Siemens 3AH37, 3AH38, 3AH47 Operating Instructions Manual

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© Siemens AG 2006. All rights reserved.
3AH37/38
Vacuum circuit-breaker
12 kV 90 kA as per IEC 62271-100
17.5 kV 50/63/72/80 kA as per IEEE C37.013 24 kV 50/63/72 kA as per IEEE C37.013
Order no.: 9229 9992 176 0D Ordering location: IC LMV LP PO P C41 AG 07.2013 en
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For your safety
Signal terms and
definitions
Hazards are classified in accordance with ISO 3864-2 using the following keywords:
DANGER, WARNING or CAUTION, where there is a risk of personal injury
NOTE, where there is a risk of material damage.
Hazards are classified and indicated in the operating instructions and on the vacuum circuit-breaker as follows:
Qualified personnel are, for the purposes of this manual or the warning notices on the vacuum circuit-
breaker, persons who are familiar with the transport, storage, placement, assembly, commissioning, operation and maintenance of the product and have the qualifications corresponding to their activity, i. e:
training and authorization to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety practices.
training in the proper care and use of protective equipment in accordance with established safety practices;
training in providing first aid.
Product liability
DANGER
signal word used to indicate an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING
signal word used to indicate a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION
signal word used to indicate a potentially hazardous situation which,
if not avoided, could result in minor or moderate injury.
Note
indicates a potentially damaging situation.
If the damaging situation is not avoided, the product or something in its vicinity may sustain damage.
Note
Product liability claims are upheld only if the replacement of the purchased spare parts is performed by personnel that has been trained and certified by Siemens.
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Table of contents
For your safety ................................................................................................................................................... 2
Transport, storage and packing .................................................................................................................. 5
Transport ............................................................................................................................................................. 5
Unpacking (I) ....................................................................................................................................................... 6
Unpacking (II) .................................................................................................................................................... 11
Unpacking (III) ................................................................................................................................................... 13
Reusing the transport unit ................................................................................................................................. 16
Storage ............................................................................................................................................................. 16
General information ....................................................................................................................................... 17
Range of application ......................................................................................................................................... 17
Standards .......................................................................................................................................................... 18
Design approval as per X-Ray Ordinance ........................................................................................................ 18
Scope of delivery .............................................................................................................................................. 18
Description ........................................................................................................................................................ 19
Design ............................................................................................................................................................... 19
Interlocking devices .......................................................................................................................................... 32
Rating plate ....................................................................................................................................................... 34
Technical data ................................................................................................................................................... 34
Ambient conditions ............................................................................................................................................ 36
Installation altitudes .......................................................................................................................................... 36
Switching times ................................................................................................................................................. 37
Circuit diagrams ................................................................................................................................................ 38
Installation ......................................................................................................................................................... 43
Attachment in the switching cubicle .................................................................................................................. 43
Earthing ............................................................................................................................................................. 46
Electrical connection of the prime conductor .................................................................................................... 47
Operation ............................................................................................................................................................ 51
Commissioning ................................................................................................................................................. 51
First closing operation ....................................................................................................................................... 52
Closing .............................................................................................................................................................. 53
Opening ............................................................................................................................................................ 53
Maintenance ...................................................................................................................................................... 55
Maintenance and servicing ............................................................................................................................... 55
Interrupter service life ....................................................................................................................................... 58
Accessories and spare parts ............................................................................................................................. 58
Manufacturer's product liability .......................................................................................................................... 59
Disposal ............................................................................................................................................................ 59
Service .............................................................................................................................................................. 59
Index of keywords .......................................................................................................................................... 61
Legend for all pages ...................................................................................................................................... 63
Note
Sections with Addendum (I), (II) or (III)
Sections with Addendum (I) refer to vacuum circuit-breakers with a rated operating current of < 5000 A. Sections with Addendum (II) refer to vacuum circuit-breakers packed with brackets with vertical connecting bars and a rated operating current of 4000 A. Sections with Addendum (III) refer to vacuum circuit-breakers with a rated operating current of  5000 A. If no addendum is given, the information is applicable for all 3AH37/38 vacuum circuit-breakers.
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Blank page
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Transport, storage and packing
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Transport, storage and packing
Transport
Transport weight Refer to the delivery slip for the weight of the transport unit.
Place the transport unit on a level, non-slip and pressure-resistant surface for intermediate storage.
Transport vacuum circuit-breaker in the original transport unit up until the installation site or storage location.
Transporting with crane or fork lift
WARNING
Heavy transport weight
Transport unit may fall and fail and sling gear may break.
Use lifting gear, transporting and sling gear suited to the requirements and load­carrying capacity. Observe transport symbols.
Note
Observe stacking heightFor transport, not more than three constructionally identical transport units must be piled on top of each other.
Observe loads specified on the transport unit.
Note
Secure loadFor transport, secure the load in such a way that the transport unit
is not at risk.
Fig. 1 Transporting the pallet with carton (I) Fig. 2 Transporting the wooden case (III)
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Transporting with packing Transport the transport unit to the installation site or storage location
with a fork lift or
with sling gear suspended from a crane
- at an angle of twist of approx. 60° or
- with a spreader bar.
After receipt of delivery:
Checking
the transport unit
Check transport unit for damage;
Major damage must be documented photographically.
Ensure that any damage to the transport unit is confirmed by the transport company.
Unpacking (I)
Working equipment Required tools:
- Knife/scissors
- Lifting equipment with lifting gear
- Pliers or lever
Note
Some of the images in this section show a different circuit-breaker type. These images are exemplary and also apply to the vacuum circuit-breaker 3AH37/38.
CAUTION
Risk of injury from sharp edges!
Fasteners may break, leaving sharp edges.
Always use a suitable tool to lever out fasteners.
Note
Do not cut open or damage the carton, since it is designed to be reused and because of the belt straps located underneath.
Belt straps could be severed on the pallet floor when cutting open the carton.
The vacuum circuit-breaker is attached to the pallet with belt straps. It is not permissible to transport the vacuum circuit-breaker on the pallet without using belt straps (see Fig. 5).
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Transport, storage and packing
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Opening the transport unit Place the transport unit on a level, non-slip and pressure-resistant surface.
Remove lifting gear or transport means.
Remove plastic wrap.
Lever out fasteners from the carton and lift off carton.
Fig. 3 Removing the carton
Note
Do not use the vacuum circuit-breaker if parts are broken, i.e. if you find cracks, flakings, bent metal parts, damaged plug-in contacts, tears or bare cables.
Send it back in its original transport unit (see “Reusing the transport unit”, page 16).
Note
Carrying straps may scrape along the vacuum circuit-breaker and damage it.
If necessary, cover carrying straps with edge protection.
Select length and position of the carrying straps so that the pole heads are not compressed.
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Transport, storage and packing
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Remove partitions and accessory pack and store safely in the packaging for later attachment.
Remove foil from the vacuum circuit-breaker.
In the case of overseas packaging, push the lower foil onto the pallet floor.
Check delivery for completeness.
Check vacuum circuit-breaker for damage.
If the vacuum circuit-breaker is damaged, ship it back in the transport unit (see “Reusing the transport unit” on page 16).
Transporting with pallet,
without carton
The vacuum circuit-breaker can be transported with the pallet, without the carton.
Thread carrying straps under the pallet or
Transporting with fork lift.
Fig. 4 Removing partitions and foil Fig. 5 Transporting with pallet possible
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Transport, storage and packing
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Transporting without pallet Remove all tensioning belts and bits of fastening wood.
Remove accessory pack, if applicable.
Screw suitable eye bolts into the outer pole heads parallel to each other.
Hang sling gear into the eye bolts.
Carefully lift vacuum circuit-breaker off the pallet just enough that pieces of square timber can be placed underneath.
Note
When fastening the eyebolts to the pole heads, ensure that the contact surfaces are not damaged.
