Siemens 411 User Manual

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MICROMASTER 411 & COMBIMASTER 411

Operating Instructions Issue 03/01

User Documentation 6SE6400-5CA00-0BP0

Page 2

MICROMASTER 411 / COMBIMASTER 411 Documentation

Getting Started Guide

Provides for Quick Commissioning of the Inverter.

Operating Instructions

Gives information about features of the MICROMASTER 411 / COMBIMASTER 411, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMASTER 411 / COMBIMASTER 411.

Parameter List

The Parameter List contains the description of all Parameters structured in functional order and a detailed description. The Parameter list also includes a series of function plans.

Catalogues

In the catalogue you will find all the necessary information to select an appropriate inverter, as well as Operator Panels and Communication Options.

Page 3

Overview

MICROMASTER 411 & COMBIMASTER 411

Operating Instructions User Documentation

Installation

Commissioning

Using the

COMBIMASTER 411

System Parameters

Troubleshooting

Valid for Release Issue 03/01

Inverter Type Control Version

MICROMASTER 411 & 1.2 COMBIMASTER 411

Specifications

Options

Electro-Magnetic

Compatibility

Engineering

Information

Appendices

A B C

Issue 03/01

Index

Page 4

Further information is available on the Internet under:

http://www.siemens.de/micromaster

Approved Siemens Quality for Software and Training is to DIN ISO 14001, Reg. No. 2160-01

The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing. Offenders will be liable for damages. All rights including rights created by patent grant or registration of a utility model or design are reserved.

MICROMASTER® is a registered trademark of Siemens.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

Other functions not described in this document may be available. However, this fact shall not constitute an obligation to supply such functions with a new control, or when servicing.

We have checked that the contents of this document correspond to the hardware and software described. There may be discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.

Siemens handbooks are printed on chlorine-free paper that has been produced from managed sustainable forests. No solvents have been used in the printing or binding process.

Document subject to change without prior notice.

Siemens-Aktiengesellschaft

6SE6400-5CA00-0BP0

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Issue 03/01 Definitions and Warnings

Foreword

User Documentation

WARNING

Before installing and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels.

Information is also available from:

Technical Support Nürnberg

Tel: +49 (0) 180 5050 222 Fax: +49 (0) 180 5050 223 Email: techsupport@ad.siemens.de

Monday to Friday: 7:00 am to 5:00 pm (Central European Time)

Internet Home Address

Customers can access technical and general information at:

http://www.siemens.de/micromaster

Contact address

Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

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Definitions and Warnings Issue 03/01

Definitions and Warnings

DANGER

indicates an immiently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

used with the safety alert symbol indicates a potentially hazardous situationwhich, i not avoided, may result in minor or moderate injury.

= Ground

CAUTION

used without safety alert symbol indicates a potentially hzardous situation which, if not avoided, may result in a property demage.

NOTICE

indicates a potential situation which, if not avoided, may result in an undesireable result or state.

NOTE

For the purpose of this documentation, "Note" indicates important information relating to the product or highlights part of the documentation for special attention.

Qualified personnel

For the purpose of this Instruction Manual and product labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance with established safety procedures.

3. Trained in rendering first aid.

♦ PE – Protective Earth uses circuit protective conductors sized for short circuits

where the voltage will not rise in excess of 50 Volts. This connection is normally used to ground the inverter.

♦

- Is the ground connection where the reference voltage can be the same

as the Earth voltage. This connection is normally used to ground the motor.

Use for intended purpose only

The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

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Issue 03/01 Safety Instructions

Safety Instructions

The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists Warnings, Cautions and Notes, which apply generally when handling COMBIMASTER 411 & MICROMASTER 411 Inverters, classified as General, Transport & Storage, Commissioning, Operation, Repair and

Dismantling & Disposal.

Specific Warnings, Cautions and Notes that apply to particular activities are

listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these chapters.

Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your COMBIMASTER 411 & MICROMASTER 411 Inverter and the equipment you connect to it.

General

WARNING

 This equipment contains dangerous voltages and controls potentially

dangerous rotating mechanical parts. Non-compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property.

 Only suitable qualified personnel should work on this equipment, and only after

becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon its proper handling, installation, operation and maintenance.

 Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. It is not permissible to open the equipment until 5 minutes after the power has been removed.

 HP ratings are based on the Siemens 1LA motors and are given for guidance

only; they do not necessarily comply with UL or NEMA HP ratings.

 Do not operate the equipment in direct sunlight.

CAUTION

 Children and the general public must be prevented from accessing or

approaching the equipment!

 This equipment may only be used for the purpose specified by the

manufacturer. Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires, electric shocks and injuries.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

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Safety Instructions Issue 03/01

NOTICE

 Keep these operating instructions within easy reach of the equipment and

make them available to all users

 Whenever measuring or testing has to be performed on live equipment, the

regulations of Safety Code VBG 4.0 must be observed, in particular § 8 “Permissible Deviations when Working on Live Parts”. Suitable electronic tools should be used.

 Before installing and commissioning, please read these safety instructions and

warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels.

Transport & Storage

WARNING

 Correct transport, storage, erection and mounting, as well as careful operation

and maintenance are essential for proper and safe operation of the equipment.

 Use the lifting eyes provided if a motor has to be lifted.  Do not lift machine sets by suspending the individual machines! Always check

the capacity of the hoist before lifting any equipment.

 Do not paint over the black case finish of the inverter, as this will affect the

unit’s thermal performance.

CAUTION

Protect the inverter against physical shocks and vibration during transport and storage. Also be sure to protect it against water (rainfall) and excessive temperatures (see Table on page 94).

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Issue 03/01 Safety Instructions

Commissioning

WARNING

 Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system.

 Only permanently wired input power connections are allowed. This equipment

must be grounded (IEC 536 Class 1, NEC and other applicable standards).

 If a Residual Current-operated protective Device (RCD) is to be used, it must

be an RCD type B.

 Machines with a three-phase power supply, fitted with EMC filters, must not be

connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section 5.5.2 and EN50178 section 5.2.11.1).

 The following terminals can carry dangerous voltages even if the inverter is

inoperative:

♦ power supply terminals L1, L2, L3 ♦ motor terminals U, V, W ♦ additionally the terminals DC+, DC-

 This equipment must not be used as an ‘Emergency Stop mechanism’ (see

EN 60204, 9.2.5.4).

 The inverter electronics contain static sensitive devices therefore precautions

must be taken against electrostatic discharge (ESD) when handling the separated inverter assembly. These include not touching the internal surfaces of the inverter and ensuring that personnel are earthed while handling the unit. The terminal housing, including Filter and I/O modules, contain no sensitive components and therefore no special handling precautions are required when separated.

CAUTION

The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-10 respectively, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

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Safety Instructions Issue 03/01

Operation

WARNING

 MICROMASTER 411/COMBIMASTER 411 operate at high voltages.  When operating electrical devices, it is impossible to avoid applying

hazardous voltages to certain parts of the equipment.

 Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart.

 Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).

 Certain parameter settings may cause the inverter to restart automatically

after an input power failure.

 This equipment is capable of providing internal motor overload protection.

Refer to P0610 (level 3) and P0335, I protection can also be provided using an external PTC via a digital input.

 This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of 460 V when protected by an H or K Class fuse (see Section 7.5).

 This equipment must not be used as an ‘emergency stop mechanism’ (see EN

60204, 9.2.5.4)

t is ON by default. Motor overload

Repair

WARNING

 Repairs on equipment may only be carried out by Siemens Service, by repair

centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

 Any defective parts or components must be replaced using parts contained in

the relevant spare parts list.

 Disconnect the power supply before opening the equipment for access.

Dismantling & Disposal

NOTE

 Inverter packaging is re-usable. Retain the packaging for future use or return it

to the manufacturer.

 Easy-to-release screw and snap connectors allow you to break the unit down

into its component parts. You can then re-cycle these component parts, dispose of them in accordance with local requirements or return them to the manufacturer.

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Issue 03/01 Table of Contents

Table of Contents

1.1

1.2

2.1

2.2

2.3

2.4

2.5

3.1

3.2

3.3

3.4

4.1

4.2

4.3

4.4

4.5

Overview ................................................................................................................15

MICROMASTER 411 / COMBIMASTER 411 ......................................................... 16

Design Features ...................................................................................................... 17

Installation .............................................................................................................19

Installation after a Period of Storage....................................................................... 21

Ambient operating conditions..................................................................................22

Mechanical Installation MICROMASTER 411......................................................... 23

Mechanical Installation COMBIMASTER 411......................................................... 30

Electrical Installation................................................................................................ 33

Commissioning .....................................................................................................41

Block Diagram ......................................................................................................... 43

General Information................................................................................................. 44

Commissioning Procedure Overview ...................................................................... 45

General operation.................................................................................................... 56

Using the MICROMASTER 411 / COMBIMASTER 411 ....................................... 61

Frequency Setpoint ................................................................................................. 62

Command Sources (P0700).................................................................................... 63

OFF and Braking Functions .................................................................................... 63

Control Modes (P1300) ........................................................................................... 65

Faults and warnings ................................................................................................ 65

5.1

5.2

5.3

6.1

6.2

6.3

7.1

7.2

7.3

7.4

7.5

System Parameters...............................................................................................67

Introduction to System Parameters.........................................................................68

Parameter Structure................................................................................................ 69

Parameter List (short form) ..................................................................................... 70

Troubleshooting .................................................................................................... 79

Troubleshooting with the Inverter LED.................................................................... 80

Troubleshooting with the Basic Operator Panel...................................................... 80

Faults and Alarms ...................................................................................................81

Specifications ........................................................................................................ 93

Technische Daten ...................................................................................................94

Case Size Rating Information .................................................................................95

Tightening Torque, Cable cross sections for Power Supply and Motor Terminals. 96

Tightening Torque for Fixing Screws ......................................................................96

Fuses and Circuit Breakers.....................................................................................97

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Table of Contents Issue 03/01

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

8.10

9.1

10.1

10.2

10.3

10.4

10.5

10.6

10.7

10.8

10.9

10.10

10.11

10.12

10.13

10.14

10.15

Options...................................................................................................................99

MICROMASTER 411/COMBIMASTER 411 User Options ..................................... 99

MICROMASTER 411/COMBIMASTER 411 Programming Options ..................... 100

Basic Operator Panel (BOP) / Advanced Operator Panel (AOP) ......................... 101

PROFIBUS Module ............................................................................................... 102

EM Brake Module.................................................................................................. 103

MICROMASTER 411 Operator Panel Mounting Kit.............................................. 104

PC to Inverter Connection Kit................................................................................ 105

PC to AOP Connection Kit ....................................................................................106

Door Mounting Kit for Single Inverter control ........................................................ 107

Wall Mounting Kit for MICROMASTER 411..........................................................108

Electro-Magnetic Compatibility (EMC).............................................................. 109

Electro-Magnetic Compatibility (EMC) .................................................................. 110

Engineering Information..................................................................................... 115

Current Limit and Overload Operation .................................................................. 116

Control and Operating Modes............................................................................... 120

Braking ..................................................................................................................132

Derating Factors.................................................................................................... 135

Thermal Protection and Automatic De-rating........................................................137

Operation from Unearthed Supplies...................................................................... 137

Lifetime of Inverters............................................................................................... 137

Working with Binary Connectors (BiCo)................................................................ 138

Harmonic Currents ................................................................................................ 145

Use of MM4 Input Chokes..................................................................................... 146

Power Losses........................................................................................................146

Shock and Vibration .............................................................................................. 147

PROFIBUS ............................................................................................................ 148

PROFIBUS Module ............................................................................................... 149

Variant Independent Options ................................................................................152

Appendices...............................................................................................................................155

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

Applicable Standards .........................................................................................155

List of Abbreviations........................................................................................... 156

MICROMASTER 411 / COMBIMASTER 411 Parts Identification.....................157

Index ..................................................................................................................... 158

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Issue 03/01 Table of Contents

List of Tables

Table 2-1 MICROMASTER 411 Dimension Detail................................................................................26

Table 2-2 Gland Plate Detail.................................................................................................................28

Table 3-1 Ramp Time Adjustment Jumpers..........................................................................................46

Table 3-2 Ramp Time Jumper Behaviour .............................................................................................47

Table 3-3 Control Circuit Jumper Settings ............................................................................................48

Table 3-4 Control Circuit Jumper Behaviour .........................................................................................48

Table 3-5 Default Settings for BOP Operation ......................................................................................50

Table 6-1 Inverter LED Indication .........................................................................................................80

Table 7-1 MICROMASTER 411 / COMBIMASTER 411, Leistungsdaten .............................................94

Table 7-2 Case Size B ..........................................................................................................................95

Table 7-3 Case Size C..........................................................................................................................95

Table 7-4 Power Supply & Motor Terminal Wire Sizes/Tightening Torques .........................................96

Table 7-5 Fixing Screw Recommended Tightening Torque ..................................................................96

Table 7-6 MICROMASTER 411/COMBIMASTER 411 Fuses and Circuit Breakers .............................97

Table 8-1 Key to Programming Options..............................................................................................100

Table 9-1 Environment - General Industrial ........................................................................................111

Table 9-2 Environment - Filtered Industrial .........................................................................................111

Table 9-3 Environment - Filtered for Residential, Commercial and Light Industry ..............................112

Table 9-4 EMC Compliance Table......................................................................................................113

Table 9-5 MICROMASTER 411 Measured Results ............................................................................113

Table 10-1 Measured Current Monitoring Accuracy..............................................................................117

Table 10-2 Trip Levels ..........................................................................................................................119

Table 10-3 Derating with Switching Frequencies..................................................................................136

Table 10-4 BiCo Connections (r0019 to r0054) ....................................................................................141

Table 10-5 BiCo Connections (r0055 to r1119) ....................................................................................142

Table 10-6 BiCo Connections (r1170 to r2050) ....................................................................................143

Table 10-7 BiCo connections (r2053 to r2294) .....................................................................................144

Table 10-8 Three Phase 400 V Connection..........................................................................................145

Table 10-9 Maximum Cable Lengths for Data Transfer Rates..............................................................150

Table 10-10 Technical data – 411 PROFIBUS Module...........................................................................151

Table 10-11 PROFIBUS Ordering information........................................................................................151

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

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Table of Contents Issue 03/01

List of Illustrations

Figure 1-1 MICROMASTER 411 and COMBIMASTER 411 Variable Frequency Inverters....................18

Figure 2-1 Forming.................................................................................................................................21

Figure 2-2 MICROMASTER 411, Internal Layout ..................................................................................25

Figure 2-3 MICROMASTER 411 Case Size B Dimensions....................................................................26

Figure 2-4 MICROMASTER 411 Case Size C Dimensions ...................................................................26

Figure 2-5 Cable Glands........................................................................................................................27

Figure 2-6 Installation of Cable Gland....................................................................................................27

Figure 2-7 MICROMASTER 411 Gland Dimensions..............................................................................28

Figure 2-8 COMBIMASTER 411 Case Size B Dimensional Detail.........................................................31

Figure 2-9 COMBIMASTER 411 Case Size B Dimensional Detail.........................................................32

Figure 2-10 Motor and Power Supply Connections..................................................................................36

Figure 2-11 Control Terminals .................................................................................................................37

Figure 2-12 PTC Connections..................................................................................................................38

Figure 3-1 COMBIMASTER 411 & MICROMASTER 411 Block Diagram..............................................43

Figure 3-2 MICROMASTER 411 / COMBIMASTER 411 Commissioning Guide ...................................45

Figure 3-3 Ramp Time Jumpers.............................................................................................................46

Figure 3-4 Control Circuit Jumpers ........................................................................................................48

Figure 3-5 Basic Operator Panel Controls .............................................................................................51

Figure 3-6 Changing parameters via the BOP .......................................................................................52

Figure 3-7 Typical Motor Rating Plate Example.....................................................................................55

Figure 3-8 Default Setup Terminal Connections ....................................................................................56

Figure 3-9 Connect BOP/AOP with the MICROMASTER 411 ...............................................................58

Figure 5-1 Parameter Structure with Filter (P0004)................................................................................69

Figure 10-1 Current Limit Interaction......................................................................................................117

Figure 10-2 PTC Resistor Connections..................................................................................................118

Figure 10-3 Boost-Level.........................................................................................................................120

Figure 10-4 Quick response with overshoot: P2280 = 0.30; P2285 = 0.03 s .........................................124

Figure 10-5 Quick response with overshoot, but instability:P2280 = 0.55; P2285 = 0.03 s.................... 124

Figure 10-6 Damped response: P2280 = 0.20; P2285 = 0.15 s .............................................................125

Figure 10-7 Response to 5 Hz step: L = 100 ms.................................................................................... 126

Figure 10-8 Response to 5 Hz step: T = 700 ms....................................................................................127

Figure 10-9 Step Response in PI control with P2280 = 9.84 and P2285 = 0.30 ....................................127

Figure 10-10 PI Basic Block Diagram ......................................................................................................128

Figure 10-11 Energy Saving Mode 1........................................................................................................130

Figure 10-12 Energy Saving Mode 2........................................................................................................131

Figure 10-13 Frequency Ramp Down ......................................................................................................132

Figure 10-14 DC Braking .........................................................................................................................133

Figure 10-15 Compound Braking .............................................................................................................134

Figure 10-16 Reduktionsfaktoren durch die Umgebungstemperatur........................................................135

Figure 10-17 Derating with Altitude..........................................................................................................135

Figure 10-18 Power Losses MICROMASTER 411 / COMBIMASTER 411 ..............................................146

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

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Issue 03/01 1 Overview

1 Overview

This Chapter contains:

A summary of the major features of the COMBIMASTER 411 & MICROMASTER 411 range.

