SICK RFU62 Series, RFU620-101 Series, RFU63x-041 Series, RFU620-104 Series, RFU65x-101 Series Operating Instructions Manual

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RFU62x

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RFID read/write device (UHF)

O P E R A T I N G I N S T R U C T I O N S

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Described product

RFU62x-101xx

RFU62x-104xx

RFU62x-105xx

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

Conformities

Due to the country-specific approvals for the device, the respective conformance infor‐ mation is type-dependent. For conformance information on the specific device that you have (type description on the type label), see the online type-specific data sheet at:

www.sick.com/RFU62x

•

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CONTENTS

1 About this document........................................................................ 6

1.1 Information on the operating instructions.............................................. 6

1.2 Scope......................................................................................................... 6

1.3 Explanation of symbols............................................................................ 7

1.4 Further information................................................................................... 8

1.5 SICK service.............................................................................................. 8

2 Safety information............................................................................ 9

2.1 Intended use............................................................................................. 9

2.2 Improper use............................................................................................. 10

2.3 Internet protocol (IP) technology.............................................................. 10

2.4 Limitation of liability................................................................................. 10

2.5 Modifications and conversions................................................................ 11

2.6 Requirements for skilled persons and operating personnel.................. 12

2.7 Operational safety and particular hazards.............................................. 13

2.8 Repairs...................................................................................................... 14

3 Product description........................................................................... 15

3.1 Product ID.................................................................................................. 15

3.2 Product characteristics............................................................................ 18

4 Transport and storage....................................................................... 25

4.1 Transport................................................................................................... 25

4.2 Unpacking.................................................................................................. 25

4.3 Transport inspection................................................................................. 25

4.4 Storage...................................................................................................... 25

5 Mounting............................................................................................. 27

5.1 Overview of mounting procedure............................................................. 27

5.2 Preparation for mounting......................................................................... 27

5.3 Mounting location..................................................................................... 31

5.4 Mounting the device................................................................................. 31

5.5 Mounting external components............................................................... 33

6 Electrical installation........................................................................ 34

6.1 Safety......................................................................................................... 34

6.2 Wiring instructions.................................................................................... 38

6.3 Overview of all interfaces and connection options................................ 38

6.4 Pin assignments of electrical connections............................................. 47

6.5 Instructions for electrical installation when the ambient temperature

can fall below 0 °C...................................................................................

6.6 Installation steps...................................................................................... 51

6.7 Connecting the supply voltage................................................................. 55

6.8 Wiring data interfaces.............................................................................. 58

6.9 Wiring the CAN interface.......................................................................... 60

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CONTENTS

6.10 Wiring the digital switching inputs (RFU62x-101xx/RFU62x-104xx)..... 61

6.11 Wiring the digital switching outputs (RFU62x-101xx/RFU62x-104xx).. 63

7 Commissioning.................................................................................. 66

7.1 Overview of the Commissioning Steps.................................................... 66

7.2 SOPAS ET configuration software............................................................ 66

7.3 Starting the SOPAS ET configuration software and connecting it to

the device..................................................................................................