Fig. 6 Removing the tensioning belts Fig. 7 Screwing in eye bolts and lifting the vacuum
circuit-breaker
Note
Place pieces of square timber onto the pallet in such a way that the insulating operating rods, contact pressure springs, angle levers and dashpots are not damaged when setting down.
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Transport, storage and packing
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Set the vacuum circuit-breaker down onto the square timbers.
Hang further sling gear into the transport boreholes.
Transport to installation site or leave suspended from crane for further work steps.
Fig. 8 Positioning the square timbers and setting
down the vacuum circuit-breaker
Fig. 9 Transporting without pallet
Note
Keep partitions and accessory pack ready for the installation.
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Transport, storage and packing
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Unpacking (II)
Variant with bracketsRemove carton as described in Fig. 3.
Working equipment Required tools:
- Knife/scissors
- Screwdriver
- Open-end wrench
- Lifting equipment with lifting gear.
Transporting with brackets Remove partitions and accessory pack and store safely in the packaging for
later attachment.
Attach suitable bolt in the middle pole head.
Attach sling gear to bolt and to transport boreholes.
Fig. 10 Removing partitions and foil Fig. 11 Lifting the vacuum circuit-breaker
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Transport, storage and packing
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Transporting without
brackets
Only lift the vacuum circuit-breaker so that all sling gear is tensioned.
Remove angle plate and bracket screws from the pallet.
Lift the vacuum circuit-breaker from the pallet.
Remove all screw connections from the brackets on the pole plate and the terminals.
Remove angle plate below mechanism box.
Transport to installation site or leave suspended from crane for further work steps.
Fig. 12 Removing screws from the pallet Fig. 13 Removing the angle plate and brackets
Note
Keep partitions and accessory pack ready for the installation.
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Transport, storage and packing
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Unpacking (III)
Working equipment Required tools:
- Screwdriver
- Knife/scissors
- Lifting equipment with lifting gear.
Opening the transport unit Place the transport unit on a level, non-slip and pressure-resistant surface.
Remove lifting gear or transport means.
Unscrew all the screws from the cover and lift it off.
Take out the partitions and check for damage.
Note
Some of the images in this section show a different circuit-breaker type. These images are exemplary and also apply to the vacuum circuit-breaker 3AH37/38.
Note
Do not use the vacuum circuit-breaker if parts are broken, i.e. if you find cracks, flakings, bent metal parts, damaged plug-in contacts, tears or bare cables.
Send it back in its original transport unit (see “Reusing the transport unit”, page 16).
Fig. 14 Removing the cover Fig. 15 Taking out the partitions
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Transport, storage and packing
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Unscrew all the screws from the side walls.
Take the supports out of the transport unit.
Remove the side walls.
Remove accessory pack and store safely in the packaging for later attachment.
Remove foil.
Check the vacuum circuit-breaker 3AH37/38 for damage.
Undo tensioning belts, if applicable.
Fig. 16 Removing the supports Fig. 17 Removing the side walls
Fig. 18 Taking out the accessory pack Fig. 19 Removing the foil
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Transport, storage and packing
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Transporting to the
installation site
Hook crane hooks into the transport screws and into the openings on the mechanism box.
Observe crane hook symbols.
Vertically lift out vacuum circuit-breaker.
CAUTION
Crushing hazard
Hands may get crushed when lifting out the vacuum circuit-breaker.
Do not reach between the transport box and the vacuum circuit-breaker.
Fig. 20 Preparing for lifting out Fig. 21 Lifting out
Note
Keep partitions and accessory pack ready for the installation.
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Transport, storage and packing
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Reusing the transport unit
Reusing the transport unit To transport the vacuum circuit-breaker again, the pallet with carton or the wooden
case with the most components can be reused. Do not reuse severed tensioning straps or plastic wrap. Pack the vacuum circuit-breaker in reverse order:
Attach the vacuum circuit-breaker safely to the pallet using the appropriate tools.
Cover with foil and seal with adhesive tape.
Attach accessories pack.
Attach carton securely to the pallet base.
Screw the wooden case back together.
Before returning to the factory, ask the responsible Siemens representative for a returned goods number (see also “Service” on page 59).
When returning a vacuum circuit-breaker, always indicate the type and serial number (see “Rating plate” on page 34).
Storage
Note
Store the vacuum circuit-breaker in the following condition:
OPEN switching position
Closing spring discharged
Note
Risk of corrosion damage if stored improperly!
If the storage conditions listed below are met, the vacuum circuit-breaker can be stored for up to a year in its transport unit.
If the storage conditions are not met, the vacuum circuit-breaker cannot be stored in the transport unit any longer than 6 months.
If storage of longer than one year is planned, unpack the vacuum circuit-breaker from the transport unit. Further storage may necessitate fresh corrosion protection, and it must be ensured that the vacuum circuit-breaker cannot be damaged.
Storage room Transport unit Storage time Temperature range Comments Number of
units per stack
Enclosed, dry, well ventilated and as free from dust as possible, with a relative humidity of less than 60 %.
unopened max. 6 months -40 °C to +55 °C max. 4
unopened max. 1 year -5 °C to +40 °C max. 4
open over 1 year -5 °C to +40 °C
if necessary, with new corrosion protection
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General information
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General information
Smooth and safe operation of this device requires proper transport and storage, and professional installation and assembly as well as careful operation and maintenance.
The basic version and all listed configurations of the vacuum circuit-breakers 3AH37/38 are type-tested devices as per IEEE (12 kV 90 kA as per IEC).
Range of application
Vacuum circuit-breakers 3AH37/38 are indoor circuit-breakers for high switching capacity and a rated voltage range of 17.5 kV and 24 kV (additionally 12 kV 90 kA).
Under normal operating conditions, the vacuum circuit-breakers 3AH37/38 are maintenance-free up to 10 000 operating cycles.
Intended use 3AH37/38 vacuum circuit-breakers are suitable for switching any type of alternating
current circuits under normal operating conditions, such as:
Three-phase motors for reversing, turning and direct operation
Transformers
Capacitors
Generators
Resistor consumers.
Suitable for high frequency of operation and unlimited on-time.
3AH37/38 vacuum circuit-breakers operate in continuous, periodic and short-time operation.
WARNING
Dangerous voltage and mechanical movements When operating electrical devices, certain parts will always be live, and
mechanical parts may move very quickly, even when remotely controlled.
If the warnings are not observed, serious injury or damage to material may be the result.
Only personnel with the relevant qualifications may work on or in the vicinity of this device. This personnel must be familiar with all the warnings and servicing measures specified in these operating instructions.
Note
In the event of subsequent attachments or fittings, e. g. locking parts in connection with switchgear, ensure that
fast moving parts are not additionally loaded by masses or forces and
additional parts are sufficiently far away especially from moving and live parts.
If vacuum circuit-breakers are to be equipped with additional functions by the customer, we recommend consulting the factory, since tried and tested solutions are frequently available (see also “Additional equipment” on page 23).
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General information
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Standards
The 3AH37/38 vacuum circuit-breakers comply with the regulation IEEE C37.013.
All 3AH37/38 vacuum circuit-breakers comply with the specifications for C2-, E2- and M2-class circuit-breakers in accordance with IEC 62271-100.
Design approval as per X-Ray Ordinance
The vacuum interrupters installed in the vacuum circuit-breakers are of a design approved under the X-Ray Ordinance (RöV) of the Federal Republic of Germany. They meet the requirements of RöV of 8 January 1987 (BGbl. I, page 114) § 8 and Annex II No. 5 up to the level of the rated voltage stipulated according to DIN VDE/IEC.
Scope of delivery
Delivery includes:
Vacuum circuit-breaker 3AH37/38
Hand crank for circuit-breaker 3AX 1530-2B (optional)
If applicable, partitions with mounting drawing
Operating instructions and unpacking instructions
Circuit-breaker-specific circuit diagrams
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Description
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Description
Design
Vacuum circuit-breaker The 3AH37/38 vacuum circuit-breaker consists of
the mechanism box (60.),
the 3 pole assemblies (19.) with vacuum interrupters (30.),
the cast resin post insulators (16.1 and 16.2) with reinforcing struts (28.) and
the insulating operating rods (48.) with contact pressure springs (49.) required for contact actuation.