1.1

1.2 Design Features...................................................................................................... 17

MICROMASTER 411 / COMBIMASTER 411 ......................................................... 16

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

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1 Overview Issue 03/01

1.1 MICROMASTER 411 / COMBIMASTER 411

The Siemens COMBIMASTER 411 & MICROMASTER 411 variable frequency (V/f) range of inverters are used to control the speed of three phase AC induction motors.

COMBIMASTER 411 provides for a ready to use Inverter/Motor combination unit

MICROMASTER 411 offers an Inverter for adaptation to a compatible motor with terminal boxes of size GK030.

Inverters are available in ranges 370 W to 3.0 kW 380/480 V AC for three phase units.

The inverters are microprocessor-controlled and use state-of-the-art Insulated Gate BipoIar Transistor (IGBT) technology. This makes them reliable and versatile. A special pulse-width modulation method with selectable Pulse frequency permits quiet motor operation. Comprehensive protective functions provide excellent inverter and motor protection.

With the factory default settings, the MICROMASTER 411 / COMBIMASTER 411 is suitable for many variable speed applications. Using the functionally grouped parameters, the MICROMASTER 411 / COMBIMASTER 411 can adapted to more demanding applications.

MICROMASTER 411/COMBIMASTER 411 can be used in 'stand-alone' applications as well as being integrated into complete automation systems.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

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Issue 03/01 1 Overview

1.2 Design Features

Main Characteristics

 Easy installation  Easy commissioning  High starting torque with programmable starting boost  Options for remote control:

♦ Basic Operator Panel ♦ Advanced Operator Panel ♦ Serial interface (RS232)

 Factory default parameter settings pre-programmed for European and North

American requirements

 Output frequency (and hence motor speed) can be controlled by one of four

methods:

♦ Internal Speed Control Potentiometer ♦ Analogue setpoint (voltage or current input) ♦ Fixed frequencies via binary inputs ♦ Serial interface

 Programmable signal relay output incorporated  Rugged EMC design  Fast repeatable response time to control signals  Comprehensive range of parameters enabling configuration for a wide range of

applications

 Simple connection  High switching frequencies for low-noise motor operation  Detailed status information and integrated messaging functions  External options for PC communications, Basic Operator Panel (BOP),

Advanced Operator Panel (AOP), PROFIBUS communications module

 Option for integrated class B-filter (interference emission class A)  Optional housing for installing PROFIBUS module and EM control module

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

Page 18

1 Overview Issue 03/01

Performance Characteristics

 Flux Current Control (FCC) for improved dynamic response and motor control  Fast Current Limitation (FCL) for trip-free operation  Built-in DC injection brake  Compound braking to improve braking performance  Ramp function generator with programmable smoothing  Control with Proportional-Integral control function (PI)  Multi-point V/f characteristic

Protection characteristics

 MICROMASTER 411: Type of protection up to IP66 (comparable to NEMA 4X)  COMBIMASTER 411: Type of protection up to IP55 (comparable to NEMA 4)  Overvoltage/undervoltage protection  Overtemperature protection for the inverter  Short-circuit protection

 i

t thermal motor protection

 PTC for motor protection, via digital input 3

MICROMASTER 411 Variable Frequency Inverter COMBIMASTER 411 Variable Frequency Inverter – Motor Combination

Figure 1-1 MICROMASTER 411 and COMBIMASTER 411 Variable Frequency Inverters

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

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Issue 03/01 2 Installation

2 Installation

This Chapter contains:

 General data relating to installation  Inverter Dimensions  Wiring guidelines to minimize the effects of EMI  Details concerning electrical installation

2.1

2.2 Ambient operating conditions..................................................................................22

2.3

2.4

2.5

Installation after a Period of Storage....................................................................... 21

Mechanical Installation MICROMASTER 411......................................................... 23

Mechanical Installation COMBIMASTER 411......................................................... 30

Electrical Installation................................................................................................ 33

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

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2 Installation Issue 03/01

WARNING

 Work on the device/system by unqualified personnel or failure to comply with

 Only permanently wired input power connections are allowed. This equipment

must be grounded (IEC 536 Class 1, NEC and other applicable standards).

 If a Residual Current-operated protective Device (RCD) is to be used, it must

be an RCD type B.

 Machines with a three-phase power supply, fitted with EMC filters, must not be

connected to a supply via an ELCB (Earth Leakage Circuit-Breaker EN50178 Section 5.2.11.1).

 The following terminals can carry dangerous voltages even if the inverter is

inoperative:

- power supply terminals L1, L2, L3

- motor terminals U, V, W

- additionally the terminals DC+, DC-

 Always wait 5 minutes to allow the unit to discharge after switching off before

carrying out any installation work.

 This equipment must not be used as an ‘emergency stop mechanism’ (see EN

60204, 9.2.5.4)

 The minimum size of the earth-bonding conductor must be equal to or greater

than the cross-section of the power supply cables.

CAUTION

The connection of power and motor cables to the inverter must be carried out as shown in Figure 2-10 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

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Issue 03/01 2 Installation

2.1 Installation after a Period of Storage

Following a prolonged period of storage, you must reform the capacitors in the inverter. The requirements are listed below.

Voltage

[%]

100

0,5 1

Figure 2-1 Forming

Storage period less than 1 year:

Storage period 1 to 2 years:

Storage period 2 to 3 years:

Storage period 3 and more years:

2468

No action necessary

Prior to energizing, connect to voltage for one hour

Prior to energizing, form according to the curve

Time t [h]

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2 Installation Issue 03/01

2.2 Ambient operating conditions

Temperature

Operating temperature –10 °C to +40 °C (power reduction at +50 °C see Section 10.4.1).

Humidity Range

≤ 99 %, Non-condensing

Altitude

If the inverter is to be installed at an altitude > 1000 m, derating will be required. Refer to Section 10.4.2 for details.

Shock

Refer to the notes in Section 10.12.

Electromagnetic Radiation

Do not install the inverter near sources of electromagnetic radiation.

Overheating

MICROMASTER 411 / COMBIMASTER 411 are cooled by natural convection. Mount the inverter with the heatsink fins above to ensure optimum cooling.

Mounting the inverter with the heatsink upside down is not allowed.

Ensure that airflow around the inverter housing is not obstructed. Allow 100 mm clearance above and below the inverter.

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2.3 Mechanical Installation MICROMASTER 411

WARNING

♦ This equipment must be grounded. ♦ To ensure safe operation of the equipment, it must be installed and

commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions.

♦ Take particular note of the general and regional installation and safety

regulations regarding work on dangerous voltage installations (e.g. EN

50178), as well as the relevant regulations regarding the correct use of tools and personal protective gear.

♦ The Power supply, DC and motor terminals, can carry dangerous voltages

even if the inverter is inoperative; wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work.

2.3.1 Preparation

Remove the MICROMASTER 411 installation kit from the packing. Check packing box contents against the advice note supplied.

The installation kit should comprise the following items:

1. Inverter cover

2. Terminal Housing

3. Filter Module & screws (captive)

4. Input – Output Board & screws (captive)

5. Earth Lead

6. 10 Off Terminal Jumpers

7. Getting Started Guide and CD

8. 2 off Glands M25 IP68 withO-ring

9. 2 off M25 sealing plugs

10. 2 off M25 Gland Fixing Plates

11. 2 off U-clamp & screws (for earth/ground connection)

12. 4 off M4 Inverter to Motor fixing screws (CSC only: additional 4 off M5 screws)

13. Motor Cable Sheath

14. 1 off Motor Gasket (CSC only: additional 1 off Motor Gasket)

15. 1 off M12 connector blanking plug

Any defective or missing items should be reported immediately to your local Siemens Distributor or Sales Office.

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2.3.2 Installation Procedure

NOTE (MICROMASTER 411 ONLY):

Prior to installation it may be necessary to fit an Adaptation Plate to a non-Siemens motor. The Adaptation Plate is prepared by the respective motor manufacturer. Normally the Adaptation Plate makes use of the existing motor gasket.

Physical dimensions and characteristics for installation are given in Section:

 2.3.3 for MICROMASTER 411  2.4.2 for COMBIMASTER 411

With the product items removed from their packaging carry out the following installation procedure.

1. Separate the two halves (Inverter Cover and Terminal Housing).

2. Remove the Filter Module and I/O board.

CAUTION

Do not knock out cable gland blanking plates unless the inverter ‘electronics’ (Filter & I/O boards) have been removed.

3. Remove the cable gland blanking plates (knockouts) as required (see Figure 2-6). The preferred gland arrangements are shown in the General Layout Diagram Figure 2-5.

4. Fit cable glands to terminal housing, ensuring the O-rings are fitted to ensure the seal is maintained.

5. Fit the earth lead to the earth terminal within the motor terminal box. If required fit a Motor PTC cable (not supplied).

6. Run all cables between the motor and inverter within the cable sheath provided.

7. Using the appropriate motor gasket, fix the terminal housing to the motor. Screw fixing torque values are: 1.5 Nm – M4 and 2.5 Nm – M5.

8. Insert power and control cables through glands and make off ends as required.

9. Fit the Filter board (see Figure 2-2).

10. Secure Filter board with M3 taptite screws (torque values see Table 7-5 ).

11. Connect power cables as detailed in Section 2.5.2.

12. Connect up the motor terminals in either star or delta configuration as explained in Section 2.5.2.

13. Connect control wires as detailed in Section 2.5.3.

14. Fit the I/O board (see Figure 2-2).

15. Secure I/O board with M3 taptite screws. (torque values see Table 7-4 ).

16. Fit jumpers as required – see Section 3.3.

17. Place the inverter cover onto the assembled terminal housing.

18. Secure the inverter cover with the four M5 captive screws. Use either a 4-5 mm flat bladed screwdriver or a 2pt Pozidrive Head screwdriver.

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2.3.3 Layout of MICROMASTER 411

(Power Supply)

Cable Gland

(Control)

Cable Gland

Power Supply

Terminals

Inverter Cover (CSB)

Motor Terminals

Filter Module

Output Relay Terminals

Input/Output Board

Control Terminals

Terminal Housing (CSB) (Cable glands shown in preferred positions)

Figure 2-2 MICROMASTER 411, Internal Layout

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MICROMASTER 411 Dimensional Detail

Figure 2-3 MICROMASTER 411 Case Size B Dimensions

Figure 2-4 MICROMASTER 411 Case Size C Dimensions

Table 2-1 MICROMASTER 411 Dimension Detail

Case

Size

Height (H) Width (W) Depth (D) Weight Power Range

(Inches)

135.6 (5.31)

170.6 (6.61)

(Inches)

154

(6.06)

177

(6.97)

(Inches)

222

(8.74)

255

(10.04)

(lbs)

4.9

(10.77)

7.4

(16.34)

(hp)

0.37 – 1.5 (0.5 – 2.0)

2.2 – 3.0

(3.0 – 4.0)

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2.3.4 Installation of Cable Glands

Figure 2-5 Cable Glands

Before power and control cables can be connected to their respective circuits it will first be necessary to fit the cable glands supplied.

Each gland should be located ideally to allow for convenient cable runs to the terminals located on the Filter and I/O boards.

1. Using a hammer and a flat-head screwdriver as shown in Figure 2-6 strike the gland plate or ‘knockout’ to obtain a clearance for the 25 mm cable gland.

NOTE

Care must be taken to prevent damage to the Terminal Housing, as this may affect the IP rating of the inverter.

2. Remove any sharp edges from the gland area and any swarf from the terminal housing.

3. After the knockout has been removed it should be safely discarded and the cable glands fitted as shown in Figure 2-6.

Terminal Housing

Figure 2-6 Installation of Cable Gland

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MICROMASTER 411 – Cable Gland Dimensions.

GW1

GW2

GW3

Figure 2-7 MICROMASTER 411 Gland Dimensions

Table 2-2 Gland Plate Detail

GW1 GW2 GW3 GH GD1 GD2

Case Size

(inch)

42,9

(1,68)

43,0

(1,69)

(inch)

82,9

(3,26)

83,0

(3,27)

(inch)

175,0

(6,89)

203,4

(8,01)

(inch)

27,6

(1,09)

38,3

(1,51)

(inch)

(1,38)

(1,42)

GD1

GD2

(inch)

(1,02)

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2.3.5 Mounting the Inverter on a Siemens Motor

1 1

FSC

1 1

FSB

Filter Board Captive Retaining Screws

2.3.6 Wall Mounting the Inverter

Wall mounting of MICROMASTER 411 see Section 8.10.

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2.4 Mechanical Installation COMBIMASTER 411

2.4.1 COMBIMASTER 411 Installation Procedure

Ensure that any lifting eyes are tightened down prior to moving the COMBIMASTER into position.

Use the lifting eyes provided if a motor has to be lifted. Always check the capacity of the hoist before lifting any equipment.

WARNING

Do not attempt to lift the COMBIMASTER 411 using the inverter housing as this could result in severe damage to the inverter or motor and possibly severe personal injury.

Move the COMBIMASTER 411 into the required position and secure by inserting suitable foundation bolts through the motor feet (see Figure 2-8 and Figure 2-9). Allow adequate clearance of 100 mm minimum around the unit to provide for air circulation.

COMBIMASTER 411 is supplied with a Power Supply Gland fitted to the preferred cable entry port. Should it become necessary to select other cable entry ports for either Power supply or Control then cable glands must be removed and the redundant port blanked off. Always remember to remove Inverter electronics before knocking out blanking plates. Blank off all redundant cable ports.

