SICK TRANSIC Extractive, TRANSIC Extractive TRANSIC151LP Operating Instructions Manual

I

TRANSIC Extractive

MMMOPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

MMM

Beschriebenes Produkt

Produktname: TRANSIC Extractive
Dokument ID.: 8021262

Manufacturer

SICK AG
Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany
Telefon: [phone]
Fax: [phone]
E-Mail: [e-mail]

Production location

SICK AG
Nimburger Str. 11 · 79276 Reute · Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica­tion, expurgation or translation of this document is prohibited without the express writ­ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

© SICK AG. All rights reserved

Original document

This document is an original document of SICK AG.

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Content

CONTENT

1 About this Document ................................................................................ 5

1.1 Limitation of Liability....................................................................................... 5

1.2 Purpose of this Document .............................................................................. 5

1.3 Target Group.................................................................................................... 5

1.4 Further Information ......................................................................................... 5

1.5 Additional Technical Documentation ............................................................. 6

1.6 Document Conventions................................................................................... 6

2 Important Safety Instructions .................................................................. 7

2.1 Supplemental Directives................................................................................. 7

2.2 Safety Conventions ......................................................................................... 7

2.3 Warning Signs ................................................................................................. 8

2.4 Mandatory symbols conventions.................................................................... 8

2.5 Safety Messages .............................................................................................8

2.6 Notices............................................................................................................. 9

2.7 Intended Use .................................................................................................10

2.7.1 RoHS Directive ..............................................................................10

2.7.2 Measured components.................................................................10

2.7.3 Measuring range...........................................................................10

2.8 Requirements for the Qualification of Personnel ........................................10

3 System Description .................................................................................11

3.1 Characteristics ..............................................................................................11

3.2 Gas Flow Diagram .........................................................................................12

3.3 Method of Operation .....................................................................................13

3.3.1 Settings .........................................................................................13

4 Installation ................................................................................................15

4.1 Mounting Plate ..............................................................................................15

5 Operation ..................................................................................................17

5.1 Interfaces ......................................................................................................17

5.1.1 Keypad ..........................................................................................17

5.2 Maintenance Interface..................................................................................18

6 Maintenance............................................................................................. 19

7 Technical Data .........................................................................................21

8 Disposal..................................................................................................... 23

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CONTENT

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1About this Document

Note

This document regarding the TRANSIC Extractive:

● Contains information required during the life cycle of the System.

● Is available to all those people who work with the System.

Please read this document carefully and make sure that you understand the
content fully before working with the System.

1.1 Limitation of Liability

Note

Applicable standards and regulations, the latest state of technological develop­ment and many years of knowledge and experience have all been taken into
account, when assembling the data and information contained in this docu­ment.
The manufacturer accepts no liability for damage caused by:

● Failing to observe this document.

● Non-compliance of notices and regulations.

● Unauthorized installation and mounting of the TRANSIC Extractive.

● Arbitrary modifications.

● Use of unauthorized spare parts, consumables and accessories.

With special variants, where optional extras have been ordered, or owing to the
latest technical changes, the actual scope of delivery may vary from the fea­tures and illustrations shown here.

ABOUT THIS DOCUMENT 1

1.2 Purpose of this Document

This document describes the TRANSIC Extractive.

1.3 Target Group

This document is intended for qualified personnel which are authorized to perform installa­tion, operation, and maintenance on the TRANSIC Extractive.

1.4 Further Information

Special local conditions

Follow all local laws, technical rules, and company-internal operating directives applicable
at the respective installation site of the TRANSIC Extractive.

Preserving the documents

This document and the additional technical documentation and information must be:

● Available for reference

● Passed on to new owners

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1 ABOUT THIS DOCUMENT

1.5 Additional Technical Documentation

● Operating instructions of the following system components:

Component Manufacturer

OI_TRANSIC151LP

● Technical System-Documentation (EPLAN) contains:

–Technical Data
–Wiring diagram
–Gas flow diagram

1.6 Document Conventions

▸ Instruction

Refer to another document.

All units of measurement in this document are originally metric units.

Subject to change without notice. Images might differ from actual design.