7.4 Initial commissioning................................................................................ 68

8 Operation............................................................................................ 71

8.1 Operating and status indicators.............................................................. 71

9 Maintenance...................................................................................... 76

9.1 Maintenance............................................................................................. 76

9.2 Cleaning..................................................................................................... 76

10 Troubleshooting................................................................................. 77

10.1 Overview of Potential Errors and Faults.................................................. 77

10.2 Detailed fault analysis.............................................................................. 77

10.3 Status log.................................................................................................. 78

10.4 SICK service.............................................................................................. 78

10.5 Repairs...................................................................................................... 78

10.6 Returns...................................................................................................... 78

10.7 Replacing the device................................................................................ 79

11 Decommissioning............................................................................. 81

11.1 Disposal..................................................................................................... 81

12 Technical data.................................................................................... 82

12.1 Features.................................................................................................... 82

12.2 Interfaces.................................................................................................. 83

12.3 Mechanics and electronics...................................................................... 84

12.4 Ambient data............................................................................................. 85

12.5 Working range diagram............................................................................ 85

12.6 Dimensional drawing................................................................................ 86

13 Accessories........................................................................................ 87

14 Annex.................................................................................................. 88

14.1 EU declaration of conformity / Certificates............................................. 88

14.2 Certification according to UL61010-1..................................................... 88

14.3 Dimensional drawings (electronic).......................................................... 88

14.4 Signal assignment of cables with open cable end at one end.............. 88

14.5 Connection diagrams of connection module CDB620.......................... 94

14.6 Connection diagrams of connection module CDB650-204.................. 106

14.7 Connection diagrams of connection module CDM420-0001............... 119

14.8 Connection diagrams of connection module CDM420-0006............... 132

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CONTENTS

14.9 Copyright notices...................................................................................... 146

14.10 Abbreviations used................................................................................... 146

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ABOUT THIS DOCUMENT

1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices from SICK AG.

Prerequisites for safe work are:

Compliance with all safety notes and handling instructions supplied.

•

Compliance with local work safety regulations and general safety regulations for

•

device applications

The operating instructions are intended to be used by qualified personnel and electrical specialists.

NOTE

Read these operating instructions carefully to familiarize yourself with the device and its functions before commencing any work.

The instructions constitute an integral part of the product and are to be stored in the immediate vicinity of the device so they remain accessible to staff at all times. Should the device be passed on to a third party, these operating instructions should be handed over with it.

1.2 Scope

These operating instructions do not provide information on operating the machine or system in which the device is integrated. For information about this, refer to the operat‐ ing instructions of the specific machine.

These operating instructions serve to incorporate the device into a customer system. These operating instructions form part of the documentation provided to users. The operating instructions supplement the Quick Start Guide with more detailed and addi‐ tional information. A printed copy of the Quick Start Guide for initial commissioning is included with the device and can, if required, be downloaded online at:

www.sick.com/RFU62x

•

The following topics are covered in more detail, or only described in the operating instructions:

Type code

•

Product features and functions (overview)

•

Measures and requirements for mounting and electrical installation of the device

•

if the device is operated at ambient temperatures below 0 °C Measures to suppress ground potential equalization currents in applications with

•

widely distributed systems Overview of all interfaces and connection options for the RFU62x-104xx (serial

•

variant) and RFU62x-101xx (Ethernet variant) Wiring the individual interfaces of the device

•

Electrical wiring plans for the CDB620, CDB650-204, CDM420-0001 and

•

CDM420-0006 connection modules when used in conjunction with an RFU62x device Function of the additional status indicators

•

Overview of operating options and available configuration tools

•

Measures for eliminating interference

•

Instructions are given in stages for all actions required.

These instructions apply to all available device variants of the product. Functions spe‐ cific to special devices are, where necessary, described in additional documents.

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More detailed information for identification of the available device type see "Type code",

page 15.

NOTE

The device approval was granted for a specific region. The region assignment cannot be changed. The device must not be operated in a different region! Should the device be passed on to a third party, these operating instructions and the Quick Start Guide should be handed over with it.

The available device variants, and information about the radio equipment approvals are listed on the online product page:

www.sick.com/RFU62x

•

Commissioning is described using one particular device variant as an example and based on a default configuration of the device parameters. With the exception of the electrical connection, other variants are commissioned in the same way. The example is based on a simple application of detecting (reading) a transponder on an object.

1.3 Explanation of symbols

ABOUT THIS DOCUMENT 1

Warnings and important information in this document are labeled with symbols. The warnings are introduced by signal words that indicate the extent of the danger. These warnings must be observed at all times and care must be taken to avoid accidents, per‐ sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious injuries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented.

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented.

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and trouble-free operation.