CAUTION

Do not knock out cable gland blanking plates unless inverter ‘electronics’ (Filter & I/O boards) have been removed

Carry out the following checks prior to commissioning the COMBIMASTER 411:

1. The rotor is correctly aligned and free to rotate without obstruction.

2. Transmission elements are adjusted correctly (e.g. belt tensioned) and suitable

for the given operating conditions.

3. All electrical connections, mounting screws and connecting elements tightened

and fitted correctly.

4. Protective conductors installed properly

5. Any auxiliary equipment that might be fitted (e.g. mechanical brake) is in

working order.

6. Protection guards are installed around all moving and live parts and any

relevant safety notices displayed.

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2.4.2 COMBIMASTER 411 Dimensional Detail

COMBIMASTER 411- Case Size B

27.6

Rear lip of Terminal Housing taken as reference point for Gland Measurements

222

36 128 168

Frame size 90S and 90L have feet with 2 holes each at the non-drive end.

154

135.6

Frame

Size

71M

80M

90S

Motor Poles

1LA7 070

1LA7 073

2 - 4

1LA7 080

2 - 4

1LA7 083

1LA7 090

1LA7 096

2 - 4

TL TW TH MF1 MF2 MF3 MS1 MS2 MB1

240

(9.4)

274

(10.8)

132

(5.2)

150

(5.9)

278.6 (11.0)

296.6 (11.7)

(1.8)

(2.0)

(3.5)

100

(3.9)

309

(12.2)

331

(13.0)

165

(6.5)

314.6 (12.4)

(2.2)

100

(3.9)

NOTES

1. All dimensions given in millimeters (and inches).

2. MF dimensions use Motor construction type IMB3.

Figure 2-8 COMBIMASTER 411 Case Size B Dimensional Detail

112

(4.4)

125

(4.9)

140

(5.5)

(1.2)

(1.6)

(2.0)

(0.6) 7 (0.3)

(0.7)

(0.9)

9.5

(0.4)

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COMBIMASTER 411 - Case Size C

Rear lip of Terminal Housing taken as reference point for Gland measurements

38.3

Frame

Size

Motor Poles

90L 1LA7 096 4

100L 1LA7 100 2 - 4

255

40.8 161.1

201.1

170.6

TL TW TH MF1 MF2 MF3 MS1 MS2 MB1

332

(13.1)

373

(14.6)

165

(6.5)

196

(7.7)

349.5 (13.8)

370

(14.6)

(2.2)

(2.5)

100

(3.9)

140

(5.5)

140

(5.5)

160

(6.3)

(2.0)

(2.4)

177

(0.9)

(1.1)

(0.4)

(0.5)

NOTES

1. All dimensions given in millimeters (and inches).

2. MF dimensions use Motor construction type IMB3.

Figure 2-9 COMBIMASTER 411 Case Size B Dimensional Detail

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2.5 Electrical Installation

WARNING This equipment must be grounded.

♦ To ensure the safe operation of the equipment, it must be installed and

commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions.

♦ Take particular note of the general and regional installation and safety

regulations regarding work on dangerous voltage installations (e.g. EN

50178), as well as the relevant regulations regarding the correct use of tools and personal protective gear.

♦ Never use high voltage insulation test equipment on cables connected to the

inverter.

♦ Power supply and motor terminals can carry dangerous voltages even if the

inverter is inoperative; wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work.

CAUTION

The control and power supply cables must be laid separately. Do not feed them through the same cable conduit/trunking.

2.5.1 General

WARNING The inverter must always be grounded. If the inverter is not grounded correctly,

extremely dangerous conditions may arise within the inverter which could prove potentially fatal.

Operation with Residual Current Device

If an RCD (also referred to as ELCB or RCCB) is fitted, the MICROMASTER 411 Inverters will operate without nuisance tripping, provided that:

 A type B RCD is used.  The trip limit of the RCD is 300 mA.  The neutral of the supply is grounded.  Only one inverter is supplied from each RCD.

Operation with long cables

All inverters will operate at full specification with cable lengths of 5 m.

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2.5.2 Line and Motor Connections

WARNING This equipment must be grounded.

♦ Isolate the electrical power supply before making or changing connections to

the unit.

♦ MICROMASTERS must not be connected to a higher voltage supply. ♦ Ensure that the motor is configured for the correct supply voltage 380 V to

480 V three-phase supply.

♦ When synchronous motors are connected or when coupling several motors in

parallel, the inverter must be operated with voltage/frequency control characteristic (P1300 = 0, 2 or 3).

CAUTION

After connecting the power and motor cables to the proper terminals, make sure that the cover has been replaced properly before supplying power to the unit!

NOTICE

♦ Ensure that the appropriate circuit-breakers/fuses with the specified current

rating are connected between the power supply and inverter (see Section

7.5).

♦ Use Class 1 75

C copper wire only. For tightening torque see Section 7.3.

♦ To tighten up the power terminal screws use either a 4-5 mm flat bladed

screwdriver or a 2pt Pozidrive Head screwdriver.

Access to the power and motor terminals

The procedure for accessing the power and motor terminals on the COMBIMASTER 411 & MICROMASTER 411 Inverter is illustrated in Figure 2-10.

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Power Connections

The information given in Figure 2-10 shows the connection of the motor wires to the filter board terminals. Power cables should be connected to the inverter terminals as detailed in the following procedure.

For cable size and rating refer to Section 7.3

1. If the Inverter cover (the top-half) has already been fitted, unscrew the four M5 cross-head captive screws on the inverter cover.

2. Remove inverter (cover) to access the connection terminals.

3. Feed the power cable into the terminal housing via the appropriate gland hole.

4. Connect power leads to terminals L1, L2, L3 and to the separate earth.

To avoid snagging on components when the inverter halves are brought together, run cables along the base of the terminal housing.

5. Use Class 1 75 used they must be insulated. If crimps are not used, the strip length must not exceed 5 mm. Use a 4 - 5 mm cross-tip screwdriver to tighten the terminal screws.

6. Recommended tightening torque for power supply terminals is as given in Section 7.3.

7. A ‘drip loop’ is recommended when connecting the mains and control cables.

8. Ensure that the power source provides the correct voltage and is designed for the rated current. Use appropriate circuit-breakers with specified current rating between the power supply and inverter.

9. Ensure the appropriate circuit breakers/fuses with the specified current rating are connected between the power supply and the inverter. (See Section 7.5).

C copper wire only. Use a 4-core cable. If crimp terminals are

WARNING

 It is essential that the Inverter be correctly earthed to the motor earth. Severe

injury may result if the motor is not correctly earthed.

 If the Inverter is being installed after a period of storage please refer to the

information in Section 2.1

Motor Connections for Star/Delta

The information given in Figure 2-10 also shows the connection of motor wires to the filter board inverter/motor terminals. Motor wires should be connected in either star or delta configuration in accordance with the motor rating plate. For cable size and rating refer to Section 7.3.

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Figure 2-10 Motor and Power Supply Connections

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2.5.3 Control Cable Connections

1. Feed the control cables into the inverter via one of the gland holes at the I/O module end of the terminal housing.

2. Run the control cable underneath the I/O board toward the control terminals.

3. Connect the control wires in accordance with the terminal information given in Figure 2-11.

4. Use screened cable for all control wiring.

8 9

NOTE

If a PTC resistor is fitted, this

1 2 3 4 5 6 7

should be connected between 4 (+24 V) and 3 (DIN 3).

Terminal Inputs Parameter Default operation

1 DIN 1 P0701 = ‘1’ ON/OFF1

2 DIN 2 P0702 = ‘12’ Reverse

3 DIN 3 P0703 = ‘9’ Fault Acknowledge

6/7 AIN (-/+) P0756 = 0 0 – 10 V Analogue Input

Option: DIN 4

8/9 Output Relay P0731 = ’52.3’ Fault identification

P0704

≠ 0

Figure 2-11 Control Terminals

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2.5.4 Motor PTC Connections

In order for the inverter to monitor the motor PTC (if fitted) it will be necessary to connect the Motor PTC to the Inverter Digital input 3 (DIN3) terminal.

Connect the Motor PTC extension cable (provided with the Inverter) between the Inverter I/O terminals 3 & 4 and the Motor PTC terminals within the motor terminal housing. The arrangement is as shown in.Figure 2-12).

NOTE

DIN 3 must be configured to read the PTC input [(P0703 = 29) (external trip)]

Figure 2-12 PTC Connections

PTC Resistor connects between terminals 4 (+24 V) and 3 (DIN 3).

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2.5.5 Avoiding Electro-Magnetic Interference

The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the guidelines stated below.

Action to Take

 Make sure that any control equipment connected to the inverter (such as a

PLC) is connected to the same ground or star point as the inverter via a short, thick link.

 Flat conductors are preferred as they have lower impedance at higher

frequencies.

 Separate the control cables from the power connections as much as

possible, using separate trunking, if necessary at 90

 Ensure that contactors are suppressed, either with R-C suppressors for AC

contactors, or 'flywheel' diodes for DC contactors, fitted to the coils. Varistor suppressors are also effective. This is important when the contactors are controlled from the inverter relay.

 Screened motor cables should be used when the motor is mounted separately

from the inverter.

 Maximum motor cable length is 5 meters (16.40 feet).

WARNING Safety regulations must not be compromised when installing inverters!

right angles.

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Issue 03/01 3 Commissioning

3 Commissioning

This Chapter contains:

 A schematic diagram of the MICROMASTER 411 / COMBIMASTER 411  An overview of the commissioning options and the display and operator panels  An overview of quick commissioing of the MICROMASTER 411 /

COMBIMASTER 411

3.1 Block Diagram ......................................................................................................... 43

3.2 General Information................................................................................................. 44

3.3 Commissioning Procedure Overview ...................................................................... 45

3.4 General operation.................................................................................................... 56

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WARNING

 COMBIMASTER411/MICROMASTER 411 operates at high voltages.  When operating electrical devices, it is impossible to avoid applying hazardous

voltages to certain parts of the equipment.

 Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

continue to function in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart.

 Wherever faults occurring in the control equipment may lead to substantial

material damage, or even grievous bodily injury, (i.e. potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).

 Certain parameter settings may cause the inverter to restart automatically after

an input power failure.

 This equipment is capable of providing internal motor overload protection.

Refer to P0610 (level 3) and P0335, I

T is ON by default. Motor overload

protection can also be provided using an external PTC via a digital input.

 This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of 460 V when protected by an H or K Class fuse (see Table 7-6).

CAUTION

Only qualified personnel may enter settings in the control panels. Particular attention must be paid to safety precautions and warnings at all times.

The COMBIMASTER 411 & MICROMASTER 411 is supplied with default parameter settings that cover the following requirements:

 The motor rating data, voltage, current and frequency are all compatible with

the inverter data.

 Linear V/f motor speed, controlled by the control potentiometer.

-1

 Maximum speed 3000 min

with 50 Hz (3600 min-1 with 60 Hz), controllable via the control potentiometer or by using a potentiometer via the inverter’s analogue input.

 Ramp-up time / Ramp-down time = 10 s.

If more complex application settings are required, please refer to the parameter listing.

To change parameters you will need one of the optional modules "Basic Operator Panel" (BOP), the "Advanced Operator Panel" (AOP) or the set-up software (on the Docu-CD supplied).

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3.1 Block Diagram

3 AC 380 V-480 V

Analogue Input sourc e Input Voltage: 0 to +10 V / 24 V (on 500 Ohm resistor)

24 V

–

External Power supply

Output Relais (RL) Contacts

250 V AC, 2 A max.

30 V DC, 5 A max.

≥

4.7 k

Ω

+24 V(100 mA max)

0 V (isolated)

24 V

0 V

AIN +

AIN -

DIN1

DIN2

DIN3

RLB

RLC

Tx+

+6.5 V

EM Brake Option

A/D

Motor Potentiometer

FS1

L1, L2,L3

COM 1

COM 2

0 V

COM 3

COM 4

Serial

Interface

RS232

Brake

Interface

CPU

Control jumper

Ramp time

Jumpers

Pot = Run

24 V AIN

DC Brake

Fan/Pump M~n2

60 Hz

x 20

x 10

5 Sec

2 Sec

1 Sec

24 V max

Comm. Options

(Shield)

The Analogue inpu t circuit can be configured , to provide an addition al digital input (DIN4) as shown Switching voltage must b

DIN4

–

+24 V(100 mA max)

?????? V or 0 V (isolated )

SOL

(TTL)

Figure 3-1 COMBIMASTER 411 & MICROMASTER 411 Block Diagram

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3.2 General Information

For basic operation no additional equipment is required.

However, for more complex operation either the Basic Operator Panel (BOP), Advanced Operator Panel (AOP) or the set-up software contained on the Docu-CD is required.

The COMBIMASTER 411/MICROMASTER 411 can additionally be integrated into automation systems via the PROFIBUS module (option) or USS interface.

When delivered the inverter has a frequency setpoint range of between 0 Hz and 50 Hz.

WARNING

The inverter does not have a power supply switch and is therefore live when the power supply is connected.

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3.3 Commissioning Procedure Overview

Figure 3-2 MICROMASTER 411 / COMBIMASTER 411 Commissioning Guide

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3.3.1 Ramp Times Using Jumpers

Inverter ramp times are set using a series of 5 jumpers (fit jumper to enable function). Each jumper must be set as shown in Table 3-1.

The jumpers overwrite the default settings or the ramp times specified using BOP/AOP/IBN software.

The inverter recognizes when jumper values have been set when power is reapplied.

CAUTION

Jumpers have priority in setting ramp times. When the jumpers are removed the ramp times are not changed. It is then possible to change ramp times via the parameters (using the BOP).

Ramp times apply to Ramp Up and Ramp Down. Jumper locations are as shown in Figure 3-3.

Figure 3-3 Ramp Time Jumpers

Using up to 5 jumpers allows ramp times to be set between 1 - 240 s. Also see Table 3-1.

Table 3-1 Ramp Time Adjustment Jumpers

Time [s] X20 X10 5 s 2 s 1 s Time [s] X20 X10 5 s 2 s 1 s

× ×

× × × × × × × × × × × × × × ×

100 ×

120 ×

140 ×

150

160 ×

180

210

240

× × × × × × ×

× ×

× × ×

× × × × × × × × × × × ×

× × × × × ×

× × ×

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Behaviour of the Ramp Time Jumpers

In Table 3-2 the behaviour of the Ramp Time Jumpers are explained:

Table 3-2 Ramp Time Jumper Behaviour

Status before action(s) Action(s) Reaction(s) of the inverter

No jumper fitted Ramp times have arbitrary setting

At least one Jumper fitted Ramp times have arbitrary setting

 Power down  Fit jumper(s)  Power up

 Power down  Power up

Inverter uses the ramp times defined by the current jumper setting

At least one Jumper fitted Ramp times have arbitrary setting

 Power down  Remove jumper(s)  Power up

NOTE

The brake time is influenced by the setting for the ramp time (deceleration time). The following relationship applies:

Braking time = P1121 (deceleration time) *

3.3.2 Control Circuit Jumpers

Control Jumpers (see Table 3-3) are provided for the following functions (fit jumper to enable function). Jumpers can only be accessed when the cover is removed:

 Pot = Run

Enables the control potentiometer as the Command Source (auto restart is enabled).

 24 V AIN

To change analogue input range from 0 –10 V to 0 – 24 V

 DC Brake

To change Stop function from OFF1 to DC Brake.

Inverter uses the ramp times that were used before removing the jumper(s)

P0305 (nominal motor current)

r0207 (nominal inverter current)

 Fan/Pump: M~n2

To change V/f curve from Linear to Quadratic curve.

