P2267 Max. PID feedback P2267 Adapt to the application P2268 Min. PID feedback P2268 Adapt to the application P2280 PID proportional gain P2280 Determined by optimizing P2285 PID integral time P2285 Determined by optimizing P2291 PID output upper limit P2291 Adapt to the application P2292 PID output lower limit P2292 Adapt to the application

NOTE

If P0971 is used to start data save from the RAM to EEPROM, then after the data has been transferred, the communications memory is re-initialized. This means that communications via USS as well as also via the CB board are interrupted for the time it takes to reset:

 The connected PLC (e.g. SIMATIC S7) goes into stop  The STARTER start-up program buffers the communications failure  For the DriveMonitor start-up program, "NC" (not connected) or "drive busy" is

displayed.

 The "busy" text is displayed at the BOP operator panel

After reset has been completed, for the start-up programs STARTER and DriveMonitor and the BOP operator panel, communications are automatically reestablished.

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3.5.6 Series commissioning

The parameter set can be read-out (upread) from the drive converter via the serial interface and saved on the hard disk / floppy disk or in a non-volatile memory (e.g. EEPROM) using the following

 PC Tools (e.g. STARTER, DriveMonitor) or the  Operator panel AOP

(please refer to Fig. 3-21). The interfaces of the drive inverter with USS protocol and the fieldbus interfaces

(e.g. PROFIBUS) which can be used to transfer parameters, can be used as serial interface.

AOP

3)*

DriveMonitor

2)*

4)*

STARTER

2)*

USS on BOP link

(RS232)

USS on COM link

(RS485)

CB on COM link

(PROFIBUS)

MM4

4)*

5)*

Parameter transmission from different sources via download

* Option is absolutely required for the connection

1) Option: Operator panel door mounting kit for single inverter control

2) Option: PC to inverter connection kit

3) Option: AOP door mounting kit for multiple inverter control (USS)

4) Option: RS232-RS485 Converter

5) With PROFIBUS: SIMATIC NET With CANopen or DeviceNet: see user organisation

Fig. 3-21 Upread / download using AOP and PC Tools

If there is already an appropriate parameter set for the drive, which, for example, was created by either upreading or by programming offline, then this can be downloaded into the drive inverter. This means that it is possible to transfer the parameter set from drive inverter A to drive inverter B which, for identical applications (e.g. series machines, group drives) allows data to be copied and therefore in turn fast commissioning.

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WARNING

 For series commissioning, all of the communication interfaces as well as also

the digital and analog interfaces are re-initialized. This results in a brief communications failure or causes the digital output to switch.

 Potentially hazardous loads must be carefully secured before starting a series

commissioning.

 Potentially hazardous loads can be secured as follows before starting series

commissioning:

♦ Lower the load to the floor, or ♦ Clamp the load using the motor holding brake

(Caution: During series commissioning, MICROMASTER must be prevented from controlling the motor holding brake).

 If the motor holding brake (refer to Section 3.13) is controlled by the

MICROMASTER, then series commissioning may not

be carried-out for

potentially hazardous loads (e.g. suspended loads for crane applications).

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

3 Functions Issue 07/04

3.5.7 Parameter reset to the factory setting

The factory setting is a defined initial state of all of the drive inverter parameters. The drive inverters are shipped from the factory in this state. The drive inverters have the following default settings:

 Control via the digital inputs

a) ON/OFF via DIN1 b) Direction of rotation reversal via DIN2 c) Fault acknowledgement via DIN3

 Setpoint input via analog input  Signal output via the digital output

a) Fault active via DOUT 1

 Actual frequency via the analog output  The basic V/f characteristic is the control mode (P1300 = 0)  Induction motor (P0300 = 1)

When appropriately connected-up and with the appropriate motor – drive inverter combination, MICROMASTER drive inverters are ready to run when shipped from the factory without requiring any additional parameterization.

You can re-establish the initial state at any time by carrying-out a parameter reset to the factory setting. This undoes all of the parameter changes which were made since the drive inverter was supplied. This value is designated as "Def" in the parameter list.

Reset to the factory setting

START

P0010=30

P0970 = 1

END

Commissioning parameter

30 Factory setting

Factory reset

0 disabled 1 Parameter reset

The drive inverter carries-out a parameter reset (duration, approx. 10 s) and then automatically exits the reset menu and sets:

P0970 = 0 : disabled

P0010 = 0 : ready

NOTE

When resetting the parameters to the factory setting, the communications memory is re-initialized. This means that communications via USS as well as also via the CB board are interrupted for the time it takes to make the reset:

displayed.