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1 ABOUT THIS DOCUMENT

1.4 Further information

NOTE

Further documentation for the device can be found on the online product page at:

www.sick.com/RFU62x

•

The following information is available for download there:

Model-specific online data sheets for device variants, containing technical data,

•

dimensional drawing, and specification diagrams EU declaration of conformity for the product family

•

Certificates of the product family

•

Dimensional drawings and 3D CAD dimension models in various electronic for‐

•

mats These operating instructions, available in English and German, and in other lan‐

•

guages if necessary RFU parameter description available in English and German, and in other lan‐

•

guages if necessary Other publications related to the devices described here

•

Publications dealing with accessories

•

1.5 SICK service

NOTE

In addition to the existing operating instructions, the use of the RFU parameter descrip‐ tion is recommended. This document explains the UHF-RFID-specific parameters of all device variants of the RFU6xx product family at the "Service” user level.

The parameter description supports the user in configuring applications with the SOPAS ET configuration software.

If you require any technical information, our SICK Service will be happy to help. To find your agency, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing.

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2 Safety information

2.1 Intended use

The RFU62x RFID read/write device is an intelligent 4Dpro sensor from the SICK RFU6xx (UHF) product family. Version (working range): Mid Range.

The device is used for the automated, fixed identification of wireless-based data cards (transponders) on moving or stationary objects, and for the management of these data cards. The RFU620 base model processes all standard passive transponders in accor‐ dance with EPCglobal UHF C1G2 and ISO/IEC 18000-6C in the regional UHF carrier fre‐ quency range.

Thanks to its intelligent process logic, the device can be used either as a stand-alone solution or as part of a group in a CAN network. In read mode, the device transmits the results via a host interface to a higher-level computer (e.g. PLC) for further centralized processing.

The compact device includes an internal antenna that is integrated into the housing.

The various device variants offer different connection options and data interfaces.

The device can be operated within a wide ambient temperature range. For details, see

"Technical data", page 82

SAFETY INFORMATION 2

The device is primarily designed for use in industrial and logistics areas, and meets the requirements for industrial ruggedness, interfaces and data processing. The device can, if necessary, be programmed to implement customer-specific modifications.

NOTE

The USB interface of the device is used in industrial environments only as a service interface for temporary use (e.g. for configuration, troubleshooting). Permanent use in real operation of the system as a host interface is not intended.

SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is not described in this documentation.

2.1.1 Operational restrictions

NOTICE Operational restrictions!

The frequency band of the device is configured for the specific type and region when delivered. This enables the device to be operated in the respective approved region without interfering with protected frequencies (such as mobile communications).

Operating the device in other regions, however, can interfere with protected frequen‐ cies.

■

Only use the device in the region for which it has been approved.

■

When reselling the device, inform the buyer of the fixed region assignment.

■

For further country-specific operating requirements, see the Quick Start Guide, a printed copy of which is enclosed with the device or can be downloaded online (PDF) at:

www.sick.com/RFU62x

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2 SAFETY INFORMATION

2.1.2 Regulatory notes

Europe: simplified EU declaration of conformity

SICK AG hereby declares that the RFU62x-101xx radio equipment complies with the 2014/53/EU directive. The complete text of the EU declaration of conformity is avail‐ able at the following web address:

•

2.2 Improper use

Any use outside of the stated areas, in particular use outside of the technical specifica‐ tions and the requirements for intended use, will be deemed to be incorrect use.

•

WARNING Danger due to improper use!

Any improper use can result in dangerous situations.

Therefore, observe the following information:

■

www.sick.com/RFU62x

The device does not constitute a safety component in accordance with the respec‐ tive applicable safety standards for machines. The device must not be used in explosion-hazardous areas, in corrosive environ‐ ments or under extreme environmental conditions. Any use of accessories not specifically approved by SICK AG is at your own risk.

Device should be used only in accordance with its intended use. All information in these operating instructions must be strictly observed.

2.3 Internet protocol (IP) technology

NOTE

SICK uses standard IP technology in its products. The emphasis is placed on availability of products and services.

SICK always assumes the following prerequisites:

The customer ensures the integrity and confidentiality of the data and rights

•

affected by its own use of the aforementioned products. In all cases, the customer implements the appropriate security measures, such as

•

network separation, firewalls, virus protection, and patch management.