 60 Hz operation

To change motor default settings from 50 Hz to 60 Hz.

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Figure 3-4 Control Circuit Jumpers

Table 3-3 Control Circuit Jumper Settings

Jumper Jumper Fitted Jumper Removed

Pot = Run P0700 = 2

24 AIN No software effect No software effect

DC Brake Uses the jumper settings for the ramp settings by the

Fan/Pump: M~n2 P1300 = 2 (fan curve/quadratic vf) P1300 = 0 (linear vf)

50/60 Hz Rated Motor Frequency = 60 Hz Rated Motor Frequency = 50 Hz

P0705 = 1 (motor potentiometer) P1210 = 6 automatic restart

duration of the direct current braking, to be calculated as follows.

Duration of direct current braking =

P1121 (deceleration time)

If the drive is quicker to come to a standstill because of the load conditions, the direct current braking still remains active fo the calculated time time.

Otherwise the value is held in P1233 (duration of the diret current braking)

P0305 (nominal motor current)

r0207 (nominal inverter current)

P0700 = 2 P0701 = 1 P1210 = 1

P1233 = 0

Control Jumpers

In Table 3-4 the behaviour of the Control Jumpers are explained.

Table 3-4 Control Circuit Jumper Behaviour

Status before action(s) Action(s) Reaction(s) of the inverter

Jumper not fitted  Power down

 Fit jumper(s)  Power up

Jumper fitted  Cycle power Parameters influenced by jumper are not changed Jumper fitted  Power down

 Remove jumper  Power up

Jumper not fitted  Cycle power Parameters influenced by jumper are not changed

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

Parameters influenced by jumper will have jumper default values

Parameters influenced by jumper will have “jumper removed“ default values (normally factory default)

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3.3.3 Default setup

To change parameters it is necessary to use a Basic Operator Panel (BOP), Advanced Operator Panel (AOP) or an external serial interface with DriveMonitor or STARTER. The inverter is therefore delivered with the following default settings:

 Setpoint control from the Analog input in addition to Control Potentiometer.  Supply frequency set for 0 to 50 Hz.  Digital inputs:

DIN 1 ON/OFF1. DIN 2 Reverse. DIN 3 Fault Acknowledge

 Jumpers for Ramp and Control circuits set to open (default settings). Refer to

sections 3.3.1 and 3.3.2.

 Relay – Fault conditions.

3.3.4 Commissioning Overview with BOP or AOP

Prerequisites

Mechanical and electrical Installation is completed.

NOTE

We recommend the commissioning according this scheme.

Setting the motor frequency

Jumper 60Hz: OFF = 50 Hz / ON = 60 Hz

Power ON

Quick Commissioning P0010 = 1

See Section 3.3.4.3

Further Commissioning via P0004 and P0003

An overview of the parameter structure is given in

Section 5.3

For a detailed description of parameters, see the

Parameter List.

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3.3.4.1 Commissioning with the Basic Operator Panel (BOP)

The Basic Operator Panel (BOP), which is available as an optional accessory, provides the user with access to the inverter parameters and enables you to customize the settings of your COMBIMASTER 411 & MICROMASTER

411. The BOP is mounted in an Operator Panel Mounting Kit and connected to the COMBIMASTER 411 & MICROMASTER 411 via the serial interface (see Figure 3-9). The BOP can be used to configure several COMBIMASTER 411 & MICROMASTER 411 Inverters.

The BOP features a five-digit, seven-segment display for showing parameter numbers and values, alarm and fault messages and setpoints and actual values. Parameter sets cannot be saved via the BOP.

Control functions for the inverter (ON/OFF,

, , reverse) are not active in the works settings. In order to specify this command via the BOP, P0700 = 1 must be set.

If the BOP connection is removed during normal running the drives is stopped and the motor coasts to standstill.

Table 3-5 shows the factory default settings for operation via the BOP.

Table 3-5 Default Settings for BOP Operation

Parameter Meaning Default Europe (North America)

P0100 Operating Mode Europe/US 50 Hz, kW (60 Hz, hp)

P0307 Power (rated motor) kW (Hp)

P0310 Motor frequency rating 50 Hz (60 Hz)

P0311 Motor speed rating 1395 (1680) rpm [depending on variant]]

P1082 Maximum Motor Frequency 50 Hz (60 Hz)

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Buttons on the Basic Operator Panel

Panel/Button Function Effects

Indicates

Status

Start motor

The LCD displays the settings currently used by the inverter.

Pressing the button starts the inverter. This button is disabled by default. To enable this button set P0700 = 1.

OFF1 Pressing the button causes the motor to come to a standstill

at the selected ramp down rate. Disabled by default; to

Stop motor

OFF2 Pressing the button twice (or once long) causes the motor to

enable set P0700 = 1.

coast to a standstill. This function is always enabled.

Change

direction

Press this button to change the direction of rotation of the motor. Reverse is indicated by a minus (-) sign or a flashing decimal point. Disabled by default, to enable set P0700 = 1.

Pressing this button while the inverter has no output causes the

Jog motor

motor to start and run at the preset jog frequency. The motor stops when the button is released. Pressing this button when the motor is running has no effect.

This button can be used to view additional information.

Pressing and holding the button for 2 seconds from any parameter during operation, shows the following:

1. DC link voltage (indicated by d – units V).

2. Output current. (A)

3. Output frequency (Hz)

4. Output voltage (indicated by o – units V).

5. The value selected in P0005 (If P0005 is set to show any of the

Functions

above (1 to 4) then this will not be shown again).

Additional presses will toggle around the above displays.

Jump Function

From any parameter (rXXXX or PXXXX) a short press of the Fn button will immediately jump to r0000, you can then change another parameter, if required. Upon returning to r0000, pressing the Fn button will return you to your starting point.

Quit

In case of a fault or alarm the

button resets the fault or alarm

message on the operator panel display.

Access

parameters

Increase

value

Decrease

value

Pressing this button allows access to the parameters.

Pressing this button increases the displayed value.

Pressing this button decreases the displayed value.

Figure 3-5 Basic Operator Panel Controls

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Changing parameters with the BOP

The procedure for changing the value of parameter P0004 is described below. Modifying the value of an indexed parameter is illustrated using the example of P0719. Follow exactly the same procedure to alter other parameters that you wish to set via the BOP.

Changing P0004 – parameter filter function

Step

Press to access parameters

Press until P0004 is displayed

Press to access the parameter value level

Press or

Press to confirm and store the value

Only the command parameters are visible to the user.

to the required value

Changing P0719 an indexed parameter Selection of command/setpoint source

Result on display

Step

Result on display

Press to access parameters

Press until P0719 is displayed

Press to access the parameter value level

Press to display current set value

Press or

to the required value

Press to confirm and store the value

Press

Press to return the display to the standard drive display (as

defined by the customer)

until r0000 is displayed

Figure 3-6 Changing parameters via the BOP

NOTE

In some cases - when changing parameter values - the display on the BOP shows

. This means the inverter is busy with tasks of higher priority.

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Changing single digits in Parameter values

For changing the parameter value rapidly, the single digits of the display can be changed by performing the following actions:

Ensure you are in the parameter value changing level (see "Changing parameters with BOP").

1. Press

2. Change the value of this digit by pressing

3. Press

(function button), which causes the right hand digit to blink.

/ .

(function button) again causes the next digit to blink.

4. Perform steps 2 to 4 until the required value is displayed.

5. Press the

to leave the parameter value changing level.

NOTES

The function button may also be used to acknowledge a fault condition

3.3.4.2 Commissioning with the Advanced Operator Panel (AOP)

The Advanced Operator Panel (AOP) is available as an option. Its advanced features include the following:

 Multilingual clear text display  Upload/download facility for multiple parameter sets  Programmable via PC  Multidrop capability to drive up to 30 MICROMASTER

4’s

Please refer to the AOP Manual for details or contact your

local Siemens sales office for assistance.

3.3.4.3 Quick commissioning (P0010=1)

Mechanical and electrical installation of the inverter must be completed before running „Quick Commissioning“.

It is important that the parameter P0010 is used for commissioning and P0003 for selecting the parameter level (level). Quick commissioning particularly uses parameters concerning the motor data and the acceleration and deceleration times. Quick commissioning is ended with P3900. If this parameter is set to 1, it makes the required motor calculations and sets all parameters which are not part of the quick commissioning to the default values.

NOTE

Parameter P0399 = 0 must be set before starting quick commissioning because it is not possible to change the motor data in the works default setting. Once quick commissioning has been completed, P0399 = 2 must be set.

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(A)

ge (V)

Flow chart Quick Commissioning (Level 1 Only)

P0010 Start Quick Commissioning

0 Ready to Run 1 Quick Commissioning 30 Factory Setting

Note

P0010 must always be set back to '0' before operating the motor. However if P3900 = 1 is set after commissioning this is done automatically.

P0100 Operation for Europe/N. America

0 Power in kW; f default 50 Hz 1 Power in hp; f default 60 Hz 2 Power in kW; f default 60 Hz

Note Settings 0 & 1 can be changed using the 60Hz Jum

er to allow permanent setting.

P0304 Rated Motor Voltage1)

10 V - 2000 V Nominal motor volta

from rating plate

P0305 Rated Motor Current1)

0 - 2 x inverter rated current (A) Nominal motor current

from rating plate

P0307 Rated Motor Power1)

0 kW - 2000 kW Nominal motor power (kW) from rating plate. If P0100 = 1, values will be in hp

P0310 Rated Motor Frequency1)

12 Hz - 650 Hz Nominal motor fre

uency (Hz) from rating plate

P0311 Rated Motor Speed1)

0 - 40000 1/min Nominal motor s

eed (rpm) from rating plate

related parameters – please refer to motor rating plate drawing.

Denotes parameters that contain more detailed lists of possible settings for use in specific

applications. Please refer to the Parameter List.

P0700 Selection of Command Source 2)

(on / off / reverse) 0 Factory Setting 1 Basic Operator Panel 2 Terminal / Digital Inputs (Default)

P1000 Selection of Frequency Setpoint 2)

0 No frequency setpoint

1. BOP frequency control ↑↓

2. Analogue Setpoint

27. Setpoint Addition: Analogue Setpoint & Control Potentiometer(Default)

P1080 Min. Motor Frequency

Sets minimum motor frequency (0-650Hz) at which the motor will run irrespective of the frequency setpoint. The value set here is valid for both clockwise and anti-clockwise rotation.

P1082 Max. Motor Frequency

Sets maximum motor frequency (0-650Hz) at which the motor will run at irrespective of the frequency setpoint. The value set here is valid for both clockwise and anti-clockwise rotation.

P1120 Ramp-Up Time

0 s - 650 s Time taken for the motor to accelerate from standstill up to maximum motor frequency.

P1121 Ramp-Down Time

0 s - 650 s Time taken for motor to decelerate from maximum motor frequency down to standstill.

P3900 End Quick Commissioning

0 No Quick Commissioning. 1 Perform Quick Commissioning with factory reset

of all other Parameters (Recommended).

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Motor data for parameterization

Figure 3-7 Typical Motor Rating Plate Example

NOTICE

 P0308 & P0309 are only visible if P0003 ≥ 2. Only one of the parameters is

shown depending on the settings of P0100.

 Changing motor parameters is not possible unless P0010 = 1(factory setting)

and P0004 = 0 or 3.

 Ensure that the inverter is configured correctly to the motor.

3.3.4.4 Reset to Factory default

To reset all parameters to the factory default settings; the following parameters should be set as follows:

1. Set P0010 = 30

2. Set P0970 = 1

NOTICE

1. The reset process can take up to 3 minutes to complete.

2. Refer to Parameter P0399 for description on saving motor data sets while

performing a reset to the factory defaults.

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3.4 General operation

For a full description of standard and extended parameters refer to the Parameter List.

NOTICE

1. The inverter does not have a main power switch and is live when the power supply is connected. It waits, with the output disabled, until the RUN button is pressed or for the presence of a digital ON signal at terminal 1 (ON/OFF1).

2. If a BOP or an AOP is fitted and the output frequency is selected to be displayed (P0005 = 21) the corresponding setpoint is displayed approximately every 1.0 seconds while the inverter is stopped.

3. The inverter is programmed at the factory for standard applications on Siemens four-pole standard motors that have the same power rating as the inverters. When using other motors it is necessary to enter the specifications from the motor's rating plate. See Figure 3-7 for details on how to read motor data.

4. Changing motor parameters is not possible unless P0010 = 1 and P004 = 0 or 3.

5. You must set P0010 back to 0 in order to initiate a run.

3.4.1 Default Operation

For default operation, connect the terminals as shown in the figure below:

8 9

1 2 3 4 5 6 7

Figure 3-8 Default Setup Terminal Connections

FREQUENCY SETPOINT Setpoint addition: Control potentiometer and Analog input (P1000 = 27).

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In order to provide the unit with a Frequency Setpoint the user can either:

1. Turn the control potentiometer.

2. Fit an external potentiometer, or apply an external analog control voltage across the terminals 6 & 7 AIN.

NOTE

When using the analog input only, the control potentiometer should be turned fully anti-clockwise to ensure that the control potentiometer is de-activated.

3.4.2 Operation using “Pot = Run” Jumper

With the “Pot = Run” jumper fitted, the control potentiometer provides the ON/OFF command source.

In order to provide the unit with a Run command the Control Potentiometer must be turned in a clockwise direction. To switch the unit OFF, turn the Control Potentiometer fully anti-clockwise (OFF position).

WARNING

If the unit is powered up when the Control Potentiometer is not in the OFF position, the unit may automatically restart and ramp-up to the frequency setpoint (Auto-restart function is active by default).

FREQUENCY SETPOINT Setpoint addition: Control potentiometer and Analog input (P1000 = 27).

In order to provide the unit with a Frequency Setpoint the user can either:

1. Turn the control potentiometer.

2. Fit an external potentiometer, or apply an external analog control voltage

across the terminals 6 and 7 AIN.

NOTES

 The ‘Internal’ frequency setpoint set by the Control Potentiometer is ADDED

to the external frequency setpoint (set by either external potentiometer or control voltage).

 On mains break or fault, the inverter will automatically re-start on power-up

(Auto restart P1210 = 6 – default).

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3.4.3 Non - Default Modes of Operation

Non-default modes of operation require the use of either a Keypad (BOP or AOP) or a Commissioning tool (Drive Monitor or Starter) in order to change from the default parameter settings.

The BOP, Part Number: 6SE6400-0BP00-0AA0 is housed in an Operator Panel Mounting Kit, Part Number 6SE6401-1DF00-0AA0 and connected via the Interface Link Cable, Part Number 6SE6401-1BL00-0AA0 to the Inverter serial comms port. This arrangement is shown in Figure 3-9.

Figure 3-9 Connect BOP/AOP with the MICROMASTER 411

Prerequisites

 P0010 = 0 (in order to initiate the run command correctly).  P0700 = 1 (enables the start/stop button on the BOP).  P1000 = 1 (this enables the motor potentiometer setpoints).

1. Press the green Button

2. Press the Button

to start the motor.

while the motor is turning. Motor speed increases to

50 Hz.

3. When the inverter reaches 50 Hz, press the Button

. Motor speed and

display is decreased.

4. Change the direction of rotation with the

5. The red button stops the motor

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Stopping the Motor

When the inverter is being operated using the Run/Stop switch (connected to DIN1) setting the switch to OFF will override the potentiometer setting and bring the motor to a controlled stop.

3.4.4 If the Motor does not start up

Refer to Chapter 6.