Each of the 3 pole assemblies (19.) is carried by the cast resin post insulators (16.1 and 16.2) that are screwed to the pole plate (15.).
Fig. 22 Side view
15. Pole plate
16.1 Upper post insulator
16.2 Lower post insulator
19. Pole assembly, complete
28. Strut
30. Vacuum interrupter
48. Insulating operating rods
49. Contact pressure spring
60. Mechanism box
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Description
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Pole assembly The pole assembly (19.) of the 3AH37/38 vacuum circuit-breaker consists of
the upper interrupter support (20.)
with the upper terminal (27.)
of the vacuum interrupter (30.);
the lower interrupter support (40.) with the lower terminal (29.) and the clamp (29.2) with flexible connector (29.1);
as well as the angle lever (48.6.).
The centering (28.1) and the struts (28.) relieve the interrupters of external forces.
Contact system in the vacuum interrupters
A slight change in the contact stroke that occurs over the entire useful life of the vacuum circuit-breaker has no effect on its function. There is no need for a status indicator for the contact system.
Fig. 23 Pole assembly (I) Fig. 24 Pole assembly (II or III)
19. Pole assembly 29.1 Flexible connector
20. Upper interrupter support 29.2 Clamp
27. Upper terminal 30. Vacuum interrupter
28. Strut 40. Lower interrupter support
28.1 Centering 48.6 Angle lever
29. Lower terminal
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Description
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Mechanism box The mechanism box (60.) contains all the electrical and mechanical components
required to switch the vacuum circuit-breaker on or off. Insulating operating rods (48.) transfer the switching movement to the pole assemblies.
The mechanism box is closed with a removable cover (60.1).
There are openings in the cover (60.1) for the operating and indicator elements.
Functions The CLOSE pushbutton (53.) is used to close the vacuum circuit-breaker. The motor
(50.4) immediately charges the closing spring (62.). If the supply voltage for the motor fails, the closing spring can be charged with a hand crank (50.). There is an opening (50.1) for this in the cover, behind which you will find the hand crank coupling (50.5) of the gear unit (50.2).
Indicators The charged state of the springs is indicated via the spring state indicator (55.). The
position indicator (59.) shows the CLOSED or OPEN state. The operating cycle counter (58.) indicates the number of operating cycles. An operating cycle consists of one closing and one opening. The rating plate (51.) is attached to the mechanism box and readable through an opening (51.1) in the cover.
Fig. 25 Operating and indicator elements
50.1 Opening for hand crank 58. Operating cycle counter
51. Ratinng plate 59. Position indicator CLOSED-OPEN
53. CLOSE pushbutton 60.1 Cover
54. OPEN pushbutton a) Tightening torque Md = 10 Nm
55. Spring state indicator
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Description
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Fig. 26 Opened mechanism box
50.2 Gear unit 60. Mechanism box
50.4 Motor M1 61. Dashpot
50.4.1 Position switch 62. Closing spring
50.5 Hand crank coupling 63. Circuit-breaker shaft
51. Rating plate 64. Opening spring
53.1 Closing solenoid Y9 66. Closing damper
54.1 Shunt release Y1 68. Auxiliary switch S1
54.2 Shunt release Y2 68.1 Operating rod (for auxiliary switch S1)
54.3 Transformer-operated release Y4 68.7 Low-voltage interface X0
54.4 Undervoltage release Y7 69. Contactor relay K1
54.5 Transformer-operated release (0.1 Ws) Y6 70. Earth terminal
55. Spring state indicator 71. Heater (condensation water protection)
58. Operating cycle counter
59. Position indicator CLOSED-OPEN
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Description
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Equipment
Basic equipment The basic equipment of the 3AH37/38 vacuum circuit-breaker contains:
Additional equipment Every 3AH37/38 vacuum circuit-breaker can also be fitted with the following
equipment:
In addition to the serial shunt release (Y1), the vacuum circuit-breaker can be equipped with a maximum of 2 releases of the type 3AX11.
For the permitted possible combinations of the additional equipment as well as special designs, refer to catalogue HG11, or contact the responsible Siemens representative.
Motor (M1) Contactor relay (electrical anti-pumping device) (K1) Closing solenoid (Y9) Shunt release (Y1) Auxiliary switch (optional) (S1)
•6NO + 6NC
•12NO + 12NC Position switch for signal "Closing spring charged" (S41, S42) Circuit-breaker tripping signal, cut-out switch (S6, S7) Low-voltage interface (optional) (X0)
Plug-connector with sleeve housing 64-pin
Plug-connector with sleeve housing 24-pin
Terminal strip (X1) Operating cycle counter Mechanical anti-pumping device Mechanical manual closing and opening
Shunt release 3AX1101
1)
1) Subsequent installation possible
(Y2, Y3)
Transformer-operated release 3AX1102
1)
(Y4, Y5)
Transformer-operated release 3AX1104 (0.1 AC)
1)
(Y6)
Undervoltage release 3AX1103
1)
(Y7)
Heater (condensation water protection)
1)
Electrical manual closing
2)
Mechanical interlock
1)
Priority opening
2)
2) No subsequent installation possible
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Description
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Motor (M1)
*) The operator's supply voltage may deviate from the rated supply voltage of the
vacuum circuit-breaker by -15 % to +10 %.
**) Built-in automatic circuit-breaker with C characteristic
Fig. 28 Recommendation for motor protection device
Contactor relay K1
After the supply voltage is applied and if the closing spring is discharged, the motor starts immediately and is automatically deactivated internally after charging has taken place.
Power consumption, maximum:
in the event of direct voltage approx. 750 W
in the event of alternating voltage 1400 W.
In the short charging time, the motor sometimes operates in the overload range. See Fig. 28 for the rated current for the required motor short-circuit protection.
Note: The motor protection devices are not included in the delivery of the vacuum circuit-breaker and must be ordered separately .
Fig. 27 Motor (50.4)
Rated supply voltage U*)
VDC24DC48DC60DC110
AC 50/60 Hz
110
DC
220
AC 50/60 Hz
230
Recommended rated current of the protective device I**
)
A16106462 3
If simultaneous CLOSE and OPEN commands are continuously applied to the vacuum circuit-breaker, it returns to the open position after being closed.
Via the function of the contactor relay K1, the vacuum circuit-breaker pauses there until the CLOSE command is given again.
This prevents continuous closing and opening (pumping).
Fig. 29 Contactor relay (69.)
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Description
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Closing solenoid (Y9) 3AY1510
1 st shunt release (Y1) 3AY1510
The closing solenoid Y9 unlatches the charged closing spring and switches the vacuum circuit-breaker on electrically . It is available for DC or AC voltage .
The closing solenoid Y9 is not designed for continuous operation and is automatically deactivated within the circuit-breaker.
The operator's supply voltage may deviate from the rated supply voltage of the vacuum circuit-breaker by
-15 % up to +10 %.
The closing solenoid Y9 can be operated using AC or DC voltage and is protected against overvoltage.
Power consumption is approximately 140 W / VA
Fig. 30 Closing solenoid (53.1)
In the case of the 1st shunt release Y1, the electrically fed tripping pulse is passed to the "OPEN" latch by means of a directly acting magnet armature, thus switching off the vacuum circuit-breaker.
The 1st shunt release Y1 is not designed for continuous operation and is automatically deactivated within the circuit-breaker.
The operator's supply voltage may deviate from the rated supply voltage of the vacuum circuit-breaker by ­30 % to +10 % in the event of DC voltage and by -15 % to +10 % in the event of AC voltage.