2.4 Limitation of liability

Relevant standards and regulations, the latest technological developments, and our many years of knowledge and experience have all been taken into account when com‐ piling the data and information contained in these operating instructions. The manufac‐ turer accepts no liability for damage caused by:

■

Failing to observe the operating instructions

■

Incorrect use

■

Use of untrained staff

■

Unauthorized conversions

■

Technical modifications

■

Use of unauthorized spare parts, consumables, and accessories

With special variants, where optional extras have been ordered, or owing to the latest technical changes, the actual scope of delivery may vary from the features and illustra‐ tions shown here.

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NOTE

The product is a programmable device. The respective programmer is therefore respon‐ sible for his/her programming work and the resultant operation of the device. The liabil‐ ity and warranty of SICK AG is limited to the device specification (hardware functionality and any programming interfaces) according to the agreed conditions. SICK AG will therefore not be liable, among other things, for any damages resulting from the pro‐ gramming of the product by the customer or third parties.

2.5 Modifications and conversions

NOTICE

Modifications and conversions to the device may result in unforeseeable dangers.

Interrupting or modifying the device or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the housing, even as part of mounting and electrical installation.

2.5.1 Exception: temporarily opening the cover on the device

NOTICE

The user may open the housing only in order to obtain temporary access to the USB interface or the slot for the optional memory card. For this purpose, the corresponding side cover on the device can be opened temporarily.

In open state, the device does not conform to a specified enclosure rating. The device must be protected appropriately against moisture and dust.

SAFETY INFORMATION 2

Operate the device only for a short time without closed cover.

NOTE

For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g. on the delivery note of the device.

2.5.2 Conditions for specified enclosure rating

To ensure compliance with the specified IP65 or IP67 enclosure rating of the device during operation, the following requirements must be met: If these requirements are not met, the device does not fulfill any specified enclosure rating.

All variants:

The side cover for the USB interface and the microSD card slot must be screwed

•

tight to the device. Recommended tightening torque for the cover screws: 60 Ncm ±5 Nm.

RFU62x-101xx and RFU62x-105xx (both IP67):

The cables plugged into the electrical M12 connections must be screwed tight.

•

Any electrical M12 connections that are not being used must be sealed with pro‐

•

tective plugs or caps, depending on type. These plugs or caps must be screwed tight (as delivered).

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2 SAFETY INFORMATION

RFU62x-104xx (serial variant, IP65):

The D-Sub male connector of the connecting cable must be screwed tight with the

•

contacted female connector. If an extension cable is used, a corresponding rubber seal (SICK accessory) must

•

be fitted between the two D-Sub plug connectors. The plug connectors are screwed together. You can find a suitable IP65 rubber seal online at:

www.sick.com/RFU62x

The same also applies to the EMC requirement (ESD) according to CE.

NOTICE

The device can, if necessary, be operated for a short time without the side cover to per‐ form the following tasks:

Inserting or removing the optional memory card

•

Temporary use of the USB interface as a servicing interface

•

During this time, protect the device against moisture and dust.

2.6 Requirements for skilled persons and operating personnel

WARNING Risk of injury due to insufficient training.

Improper handling of the device may result in considerable personal injury and material damage.

■

All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualification requirements for the various areas of work:

■

Instructed personnel have been briefed by the operator about the tasks assigned to them and about potential dangers arising from improper action.

■

Skilled personnel have the specialist training, skills, and experience, as well as knowledge of the relevant regulations, to be able to perform tasks delegated to them and to detect and avoid any potential dangers independently.

■

Electricians have the specialist training, skills, and experience, as well as knowl‐ edge of the relevant standards and provisions to be able to carry out work on elec‐ trical systems and to detect and avoid any potential dangers independently. In Ger‐ many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐ lations (e.g. Master Electrician). Other relevant regulations applicable in other countries must be observed.