3.4.5 If a fault occurs

1. Switch the Inverter off.

2. Disconnect and reconnect the power supply.

3. Switch on again.

4. Faults are acknowledged by using digital input DIN 3 (default setting).

Switch off if the fault condition persists.

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Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411

4 Using the MICROMASTER 411 /

COMBIMASTER 411

This Chapter contains:

 An explanation of the various methods of controlling the inverter  A summary of the types of control of the inverter

4.1

4.2

4.3

4.4

4.5

Frequency Setpoint ................................................................................................. 62

Command Sources (P0700).................................................................................... 63

OFF and Braking Functions .................................................................................... 63

Control Modes (P1300) ........................................................................................... 65

Faults and warnings ................................................................................................ 65

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WARNING

 When operating electrical devices, it is impossible to avoid applying hazardous

voltages to certain parts of the equipment.

 Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain functional in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restarts.

 Faults occurring in the control equipment can lead to substantial material

damage, or even grievous bodily injury (i.e. potentially dangerous faults). Additional external precautions must be taken, or facilities provided, to ensure safe operation, (e.g. independent limit switches, mechanical interlocks, etc.).

 COMBIMASTER 411/MICROMASTER 411 operate at high voltages.  Certain parameter settings may cause the inverter to restart automatically after

an input power failure.

 This equipment is capable of providing internal motor overload protection.

Refer to P0610 (level 3) and P0335. I

t is ON by default. Motor overload

protection can also be provided using an external PTC via a digital input.

 This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of 460 V when protected by a H or K Class fuse (see Table 7-6).

 This equipment must not be used as an ‘Emergency Stop mechanism’ (see

EN 60204, 9.2.5.4)

4.1 Frequency Setpoint

 Default: Setpoint Addition: Terminal 6/7 (AIN+/ AIN -)/Control Potentiometer  Options see P1000

NOTE

For frequency setpoint via PROFIBUS see PROFIBUS Instructions.

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4.2 Command Sources (P0700)

NOTICE

The ramp times and ramp-smoothing functions also affect how the motor starts and stops. For details of these functions, please refer to parameters P1120, P1121, P1130 – P1134 in the Parameter List.

Starting the motor

 Default Terminal 1 (DIN 1): (P0700=2)  Other Settings see P0700 to P0704

Stopping the motor

There are several ways to stop the motor:  Default:

♦ OFF1 (4.3.1) Terminal 1 (DIN 1): (P0700=2) ♦ OFF2 (4.3.2) Off button on BOP/AOP. Pressing the Off button once

(two seconds) or twice (with default settings). This is not possible without BOP/AOP

♦ OFF3 (4.3.3) no standard setting

 Other Settings see P0700 to P0704

Reversing the motor

 Default Terminal 2 (DIN 2)  Other Settings see P0700 to P0704

4.3 OFF and Braking Functions

4.3.1 OFF1

This command (produced by canceling the ON command) causes the inverter to come to a standstill at the selected ramp-down rate.

Parameter to change ramp time see P1121

NOTICE

 ON and the following OFF1 command must have the same source.  If the ON/OFF1 Command is set to more than one Digital input, only the last

set Digital Input is active e.g. DIN3 active.

 OFF1 can be combined with DC braking or Compound braking.

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4.3.2 OFF2

This command causes the motor to coast to a standstill.

NOTICE

The OFF2 command can have one or more sources. By default the OFF2 command is set to BOP/AOP. This source still exists even if other sources are defined by one of the following parameters, P0700, P0701, P0702, P0703 and P0704.

4.3.3 OFF3

An OFF3 command causes the motor to decelerate rapidly. For starting the motor when OFF3 is set, the binary input has to be closed (high). If

OFF3 is high, the motor can be started and stopped by ON/OFF1 or ON/OFF2. Ist AUS3 geöffnet, ist ein Starten des Motors nicht möglich.  Ramp down time: see P1135

NOTICE

OFF3 can be combined with DC braking or compound braking

4.3.4 DC braking

DC braking is possible together with OFF1 and OFF3. A DC current is applied to stop the motor quickly.

 set DC braking: see P0701 to P0704  set braking period: see P1233  set braking current: see P1232

NOTICE

If no digital input is set to DC braking and P1233 ≠ 0, DC braking will be active after

every OFF1 command.

4.3.5 Compound Braking

Compound Braking is possible with both OFF1 and OFF3. For Compound Braking a DC component is added to the AC current.

Set the braking current: see P1236

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4.4 Control Modes (P1300)

The various modes of operation of the MICROMASTER 411 control the relationship between the speed of the motor and the voltage supplied by the inverter. A summary of the control modes available are listed below:

 Linear V/f control P1300 = 0

Can be used for variable and constant torque applications, such as conveyors and positive displacement pumps.

 Linear V/f control with FCC (Flux Current Control) P1300 = 1

This control mode can be used to improve the efficiency and dynamic response of the motor.

 Quadratic V/f control P1300 = 2

This mode can be used for variable torque loads, such as fans and pumps.

 Multi-point V/f control P1300 = 3

Multi-point V/f allows the user to define their own V/f Characteristics.

This characteristic uses two fixed coordinates and three pairs of variable coordinates.

Fixed co-ordinates are: Boost as defined in P1310 at 0 Hz.

Nominal voltage P0304 at nominal frequency P0310

Variable co-ordinates may be obtained from the following three pairs of coordinates

P1320 (frequency) -P1321 (voltage) P1322 (frequency) -P1323 (voltage) P1324 (frequency) -P1325 (voltage) User programmable V/f characteristics are often used to provide correct torque

at correct frequency, which can be useful when using the Inverter with synchronous motors. See Parameter List for further detail.

4.5 Faults and warnings

LED Fault Indication

Fault states and warnings are indicated by the LED within the control potentiometer on the inverter, see section 6.1 for further information.

BOP fitted

If a BOP is fitted, the fault states (P0947) and warnings (P2110) are displayed should a fault condition occur. For further details, please refer to section 6.2.

AOP fitted

If the AOP is fitted, fault and warning codes are displayed on the LCD panel.

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5 System Parameters

This Chapter contains:

 An overview of the parameter structure of the MICROMASTER 411 /

COMBIMASTER 411

 A parameter list in short form

5.1

5.2

5.3

Introduction to System Parameters.........................................................................68

Parameter Structure................................................................................................ 69

Parameter List (short form) ..................................................................................... 70

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5.1 Introduction to System Parameters

Parameters can only be changed by using the Basic Operator Panel (BOP), the Advanced Operator Panel (AOP) or Serial Interface.

NOTE

 Full details of the COMBIMASTER 411 /MICROMASTER 411 Parameters can

be found in the separate document “COMBIMASTER 411/MICROMASTER 411 – Parameter List”.

 This document is included in the CD ROM delivered with the product.

Parameters may be changed and set (using the BOP) to adjust the desired properties of the inverter, such as ramp times, minimum and maximum frequencies etc. The parameter numbers selected and the setting of the parameter values are indicated on the optional five-digit LCD display.

 rxxxx indicates a display parameter, Pxxxx a setting parameter.  P0010 initiates “Quick Commissioning”. Set P0010 to 1.  The inverter will not run unless P0010 is set to 0 after it has been accessed.

This function is automatically performed if P3900 > 0.

 P0004 acts as a filter, allowing access to parameters according to their

functionality group.

 If an attempt is made to change a parameter that cannot be changed in this

status, for example, cannot be changed whilst running or can only be changed in quick commissioning, then

 Busy Message

In some cases - when changing parameter values - the display on the BOP

will be displayed.

shows busy with tasks of higher priority.

for maximum of five seconds. This means the inverter is

5.1.1 Access Levels

There are three access levels available to the user; Standard, Extended and Expert. The level of access is set by parameter P0003. For most applications, the Standard and Extended levels are sufficient.

The number of parameters that appear within each functional group depends on the access level set in parameter P0003. For further details regarding parameters, see the Parameter List on the Documentation CD-ROM.

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5.2 Parameter Structure

P0004 = 2

Inverter Unit

P0004 = 2, P0003 = 1

Parameters level 1 concerning the inverter unit

P0004 = 2, P0003 = 2

P0004 = 0

(no filter function) allows direct access to the parameters. For BOP and AOP depending on the selected access level

P0004 = 2, P0003 = 3

Parameters level 1, 2 and 3 concerning the inverter unit

Parameters level 1 and 2

concerning the inverter unit

P0004 = 2, P0003 = 4

Parameters level 1, 2, 3 and 4

concerning the inverter unit

P0004 = 21

Alarms, Warnings & Monitoring

P0004 = 20

Communication

P0004 = 13

Motor Control

P0004 = 12

Drive Features

P0004 = 22

PI Controller

P0004 = 10

Setpoint Channel & Ramp Generator

P0004 = 2

Inverter Unit

P0004 = 3

Motor Data

P0004 = 7

Commands and Digital I/O

P0004 = 8

Analogue I/O

Figure 5-1 Parameter Structure with Filter (P0004)

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5 System Parameters Issue 03/01

5.3 Parameter List (short form)

Explanatory information on following table:

 Default: Factory setting

 Level: Access level

 DS Inverter status (Drive State), indicates the inverter state in which a

parameter can be modified (see P0010).

♦ C Commissioning ♦ U Run ♦ T Ready to run

 QC Quick Commissioning

♦ Q Parameter can be modified in the Quick Commissioning state. ♦ N Parameter cannot be modified in the Quick Commissioning state.

Always

ParNr ParText Default Acc WS QC

r0000 Drive display - 1 - -

P0003 User access level 1 1 CUT N

P0004 Parameter filter 0 1 CUT N

P0010 Commissioning parameter 0 1 CT N

P0014[3] Store mode 0 3 UT N

P0199 Equipment system number 0 2 UT N

Quick Commissioning

ParNr ParText Default Acc WS QC

P0100 Europe / North America 0 1 C Q

P3900 End of quick commissioning 0 1 C Q

Parameter reset

ParNr ParText Default Acc WS QC

P0970 Factory reset 0 1 C N

Inverter Unit (P0004 = 2)

ParNr ParText Default Acc WS QC

r0018 Firmware version - 1 - -

r0026[1] CO: Act. filtered DC-link volt. - 2 - -

r0037[1] CO: Inverter temperature [°C] - 3 - -

r0039 CO: Energy consumpt. meter [kWh] - 2 - -

P0040 Reset energy consumption meter 0 2 CT N

r0200 Act. power stack code number - 3 - -

P0201 Power stack code number 0 3 C N

r0203 Act. inverter type - 3 - -

r0204 Power stack features - 3 - -

r0206 Rated inverter power [kW] / [hp] - 2 - -

r0207 Rated inverter current - 2 - -

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ParNr ParText Default Acc WS QC

r0208 Rated inverter voltage - 2 - -

r0209 Maximum inverter current - 2 - -

P0210 Supply voltage 230 3 CT N

P0290 Inverter overload reaction 2 3 CT N

P0292 Inverter overload warning 5 3 CUT N

P1800 Pulse frequency 4 2 CUT N

r1801 CO: Act. pulse frequency - 3 - -

P1802 Modulator mode 0 3 CUT N

P1820[1] Reverse output phase sequence 0 2 CT N

Motor data (P0004 = 3)

ParNr ParText Default Acc WS QC

r0034[1] CO: Motor temperature (i2t) - 2 - -

P0300[1] Select motor type 1 2 C Q

P0304[1] Rated motor voltage 230 1 C Q

P0305[1] Rated motor current 3.25 1 C Q

P0307[1] Rated motor power 0.75 1 C Q

P0308[1] Rated motor cosPhi 0.000 2 C Q

P0309[1] Rated motor efficiency 0.0 2 C Q

P0310[1] Rated motor frequency 50.00 1 C Q

P0311[1] Rated motor speed 0 1 C Q

r0313[1] Motor pole pairs - 3 - -

P0320[1] Motor magnetizing current 0.0 3 CT Q

r0330[1] Rated motor slip - 3 - -

r0331[1] Rated magnetization current - 3 - -

r0332[1] Rated power factor - 3 - -

P0335[1] Motor cooling 0 2 CT Q

P0340[1] Calculation of motor parameters 0 2 CT N

P0344[1] Motor weight 9.4 3 CUT N

P0346[1] Magnetization time 1.000 3 CUT N

P0347[1] Demagnetization time 1.000 3 CUT N

P0350[1] Stator resistance (line-to-line) 4.00000 2 CUT N

r0384[1] Rotor time constant - 3 - -

r0395 CO: Total stator resistance [%] - 3 - -

P0399 Motor mirror mode 2 3 CT N

P0610[1] Motor I2t temperature reaction 2 3 CT N

P0611[1] Motor I2t time constant 100 2 CT N

P0614[1] Motor I2t overload warning level 100.0 2 CUT N

P0640[1] Motor overload factor [%] 150.0 2 CUT Q

P1910 Select motor data identification 0 2 CT Q

r1912[1] Identified stator resistance - 2 - -

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Command and Digital I/O (P0004 = 7)

ParNr ParText Default Acc WS QC

r0002 Drive state - 2 - -

r0019 CO/BO: BOP control word - 3 - -

r0052 CO/BO: Act. status word 1 - 2 - -

r0053 CO/BO: Act. status word 2 - 2 - -

r0054 CO/BO: Act. control word 1 - 3 - -

r0055 CO/BO: Act. control word 2 - 3 - -

P0700[1] Selection of command source 2 1 CT Q

P0701[1] Function of digital input 1 1 2 CT N

P0702[1] Function of digital input 2 12 2 CT N

P0703[1] Function of digital input 3 9 2 CT N

P0704[1] Function of digital input 4 0 2 CT N

P0705[1] Function of digital input 5 0 2 CT N

r0720 Number of digital inputs - 3 - -

P0719[2] Selection of cmd. & freq. setp. 0 3 CT N

r0722 CO/BO: Binary input values - 2 - -

P0724 Debounce time for digital inputs 3 3 CT N

r0730 Number of digital outputs - 3 - -

P0731[1] BI: Function of digital output 1 52:3 2 CUT N

r0747 CO/BO: State of digital outputs - 3 - -

P0748 Invert digital outputs 0 3 CUT N

P0800[1] BI: Download parameter set 0 0:0 3 CT N

P0801[1] BI: Download parameter set 1 0:0 3 CT N

P0810 BI: CDS bit 0 (Local / Remote) 0:0 2 CUT N

P0840[1] BI: ON/OFF1 722:0 3 CT N

P0842[1] BI: ON reverse/OFF1 0:0 3 CT N

P0844[1] BI: 1. OFF2 1:0 3 CT N

P0845[1] BI: 2. OFF2 19:1 3 CT N

P0848[1] BI: 1. OFF3 1:0 3 CT N

P0849[1] BI: 2. OFF3 1:0 3 CT N

P0852[1] BI: Pulse enable 1:0 3 CT N

P1020[1] BI: Fixed freq. selection Bit 0 0:0 3 CT N

P1021[1] BI: Fixed freq. selection Bit 1 0:0 3 CT N

P1022[1] BI: Fixed freq. selection Bit 2 0:0 3 CT N

P1035[1] BI: Enable MOP (UP-command) 19:13 3 CT N

P1036[1] BI: Enable MOP (DOWN-command) 19:14 3 CT N

P1055[1] BI: Enable JOG right 0:0 3 CT N

P1056[1] BI: Enable JOG left 0:0 3 CT N

P1074[1] BI: Disable additional setpoint 0:0 3 CUT N

P1110[1] BI: Inhibit neg. freq. setpoint 0:0 3 CT N

P1113[1] BI: Reverse 722:1 3 CT N

P1124[1] BI: Enable JOG ramp times 0:0 3 CT N

P1140[1] BI: RFG enable 1:0 3 CT N

P1141[1] BI: RFG start 1:0 3 CT N

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ParNr ParText Default Acc WS QC