SICK

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2Important Safety Instructions

Note

Read and follow all safety instructions in this document.

2.1 Supplemental Directives

WARNING

▸ Read and understand this document carefully prior to working on the

system or any other of its components.

▸ Only fully trained professionals from the respective field are permit-

ted to work on the system.

▸ Follow all operational procedures.
▸ Follow all local regulations.
▸ Follow all local regulations regarding working with gas and electrical

components.

▸ Entry to system area is only permitted to authorized personnel.
▸ Wear personal protective equipment (PPE) while on the system area.

IMPORTANT SAFETY INSTRUCTIONS 2

2.2 Safety Conventions

Symbols on system and system components labels, safety labels and in safety messages
inside this document are according to the current standards.

The following conventions for signal words are used in this document, complying with
ANSI Z535.6:

NOTICE

NOTICE is used to address practices not related to personal injury but to property dam-

ages.

DANGER

DANGER indicates a hazardous situation with a high risk level, which if

not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation with a middle risk level,

which if not avoide d, could result in death or serious inju r y.

CAUTION

CAUTION indicates a potentially dangerous situation with a low risk

level, which if not avoided may lead to minor or moderates injuries.

Note

Indicates important information and useful hints.

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2 IMPORTANT SAFETY INSTRUCTIONS

2.3 Warning Signs

Sign Significance

Hazard (general)

Hazard by voltage

Hazard in potentially explosive areas

Risk of explosion

Hazard by laser

Hazard by oxidizing substances

Hazard by hot surfaces

Hazard for the environment, nature and organic life

2.4 Mandatory symbols conventions

Symbol Significance

Refer to another document

2.5 Safety Messages

DANGER

LASER Protection Class 1

Hazard by laser. Serious injuries.

▸ Do not place reflective objects directly into the probe.

DANGER

RISK BY OXIDATION PROCESS

Death or serious injury will occur.

▸ Check ambient conditions before start installation and/or commis-

sioning.

NOTICE

ELECTROSTATIC CHARGE

Note the ESD regulations. Do not touch components inside the enclosure, these can be
damaged.

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IMPORTANT SAFETY INSTRUCTIONS 2

DANGER

HAZARDOUS VOLTAGE

The system is supplied with mains voltage from the grid. Danger of
electrocution - contact will cause electric shock, burn or death.

▸ Only qualified personnel can perform electrical works on the system.
▸ Always exercise caution when handling cables and connectors.
▸ Before working on the system:

▸ Follow operational procedures such as Lockout-Tagout.
▸ Check that there is no residual voltage by measuring AC voltages.

WARNING

FLAMMABLE OR EXPLOSIVE GAS MIXTURE

Serious injuries.

▸ To avoid inflammable or explosive gas mixtures we recommend to

use only Nitrogen (N

) as propellant gas.

2

▸ If an inflammable or explosive gas mixtures can not be avoided

ensure proper treatment or disposal (exhaust) after sample gas out­let.

▸ If calibrating the TRANSIC151LP with ambient air, ensure proper

treatment or disposal (exhaust) after sample gas outlet.

2.6 Notices

NOTICE

SYSTEM WARRANTY

If you disregard the safety and hazard precautions, no warranty claim for damages will be
honored. If you alter parts of the System by your own initiative, all warranty claims will be
forfeited.

▸ Regard all safety and hazard precautions.
▸ Use only material supplied or approved by SICK for the system maintenance.
▸ Do not alter the system.

NOTICE

SYSTEM DAMAGE

Damage to any system components or parts can lead to malfunction of the entire Sys­tem. Do not ignore damaged or broken parts, refer to this manual and contact SICK sup­port immediately.

▸ Do not install damaged parts.

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2 IMPORTANT SAFETY INSTRUCTIONS

2.7 Intended Use

The TRANSIC Extractive is a stationary system and serves continuous measurement of oxy­gen in the industrial sector.

The sample gas is taken from a sampling point and feed through the gas analyzer
(extractive measurement).

Operation in explosion-hazard areas

Suitable for areas according to ATEX and IECEx (IEC 60079-10).