 The "busy" text is displayed at the BOP operator panel

After reset has been completed, for the start-up programs STARTER and DriveMonitor or the BOP operator panel, communications are automatically reestablished.

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3.6 Inputs / outputs

3.6.1 Digital inputs (DIN)

Number: 3 + 1 Parameter range: r0722 – P0725 Function chart number: FP2000, FP2200 Features:

- cycle time: 2 ms

- switch-on threshold: 10.6 V

- switch-out threshold: 10.6 V

- electrical features: electrically isolated, short-circuit proof

External control signals are required for a drive converter to be able to operate autonomously. These signals can be entered via a serial interface as well as also via digital inputs (refer to Fig. 3-22). MICROMASTER has 3 digital inputs which can be expanded to a total of 4 by using the 2 analog inputs. The digital inputs, as far as their assignment, can be freely programmed to create a function. Whereby, regarding the program, it is possible to directly assign the function via parameters P0701 - P0704 or to freely program the function using BICO technology.

DIN channel (e.g. DIN1 - PNP (P0725 = 1))

Kl.8 P24 (PNP)

Kl.9 0 V (NPN)

PNP/NPN DIN

24 V

0 V

0 ... 1

P0725 (1)

24 V

DIN channel (e.g. DIN1 - NPN (P0725 = 0))

Kl.8 P24 (PNP)

Kl.9 0 V (NPN)

PNP/NPN DIN

24 V

0 V

0 ... 1

P0725 (1)

24 V

Debounce time: DIN

0 ... 3

P0724 (3)

Debounce time: DIN

0 ... 3

P0724 (3)

r0722

CO/BO: Bin.inp.val

r0722

CO/BO: Bin.inp.val

P0701

Function

Pxxxx BI: ...

P0701

Function

Pxxxx BI: ...

Fig. 3-22 Digital inputs

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Parameter P0725 is used to define as to whether digital inputs DIN1 – DIN3 are logical "1" when appropriately connected to 0 V or 24 V. The logical states of the digital inputs can be de-bounced using P0724 and read-out using parameter r0722 (BICO monitoring parameter). Further, this parameter is used to parameterize BICO for the digital inputs (refer to BICO parameterization in the following Section).

P0701 – P0703 (digital inputs 1–3) or P0707 – P0703 (analog input)

The possible settings of the individual inputs are listed in Table 3-10.

Table 3-10 Parameters P0701 – P0706

Parameter value Significance

0 Digital input disabled

1 ON / OFF1

2 ON+reverse / OFF1

3 OFF2 – coast to standstill

4 OFF3 – quick ramp-down

9 Fault acknowledge

10 JOG right

11 JOG left

12 Reverse

13 MOP up (increase frequency)

14 MOP down (decrease frequency)

15 Fixed setpoint (direct selection)

16 Fixed setpoint (direct selection + ON)

17 Fixed setpoint (binary-coded selection + ON)

25 Enable DC braking

29 External trip

33 Disable additional frequency setpoint

99 Enable BICO parameterization

Example:

An ON/OFF1 command should be realized using digital input DIN1.

P0700 = 2 Control enabled via terminal strip (digital inputs) P0701 = 1 ON/OFF1 via digital input 1 (DIN1)

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BICO parameterization

If the setting 99 (BICO) is entered into parameters P0701 – P0704, then the BICO wiring is enabled for the appropriate digital input. The output parameter number of the function (parameter, included in the parameter text BO) should be entered into the command source (parameter which contains the code BI in the parameter text).

Example:

An ON/OFF1 command should be realized using digital input DIN1.

P0700 = 2 Control enabled via digital inputs P0701 = 99 BICO enabled for DIN1 P0840 = 722.0 ON/OFF1 via DIN1

NOTE

Only experienced users should use the BICO parameterization and for applications where the possibilities provided by P0701 – P0704 are no longer adequate.

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3.6.2 Digital output (DOUT)

Number: 1 Parameter range: r0730 – P0748 Function chart number: FP2100 Features:

- cycle time: 1 ms

Binary states in the drive can be output via the digital output. As result of the fast cycle time, it is possible to control external devices and to display the state in real time. In order that higher powers can also be output, the internal signal (TTL level) is amplified using a relay (refer to Fig. 3-23).