P1142[1] BI: RFG enable setpoint 1:0 3 CT N

P1230[1] BI: Enable DC braking 0:0 3 CUT N

P2103[1] BI: 1. Faults acknowledgement 722:2 3 CT N

P2104[1] BI: 2. Faults acknowledgement 0:0 3 CT N

P2106[1] BI: External fault 1:0 3 CT N

P2220[1] BI: Fixed PID setp. select Bit 0 0:0 3 CT N

P2221[1] BI: Fixed PID setp. select Bit 1 0:0 3 CT N

P2222[1] BI: Fixed PID setp. select Bit 2 0:0 3 CT N

P2235[1] BI: Enable PID-MOP (UP-cmd) 19:13 3 CT N

P2236[1] BI: Enable PID-MOP (DOWN-cmd) 19:14 3 CT N

Analogue I/O (P0004 = 8)

r0750 Number of ADCs - 3 - -

r0752[2] Act. input of ADC [V] - 2 - -

P0753[1] Smooth time ADC 3 3 CUT N

r0754[2] Act. ADC value after scaling [%] - 2 - -

r0755[2] CO: Act. ADC after scal. [4000h] - 2 - -

P0756[1] Type of ADC 0 2 CT N

P0757[1] Value x1 of ADC scaling [V] 0 2 CUT N

P0758[1] Value y1 of ADC scaling 0.0 2 CUT N

P0759[1] Value x2 of ADC scaling [V] 10 2 CUT N

P0760[1] Value y2 of ADC scaling 100.0 2 CUT N

P0761[1] Width of ADC deadband [V] 0 2 CUT N

P0762[1] Delay for loss of signal action 10 3 CUT N

Setpoint Channel and Ramp Generator (P0004 = 10)

ParNr ParText Default Acc WS QC

P1000[1] Selection of frequency setpoint 27 1 CT Q

P1001[1] Fixed frequency 1 0.00 2 CUT N

P1002[1] Fixed frequency 2 5.00 2 CUT N

P1003[1] Fixed frequency 3 10.00 2 CUT N

P1004[1] Fixed frequency 4 15.00 2 CUT N

P1005[1] Fixed frequency 5 20.00 2 CUT N

P1006[1] Fixed frequency 6 25.00 2 CUT N

P1007[1] Fixed frequency 7 30.00 2 CUT N

P1016 Fixed frequency mode – Bit 0 1 3 CT N

P1017 Fixed frequency mode – Bit 1 1 3 CT N

P1018 Fixed frequency mode – Bit 2 1 3 CT N

r1024 CO: Act. fixed frequency - 3 - -

P1031[1] Setpoint memory of the MOP 0 2 CUT N

P1032 Inhibit reverse direction of MOP 1 2 CT N

P1040[1] Setpoint of the MOP 5.00 2 CUT N

r1050 CO: Act. Output freq. of the MOP - 3 - -

P1058[1] JOG frequency right 5.00 2 CUT N

P1059[1] JOG frequency left 5.00 2 CUT N

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ParNr ParText Default Acc WS QC

P1060[1] JOG ramp-up time 10.00 2 CUT N

P1061[1] JOG ramp-down time 10.00 2 CUT N

P1070[1] CI: Main setpoint 755:0 3 CT N

P1071[1] CI: Main setpoint scaling 1:0 3 CT N

P1075[1] CI: Additional setpoint 755:1 3 CT N

P1076[1] CI: Additional setpoint scaling 1:0 3 CT N

r1078 CO: Total frequency setpoint - 3 - -

r1079 CO: Selected frequency setpoint - 3 - -

P1080[1] Min. frequency 0.00 1 CUT Q

P1082[1] Max. frequency 50.00 1 CT Q

P1091[1] Skip frequency 1 0.00 3 CUT N

P1092[1] Skip frequency 2 0.00 3 CUT N

P1093[1] Skip frequency 3 0.00 3 CUT N

P1094[1] Skip frequency 4 0.00 3 CUT N

P1101[1] Skip frequency bandwidth 2.00 3 CUT N

r1114 CO: Freq. setp. after dir. ctrl. - 3 - -

r1119 CO: Freq. setpoint before RFG - 3 - -

P1120[1] Ramp-up time 10.00 1 CUT Q

P1121[1] Ramp-down time 10.00 1 CUT Q

P1130[1] Ramp-up initial rounding time 0.00 2 CUT N

P1131[1] Ramp-up final rounding time 0.00 2 CUT N

P1132[1] Ramp-down initial rounding time 0.00 2 CUT N

P1133[1] Ramp-down final rounding time 0.00 2 CUT N

P1134[1] Rounding type 0 2 CUT N

P1135[1] OFF3 ramp-down time 5.00 2 CUT Q

r1170 CO: Frequency setpoint after RFG - 3 - -

Drive Features (P0004 = 12)

ParNr ParText Default Acc WS QC

P0005[1] Display selection 21 2 CUT N

P0006 Display mode 2 3 CUT N

P0007 Backlight delay time 0 3 CUT N

P0011 Lock for user defined parameter 0 3 CUT N

P0012 Key for user defined parameter 0 3 CUT N

P0013[20] User defined parameter 0 3 CUT N

P1200 Flying start 0 2 CUT N

P1202[1] Motor-current: Flying start 100 3 CUT N

P1203[1] Search rate: Flying start 100 3 CUT N

P1210 Automatic restart 1 2 CUT N

P1211 Number of restart attempts 3 3 CUT N

P1215 Holding brake enable 0 2 T N

P1216 Holding brake release delay 1.0 2 T N

P1217 Holding time after ramp down 1.0 2 T N

P1232[1] DC braking current 100 2 CUT N

P1233[1] Duration of DC braking 0 2 CUT N

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ParNr ParText Default Acc WS QC

P1236[1] Compound braking current 0 2 CUT N

P1240[1] Configuration of Vdc controller 1 3 CT N

r1242 CO: Switch-on level of Vdc-max - 3 - -

P1243[1] Dynamic factor of Vdc-max 100 3 CUT N

P1253[1] Vdc-controller output limitation 10.00 3 CUT N

P1254 Auto detect Vdc switch-on levels 1 3 CT N

Motor Control (P0004 = 13)

ParNr ParText Default Acc WS QC

r0020 CO: Freq. setpoint before RFG - 3 - -

r0021 CO: Act. frequency - 2 - -

r0022 Act. filtered rotor speed - 3 - -

r0024 CO: Act. output frequency - 3 - -

r0025 CO: Act. output voltage - 2 - -

r0027 CO: Act. output current - 2 - -

r0056 CO/BO: Status of motor control - 3 - -

r0057 Jumper status - 2 - -

r0067 CO: Act. output current limit - 3 - -

r0071 CO: Max. output voltage - 3 - -

r0078 CO: Act. current Isq - 3 - -

r0086 CO: Act. active current - 3 - -

P1300[1] Control mode 0 2 CT Q

P1310[1] Continuous boost 50.0 2 CUT N

P1311[1] Acceleration boost 0.0 2 CUT N

P1312[1] Starting boost 0.0 2 CUT N

P1316[1] Boost end frequency 20.0 3 CUT N

P1320[1] Programmable V/f freq. coord. 1 0.00 3 CT N

P1321[1] Programmable V/f volt. coord. 1 0.0 3 CUT N

P1322[1] Programmable V/f freq. coord. 2 0.00 3 CT N

P1323[1] Programmable V/f volt. coord. 2 0.0 3 CUT N

P1324[1] Programmable V/f freq. coord. 3 0.00 3 CT N

P1325[1] Programmable V/f volt. coord. 3 0.0 3 CUT N

P1333[1] Start frequency for FCC 10.0 3 CUT N

P1335[1] Slip compensation 0.0 2 CUT N

P1336[1] Slip limit 250 2 CUT N

r1337 CO: V/f slip frequency - 3 - -

P1338[1] Resonance damping gain V/f 0.00 3 CUT N

P1340[1] Imax controller prop. gain 0.000 3 CUT N

P1341[1] Imax controller integral time 0.300 3 CUT N

r1343 CO: Imax controller freq. output - 3 - -

r1344 CO: Imax controller volt. output - 3 - -

P1350[1] Voltage soft start 0 3 CUT N

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Communication (P0004 = 20)

ParNr ParText Default Acc WS QC

P0918 CB address 3 2 CT N

P0927 Parameter changeable via 15 2 CUT N

r0965 Profibus profile - 3 - -

r0967 Control word 1 - 3 - -

r0968 Status word 1 - 3 - -

r0964[5] Firmware version data - 3 - -

P0971 Transfer data from RAM to EEPROM 0 3 CUT N

P2000[1] Reference frequency 50.00 2 CT N

P2001[1] Reference voltage 1000 3 CT N

P2002[1] Reference current 0.10 3 CT N

P2009[2] USS normalization 0 3 CT N

P2010[2] USS baudrate 6 2 CUT N

P2011[2] USS address 0 2 CUT N

P2012[2] USS PZD length 2 3 CUT N

P2013[2] USS PKW length 127 3 CUT N

P2014[2] USS telegram off time 0 3 CT N

r2015[4] CO: PZD from BOP link (USS) - 3 - -

P2016[4] CI: PZD to BOP link (USS) 52:0 3 CT N

r2018[4] CO: PZD from COM link (USS) - 3 - -

P2019[4] CI: PZD to COM link (USS) 52:0 3 CT N

r2024[2] USS error-free telegrams - 3 - -

r2025[2] USS rejected telegrams - 3 - -

r2026[2] USS character frame error - 3 - -

r2027[2] USS overrun error - 3 - -

r2028[2] USS parity error - 3 - -

r2029[2] USS start not identified - 3 - -

r2030[2] USS BCC error - 3 - -

r2032 BO: CtrlWrd1 from BOP link (USS) - 3 - -

r2031[2] USS length error - 3 - -

r2033 BO: CtrlWrd2 from BOP link (USS) - 3 - -

r2036 BO: CtrlWrd1 from COM link (USS) - 3 - -

r2037 BO: CtrlWrd2 from COM link (USS) - 3 - -

P2040 CB telegram off time 20 3 CT N

P2041[5] CB parameter 0 3 CT N

r2050[4] CO: PZD from CB - 3 - -

P2051[4] CI: PZD to CB 52:0 3 CT N

r2053[5] CB identification - 3 - -

r2054[7] CB diagnosis - 3 - -

r2090 BO: Control word 1 from CB - 3 - -

r2091 BO: Control word 2 from CB - 3 - -

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Alarms and Warnings (P0004 = 21)

ParNr ParText Default Acc WS QC

P0952 Total number of faults 0 3 CT N

r0947[8] Last fault code - 2 - -

r0949[8] Fault value - 3 - -

r0948[12] Fault time - 3 - -

P2100[3] Alarm number selection 0 3 CT N

P2101[3] Stop reaction value 0 3 CT N

P2111 Total number of warnings 0 3 CT N

r2110[4] Warning number - 2 - -

r2114[2] Run time counter - 3 - -

P2150[1] Hysteresis frequency f_hys 3.00 3 CUT N

P2155[1] Threshold frequency f_1 30.00 3 CUT N

P2156[1] Delay time of threshold freq f_1 10 3 CUT N

P2164[1] Hysteresis frequency deviation 3.00 3 CUT N

P2167[1] Switch-off frequency f_off 1.00 3 CUT N

P2168[1] Delay time T_off 10 3 CUT N

P2170[1] Threshold current I_thresh 100.0 3 CUT N

P2171[1] Delay time current 10 3 CUT N

P2172[1] Threshold DC-link voltage 800 3 CUT N

P2173[1] Delay time DC-link voltage 10 3 CUT N

P2179 Current limit for no load ident. 3.0 3 CUT N

P2180 Delay time for load missing 2000 3 CUT N

r2197 CO/BO: Monitoring word 1 - 2 - -

PI Controller (P0004=22)

ParNr ParText Default Acc WS QC

P2200[1] BI: Enable PID controller 0:0 2 CUT N

P2201[1] Fixed PID setpoint 1 0.00 2 CUT N

P2202[1] Fixed PID setpoint 2 10.00 2 CUT N

P2203[1] Fixed PID setpoint 3 20.00 2 CUT N

P2204[1] Fixed PID setpoint 4 30.00 2 CUT N

P2205[1] Fixed PID setpoint 5 40.00 2 CUT N

P2206[1] Fixed PID setpoint 6 50.00 2 CUT N

P2207[1] Fixed PID setpoint 7 60.00 2 CUT N

P2216 Fixed PID setpoint mode - Bit 0 1 3 CT N

P2217 Fixed PID setpoint mode - Bit 1 1 3 CT N

P2218 Fixed PID setpoint mode - Bit 2 1 3 CT N

r2224 CO: Act. fixed PID setpoint - 2 - -

P2231[1] Setpoint memory of PID-MOP 0 2 CUT N

P2232 Inhibit rev. direct. of PID-MOP 1 2 CT N

P2240[1] Setpoint of PID-MOP 10.00 2 CUT N

r2250 CO: Output setpoint of PID-MOP - 2 - -

P2253[1] CI: PID setpoint 0:0 2 CUT N

P2254[1] CI: PID trim source 0:0 3 CUT N

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ParNr ParText Default Acc WS QC

P2255 PID setpoint gain factor 100.00 3 CUT N

P2256 PID trim gain factor 100.00 3 CUT N

P2257 Ramp-up time for PID setpoint 1.00 2 CUT N

P2258 Ramp-down time for PID setpoint 1.00 2 CUT N

r2260 CO: PID setpoint after PID-RFG - 2 - -

P2261 PID setpoint filter timeconstant 0.00 3 CUT N

r2262 CO: Filtered PID setp. after RFG - 3 - -

P2264[1] CI: PID feedback 755:0 2 CUT N

P2265 PID feedback filter timeconstant 0.00 2 CUT N

r2266 CO: PID filtered feedback - 2 - -

P2267 Max. value for PID feedback 100.00 3 CUT N

P2268 Min. value for PID feedback 0.00 3 CUT N

P2269 Gain applied to PID feedback 100.00 3 CUT N

P2270 PID feedback function selector 0 3 CUT N

P2271 PID transducer type 0 2 CUT N

r2272 CO: PID scaled feedback - 2 - -

r2273 CO: PID error - 2 - -

P2280 PID proportional gain 3.000 2 CUT N

P2285 PID integral time 0.000 2 CUT N

P2291 PID output upper limit 100.00 2 CUT N

P2292 PID output lower limit 0.00 2 CUT N

P2293 Ramp-up /-down time of PID limit 1.00 3 CUT N

r2294 CO: Act. PID output - 2 - -

P2390 Energy saving setpoint 0 3 CUT N

P2391 Energy saving timer 0 3 CT N

P2392 Energy saving restart setpoint 0 3 CT N

P2393 EnerSav changeover threshold 90.0 3 CUT N

P2394 Energy saving low characteristic 0.00 3 CUT N

P2395 Energy saving up characteristic 0.00 3 CUT N

P2396[1] CI: Torque 86:0 2 CUT N

P2397 Torque filtered timeconstant 0.00 2 CUT N

r2398 CO: Filtered torque 2 - -

r2399 CO/BO: Energy Saving status word 3 - -

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Issue 03/01 6 Troubleshooting

6 Troubleshooting

This Chapter contains:

 An overview of the operating statuses of the inverter with LED  Notes on troubleshooting with the BOP  A list of the alarms and fault messages

6.1

6.2

6.3

Troubleshooting with the Inverter LED.................................................................... 80

Troubleshooting with the Basic Operator Panel...................................................... 80

Faults and Alarms ...................................................................................................81

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WARNING

 Repairs on equipment may only be carried out by Siemens Service, by repair

centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

 Any defective parts or components must be replaced using parts contained in

the relevant spare parts list.