The 1st shunt release Y1 can be operated using AC or DC voltage and is protected against overvoltage.
Power consumption is approximately 140 W / VA
Fig. 31 1st shunt release (54.1)
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Description
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Auxiliary switch S1
Breaking capacity
Fig. 33 Breaking capacity of the auxiliary switch 3SV92
Two versions of the auxiliary switch S1 are available for delivery: with 6 or 12 NO / NC contacts each.
Rated insulation voltage: 250 V AC/DC Insulation group: C as per VDE 0110 Continuous current: 10 A Closing capacity: 50 A
Fig. 32 Auxiliary switch (68.)
AC 40 to 60 Hz DC
Operating voltage Operating current Operating voltage Operating current
U (V) I (A) U (V) I (A)
Ohmic
load
Inductive load
(T = 20 ms)
Up to 230 10
24 10 10
48 10 9
60 9 7
110 5 4
220 2,5 2
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Description
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Position switch
Circuit-breaker tripping signal, cut-out switch (S6, S7)
S21, S22 Position switches (switch off the motor after
charging)
S3 Position switch (opens when closing spring
is charged)
S41, S42 Position switches (report charging state)
Fig. 34 Position switch (50.4.1)
The position switch S6 makes contact briefly when the vacuum circuit-breaker is opened by means of an electrical release.
This contacting can be used for a signal.
In the event of intentional mechanical opening, the cut-out switch S7 interrupts the contacting.
Fig. 35 Circuit-breaker tripping signal
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Description
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Low-voltage interface X0, 64-pin
For connection of the control line, the standard version of the vacuum circuit­breakers is equipped with a 64-pin low-voltage interface X0 (68.7).
The 64-pin plug (68.7.1) for the external terminal, is suitable for crimp termination of control lines with a nominal cross-section of 1.5 mm
2
.
Terminal strip (optional) Instead of the 64-pin plug (68.7.1), a terminal strip (68.7.2) can be ordered as
interface to the terminal at the customer's site. Assignment of the terminals is done according to the circuit diagram supplied.
Fig. 36 Low-voltage interface X0 Fig. 37 Terminal strip (optional)
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Description
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A further shunt release, transformer-operated release, undervoltage release or instantaneous release can be installed as a 2nd release.
2nd shunt release (Y2) 3AX1101
Transformer-operated releases (Y4, Y5) 3AX1102, (Y6) 3AX1104
The second shunt release Y2 is installed whenever more than one shunt release is needed.
In this version, the electrical "off" command is passed by means of a magnet armature to the "OPEN" latch by release of an energy storage mechanism, thus switching off the vacuum circuit-breaker. This tripping solenoid is not designed for continuous operation. Any necessary varistors and rectifiers are integrated in the release.
Power consumption is approximately 60 W / VA
Fig. 38 2. Shunt release (54.2)
The transformer-operated releases Y4, Y5 or Y6 consist of an energy storage mechanism, an unlatching fixture and an electromagnetic system. If the tripping current is exceeded (90 % of the transformer-operated release's rated current), the stored energy mechanism is unlatched, thus initiating opening of the vacuum circuit­breaker.
For use of the transformer-operated release, matching transformers are also needed for matching, in addition to the main current transformers.
Power consumption for 0.5 A and 1 A 6 VA at ≤ 90 % of the transformer-operated release's rated current and with open armature.
Fig. 39 Transformer-operated releases (54.3)
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Description
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Undervoltage release (Y7) 3AX1103
The undervoltage release Y7 has an electromagnet system that has voltage permanently applied to it when the vacuum circuit-breaker is in the closed state. If the voltage drops below a certain value, the undervoltage release Y7 is unlatched, thus initiating opening of the vacuum circuit-breaker via the stored energy mechanism.
Random tripping of the undervoltage release Y7 is generally performed by an NC contact in the tripping circuit, but can also be done with the aid of an NO contact by short-circuiting the solenoid coil. In the case of this latter method, the solenoid coil's short-circuit current is limited by the built-in resistor.
The undervoltage release Y7 can also be connected to voltage transformers.
The undervoltage release Y7 automatically trips the vacuum circuit-breaker if the rated supply voltage drops to an inadmissible value. Any necessary varistors and rectifiers are integrated in the release.
Power consumption 6.5 W or ≤ 7.5 VA
Note
The undervoltage release Y7 must only be operated with the supplied series resistor R1.
Note
For switching operations (mechanical or electrical), the undervoltage release 3AX1103… must be connected to control voltage, as otherwise closing is not possible (see “Removing the transport securing device from the undervoltage release”, page 47).
Fig. 40 Undervoltage release (54.4) Fig. 41 Typical circuit for connection of the
undervoltage release Y7
A
B
R1 resistor S1 auxiliary switch Y7 undervoltage release
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Description
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Heater (condensation water protection)
Electrical manual closing/electr. locking device
In the basic version, the vacuum circuit-breaker with on-site connection is closed by direct mechanical unlatching of the closing spring. Instead of this mechanical manual closing , "electrical manual closing" is also available.
In this version, the closing circuit of the vacuum circuit-breaker module is electrically actuated by a sensing device and must also be enabled via a command element from the control room.
With on-site closing, this permits taking into account system-related interlocking and allows you to prevent unintentional closing by the control room, for example. This allows for interlocking the vacuum circuit-breaker module, for example, via the auxiliary contact of a disconnector.
Vacuum circuit-breakers with electrical manual closing cannot be switched mechanically.
The heater limits condensation and corrosion of the vacuum circuit-breaker.
To this end, the heater has to be connected to the supply voltage (see circuit diagram included with the delivery).
The heater's surface temperature is at the most 180 °C.
Power consumption 50 W, Rated voltage AC 230 V
Fig. 42 Heater (71.)
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Description
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Interlocking devices
To lock vacuum circuit-breakers as a function of the switching position, the spring drive mechanisms of the vacuum circuit-breaker can be equipped with an interlocking device. This is also the case for vacuum circuit-breakers on switch gear trucks, in withdrawable sections or with disconnectors.
Conditions The vacuum circuit-breaker must only be switched on in operating or disconnected
position. The operating or disconnected position is the position of the vacuum circuit­breaker on the switchgear truck or withdrawable section in the switchgear. At the same time, the vacuum circuit-breaker may be moved on the switchgear truck or withdrawable section only when it is open.
Positions of the vacuum circuit-breaker in the switchgear
Disconnected position The isolating distance between the vacuum circuit-breaker contacts and the
switchgear counter-contacts is attained fully.
Operating position The circuit-breaker is inserted fully into the switchgear and the vacuum circuit-
breaker contacts overlap completely with the switchgear counter-contacts.
Mechanical interlock (optional with spring drive mechanism)
An interrogation and actuation component (b) on the system side scans the operating position (CLOSED/OPEN) of the vacuum circuit-breaker.
CLOSED position If the vacuum circuit-breaker is closed, actuation of the system's interrogation and
actuation component (b) is prevented. A mechanical system in the switchgear truck or withdrawable section reliably blocks movements of the circuit-breaker on the switchgear truck or withdrawable section.
OPEN position If the vacuum circuit-breaker is open, the interrogation and actuation component (b)
on the system side actuates, via the stroke (a), the vacuum circuit-breaker's mechanical interlock and reliably blocks closing of the vacuum circuit-breaker.
Fig. 43 Mechanical interlock
The installation dimensions (c + d) for the interrogation and actuation component (b) are in the dimension drawing.
X CLOSED position a Stroke (min. 10 mm, max. 30 mm) Y OPEN position b Interrogation or actuation component (min. actuation force 70 N) Z View from below c + d see dimension drawing
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Description
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Priority opening
To lock the OPEN position, the drive mechanisms of the vacuum circuit-breaker can be equipped with "priority opening" . This is also the case for vacuum circuit­breakers on switch gear trucks, in withdrawable sections or with disconnectors.
As long as the OPEN pushbutton is actuated, closing with the CLOSE pushbutton is mechanically locked.