Relay:

- max. opening / closing time: 5 / 10 ms

- voltage / current 30 V DC / 5 A 250 V AC / 2 A

Invert DOUTs

BI: Fct. of DOUT 2

P0732.C

(52:7)

0 ... 7

P0748 (0)

-1

CO/BO: State DOUTs

r0747

COM

Kl.11

Kl.10

Fig. 3-23 Digital output

The states, which are to be output, are defined using the "BI" parameter P0731 (digital output). For the definition, the "BO" parameter number or "CO/BO" parameter number and the bit number of the particular state should be entered into P0731. Frequently used states including the parameter number and bit are shown in the following Table (refer to Table 3-11).

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Table 3-11 Parameter P0731 (frequently used functions / states)

Parameter value Significance

52.0 Drive ready

52.1 Drive ready to run

52.2 Drive running

52.3 Drive fault active

52.4 OFF2 active

52.5 OFF3 active

52.6 Switch-on inhibit active

52.7 Drive warning active

52.8 Deviation, setpoint / actual value

52.9 PZD control (Process Data Control)

52.A Maximum frequency reached

52.B Warning: Motor current limit

52.C Motor holding brake (MHB) active

52.D Motor overload

52.E Motor running direction right

52.F Inverter overload

53.0 DC brake active

53.1 Act. frequency f_act >= P2167 (f_off)

53.2 Act. frequency f_act > P1080 (f_min)

53.3 Act. current r0027 >= P2170

53.6 Act. frequency f_act >= setpoint

NOTE

A complete list of all of the binary status parameters (refer to "CO/BO" parameters) can be taken from the parameter list.

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3.6.3 Analog input (ADC)

Number: 1 Parameter range: P0750 – P0762 Function chart number: FP2200 Features:

- cycle time: 4 ms

- resolution: 10 bits

- accuracy: 1 % referred to 10 V / 20 mA

- electrical features: incorrect polarity protection, short-circuit proof

Analog setpoints, actual values and control signals are read-into the drive inverter using the appropriate analog input and are converted into digital signals / values using the ADC converter.

The analog input represents a voltage input that can be additionally configured via parameter P0756.

Depending on the source, the appropriate connection must be made. Using, as an example, the internal 10 V voltage source, a connection is shown as an example in the following diagram (refer to Fig. 3-24).

Voltage input

KL1 10 V

KL2 0 V

> 4.7 kΩ

KL3 ADC+ KL4 ADC−

Fig. 3-24 Connection example for ADC voltage input

The ADC channel has several function units (filter, scaling, dead zone) (refer to Fig. 3-25).

ADC channel

ADC+

ADC−

P0756

ADC

type

P0753

1.7 V

3.9 V

P0757

P0758

P0759

P0760

ADC

scaling

P0756 P0761

Wire

breakage

sensing

P0704

P0761

ADC dead zone

r0754

r0722 r0722.3

P1000

Setpoint

r0755 Pxxxx

r0752

F0080

r0751

Pxxxx

Function

Fig. 3-25 ADC channel

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NOTE

When the filter time constant P0753 (ADC-PT1) is increased, this smoothes the ADC input signal therefore reducing the ripple. When this function is used within a control loop, this smoothing has a negative impact on the control behavior and immunity to noise (the dynamic performance deteriorates).

Wire breakage monitoring

The wire breakage monitoring (refer to Fig. 3-25) is set using parameters P0756 and P0761. If the input signal of the analog input falls below the wire breakage threshold (0.5 * P0761), then after the time in P0762 expires, fault F0080 is output and the status bit is set in parameter r0751.

Analog input

Signal loss

Act. ADC after scaling r0755

Fig. 3-26 Wire breakage monitoring

P0761

P0761 0,5 ⋅

r0751

P0762

F0080

Fault acknowl.

The following secondary conditions/limitations apply to the wire breakage monitoring:

 The monitoring function must be activated using parameter P0756  Width of the ADC dead zone P0761 > 0  Wire breakage monitoring if the ADC input quantity ≤ 0.5

P0761

Note

 The wire-breakage monitoring function is only possible for unipolar analog

inputs.

 Input range 0 to 0.5

P0761 of the analog input must be excluded when

activating the wire breakage monitoring for normal operation.