The following qualifications are required for various activities:

Table 1: Activities and technical requirements

Activities Qualification

Mounting, maintenance

Electrical installation, device replacement

Basic practical technical training

■

Knowledge of the current safety regulations in the workplace

■

Practical electrical training

■

Knowledge of current electrical safety regulations

■

Knowledge of the operation and control of the devices in their

■

particular application

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Activities Qualification

Commissioning, configura‐ tion

Basic knowledge of the WindowsTM operating system in use

■

Basic knowledge of the design and setup of the described con‐

■

nections and interfaces Basic knowledge of data transmission

■

Basic knowledge of RFID technology (identification with radio-

■

based data cards)

Operation of the device for the particular application

Knowledge of the operation and control of the devices in their

■

particular application Knowledge of the software and hardware environment for the

■

particular application

2.7 Operational safety and particular hazards

Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dan‐ gerous situations.

WARNING Electrical voltage!

Electrical voltage can cause severe injury or death.

■

Work on electrical systems must only be performed by qualified electricians.

■

The power supply must be disconnected when attaching and detaching electrical connections.

■

The product must only be connected to a voltage supply as set out in the require‐ ments in the operating instructions.

■

National and regional regulations must be complied with.

■

Safety requirements relating to work on electrical systems must be complied with.

SAFETY INFORMATION 2

WARNING Dangerous equipotential bonding currents!

Improper grounding can lead to dangerous equipotential bonding currents, which may in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical voltage can cause severe injury or death.

■

Work on electrical systems must only be performed by qualified electricians.

■

Follow the notes in the operating instructions.

■

Install the grounding for the product and the system in accordance with national and regional regulations.

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2 SAFETY INFORMATION

WARNING High-frequency electromagnetic radiation!

High-frequency electromagnetic radiation poses a potential health risk.

The RFU62x-10x00 1) device is designed for operation according to ETSI EN 302208. During operation, the human exposure regulations covered by EN 50364 must be observed.

■

The RFU62x-10x01 1) device satisfies the limit values of the FCC for exposure to radia‐ tion in an uncontrolled environment.

■

2.8 Repairs

In order to limit human exposure to electromagnetic fields, suitable safety dis‐ tances must be maintained during both short-term and long-term work in the radi‐ ation range of the internal antenna. The minimum distance to be maintained between the device and the human body during long-term transmission: 10 cm and max. radiation power of the antenna of 250 mW ERP (24 dBm) as per ETSI.

During operation, a safety distance of at least 20 cm must be maintained between the device and the human body.

Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inval‐ idate any warranty claims against SICK AG.

For regional assignment, see the type-specific online data sheet in the Internet at: www.sick.com/RFU62x

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3 Product description

1 2 3 4 5

SICK AG, D-22143 Hamburg Made in Germany Manufactured: May 2016

0700

RFU6xx-xxxxx

DC 10...30V <26W

16410240

1062600

Type:

P/N:

MAC:

Power:

S/N:

00:00:00:00:00:00

1 2 3 4 5

RFU6xx-xxxx1

DC 12...30V <26W

1620 0001

1054397

Type:

P/N:

MAC:

Power:

S/N:

00:00:00:00:00:00

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any inter ference received, including interference that may cause undesired operation.

SICK AG, D-22143 Hamburg Made in Germany Manufactured: May 2016

Proc. Cont. Eq.

E336916

3.1 Product ID

3.1.1 Type label

The type label gives information for identification of the device.

Figure 1: Structure of the type label

The UL certification is dependent on the type. An existing UL certification can be found on the type label.

PRODUCT DESCRIPTION 3

3.1.2 Type code

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Figure 2: Structure of the type label with UL symbol

Type designation

Part number

Serial number

Supply voltage and power consumption

MAC address (placeholder)

Approval-related details (region-specific)

The devices of the RFU6xx product family are arranged according to the following type code:

RFUxyz-abcde

R F U x y z - a b c d e

1 2 3 4 5 6 7 8 9 10 11

Position Description Characteristic

1 ... 2 RF (Radio Frequency Identification) –

3 Frequency band U: Ultra High Frequency

4 ... 5 Product family/version (working

range)

62: ≤2 m (Mid Range) 63: ≤10 m (Long Range) 65: ≤10 m (Long Range)

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3 PRODUCT DESCRIPTION

Position Description Characteristic

6 Device type 0: Base type (EPCglobal UHF Class 1 Gen‐

7 Internal antenna 0: No internal antenna

8 Connections for external antennas 0: No connection

9 Electrical connections 1: 1 x male connector, M12, 17-pin, A-

10 ... 11 Country-specific radio equipment

approval

eration 2, ISO/IEC 18000-6C)