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Rating plate
Technical data
Vacuum circuit-breakers with one phase per interrupter
Fig. 45 Technical data - connection of one phase per interrupter
Fig. 44 Example - vacuum circuit-breaker rating plate 3AH37/38
a Manufacturer b Type designation c Works serial number d Rated voltage U
r
e Rated frequency f
r
f Rated short-circuit breaking
current I
sc
g Rated power frequency withstand
voltage U
d
h Rated lightning impulse withstand
voltage U
p i Quality control seal k Year of manufacture m Rated operating current I
r
n Rated short-circuit duration t
k o Mass m p Rated operating sequence r Classification to standard
Q
600806
Kontr
Made in Germany
Classification to IEEE C37.013, IEC 62271-100: E2, M2, C2
Rated operating sequence: CO - 30 min - CO
Type 3AH3818-8
No. S 3AH3/90004711
U
r 17.5 kV, 50/60 Hz
U
d/Up 50/110
I
sc 63 kA
kV
Year of manufact. 2006
I
r 4000 A
t
k 3s
m 320 kg
9992-16_en
r
p
o
n
m
k
i
b
a
c
d, e
f
g, h
Rated voltage* U
r
kV 17,5 24
Rated operating current I
r
A 3150, 4000, 5000, 6300
Rated lightning impulse withstand voltage (peak value) U
p
kV 110 125
Rated power frequency withstand voltage (effective value) U
d
kV 50
Rated short-circuit breaking current I
sc
kA 50, 63,72 Distance between pole centres mm 275, 300 300 Rated operating sequence A, B A, B
A O - 3 min - CO - 3 min - CO; operating sequence with and without load B CO - 30 min - CO; operating sequence in the event of short-circuit current * In the event of a rated frequency fr of 50/60 Hz
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Description
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Per phase one vacuum circuit-breaker
Fig. 46 Technical data - connection of one vacuum circuit-breaker per phase
Dimensions and weights
The dimensions of the vacuum circuit-breaker can be taken from the relevant dimension drawing. If required, these are available from your Siemens representative.
The weight is given on the rating plate of the vacuum circuit-breaker (see Fig. 44) or can be taken from the relevant dimension drawing.
Note
If one vacuum circuit-breaker is ordered per phase, the three vacuum circuit­breakers are synchronised at the factory. If one of the vacuum circuit-breakers is exchanged, the three vacuum circuit-breakers must be re-synchronised.
Rated voltage* U
r
kV 12** 17,5 24
Rated operating current I
r
A4000
4000, 5000, 6300, 8000,
10000, 12000
4000, 5000, 6300, 8000,
10000, 12000
Rated lightning impulse withstand voltage (peak value) U
p
kV 75 110 125
Rated power frequency withstand voltage (effective value) U
d
kV 28 50 50
Rated short-circuit breaking current I
sc
kA 90 50, 63, 72, 80 50, 63, 72 Distance between pole centres mm ** 275 300 Rated operating sequence A, B A, B A, B
A O - 3 min - CO - 3 min - CO; operating sequence with and without load B CO - 30 min - CO; operating sequence in the event of short-circuit current * In the event of a rated frequency fr of 50/60 Hz
** Vacuum circuit-breaker with one pole assembly
**
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Ambient conditions
Installation altitudes
Insulating capacity The insulating capacity of insulation in air decreases with rising altitude due to the
lower air density. In conformity with IEC 62271-102, the rated lightning impulse withstand voltage values given in Fig. 45 are valid up to an installation altitude of 1,000 m above sea level.
As from an altitude of 1,000 m, the insulation level must be corrected as shown in Fig. 48:
3AH37/38vacuum circuit-breakers are suitable for use in the following climate classes in accordance with IEC 60721, Part 3-3:
Class
Climatic ambient conditions:
3K4
1)
,
3K6
2)
, 3Z2, 3Z5
Biological ambient conditions: 3B1
Mechanical ambient conditions: 3M2
Chemically active substances:
3C2
3)
Mechanically active substances:
3S2
4)
1) Peak value of the 24-hour means: +35 °C
2) Without ice formation and wind-driven precipitation
3) Without occurrence of salt fog and simultaneous condensation
4) Restriction: clean insulating parts
5) Average value, measured over 24 hours
6) Average value, measured over 1 month
Fig. 47 Ambient conditions
U U0 K
a
U Rated withstand voltage U under standard reference
atmosphere
U
0
Required rated withstand voltage for the installation location
K
a
Altitude correction factor
K
a
= em
(H - 1000)/8150
Calculating the altitude correction factor Ka: H = Installation altitude in metres m = 1 for AC voltage, lightning impulse withstand
voltage (between phases, phase-to-earth, applied longitudinally)
Example
For a required rated withstand voltage of 75 kV at an altitude of 2,500 m, an insulation level of at least 90 kV under standard reference atmosphere conditions is required:
90 kV 75 kV e
1
(2500 - 1000)/8150
75 kV 1.2
Fig. 48 Altitude correction factor K
a
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Description
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Switching times
Fig. 49 Switching times
Closing time = period between starting (command) of the closing movement and the moment of contact touch in all poles.
Opening time = period between starting (command) of the opening movement and opening of the last pole.
Arcing time = period from the start of the first arc to extinction of the arcs in all poles. Break-time = period between starting (command) of the opening movement and
extinction of the arc in the pole extinct last (= opening time + arcing time). Close/Open time = period in an OPEN/CLOSE cycle between the moment of
contact touch in the first pole during closing and the time when contact touch has been cancelled in all poles during subsequent opening.
Dead-time = period from the end of the current flow in all poles up to the start of current flow in the first pole.
Closing time < 75 ms Opening time 1st shunt release (Y1) < 60 ms 2nd and 3rd release (Y2, Y4, Y6, Y7) < 55 ms Arcing time < 15 ms Break time 1st shunt release (Y1) < 75 ms 2nd and 3rd release (Y2, Y4, Y6, Y7) < 70 ms Dead time 300 ms Close/Open time 1st shunt release (Y1) < 90 ms 2nd and 3rd release (Y2, Y4, Y6, Y7) < 70 ms Minimum command duration Closing solenoid (Y9) 45 ms 1st shunt release (Y1) 40 ms 2nd and 3rd release (Y2, Y4, Y6, Y7) 20 ms Shortest pulse time for breaker tripping signal 1st shunt release (Y1) > 15 ms 2nd and 3rd release (Y2, Y4, Y6, Y7) > 10 ms Charging time if actuated electrically (M1) < 15 s Synchronous operation error between the poles 2 ms
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Circuit diagrams
The circuit diagrams show all the available components with their wiring options.
Fig. 50 to Fig. 56 show some non-binding examples of vacuum circuit-breakers.
The circuit diagrams for the vacuum circuit-breaker are compiled depending on your order.
Mechanical manual closing and electrical closing
Fig. 50 Example - circuit diagram connection via low-voltage interface, 64-pin,
basic version
Electrical manual closing and electrical closing
Fig. 51 Example - circuit diagram with connection via low-voltage interface 64-
pin.
This legend is also valid for the following circuit diagrams.