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3.6.4 Analog output (DAC)

Number: 1 Parameter range: r0770 – P0781 Function chart number: FP2300 Features:

- cycle time: 4 ms

- resolution: 10 bit

- accuracy: 1 % referred to 20 mA

Setpoints, actual values and control signals inside the drive inverter are read-out via the D/A converter using these analog input. The digital signal is converted into an analog signal. All of the signals can be output via the D/A which contain the "CO" abbreviation in the parameter text (refer to list of all of the BICO parameters in the parameter list). Parameter P0771 defines, by assigning the parameter number, the quantity which is output as analog signal through the DAC channel (refer to Fig. 3-27). The smoothed output frequency is output, e.g. via the analog output, if P0771 = 21.

r0020 CO: Freq. setpoint before RFG r0021 CO: Act. filtered frequency r0024 CO: Act. filtered output freq. r0025 CO: Act. filtered output voltage r0026 CO: Act. filtered DC-link volt. r0027 CO: Act. filtered output current

... r0052 CO/BO: Act. status word 1 r0053 CO/BO: Act. status word 2 r0054 CO/BO: Act. control word 1

...

Function

r0755

rxxxx

Pxxxx

P0771

D/A conv.

channel

D/A conv.+

D/A conv.−

0 ... 20 mA

Fig. 3-27 Signal output through the DAC channel

In order to adapt the signal, the DAC channel has several function units (filter, scaling, dead zone) which can be used to modify the digital signal before conversion (refer to Fig. 3-28).

r0774

P0780

P0781P0773

DAC

dead zone

DAC+

DAC

−

Function

r0755 Pxxxxrxxxx P0771

P0777

P0778

DAC

scaling

P0779

Fig. 3-28 DAC channel

NOTE

The analog output only provides the current output (0 ... 20 mA). A 0 ... 10 V voltage signal can be generated by connecting a 500 Ohm resistor across the output.

0 ... 20 mA

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3.7 Communications

Parameter range: P2009 – r2091 Function chart number:

CB at COM link FP2700, FP2710 USS at COM link FP2600, FP2610 USS at BOP link FP2500, FP2510

MICROMASTER 420 has 2 serial communication interfaces which can be simultaneously used. These interfaces are designated as follows in the following text:

 BOP link  COM link

Different units, such as the BOP and AOP operator panels, PCs with the start-up software DriveMonitor and STARTER, interface modules for PROFIBUS DP, DeviceNet and CAN as well as programmable controls with communication processors can be connected at this interface (refer to Fig. 3-21).

BOP

DriveMonitor/

STARTER

BOP USS

1) 1)

RS232

2)*

BOP link

AOP

USS RS232

PROFIBUS

COM link

board

DeviceNet

board

CB CB

CAN

board

AOP

3)*

USS RS485

DriveMonitor/

STARTER

USS RS485

4)*

1) Option: BOP/AOP door mounting kit for single inverter control

1) Option: Operator panel door mounting kit for single inverter control

2) Option: PC to inverter connection kit

3) Option: AOP door mounting kit for multiple inverter control (USS)

4) Option: RS232-RS485 Converter

Fig. 3-29 Serial communication interfaces - BOP link and COM link

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

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The BOP, a programming / operator unit (e.g. AOP, PC with DriveMonitor / STARTER) or a programmable control with communications processor can be connected via this BOP link. Data transfer between MICROMASTER and the programming / operator units is realized using the USS protocol via the RS232 interface (point-to-point data coupling). Communications between the BOP and MICROMASTER uses an optimized interface which takes into consideration the somewhat limited resources of the BOP. If the BOP is replaced by an USS unit (PC, AOP), then MICROMASTER automatically identifies the interface of the new unit. This is also true for the inverse replacement sequence. The BOP link interface can be adapted to the particular unit using the following parameters (refer to Table 3-12).

Table 3-12 BOP link

BOP link – interface

BOP on BOP link USS on BOP link

No parameter P2009[1]

P2010[1] P2011[1] P2012[1] P2013[1] P2014[1]

r2015

P2016

r2024[1] r2025[1] r2026[1] r2027[1] r2028[1] r2029[1] r2030[1] r2031[1]

r2032 r2033

Communication modules (CB) such as PROFIBUS, DeviceNet, CANopen and also programming / operator units (e.g. PCs with the DriveMonitor / STARTER start-up software and AOP) as well as programmable controls with communication processor can be connected to the COM link. The plug connector allows the communication modules to be connected to MICROMASTER. On the other hand, the programming / operator units must be connected to the MICROMASTER through terminals 14/15. As for the BOP link, data is transferred between MICROMASTER and the programming / operator unit using the USS protocol. In so doing, for the COM link, the USS protocol is transferred via the bus-capable RS485 interface. Essentially the same as the BOP link, the COM link also automatically defines if a communications module is replaced with a USS unit (PC, AOP). The COM link can be adapted to the particular unit using the following parameters (refer to Table 3-13).