For further and detailed information about intended use of the TRNSIC151LP,
refer to the respective Operating Instructions.

2.7.1 RoHS Directive

This product is designed for applications in large industrial plants according to
Article 2 (4) e, RoHS 2011/65/EU and can therefore only be used in such systems.

The product is neither suitable nor approved for use outside of theses systems.
SICK cannot assume any kind of warranty or liability for use outside of these systems.

2.7.2 Measured components

Gases O2 (Oxygen)

2.7.3 Measuring range

Component Range Unit

O

2

0 ... 21 %

0 ... 100 %

ambient measurement 2 ... 21 %

2.8 Requirements for the Qualification of Personnel

Note

Qualified personnel

● Qualified personnel have the specialist training, skills, and experience, as

well as knowledge of the relevant regulations and standards, to be able to
perform tasks delegated to them and to detect and to avoid any potential
dangers independently.

● Electricians have the specialist training, skills, and experience, as well as

knowledge of the relevant standards and provisions to be able to carry out
work on electrical systems and to detect and avoid any potential dangers
independently.

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3 System Description

3.1 Characteristics

The TRANSIC Extractive is an analysis system to measure and monitor oxygen.

The TRANSIC Extractive works extractive, i.e. the gas to be measured is taken from the gas
duct using a gas extraction probe or probes and fed to the analysis system via sample gas
line(s).

SYSTEM DESCRIPTION 3

Fig. 1: TRANSIC Extractive system components

Legend

TRANSIC151LP

1
2

Needle valve

3

Flow meter

4

Manual valve sample gas/reference gas

5

Sample and propellant gas outlet

6

Voltage supply unit

7

Injector pump

8

Propellant gas inlet

9

Pressure reducer

10

Grounding point

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3 SYSTEM DESCRIPTION

3.2 Gas Flow Diagram

12

Fig. 2: TRANSIC Extractive gas flow diagram

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3.3 Method of Operation

The sample gas is fed through gas analyzer and flow meter via injector pump. The sample
gas and the propellant gas are mixed in the injector pump. This gas mixture is fed to the
sample gas outlet.

3.3.1 Settings

The sample flow rate can be adjusted via needle valve and/or propellant gas pressure
reducer:

▸ Needle valve open - higher sample gas flow.
▸ Needle valve close - lower sample gas flow.
▸ Higher propellant gas pressure - higher sample gas flow.
▸ Lower propellant gas pressure - lower sample gas flow.
▸ For calibration with ambient air or reference gases sample gas inlet can be switched via

manual valve.

SYSTEM DESCRIPTION 3

WARNING

FLAMMABLE OR EXPLOSIVE GAS MIXTURE

Serious injuries.

▸ To avoid inflammable or explosive gas mixtures we recommend to

use only Nitrogen (N

) as propellant gas.

2

▸ If an inflammable or explosive gas mixtures can not be avoided

ensure proper treatment or disposal (exhaust) after sample gas out­let.

▸ If calibrating the TRANSIC151LP with ambient air, ensure proper

treatment or disposal (exhaust) after sample gas outlet.

For further and detailed information about calibration of the TRANSIC151LP,
refer to the respective Operating Instructions.

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3 SYSTEM DESCRIPTION

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4 Installation

4.1 Mounting Plate

INSTALLATION 4

Fig. 3: Mounting plate dimensions/connections

▸ Appropriate installation site:

–Wall
–Frame
–Rack

▸ Appropriate fixing material

–Bolts
–Nuts
– Dowels
–Anchoring

▸ (A) Grounding point
▸ Line connectors

– (B) Sample and reference gas connectors: Swagelok 6 mm (2x)
– (C) Sample gas exhaust: Swagelok 10 mm
– (D) Propel lant gas inle t : Swagelo k 6 m m

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4 INSTALLATION

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5Operation

5.1 Interfaces

● Keypad

● Maintenance interface

5.1.1 Keypad

A display and four pushbuttons are located on the front enclosure panel.

The measured oxygen is shown on the display. LEDs signal the operating mode.