-Y1 -Y2 -Y4
-Y4 -Y5
-Y6 -Y7
-Y7
"OPEN" release
-Y1 -Y2 -Y4
-Y4 -Y5
-Y6 -Y7
-Y7
"OPEN" release
extended auxiliary switch
HA Manual opening S3 Position switch (opens when closing spring is charged) HE Manual closing S41, S42 Position switches (signal charging status) K1 Contactor relay (anti-pumping device) S6, S7 Position switches (for breaker tripping signal) M1 Motor X0 Low-voltage interface P Energy storage mechanism Y1 1st shunt release R1 Resistor Y2 2nd shunt release S1 Auxiliary switch Y4, Y5, Y6 Transformer-operated release S10, S11 Position switch (mechanical anti-pumping device) Y7 Undervoltage release S12 Position switch (prevents electrical closing in the event
of mechanical interlocking)
Y9 Closing solenoid
S21, S22 Position switches (switch off the motor after charging) V6 Integrated rectifiers for motor
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Description
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1) Integrated varistor
2) Integrated rectifier for AC/DC≥ 100 V
3) Line H07V-K1x2.5sw (as per EN 50525-2-31) when motors are used with DC 24 V / 48 V and 60 V
4) Only if a mechanical closing lock is ordered at the same time
a) Motor winding for DC b) Motor winding with rectifier for AC c) Closing d) Closing with anti-pumping device
Fig. 52 Sample circuit diagram 64-pole (part 1) of the vacuum circuit-breaker
a) b) c) d)
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Description
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1) Integrated varistor
2) Integrated rectifier for AC/DC≥ 100 V
a) 1st shunt release with 64-pole plug-connector b) 1st shunt release with 24-pole plug-connector c) 2nd shunt release with 64-pole plug-connector d) 2nd shunt release with 24-pole plug-connector
Fig. 53 Sample circuit diagram (part 2) of the vacuum circuit-breaker
a) b) c) d)
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Description
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1) Integrated varistor
2) Integrated rectifier for AC/DC≥ 100 V
3) Attention: connect L+ for direct current (DC)
a) Undervoltage release b) Low-energy trip-coil c) 1st transformer-operated release d) Signal: spring state with 64-pole plug-connector e) Signal: spring state with 24-pole plug-connector f) Breaker tripping signal for 64-pole plug-connector
Fig. 54 Sample circuit diagram (part 3) of the vacuum circuit-breaker
a) b) c) d) e) f)
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Description
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The unassigned auxiliary switch terminals are wired up (as shown) with the 64-pole plug bottom.
Fig. 55 Example – auxiliary switch terminals
Fig. 56 Sample switching operation for connection of the undervoltage release Y7
Normal auxiliary switch Extended auxiliary switch
No wiring required if a) 2nd shunt release Y2 available b) Undervoltage release Y7 available
a) b)
System wiring Tripping via NO contactTripping via
NC contact
System wiring
Circuit-breaker wiring
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Installation
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Installation
Attachment in the switching cubicle
The vacuum circuit-breaker is delivered in OPEN position. Before installing the vacuum circuit-breaker, remove the transport aids (see “Unpacking (I)” on page 6, “Unpacking (II)” on page 11 or “Unpacking (III)” on page 13).
Check data Before installing the vacuum circuit-breaker in a switching cubicle, check the details
on the rating plate (see “Rating plate” on page 34) in order to avoid confusion.
DANGER
High-voltage - danger to life
Touching live parts causes an electric shock.
Do not touch live parts!
When performing work on the switchgear, deenergise it and earth it.
The work described in the following sections must only be performed when the switchgear has been deenergised:
- Take safety measures to prevent reclosing.
- Observe industrial safety regulations.
- Ensure that the vacuum circuit-breaker is installed and commissioned only
by qualified personnel who are familiar with the operating instructions and observe the warning notices.
WARNING
Risk of injury due to wrong transport means
Using wrong transport means may cause the vacuum circuit-breaker to fall and injure persons.
Observe weight
Use means of transport suited to the requirements and load-carrying capacity.
The vacuum circuit-breaker must not fall over.
Sharp edges may cause injury.
Note
For preliminary work, the vacuum circuit-breaker must be
secured against falling over,
placed onto a suitable support or
suspended from a crane to prepare for installation.
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Installation
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Mounting position The 3AH37/38 vacuum circuit-breaker can be installed indoors and vertically or
horizontally (optionally, mechanism box at the bottom) in relation to the interrupters.
Mounting the partitions Carefully take the partitions out of the packaging (see Fig. 4) and mount according
to the supplied mounting drawing.
Mounting the vacuum circuit-breaker
There are a total of 14 fixing holes on the pole plate (15) and on the mechanism box (60.) for the various types of installation.
Use M12 screws – strength class 8.8 – for fastening. The binding dimension drawings are relevant.
The framework must be made to suit the operating conditions and have sufficient load bearing capacity and stability.
Fig. 57 Mounting position
Fig. 58 Example of mounted partitions
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Installation
9229 9992 176 0D 45 2013-07-08
* bores for M12 screws
Fig. 59 Fastening options Fig. 60 View Y and Z
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Installation
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Earthing
Connecting to earth Connect the vacuum circuit-breaker on the earth terminal (70.) to the high-voltage
protective earth as specified (DIN EN 50341).
Fully unscrew hexagon socket head screw M12 with washer on the earth terminal (70.).
Tighten ring terminal for the earth wire with the M12 hexagon screw and washer on the earth terminal (70.) with 40 Nm.
Connect low-voltage Connect the low-voltage connecting cables in the customer's switch cabinet in such
a way that safe operation as per supplied circuit diagram is guaranteed.
Note
If the 3AH37/38 vacuum circuit-breaker is installed into an earthed metal frame and is connected permanently and electrically conductive, no separate earthing needs to be done.
Place serrated washers under the screw heads when fastening the vacuum circuit-breaker in this case.
Fig. 61 Earth terminal Fig. 62 Connecting earth wire
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Installation
9229 9992 176 0D 47 2013-07-08
Removing the transport securing device from the undervoltage release
Undervoltage release (Y7)
present?
The vacuum circuit-breaker with an undervoltage release (Y7) 3AX1103 is supplied with a transport securing device.
Remove the two top screws (60.2) from the cover (60.1).
Undo the two bottom screws (60.2) on the cover (60.1) until the cover (60.1) can be taken off.
Slightly tilt the cover (60.1) of the mechanism box and lift off.
Shift the locking screw of the striker from position A to B (see reference note in mechanism box [60.] of the vacuum circuit-breaker).
Replace the cover (60.1) in the reverse order
and fasten the screws (60.2) with a tightening torque of 10 Nm.
Electrical connection of the prime conductor
The busbars can be purchased from the Siemens Service Center.
Busbar connection
Adjust the busbars in such a way that, before fastening, they lie flat easily and fit the holes on the contact areas of the vacuum circuit-breaker.
Fig. 63 Removing the cover Fig. 64 Removing the transport securing device
A
B
DANGER
High-voltage - danger to life
Test the vacuum circuit-breaker in the switchbay with high-voltage applied only after faultless functioning has been ascertained (see “Commissioning” on page 51).
Note
Grease the busbars with contact grease prior to mounting.
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Installation
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Preparing contact areas Use a steel brush to carefully brush the contact areas (cross-wise) of the busbars
until they are metallically bright and wipe off any residue using a clean cloth.
After cleaning, very lightly grease the bright contact areas with acid-free Vaseline (e. g. Shell-Vaseline 8420) and screw together immediately.
Fig. 65 Cleaning the contact areas Fig. 66 Cleaning the contact areas of the busbars
Note
Clean silver spray-plated and copper spray-plated contact areas with a cloth, do not brush.
Different connection materials (AI/CU) must not be cleaned with the same cleaning tools.
Silver-plated parts must not be bolted to aluminium bars/rails.
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Installation
9229 9992 176 0D 49 2013-07-08
Corresponding to the rated current strength, use M12 screws and nuts - strength class 8.8 - for connection of the busbars and use the appropriate spring elements and washers.
When tightening the screws, hold the nuts against tightening torque of 70 Nm with a suitable screwdriver or socket wrench.
Screw-in depths in the upper and lower terminals
See dimension drawings.
Fig. 67 Installing busbars flat Fig. 68 Installing busbars flat
Note
For vacuum circuit-breakers with connecting bars, it is recommended to use the stainless steel screws or non-magnetisable screws included in the accessory pack.
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Installation
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Blank page
Page 51
Operation
9229 9992 176 0D 51 2013-07-08
Operation
Commissioning
Before commissioning, check the following points to ensure that the 3AH37/38 vacuum circuit-breaker is functioning faultlessly:
DANGER
High-voltage - danger to life Touching live parts causes an electric shock.