Table 3-13 COM link

COM link – interface

CB on COM link USS on COM link

P2040 P2041

r2050

P2051

r2053 r2054 r2090 r2091

P2009[0] P2010[0] P2011[0] P2012[0] P2013[0] P2014[0]

r2018

P2019

r2024[0] r2025[0] r2026[0] r2027[0] r2028[0] r2029[0] r2030[0] r2031[0]

r2036 r2037

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NOTE

 A communications (CB) module as well as a programming / operator unit can

be simultaneously connected to the COM link interface via terminals 14/15 (USS). This is the reason that the communications module has priority over USS. In this case, the USS node (USS station) via the COM link is de-activated.

 USS at the COM link (RS485)

Contrary to PROFIBUS, the RS485 port (terminals 14/15) is not optically isolated (not floating). When installing the system, it must be ensured that EMC faults do not result in communication failures or damage to the RS485 drivers.

The following measures should be taken as a minimum:

1) Expose the motor shield and correctly connect the shield at both ends of the

cable. If at all possible, avoid interrupting the cable. However, if this cannot be avoided, then it is crucial that the shield at the connection locations is continued in compliance with EMC rules.

2) All node points should be well-grounded (EMC ground).

3) Interference suppression elements should be connected to all relay coils.

4) The cables, as far as possible, should be routed separately from other

cables. Especially RS485 cables should be kept away from motor cables.

5) The shields of RS485 cables must be correctly grounded.

 If the AOP communicates using the USS protocol, then contrary to the BOP, the

appropriate USS parameters must be set (Table 3-12 and Table 3-13).

 In order to ensure error-free communications, the appropriate communication

parameters must be set and harmonized with one another – both in the drive converter as well as in the connected drive unit or in the connected option module. In this case, the relevant operating instructions should be used for the AOP and for the communication modules.

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

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3.7.1 USS bus configuration via COM link (RS485)

Using MICROMASTER with RS485 communication requires a proper termination

both ends of the bus (between P+ and N-), and correct pull up/ pull down

at resistors at least one end of the bus (e.g. from P+ to P10, and N- to 0 V). (refer to Fig. 3-30)

Fig. 3-30 RS485 Terminator

When the MICROMASTER drive inverter is the last slave on the bus (refer to Fig. 3-31), and there are no other pull up/pull down resistors on the bus, the supplied terminator must be connected shown in Fig. 3-30).

Last Slave

Master

e.g. PLC

First Slave

RS485 Bus

RS485 Terminator

Fig. 3-31 USS bus configuration

RS485 Terminator

When the MICROMASTER is the first slave on the bus (refer to Fig. 3-31) the RS485 Terminator may be used to terminate the bus by using P+ and N- only, for the bus is powered by the last drive as explained.

NOTE

The supply for the pull up/ pull down resistors must be available whenever RS485 communication is in progress!

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3.8 Fixed frequencies (FF)

Number: 8 Parameter range: P1001 – r1024 Warnings Faults - Function chart number: FP3200, FP3310

A setpoint can be entered via the analog input, the serial communication interfaces, the JOG function, the motorized potentiometer as well as also using fixed frequencies. The fixed frequencies are defined using parameters P1001 – P1007 and selected via binector inputs P1020 – P1022. The effective fixed frequency setpoint is available via connector output r1024 which means that it can be connected further. If this is to be used as setpoint source, then either parameter P1000 or P0719 should be modified or BICO parameter r1024 should be connected to the main setpoint P1070 or supplementary setpoint P1075. Contrary to parameter P0719, when parameter P1000 is modified, this implicitly changes BICO parameters P1070, P1075.

Example: Fixed frequencies as setpoint source

a) Standard method b) BICO method

3 methods are available when selecting the fixed frequencies.