Characteristics Calibration of:

● Process pressure

● Humidity

● Carbon dioxide content

OPERATION 5

Note

Changes to parameters are password protected. The password allows access
for 30 minutes after entry.

Fig. 4: Keypad (source: TRANSIC151LP operating instructions)

Display modes

Display mode Display/LED Process

Start
(duration: 2,5 minutes)

Software Version
Self test
Pass

Normal operation Green LED remains on

Measured oxygen value

Self-test starts
Information: Self-test running
Warming up phase starts

Measured oxygen value is
shown continuously

Error state Red LED remains on

Error state number

Warning Yellow LED flashes

Measured oxygen value is dis-

Select function “Err“ in the
menu

played

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5 OPERATION

5.2 Maintenance Interface

The maintenance interface is located on the connector block above the display.

Functions

● Maintenance

● Calibration

● Changing parameters

● Configuration of alarm thresholds

For further and detailed information about operation, maintenance, and calibra­tion of the TRANSIC151LP, refer to the respective Operating Instructions.

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6 Maintenance

MAINTENANCE 6

For further and detailed information about maintenance of the TRANSIC151LP,
refer to the respective the Operating Instructions.

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6 MAINTENANCE

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7Technical Data

The exact device specifications and performance data of the product may deviate from the
information provided here, and depends on the respective application and customer speci­fications.

TECHNICAL DATA 7

Measured value O

2

Max. number of measured values 1

Measuring principle Diode laser spectroscopy (TDLS)

Measuring ranges O2: 0 ... 5 Vol.-% / 0 ... 100 Vol.-%

Response time (t 90)< 10 s

Accuracy < 0,2 Vol.-%

Zero point drift ± 0,1 Vol.-% per year

Process temperature -20 °C ... 200 °C

(other temperature ranges on request)

Process pressure 800 hPa ... 15.000 hPa

(further pressure ranges on request)

Ambient temperature -20 °C ... +60 °C

Storage temperature -20 °C ... +80 °C

Ex-approvals - IECEx Sender/receiver unit:

II 1/2G Ex ib IIB T4 Gb; II 2D Ex ib tb IIIC T85°C Db
Measuring probe:

II 1/2G Ex op is IIB T4 Ga; II 2D Ex ib tb IIIC T85°C Db
Power supply:

II 2G Ex e mb [ib] IIB T4 Gb; II 2D Ex tb [ib] IIIC T85°C Db

Ex-approvals - ATEX Sender/receiver unit:

II 1/2G Ex ib IIB T4 Gb; II 2D Ex ib tb IIIC T85°C Db
Measuring probe:

II 1/2G Ex op is IIB T4 Ga; II 2D Ex ib tb IIIC T85°C Db
Power supply:

II 2G Ex e mb [ib] IIB T4 Gb; II 2D Ex tb [ib] IIIC T85°C Db

Ex-approvals - NEC/CEC (US/CA) Sender/receiver unit: Class I, Division 2, Group A, B, C, D T4

Measuring probe: Class I, Division 1 + 2, Group A, B, C, D T4

Electrical safety CE

Protection class IP66

Analog outputs 1 output:

0/4 ... 20 mA, 500 
1 output:

0/4 ... 20 mA, 200 
Only for ATEX/IECEx version TRANSIC151LP.

Digital outputs 1 relay contact:

30 V AC, 1 A/60 V DC, 0,5 A
1 NAMUR output:

Only for ATEX/IECEx version TRANSIC151LP.

Interfaces RS-485 (not for ATEX/IECEx version)

RS-232c (Service interface; not in ATEX/IECEx design)
USB (not approved for Ex-applications)

Dimensions (W x H x D)

500 x 500 x 400 mm / 19.68 x 19.68 x 15.74 in

(depending on version)

Weight (depending on configuration) 15 ... 30 kg / 33.06 ... 66.13 lbs

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7 TECHNICAL DATA

Power supply - Voltage 24 V DC

Power supply - Current consumption < 500 mA

Power consumption < 6 W

Corrective functions Adjustment with ambient air or test gases

Test functions Contamination check

TRANSIC151LP: 21,6...26,4 V
For ATEX/IECEx version via TSA151, a PELV power supply is
mandatory

TRANSIC151LP: <

240 mA

(depending on version)

TRANSIC151LP: <

5,2 W

(depending on version)

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8 Disposal

DISPOSAL 8

Note

Note the relevant currently valid local and legal environment regulations and
directives for the disposal of industrial and electronic waste.