Do not touch live parts!
Ensure that the vacuum circuit-breaker is operated only by qualified personnel who are familiar with the operating instructions and observe the warning notices.
Check through all of the items on the checklist and ensure correct functioning before commissioning.
Checklist
Notes
Does the information on the rating plate (see page 34) match the ordering data?
Ensure correct operating voltage.
If necessary, clean the vacuum circuit-breaker (details on this in section “Cleaning” on page 55).
Check that screw connections are tightened securely.
Check terminal strip plug-connection for tightness.
Check functioning of the auxiliary switches. If necessary, check and adjust customer's devices.
If there is an undervoltage release (Y7) 3AX1103 : has the locking screw of the striker been shifted from position A to B (see “Removing the transport securing device from the undervoltage release” on page 47)?
Test switching without supply voltage Charge the closing spring (62.) with the hand crank (50.) (see Fig. 70),
then actuate the CLOSE pushbutton (53.) and, once closing has been performed, actuate OPEN pushbutton (54.) .
Test switching with supply voltage For test switching with motor, switch on the supply voltage. The motor
starts up immediately and charges the closing spring (62.). Check indicator for charge state of the closing spring (mechanically and electrically).
Electrically check through auxiliary switch S1 (68.) and position switch (50.4.1) in both end positions – operate the 3AH37/38 vacuum circuit-breaker to do so.
Check functioning of the closing solenoid Y9 (53.1) and all available shunt releases by operating them electrically.
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Operation
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First closing operation
If all functions have been checked and are ok, switch on high-voltage while observing all of the safety regulations and operative requirements.
Charging the closing spring
If the supply voltage is applied, the closing spring (62.) is automatically charged by the motor (50.4).
Hand crank If the supply voltage fails, the closing spring (62.) can be charged with a hand
crank (50.).
1. For this, fit the hand crank (50.) onto the hand crank coupling (50.5) through the opening (50.1) with the adapter pushed forward (50.6).
69.Turn clockwise until the spring state indicator (55.) changes over:
WARNING
Do not commission the vacuum circuit-breaker if there are malfunctions.
If the malfunctions or the damage cannot be remedied, contact a Siemens representative or Siemens Service and, if necessary, send back the vacuum circuit-breaker .
WARNING
Risk of injury if hand cranks other than the original hand crank are used.
When the supply voltage is present, the motor immediately recharges the spring after a closing operation. If the hand crank does not have a slip coupling, the hand crank will also rotate.
To avoid injuries caused by the motor starting suddenly, the vacuum circuit­breaker must be charged only using the original hand crank.
Discharged Charged
Fig. 70 Charging the closing spring with the hand
crank
Fig. 71 Operating elements and spring state indicator
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Operation
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The adapter (50.6) of the hand crank (50.) is designed in such a way that the hand crank becomes uncoupled when the motor supply voltage returns.
Closing
Provided there is no lock-out due to a mechanical interlock, send the closing command via the CLOSE pushbutton (53.) or the corresponding command element until the vacuum circuit-breaker is closed and shows and signals the CLOSED position.
Change of the position indicator (59.):
After switching on and possibly releasing the CLOSE pushbutton (53.), the closing spring (62.) is immediately automatically charged by the motor and the symbol for "Closing spring charged" becomes visible in the spring state indicator (55.).
Change of the spring state indicator (55.):
Opening
The opening spring (64.) is charged during the closing operation.
To open, send the opening command via the OPEN pushbutton (54.) or the corresponding command element until the vacuum circuit-breaker is open and shows and signals the OPEN switching position.
Change of the switching position indicator (59.) after electrical opening:
The spring state indicator (55.) does not change.
Discharging the closing spring
To discharge the closing spring,
the supply voltage must be deactivated
on the vacuum circuit-breaker, actuate the OPEN, CLOSE and OPEN pushbuttons manually one after the other.
This ensures that the vacuum circuit-breaker is open and the closing spring is discharged.
OPEN CLOSED

Charged Discharged Charged
Note
If an undervoltage release 3AX1103… is fitted, it must be connected to control voltage for switching operations (mechanical or electrical), as otherwise closing is not possible.
CLOSED OPEN
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Operation
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Page 55
Maintenance
9229 9992 176 0D 55 2013-07-08
Maintenance
Maintenance and servicing
The vacuum circuit-breaker 3AH37/38 is maintenance-free under normal operating conditions. The maximum permitted mechanical operating cycle number is 10 000.
We recommend you carry out regular visual inspections all the same.
Cleaning
The insulating parts must be clean if their insulating capacity is to be guaranteed. Wipe insulating parts and any outer circuit-breaker parts with a damp cloth. As a cleaning agent, use only warm water with a mild, liquid household detergent added.
Special operating conditions
If the vacuum circuit-breaker 3AH37/38 is operated under unfavourable indoor conditions that deviate from the normal operating conditions (frequent heavy condensation, dusty air etc.), we recommend regular cleaning of the outer circuit­breaker parts and renewing the corrosion protection, if applicable.
For this, only the following agents may be used on the individual functional parts of the circuit breaker:
Lubricant:
DANGER
High-voltage - danger to life Touching live parts is fatal or causes serious physical injury.
Before beginning maintenance work, note the five safety rules for high-voltage equipment specified in EN 50110-1, namely:
Isolate from the power supply*)
Secure against reclosing
Verify safe isolation from the power supply
Earth and short-circuit
Cover or cordon off neighbouring live parts
*
)
On the vacuum circuit-breaker, actuate the OPEN, CLOSE and OPEN pushbuttons manually one after the other. This ensures that the vacuum circuit­breaker is open and the closing spring is discharged.
Note
The vacuum circuit-breaker should be taken out of the switch cabinet or switchgear for servicing.
Note
Joints and bearings that cannot be disassembled must not be washed out with a detergent prior to work.
Bearings, sliding surfaces: Isoflex Topas L 32 Bearings and bearings of the auxiliary switch S1
that are inaccessible in terms of greasing:
Shell Tellus Oil 32
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Maintenance
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Lubricants are available from the responsible Siemens representative:
Fig. 72 Bearings and sliding surfaces of the pole side
Order no.
180 g Klüber-Isoflex Topas L 32 3AX11 33-3H
1 kg Shell Tellus Oil 32 (special oil) 3AX11 33-2D 1 kg Klüber-Isoflex Topas L 32 3AX11 33-3E
Isoflex Topas L 32
t Bolts of the angle lever u Bolts and eyebolt of the insulating operating rod v Contact pressure spring, spring plate and spring bearing w Spring guide and bolts of the angle lever
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Maintenance
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Fig. 73 Bearings and sliding surfaces of the operating mechanism
Isoflex Topas L 32 Shell Tellus Oil 32
a Crankpin for sensing device actuation b Bearing for deflection lever c Curve contour f Auxiliary switch d Close-latch j Circuit-breaker shaft bearing e Deflection of auxiliary switch p Opening spring bearing g Opening spring guide r Spring eyelet on closing spring h Deflection of auxiliary switch kOPEN-latch l Curve for OPEN-latch m End stop s Contact area of instantaneous release
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Maintenance
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Interrupter service life
If switching operations occur frequently under overload or short circuit, the service life of the vacuum interrupters may be reached prematurely.
Replace the interrupters after reaching the maximum permitted operating cycle number of 10 000 mechanical or electrical load setting changes (up to the rated current).
Short-circuit deactivations were proven as per IEEE C37.013 under various conditions.
Accessories and spare parts
Replacing spare parts To ensure that the device operates reliably, spare parts must be replaced only by
trained and certified personnel.
Fig. 74 Accessories available for order
Always specify the vacuum circuit-breaker's type and serial no. (see “Rating plate” on page 34) when ordering spare parts.
CAUTION
Risk of injury!