 Disconnect the power supply before opening the equipment for access.

6.1 Troubleshooting with the Inverter LED

Check the status of the LED located within the control potentiometer.

A list of the LED status indications are given in Table 6-1.

Table 6-1 Inverter LED Indication

200 ms on / 800 ms off Power On / Ready

Continuous on Running

800 ms on / 200 ms off Warning (general)

500 ms on / 500 ms off Trip (general)

OFF Off/Mains supply fault / No inverter power

Condition Status

6.2 Troubleshooting with the Basic Operator Panel

Warnings and faults are displayed on the BOP with Axxx and Fxxx respectively. If the motor fails to start when the ON command has been given:

 Check that P0010 = 0.  Check that a valid ON signal is present.  Check that P0700 = 2 (for Terminal I/O control) or

P0700 = 1 (for BOP control).

 Check that the setpoint is present (0 to 10 V on Terminal 7) or the setpoint has

been entered into the correct parameter, depending upon the setpoint source (P1000). For further details see the Parameter List.

If the motor fails to run after changing the parameters, set P0010 = 30 then P0970 = 1 and press P to reset the inverter to the factory default parameter values.

By using a switch between terminals 1 and 4 on the I/O board, the drive should now run to the defined setpoint (established by analog input and/or control potentiometer).

NOTICE

For the MICROMASTER 411 the motor data must relate to the inverter data power range and voltage.

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Issue 03/01 6 Troubleshooting

6.3 Faults and Alarms

6.3.1 Fault messages

In the event of a failure, the inverter switches off and a fault code appears on the display.

NOTE

To reset the fault code, one of three methods listed below can be used: Method 1: Cycle the power to the drive

Method 2: Press the Method 3: Via Digital Input 3 (Default Setting)

Fault messages are stored in parameter r0947 under their code number (e.g. F0003 = 3). The associated error value is found in parameter r0949. The value 0 is entered if a fault has no error value. It is furthermore possible to read out the point in time that a fault occurred (r0948) and the number of fault messages (P0952) stored in Parameter r0947.

button on the BOP or AOP

F0001 OverCurrent OFF2

Possible Causes

 Motor power (P0307) does not correspond to the inverter power (r0206)  Motor leads are too long  Motor lead short circuit  Earth faults

Diagnose & Remedy

Check the following:

 Motor power (P0307) must correspond to inverter power (r0206)  Cable length limits must not be exceeded  Motor cable and motor must have no short-circuits or earth faults  Motor parameters must match the motor in use  Value of stator resistance (P0350) must be correct  Motor must not be obstructed or overloaded  Increase the ramp time  Reduce the boost level (V/f control: P1311 & P1312, Vector control: P1610 & P1611)

F0002 OverVoltage OFF2

Possible Causes

 DC-link controller disabled (P1240 = 0)  DC-link voltage (r0026) exceeds trip level (P2172)  Overvoltage can be caused either by too high main supply voltage or if motor is in regenerative

mode. Regenerative mode can be caused by fast ramp downs or if the motor is driven from an active load.

Diagnose & Remedy

Check the following:

 Supply voltage (P0210) must lie within limits indicated on rating plate  DC-link voltage controller must be enabled (P1240) and parameterized properly  Ramp-down time (P1121) must match inertia of load  Required braking power must lie within specified limits

NOTE Higher inertia requires longer ramp times; otherwise, apply braking resistor.

F0003 UnderVoltage OFF2

Possible Causes

 Main supply failed

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 Shock load outside specified limits

Diagnose & Remedy

Check the following:

 Supply voltage (P0210) must lie within limits indicated on rating plate  Supply must not be susceptible to temporary failures or voltage reductions  Enable kinetic buffering (P1240 = 2)

F0004 Inverter Over Temperature OFF2

Possible Causes

 Ventilation inadequate  Ambient temperature is too high

Diagnose & Remedy

Check the following:

 Load conditions and duty cycle must be appropriate  Fan must turn when inverter is running  Pulse frequency (P1800) must be set to default value  Ambient temperature could be higher than specified for the inverter

Additional meaning for MM440 Frame size FX & GX: Fault value = 1: Rectifier overtemperature = 2: Ambient overtemperature = 3: EBOX overtemperature

F0005 Inverter I2t OFF2

Possible Causes

 Inverter overloaded  Duty cycle too demanding  Motor power (P0307) exceeds inverter power capability (r0206)

Diagnose & Remedy

Check the following:

 Load duty cycle must lie within specified limits  Motor power (P0307) must match inverter power (r0206)

F0011 Motor Over Temperature OFF1

Possible Causes

Motor overloaded

Diagnose & Remedy

Check the following:

 Load duty cycle must be correct  Motor nominal overtemperatures (P0626-P0628) must be correct  Motor temperature warning level (P0604) must match

If P0601 = 0 or 1, check the following:

 Check if name plate data are correct (if not perform quick commissioning)  Accurate equivalent circuit data can be found by performing motor identification (P1910=1)  Check if motor weight (P0344) is reasonable. Change if necessary  Via P0626, P0627, P0628 the standard overtemperatures can be changed, if the motor is not a

Siemens standard motor

If P0601 = 2, check the following:

 Check if temperature shown in r0035 is reasonable  Check if the sensor is a KTY84 (other sensors are not supported)

F0012 Inverter temp. signal lost OFF2

Possible Causes

Wire breakage of inverter temperature (heatsink) sensor

F0015 Motor temperature signal lost OFF2

Possible Causes

Open or short circuit of motor temperature sensor. If signal loss is detected, temperature monitoring switches over to monitoring with the motor thermal model

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F0020 Mains Phase Missing OFF2

Possible Causes

Fault occurs if one of the three input phases are missed while the pulses are enabled and drive is loaded

Diagnose & Remedy

Check the input wiring of the mains phases

F0021 Earth fault OFF2

Possible Causes

Fault occurs if the sum of the phase currents is higher than 5 % of the nominal inverter current

NOTE

This fault only occurs on inverters that have 3 current sensors (Frame sizes D to F & FX, GX)

F0022 Powerstack fault OFF2

Possible Causes

That hardware fault (r0947 = 22 and r0949 = 1) caused by the following events: (1) DC-link overcurrent = short circuit of IGBT (2) Short circuit of chopper (3) Earth fault (4) I/O board is not properly inserted

 Frame sizes A to C (1),(2),(3),(4)  Frame sizes D to E (1),(2),(4)  Frame size F (2),(4)

Since all these faults are assigned to one signal on the power stack, it is not possible to establish which one actually occurred. MM440 Frame size FX & GX:  UCE failure was detected, when r0947 = 22 and fault value r0949 = 12 or 13 or 14, depending on

UCE.

 I2C bus read out error, when r0947 = 22 and fault value r0949 = 21 (The power has to be switched

OFF/ON).

Diagnose & Remedy

Check the I/O board. It has to be fully pressed home.

F0023 Output fault OFF2

Possible Causes

One motor phase is disconnected

F0030 Fan has failed OFF2

Possible Causes

Fan no longer working

Diagnose & Remedy

 Fault cannot be masked while options module (AOP or BOP) is connected  Need a new fan

F0035 Auto restart after n OFF2

Possible Causes

Auto restart attempts exceed value of P1211

F0041 Motor Data Identification Failure OFF2

Possible Causes

Motor data identification failed. Fault value = 0: Load missing

1: Current limit level reached during identification. 2: Identified stator resistance less than 0.1 % or greater than 100 %. 3: Identified rotor resistance less than 0.1 % or greater than 100 %. 4: Identified stator reactance less than 50 % and greater than 500 %

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5: Identified main reactance less than 50 % and greater than 500 % 6: Identified rotor time constant less than 10 ms or greater than 5 s 7: Identified total leakage reactance less than 5 % and greater than 50 % 8: Identified stator leakage reactance less than 25 % and greater than 250 % 9: Identified rotor leakage inductance less than 25 % and greater than 250 % 20: Identified IGBT on-voltage less than 0.5 V or greater than 10 V 30: Current controller at voltage limit 40: Inconsistency of identified data set, at least one identification failed Percentage values based on the impedance Zb = Vmot,nom / sqrt(3) / Imot,nom

Diagnose & Remedy

 Fault value = 0: Check that the motor is connected to the inverter  Fault value = 1-40: Check if motor data in P0304 to P0311 are correct

Check what type of motor wiring is required (star, delta).

F0042 Speed Control Optimisation Failure OFF2

Possible Causes

Speed control optimisation (P1960) failed Fault value = 0: Time out waiting for stable speed = 1: Inconsistent readings

F0051 Parameter EEPROM Fault OFF2

Possible Causes

Read or write failure while saving non-volatile parameter

Diagnose & Remedy

 Factory Reset and new parameterization  Contact Customer Support / Service Department

F0052 Power stack Fault OFF2

Possible Causes

Read failure for power stack information or invalid data

Diagnose & Remedy

Hardware defect, contact Customer Support / Service Department

F0053 IO EEPROM Fault OFF2

Possible Causes

Read failure for IO EEPROM information or invalid data

Diagnose & Remedy

 Check data  Change IO board

F0054 Wrong IO Board OFF2

Possible Causes

 Wrong IO board is connected  No ID detected on IO board, no data

Diagnose & Remedy

 Check data  Change IO board

F0060 Asic Timeout OFF2

Possible Causes

Internal communications failure

Diagnose & Remedy

 If fault persists, change inverter  Contact Service Department

F0070 CB setpoint fault OFF2

Possible Causes

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No setpoint values from CB (communication board) during telegram off time

Diagnose & Remedy

Check CB and communication partner

F0071 USS (BOP-link) setpoint fault OFF2

Possible Causes

No setpoint values from USS during telegram off time

Diagnose & Remedy

Check USS master

F0072 USS (COMM link) setpoint fault OFF2

Possible Causes

No setpoint values from USS during telegram off time

Diagnose & Remedy

Check USS master

F0080 ADC lost input signal OFF2

Possible Causes

 Broken wire  Signal out of limits

F0085 External Fault OFF2

Possible Causes

External fault triggered via for example terminal inputs

Diagnose & Remedy

Disable for example terminal input for fault trigger

F0090 Encoder feedback loss OFF2

Possible Causes

Signal from Encoder lost

Diagnose & Remedy

 Check encoder fitted. If encoder not fitted, set P0400 = 0 and select SLVC mode (P1300 = 20 or 22)  If encoder fitted, check correct encoder selected (check encoder set-up in P0400).  Check connections between encoder and inverter  Check encoder not faulty (select P1300 = 0, run at fixed speed, check encoder feedback signal in

r0061)

 Increase encoder loss threshold in P0492

F0101 Stack Overflow OFF2

Possible Causes

Software error or processor failure

Diagnose & Remedy

Run self test routines

F0221 PID Feedback below min. value OFF2

Possible Causes

PID Feedback below min. value P2268

Diagnose & Remedy

 Change value of P2268  Adjust feedback gain

F0222 PID Feedback above max. value OFF2

Possible Causes

PID feedback above max. value P2267

Diagnose & Remedy

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 Change value of P2267  Adjust feedback gain

F0450 BIST Tests Failure OFF2

Possible Causes

Fault value = 1: Some power section tests have failed 2: Some control board tests have failed 4: Some functional tests have failed 8: Some IO board tests have failed (MM 420 only) 16: Internal RAM failed on power-up check

Diagnose & Remedy

Hardware defect, contact Customer Support / Service Department

F0452 Belt Failure Detected OFF2

Possible Causes

Load conditions on motor indicate belt failure or mechanical fault.

Diagnose & Remedy

Check the following:

 No breakage, seizure or obstruction of drive train.  If using an external speed sensor, check for correct function. Check parameters:

P2192 (delay time for permitted deviation)

 If using the torque envelope, check parameters:

P2182 (threshold frequency f1) P2183 (threshold frequency f2) P2184 (threshold frequency f3) P2185 (upper torque threshold 1) P2186 (lower torque threshold 1) P2187 (upper torque threshold 2) P2188 (lower torque threshold 2) P2189 (upper torque threshold 3 P2190 (lower torque threshold 3) P2192 (delay time for permitted deviation)

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6.3.2 Alarm Messages

Alarm messages are stored in parameter r2110 under their code number (e.g. A0503 = 503) and can be read out from there.

A0501 Current Limit

Possible Causes

 Motor power (P0307) does not correspond to the inverter power (P0206)  Motor leads are too long  Earth faults

Diagnose & Remedy

Check the following:

 Motor power (P0307) must correspond to inverter power (r0206)  Cable length limits must not be exceeded  Motor cable and motor must have no short-circuits or earth faults  Motor parameters must match the motor in use  Value of stator resistance (P0350) must be correct  Motor must not be obstructed or overloaded  Increase the ramp-up-time.  Reduce the boost level (V/f control: P1311 & P1312, Vector control: P1610 & P1611)

A0502 Overvoltage limit

Possible Causes

 Overvoltage limit is reached  This warning can occur during ramp down, if the dc-link controller is disabled (P1240 = 0)

Diagnose & Remedy

Check the following:

A0503 UnderVoltage Limit

Possible Causes

 Main supply failed  Main supply (P0210) and consequently DC-link voltage (r0026) below specified limit (P2172)

Diagnose & Remedy

 Supply voltage (P0210) must lie within limits indicated on rating plate  Supply must not be susceptible to temporary failures or voltage reductions  Enable kinetic buffering (P1240 = 2)

A0504 Inverter OverTemperature

Possible Causes

Warning level of inverter heat-sink temperature (P0614) is exceeded, resulting in pulse frequency reduction and/or output frequency reduction (depending on parameterization in P0610)

Diagnose & Remedy

Check the following:

A0505 Inverter I2t

Possible Causes

Warning level (P0294) exceeded, output frequency and/or pulse frequency will be reduced if parameterized (P0290)

Diagnose & Remedy

Check the following:

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 Load duty cycle must lie within specified limits  Motor power (P0307) must match inverter power (r0206)

A0511 Motor OverTemperature

Possible Causes

 Motor overloaded  Load duty cycle too high

Diagnose & Remedy

Independently of the kind of temperature determination check the following:

 Load duty cycle must be correct  Motor nominal overtemperatures (P0626-P0628) must be correct  Motor temperature warning level (P0604) must match

If P0601 = 0 or 1, check the following:

Siemens standard motor

If P0601 = 2, check the following:

 Check if temperature shown in r0035 is reasonable  Check if the sensor is a KTY84 (other sensors are not supported)

A0522 I2C read out timeout

Possible Causes

The cyclic access to the UCE Values and powerstack temperatures via the I2C bus (MM440 Frame size FX & GX) is disturbed

A0523 Output fault

Possible Causes

One motor phase is disconnected

A0535 Braking Resistor Hot

Diagnose & Remedy

 Increase duty cycle P1237  Increase ramp down time P1121

A0541 Motor Data Identification Active

Possible Causes

Motor data identification (P1910) selected or running

A0542 Speed Control Optimisation Active

Possible Causes

Speed Control Optimisation (P1960) is selected or running

A0590 Encoder feedback loss warning

Possible Causes

Signal from Encoder lost and Inverter has switched to sensorless vector control

Diagnose & Remedy

Stop inverter and then

r0061)

 Increase encoder loss threshold in P0492

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A0600 RTOS Overrun Warning

A0700 CB warning 1

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0701 CB warning 2

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0702 CB warning 3

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0703 CB warning 4

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0704 CB warning 5

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0705 CB warning 6

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0706 CB warning 7

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0707 CB warning 8

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0708 CB warning 9

Possible Causes

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CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0709 CB warning 10

Possible Causes

CB (communication board) specific

Diagnose & Remedy

See CB user manual

A0710 CB communication error

Possible Causes

Communication with CB (communication board) is lost

Diagnose & Remedy

Check CB hardware

A0711 CB configuration error

Possible Causes

CB (communication board) reports a configuration error.