→ P1000 = 3 → P1070 = 1024, P1075 = 0

Direct selection

In this particular mode, the control signal directly selects the fixed frequency. This control signal is entered via the binector inputs. If several fixed frequencies are simultaneously active, then the selected frequencies are added

Table 3-14 Example for direct coding via digital inputs

DIN3 DIN2 DIN1

FF0 0 Hz 0 0 0

FF1 P1001 0 0 1

FF2 P1002 0 1 0

FF3 P1003 1 0 0

FF1+FF2 0 1 1

…

FF1+FF2+FF3 1 1 1

…

MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0

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The fixed frequencies can be selected via the digital inputs as well as also via serial communication interfaces. The fixed frequency is selected, when using digital inputs, using 2 techniques. This will be shown in the following example using the fixed frequency P1001 and digital input 1 (refer to Fig. 3-32).

a) Standard methods

b) BICO methods

P0701 = 15 or P0701 = 99, P1020 = 722.0, P1016 = 1 P0702 = 15 or P0702 = 99, P1021 = 722.1, P1017 = 1

DIN1

DIN2

r0722.0

r0722.1

→ P0701 = 15 → P0701 = 99, P1020 = 722.0, P1016 = 1

P1020

P1021

. . . .

2,3

P1001

P1002

r1024

. . .

Fig. 3-32 Example for directly selecting FF1 via DIN1 and FF2 via DIN2

Direct selection + ON command

When this fixed frequency is selected, the fixed frequencies are also directly selected whereby the selection is combined with the ON command. When this technique is used, a separate ON command is not required. The following is obtained essentially analog to the example shown above:

a) Standard method

b) BICO method

→ P0701 = 16 → P0701 = 99, P1020 = 722.0, P1016 = 2

MICROMASTER 420 Operating Instructions

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Siemens 420 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Foreword

Definitions and Warnings

Safety Instructions

Table of Contents

1 Overview

1.1 The MICROMASTER 420

1.2 Features

2 Installation

2.1 General

2.2 Ambient operating conditions

2.3 Mechanical installation

2.3.1 Mounting on standard rail, Frame Size A

2.4 Electrical installation

2.4.1 General

2.4.2 Power and motor connections

2.4.3 Control terminals

2.4.4 Avoiding Electro-Magnetic Interference (EMI)

2.4.5 Screening Methods

3 Functions

3.1 Parameters

3.1.1 Setting / monitoring parameters and parameter attributes

3.1.2 Interconnecting signals (BICO technology)

3.1.2.1 Selecting the command source P0700 / selecting the setpoint source P1000

3.1.2.2 Selection of command/frequency setpoint P0719

3.1.2.3 BICO technology

3.1.3 Reference quantities

3.2 Operator panels for MICROMASTER

3.2.1 Description of the BOP (Basic Operator Panel)

3.2.2 Description of the AOP (Advanced Operator Panel)

3.2.3 Keys and their functions on the operator panel (BOP / AOP)

3.2.4 Changing parameters using the operator panel

3.3 Block diagram

3.4 Factory setting

3.5 Commissioning

3.5.1 50/60 Hz setting

3.5.2 Quick commissioning

3.5.3 Calculating the motor / control data

3.5.4 Motor data identification (stator resistance)

3.5.5 Commissioning the application

3.5.5.1 Serial Interface (USS)

3.5.5.2 Selection of command source

3.5.5.3 Digital input (DIN)

3.5.5.4 Digital output (DOUT)

3.5.5.5 Selection of frequency setpoint

3.5.5.6 Analog input (ADC)

3.5.5.7 Analog output (DAC)

3.5.5.8 Motor potentiometer (MOP)

3.5.5.9 Fixed frequency (FF)

3.5.5.10 JOG

3.5.5.11 Ramp-function generator (HLG)

3.5.5.12 Reference/limit frequencies

3.5.5.13 Motor control

3.5.5.14 Inverter/motor protection

3.5.5.15 Inverter-specific Functions

Flying start

Automatic restart

Holding brake

DC braking

Compound braking

Vdc controller

PID controller

3.5.6 Series commissioning

3.5.7 Parameter reset to the factory setting

3.6 Inputs / outputs

3.6.1 Digital inputs (DIN)

3.6.2 Digital output (DOUT)

3.6.3 Analog input (ADC)

3.6.4 Analog output (DAC)

3.7 Communications

3.7.1 USS bus configuration via COM link (RS485)

3.8 Fixed frequencies (FF)