NOTICE

DISPOSAL OF BATTERIES, ELECTRIC- AND ELECTRONIC DEVICES

▸ According to the European Directives, batteries, accumulators and electrical or elec-

tronic devices must not be disposed of in general waste.

▸ The owner is obliged by law to return this devices at the end of their life to the respec-

tive public collection points.

▸ This symbol on the product, its package or in this document, indicates that a product is

subject to these regulations.

The following assemblies may contain substances which must be disposed of separately:

● Electronic:

Capacitors, accumulators, batteries.

● Displays:

Liquid in the LC-Displays.

● Sample gas lines:

Toxic substances of the sample gas could be penetrated or adhered into soft materials
of the gas path (e. g. hoses, seal rings). Please check if such effects must be taken into
account during disposal.

● Analyzer modules:

For detailed information to the disposal of analyzer modules, refer to the respec­tive Operating Instructions.

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Australia

Phone [phone]

1800 334 802 – tollfree

E-Mail [e-mail]

Austria

Phone [phone]
E-Mail [e-mail]

Belgium/Luxembourg

Phone [phone]
E-Mail [e-mail]

Brazil

Phone [phone]
E-Mail [e-mail]

Canada

Phone [phone]
E-Mail [e-mail]

Czech Republic

Phone [phone]
E-Mail [e-mail]

Chile

Phone [phone]
E-Mail [e-mail]

China

Phone [phone]
E-Mail [e-mail]

Denmark

Phone [phone]
E-Mail [e-mail]

Finland

Phone [phone]
E-Mail [e-mail]

France

Phone [phone]
E-Mail [e-mail]

Germany

Phone [phone]
E-Mail [e-mail]

Hong Kong

Phone [phone]
E-Mail [e-mail]

Hungary

Phone [phone]
E-Mail [e-mail]

India

Phone [phone]
E-Mail [e-mail]

Israel

Phone [phone]
E-Mail [e-mail]

Italy

Phone [phone]
E-Mail [e-mail]

Japan

Phone [phone]
E-Mail [e-mail]

Malaysia

Phone [phone]
E-Mail [e-mail]

Mexico

Phone [phone]
E-Mail [e-mail]

Netherlands

Phone [phone]
E-Mail [e-mail]

New Zealand

Phone [phone]

0800 222 278 – tollfree

E-Mail [e-mail]

Norway

Phone [phone]
E-Mail [e-mail]

Poland

Phone [phone]
E-Mail [e-mail]

Romania

Phone [phone]
E-Mail [e-mail]

Russia

Phone [phone]
E-Mail [e-mail]

Singapore

Phone [phone]
E-Mail [e-mail]

Slovakia

Phone [phone]
E-Mail [e-mail]

Slovenia

Phone [phone]
E-Mail [e-mail]

South Africa

Phone [phone]
E-Mail [e-mail]

South Korea

Phone [phone]
E-Mail [e-mail]

Spain

Phone [phone]
E-Mail [e-mail]

Sweden

Phone [phone]
E-Mail [e-mail]

Switzerland

Phone [phone]
E-Mail [e-mail]

Taiwan

Phone [phone]
E-Mail [e-mail]

Thailand

Phone [phone]
E-Mail [e-mail]

Turkey

Phone [phone]
E-Mail [e-mail]

United Arab Emirates

Phone [phone]
E-Mail [e-mail]

United Kingdom

Phone [phone]
E-Mail [e-mail]

USA

Phone [phone]
E-Mail [e-mail]

Vietnam

Phone [phone]
E-Mail [e-mail]

Further locations at www.sick.com

Operating Instructions/TRANSIC Extractive/8021262/V1-0/2017-04

SICK AG|Waldkirch |Germany|www.sick.com