The vacuum circuit-breaker should be taken out of the switch cabinet or switchgear for servicing.
Separate vacuum circuit-breakers from the control feed voltage or switch it off and release low-voltage plug or clip connection.
Accessories/spare part Order no. Comments
Operating instructions 9229 9992 100 Hand crank 3AX1530-2B Klüber lsoflex Topas L32 lubricant 3AX1133-3H 180 g
3AX1133-3E 1 kg Shell Tellus lubricant 3AXl 133-2D 1 kg tin Vaseline (contact grease)
e. g. Atlantic white, Atlantic Mineralölwerk GmbH
Pasty consistency, flame point 210 °C, low acid
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Maintenance
9229 9992 176 0D 59 2013-07-08
Manufacturer's product liability
The manufacturer's product liability shall be excluded if at least one of the following criteria applies:
Original Siemens spare parts are not used.
Fitters carrying out replacements have not been trained and certified by Siemens.
Parts have been incorrectly fitted or adjusted.
Adjustments are not made in accordance with Siemens specifications.
After installation and adjustment, no final test is performed with a tester approved by Siemens including documentation of the test results.
To keep documentation complete, it is important that measurement results are submitted to the responsible Siemens representative.
Disposal
The materials of the vacuum circuit-breaker should be recycled. Disposal of the vacuum circuit-breakers with minimum environmental impact is possible on the basis of existing legal regulations.
Metal The circuit breaker's metal components can be recycled as mixed scrap, although
wide-ranging dismantling into sorted scrap and mixed scrap residues is more environmentally sustainable.
Electronics Electronic scrap must be disposed of in accordance with applicable regulations.
Materials The vacuum circuit-breaker consists of the following materials:
Steel (partly phosphatised, galvanised and yellow chromated)
Copper (partly silver-plated)
Plastics (epoxy resin, polyamide, polyester, polycarbonate, ABS-PC mixture; partly glass fibre reinforced)
Rubber materials
•Ceramics
•Lubricant
Packaging If the packaging is no longer needed, it can be fully recycled.
Hazardous substances When delivered by Siemens, the product does not contain any hazardous substances
within the scope of the hazardous substances regulations applicable to the territory of the Federal Republic of Germany. For operation outside the Federal Republic of Germany, the applicable local laws and regulations must be complied with.
Further information Contact your Siemens Service Center if you require further information.
Service
For details of contacts for service work, consult Siemens IC LMV SE Services at
Telephone: +49 180/5247000
Fax: +49 180/5242471 or
on the Internet at the Web address: www.siemens.com/energy-support
by e-mail: support.energy@siemens.com
or any local Siemens office.
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Maintenance
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Index of keywords
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Index of keywords
A
Accessories available for order
............................. 58
Altitude correction factor
....................................... 36
Ambient conditions
................................................ 36
Angle lever
............................................................ 20
Auxiliary switch
..................................................... 22
B
Basic equipment
................................................... 23
Bearings and sliding surfaces
............................... 57
Busbars
................................................................. 49
C
Centering
.............................................................. 20
Circuit-breaker shaft
.............................................. 22
Circuit-breaker tripping signal
............................... 27
Climate classes
..................................................... 36
Closing damper
..................................................... 22
Closing solenoid
............................................ 22, 25
Closing spring
............................................... 22, 31
Contact pressure spring
........................................ 19
Contact stroke
....................................................... 20
Contact system
..................................................... 20
Contactor relay
...................................................... 22
Contactor relay K1
................................................ 24
Cover
.................................................................... 21
Cut-out switch
....................................................... 27
D
Dashpot
................................................................. 22
Disconnected position
........................... 32, 34 35
Distance between pole centres
..................... 34 35
E
Earth terminal
................................................ 22, 46
Electrical manual closing
.............................. 23, 31
G
Gear unit
............................................................... 22
H
Hand crank
............................................................ 52
Hand crank coupling
............................................. 22
Heater (condensation water protection)
22 23, 31
High-voltage protective earth
................................ 46
I
Installation altitudes
.............................................. 36
Insulating capacity
................................................ 36
Insulating operating rods
....................................... 19
Interlocking devices
.............................................. 32
Interrupter support
................................................ 20
Interrupter, service life
.......................................... 58
Interrupter, vacuum check
.................................... 58
L
Low-voltage interface
.................................... 22 23
M
Mechanical anti-pumping device
........................... 23
Mechanical interlock
..................................... 23, 32
Mechanical manual closing
.......................... 23, 31
Mechanical manual opening
.................................. 23
Mechanism box
............................................ 19, 22
Motor
............................................................ 22, 24
Mounting position
.................................................. 44
O
Opening spring
...................................................... 22
Operating cycle counter
................................ 22 23
Operating position
................................................. 32
Operating rod
......................................................... 22
P
Pole assembly
.............................................. 19 20
Pole plate
............................................................... 19
Position indicator CLOSED-OPEN
........................ 22
Position switch
.............................................. 22, 27
Post insulator
......................................................... 19
R
Range of application
.............................................. 17
Rated frequency
.................................................... 34
Rated lightning impulse withstand voltage
... 34 35
Rated operating current
................................ 34 35
Rated operating sequence
........................... 34 35
Rated power frequency withstand voltage
.... 34 35
Rated short-circuit breaking current
............. 34 35
Rated short-circuit duration
................................... 34
Rated voltage
............................................... 34 35
Rating plate
.................................................. 22, 34
S
Shunt release
....................................... 22, 25, 29
Spring state indicator
.................................... 21 22
Standards
.............................................................. 18
Strut
....................................................................... 19
T
Technical data
....................................................... 34
Terminal strip
......................................................... 28
Transformer-operated release
.............. 22 23, 29
Transformer-operated release (0.1 Ws)
................ 22
U
Undervoltage release
........................... 22 23, 30
V
Vacuum interrupter
....................................... 19 20
Vacuum interrupter, contact system
...................... 20
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15. Pole plate
16.1 Upper post insulator
16.2 Lower post insulator
19. Pole assembly, complete
20. Upper interrupter support
27. Upper terminal
28. Strut
28.1 Centering
29. Lower terminal
29.1 Flexible connector
29.2 Clamp
30. Vacuum interrupter
40. Lower interrupter support
48. Insulating operating rods
48.6 Angle lever
49. Contact pressure spring
50. Hand crank
50.1 Opening for hand crank
50.2 Gear unit
50.4 Motor M1
50.4.1 Position switch
50.5 Hand crank coupling
50.6 Hand crank adapter
51. Rating plate
51.1 Opening for rating plate
53. CLOSE pushbutton
53.1 Closing solenoid Y9
54. OPEN pushbutton
54.1 Shunt release Y1
54.2 Shunt release Y2
54.3 Transformer-operated release Y4
54.4 Undervoltage release Y7
54.5 Transformer-operated release (0.1 Ws) Y6
55. Spring state indicator
55.1 Opening for spring state indicator
58. Operating cycle counter
58.1 Opening for operating cycle counter
59. Contact position indicator CLOSED-OPEN
59.1 Opening for position indicator CLOSED-OPEN
60. Mechanism box
60.1 Cover
61. Dashpot
62. Closing spring
63. Circuit-breaker shaft
64. Opening spring
66. Closing damper
68. Auxiliary switch S1 (6NO+6NC)
68.0.1 Extended auxiliary switch S1 (12NO + 12NC)
68.1 Operating rod (for auxiliary switch S1)
68.7. Low-voltage interface X0
68.7.1 Plug
68.7.2 Terminal strip
69. Contactor relay K1
70. Earth terminal
71. Heater (condensation water protection)
72. Spring charge release
72.1 Lever of the spring charge release
90. Mechanical interlock
Page 64
Published by
Siemens AG
Infrastructure & Cities Sector Low and Medium Voltage Division Medium Voltage & Systems Schaltwerk Berlin
Nonnendammallee 104 13629 Berlin
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