Diagnose & Remedy

Check CB parameters

A0910 Vdc-max controller de-activated

Possible Causes

Vdc max controller has been de-activated, since controller is not capable of keeping DC-link voltage (r0026) within limits (P2172).

 Occurs if main supply voltage (P0210) is permanently too high  Occurs if motor is driven by an active load, causing motor to go into regenerative mode  Occurs at very high load inertias, when ramping down

Diagnose & Remedy

Check the following:

 Input voltage (P0210) must lie within range  Load must be match

A0911 Vdc-max controller active

Possible Causes

Vdc max controller is active; so ramp-down times will be increased automatically to keep DC-link voltage (r0026) within limits (P2172).

A0912 Vdc-min controller active

Possible Causes

Vdc min controller will be activated if DC-link voltage (r0026) falls below minimum level (P2172). The kinetic energy of the motor is used to buffer the DC-link voltage, thus causing deceleration of the drive! So short mains failures do not necessarily lead to an undervoltage trip.

A0920 ADC parameters not set properly

Possible Causes

ADC parameters should not be set to identical values, since this would produce illogical results. Fault value = 0: Parameter settings for output identical 1: Parameter settings for input identical 2: Parameter settings for input do not correspond to ADC type

A0921 DAC parameters not set properly

Possible Causes

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DAC parameters should not be set to identical values, since this would produce illogical results. Fault value = 0: Parameter settings for output identical 1: Parameter settings for input identical 2: Parameter settings for output do not correspond to DAC type

A0922 No load applied to inverter

Possible Causes

No Load is applied to the inverter. As a result, some functions may not work as under normal load conditions.

A0923 Both JOG Left and JOG Right are requested

Possible Causes

Both JOG right and JOG left (P1055/P1056) have been requested. This freezes the RFG output frequency at its current value.

A0936 PID Autotuning Active

Possible Causes

PID Autotuning (P2350) selected or running

A0952 Belt Failure Warning

Possible Causes

Load conditions on motor indicate belt failure or mechanical fault.

Diagnose & Remedy

Check the following:

 No breakage, seizure or obstruction of drive train.  If using an external speed sensor, check for correct function. Check parameters:

P2192 (delay time for permitted deviation)

 If using the torque envelope, check parameters:

P2182 (threshold frequency f1) P2183 (threshold frequency f2) P2184 (threshold frequency f3) P2185 (upper torque threshold 1) P2186 (lower torque threshold 1) P2187 (upper torque threshold 2) P2188 (lower torque threshold 2) P2189 (upper torque threshold 3) P2190 (lower torque threshold 3) P2192 (delay time for permitted deviation)

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Issue 03/01 7 Specifications

7 Specifications

This Chapter contains:

 The common technical data to the MICROMASTER 411 / COMBIMASTER 411

Inverters

 The wire sizes and terminal torques  Divided into several tables - an overview of the specific technical data of every

MICROMASTER 411 / COMBIMASTER 411 Inverter

7.1 Technische Daten ...................................................................................................94

7.2 Case Size Rating Information .................................................................................95

7.3 Tightening Torque, Cable cross sections for Power Supply and Motor Terminals. 96

7.4 Tightening Torque for Fixing Screws ......................................................................96

7.5 Fuses and Circuit Breakers.....................................................................................97

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7.1 Technische Daten

Table 7-1 MICROMASTER 411 / COMBIMASTER 411, Leistungsdaten

Eigenschaften Werte

Power supply Operating Voltage & Power Ranges

Input Frequency 47 to 63 Hz

Cos phi

Inverter Efficiency 94 % to 97 % at maximum power

Overload Capability

Inrush Current Less than 4 A for CSB and less than 7.7 A for CSC.

Control Method Linear V/f; Flux Current Control (FCC); Quadratic V/f; Multi-point V/f.

Pulse Frequency 2 kHz to 16 kHz (2 kHz steps) 4 kHz default

Fixed Frequencies 7, programmable

Skip Frequencies 4, programmable

Setpoint Resolution 0.01 Hz Digital, 0.01 Hz Serial, 10 bit Analog

Output Frequency Resolution 0.01 Hz Digital, 0.01 Hz Serial, 10 bit Analog

Digital Inputs 3, programmable (isolated), switchable active high / active low (PNP/NPN)

Analogue Input 1, for target value or PI input (0 V to 10 V, scalable or can be used a 4th

Relay Output 1, programmable 30 V DC / 5 A (resistive), 250 V AC 2 A (inductive)

Serial Interfaces RS-232

Electromagnetic Compatibility Optional EMC filters to EN55011 Class B. (Radiated Emission: Class A)

Braking DC Braking, Compound Braking and Electro-mechanical Brake control as

Protection Level IP66 for MICROMASTER 411

Operating Temperature -10 °C to +40 °C (50 °C with derating)

Storage Temperature -40 °C to +70 °C

Humidity 99% RH – non-condensing

Operational Altitudes Up to 1000 m above sea level without derating

Protection Features Undervoltage, Overvoltage, Short circuit, Stall Prevention, Motor

Standards CE

CE Marked Conformity with EC Low Voltage Directive 73/23/EEC

Design/Manufacture In accordance with ISO 14001

380 to 480 V ± 10% 3AC 0.37 kW to 3.0 kW

≥ 0,95

50 % overload capability for 60 s within 5 min referred to the nominal output current

digital input)

option.

IP55 for COMBIMASTER 411

Overtemperature I

and Electromagnetic Compatibility Directive 89/336/EEC

t (Option for PTC), Inverter Overtemperature

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7.2 Case Size Rating Information

Table 7-2 Case Size B

MICROMASTER 411 / COMBIMASTER 411

Frame size: 2 pole 4 pole

Motor Output Rating 0.37 kW

Operating Input Voltage (rms)

Operating Input Frequency 47 – 63 Hz

Output Frequency 2 pole 4 pole

Inrush Current < 4 A

Input Current (rms) 1,6 A 2,1 A 2,8 A 4,2 A 5,8 A

Output Current (max) 1,2 A 1,6 A 2,1 A 3,0 A 4,0 A

Power Supply fuse 10 A

Power Supply Lead cross-section

71 71

0,5 hp

71 80

0.55 kW 0,75 hp

3 AC 380 V – 480 V ± 10 %

80 80

0.75 kW 1,0 hp

0 – 650 Hz

(max.)

4 mm

80M

90S

1,1 kW

1,5 hp

90S 90S

1,5 kW

2,0 hp

Table 7-3 Case Size C

MICROMASTER 411 / COMBIMASTER 411

Frame size: 2- pole 4- pole

Motor Output Rating 2,2 kW

Operating Input Voltage (rms)

Operating Input Frequency 47 – 63 Hz

Output Frequency 2 pole 4 pole

Inrush Current < 7.7 A

Input Current (rms) 7,8 A 10 A

Output Current (max) 5,9 A 7,7 A

Power Supply fuse 16 A

Power Supply Lead cross-section

90L

100L

3,0 hp

3 AC 380 V – 480 V ± 10 %

0 – 650 Hz

4 mm

(max.)

100L 100L

3,0 kW

4,0 hp

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7.3 Tightening Torque, Cable cross sections for Power Supply and Motor Terminals

Table 7-4 Power Supply & Motor Terminal Wire Sizes/Tightening Torques

Terminals

Terminal Tightening Torque

Minimum Cable Cross Section

Maximum Cable Cross Section

Units of

measurement

[Nm] 1,3 1,3

[lbf.in] 12 12

[mm2] 1,5 2,5

[AWG] 16 14

[mm2] 4 4

[AWG] 12 12

Case Size B Case Size C

7.4 Tightening Torque for Fixing Screws

Table 7-5 Fixing Screw Recommended Tightening Torque

Description

Inverter Cover Screws

Filter Board Retention Screws

I/O Board Retention Screws

Terminal Housing to Motor Fixing Screws

Units of

measurement

[Nm] 2,5 (M5) 2,5 (M5)

[lbf.in] 21,3 (M5) 21,3 (M5)

[Nm] 0,8 (M3) 0,8 (M3)

[lbf.in] 7,0 (M3) 7,0 (M3)

[Nm] 0,8 (M3) 0,8 (M3)

[lbf.in] 7,0 (M3) 7,0 (M3)

[Nm] 1,5/2,5 M4/M5 2,5 (M5)

[lbf.in] 10,6/21,3 M4/M5 21,3 (M5)

Case Size B Case Size C

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7.5 Fuses and Circuit Breakers

Table 7-6 MICROMASTER 411/COMBIMASTER 411 Fuses and Circuit Breakers

Inverter

MICRO MICROMASTER 411 COMBIMASTER 411

(without filter)

380 V to 480 V 3 AC

MICROMASTER 411 COMBIMASTER 411

(with Class B filter)

380 V to 480 V 3 AC

Power

kW Hp

0,37 0,5 B 3NA3803 3RV1021-1CA10

0,55 0,75 B 3NA3803 3RV1021-1DA10

0,75 1,0 B 3NA3803 3RV1021-1EA10

1,1 1,5 B 3NA3803 3RV1021-1GA10

1,5 2,0 B 3NA3803 3RV1021-1HA10

2,2 3,0 C 3NA3805 3RV1021-1JA10

3,0 4,0 C 3NA3805 3RV1021-4KA10

0,37 0,5 B 3NA3803 3RV1021-1CA10

0,55 0,75 B 3NA3803 3RV1021-1DA10

0,75 1,0 B 3NA3803 3RV1021-1EA10

1,1 1,5 B 3NA3803 3RV1021-1GA10

1,5 2,0 B 3NA3803 3RV1021-1HA10

2,2 3,0 C 3NA3805 3RV1021-1JA10

3,0 4,0 C 3NA3805 3RV1021-1KA10

Case Size Fuses Circuit Breakers

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Issue 03/01 8 Options

8 Options

An overview of the options available for the MICROMASTER 411 / COMBIMASTER 411 is given in this section. For further information about options, please refer to the catalog or the documentation CD.

8.1 MICROMASTER 411/COMBIMASTER 411 User Options

Description Reference Order No

Basic Operator Panel (BOP)

Advanced Operator Panel (AOP)

PROFIBUS Module (for MICROMASTER 411)

Electromechanical Brake Control Module See Section 8.5 6SE6401-1EM00-0AA0

MICROMASTER 411 Operator Panel Mounting Kit

MICROMASTER 411 Interface Link Cable See Section 8.6 6SE6401-1BL00-0AA0

PC to Inverter Connection Kit

PC to AOP Connection Kit See Section 8.8 6SE6400-0PA00-0AA0

BOP/AOP door mounting kit for single inverter control

MICROMASTER 411 5 m Cable Assembly for Door Mount Kit

Wall Mount Kit See Section 8.10 6SE6401-0WM00-0AA0

See Section 8.3 See Section 10.15.1

See Section 8.3 See Section 10.15.2

See Section 8.4 See Section 10.15.3

See Section 8.6 6SE6401-1DF00-0AA0

See Section 8.7 See Section 10.15.4

See Section 8.9 See Section 10.15.5

See Section 8.9 6SE6401-1CA00-0AA0

6SE6400-0BP00-0AA0

6SE6400-0AP00-0AA0

6SE6401-1PB00-0AA0

6SE6400-1PC00-0AA0

6SE6400-0PM00-0AA0

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0

Page 100

8 Options Issue 03/01

8.2 MICROMASTER 411/COMBIMASTER 411 Programming Options

Table 8-1 Key to Programming Options

Option 1 Option 2 Option 3 Option 4 Option 5

Desk Programming of AOP for Inverter programming

Door mounted operator panel

Component

Operator Panel programming

PC Programming (without Isolation)

PC Programming (with Isolation)

MICROMASTER 411 Operator Panel Mounting Kit

Interface Link Cable

PC-Inverter Connection Kit

PC-AOP Connection Kit

BOP/AOP door mounting kit

BOP

AOP



.



5 m cable assembly (M12 connector)

NOTES

1. Either BOP or AOP is required.

2. The Operator Panel Mounting Kit includes an Operator Desktop Frame and Interface Cable Link.

3. Options 2 and 3 are for use with DriveMonitor Commissioning Software Tool.

MICROMASTER 411 & COMBIMASTER 411 Operating Instructions

100

6SE6400-5CA00-0BP0

.

Siemens 411 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Overview

1.1 MICROMASTER 411 / COMBIMASTER 411

1.2 Design Features

2 Installation

2.1 Installation after a Period of Storage

2.2 Ambient operating conditions

2.3 Mechanical Installation MICROMASTER 411

2.3.1 Preparation

2.3.2 Installation Procedure

2.3.3 Layout of MICROMASTER 411

2.3.4 Installation of Cable Glands

2.3.5 Mounting the Inverter on a Siemens Motor

2.3.6 Wall Mounting the Inverter

2.4 Mechanical Installation COMBIMASTER 411

2.4.1 COMBIMASTER 411 Installation Procedure

2.4.2 COMBIMASTER 411 Dimensional Detail

2.5 Electrical Installation

2.5.1 General

2.5.2 Line and Motor Connections

2.5.3 Control Cable Connections

2.5.4 Motor PTC Connections

2.5.5 Avoiding Electro-Magnetic Interference

3 Commissioning

3.1 Block Diagram

3.2 General Information

3.3 Commissioning Procedure Overview

3.3.1 Ramp Times Using Jumpers

3.3.2 Control Circuit Jumpers

3.3.3 Default setup

3.3.4 Commissioning Overview with BOP or AOP

3.3.4.1 Commissioning with the Basic Operator Panel (BOP)

3.3.4.2 Commissioning with the Advanced Operator Panel (AOP)

3.3.4.3 Quick commissioning (P0010=1)

3.3.4.4 Reset to Factory default

3.4 General operation

3.4.1 Default Operation

3.4.2 Operation using “Pot = Run” Jumper

3.4.3 Non - Default Modes of Operation

3.4.4 If the Motor does not start up

3.4.5 If a fault occurs

Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411

4.1 Frequency Setpoint

4.2 Command Sources (P0700)

4.3 OFF and Braking Functions

4.3.1 OFF1

4.3.2 OFF2

4.3.3 OFF3

4.3.4 DC braking

4.3.5 Compound Braking

4.4 Control Modes (P1300)

4.5 Faults and warnings

5 System Parameters

5.1 Introduction to System Parameters

5.1.1 Access Levels

5.2 Parameter Structure

5.3 Parameter List (short form)

6 Troubleshooting

6.1 Troubleshooting with the Inverter LED

6.2 Troubleshooting with the Basic Operator Panel

6.3 Faults and Alarms

6.3.1 Fault messages

6.3.2 Alarm Messages

7 Specifications

7.1 Technische Daten

7.2 Case Size Rating Information

7.3 Tightening Torque, Cable cross sections for Power Supply and Motor Terminals

7.4 Tightening Torque for Fixing Screws

7.5 Fuses and Circuit Breakers

8 Options

8.1 MICROMASTER 411/COMBIMASTER 411 User Options

8.2 MICROMASTER 411/COMBIMASTER 411 Programming Options