1: With internal antenna, circularly polar‐ ized

3: Three connections 4: Four connections

coded; 1 x female connector, M12, 4-pin, D-coded 4: Cable with male connector, D-Sub-HD, 15-pin 5: 1 x female connector, M12, 8-pin, Xcoded

00: Europe ... Type-dependent, see type-specific online data sheet at:

www.sick.com/RFU62x

•

3.1.2.1 Device variants

NOTE

Not all combinations are possible according to the type code. The available device vari‐ ants can be found online at:

www.sick.com/RFU62x

•

The RFU62x product family consists of 3 variant lines:

RFU62x-101xx (Ethernet variant)

•

RFU62x-104xx (serial variant)

•

RFU62x-105xx (PoE variant)

•

The variant lines differ with respect to the following features:

Table 2: Differences between the variant lines

Feature RFU62x-101xx RFU62x-104xx RFU62x-105xx

Electrical Interfaces

Supply voltage DC 10 V... 30 V

Type of electrical con‐ nections

Enclosure rating IP67 IP65 IP67

Power

•

Serial Data

•

CAN

•

2 digital switching

•

inputs 2 digital switching

•

outputs Ethernet

•

USB

•

DC 20 ... 30 V

1 x male connec‐

•

tor, M12, 17-pin, Acoded 1 x female connec‐

•

tor, M12, 4-pin, Dcoded

Power

•

Serial Data

•

CAN

•

2 digital switching

•

inputs 2 digital switching

•

outputs USB

•

DC 10 V... 30 V DC 48/57 V

0.9 m cable with 1

•

x male connector, D-Sub-HD, 15-pin

Power

•

Ethernet

•

USB

•

1 x female connec‐

•

tor, M12, 8-pin, Xcoded

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PRODUCT DESCRIPTION 3

Feature RFU62x-101xx RFU62x-104xx RFU62x-105xx

Ambient operating temperature

Host: RS-232/RS-422/485, Aux: RS -232.

USB interface for temporary use only as a servicing interface.

For ambient operating temperature below –25 °C.

All device variants include an internal antenna of identical design. It is not possible to connect an external antenna.

Within the same variant line, the device types differ with respect to the following regionrelated, non-modifiable features:

Radio equipment approval

•

Carrier frequency range

•

Maximum transmitting power of the internal antenna

•

–40 °C ... +50 °C –25 °C ... +50 °C –25 °C ... +50 °C

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Ready

ResultRFData

CAN

LNK/ACT

Micro-SD

ResultRFData

CAN

LNK/ACT

Ready

100°

34.4

(1.35)

20.1

(0.79)

20.1

(0.79)

20.1

(0.79)

50 (1.97)

(0.98)

130.8 (5.15)

6 x 7.7 (0.30)

137.4 (5.41)

54 (2.13)

18.1

(0.71)

55.3

(2.18)

(0.28)

(1.18)

25.5

(1.00)

71.9 (2.83)

76.7 (3.02)

71.9

(2.83)

71.9

(2.83)

76.9

(3.03)

69.7

(2.74)

1 2

ß à

113.9 (4.48)

103.3 (4.07)

116 (4.57)

RFU620-101xx

RFU620-105xx

RFU620-104xx

RFU620-101xx

RFU620-105xx

RFU620-104xx

3 PRODUCT DESCRIPTION

3.2 Product characteristics

3.2.1 Device view

Figure 3: RFU620 (all variants): design and device dimensions, all dimensions in mm or inch

“Power/Serial Data/CAN/I/O” connection (male connector, M12, 17-pin, A-coded)

“Ethernet” connection (female connector, M12, 4-pin, D-coded)

“PoE” connection (female connector, M12, 8-pin, X-coded)

“Power/Serial data/CAN/I/O” connection (male connector, D-Sub-HD, 15-pin), cable

0.9 m

4 x LED, multi-colored (process feedback)

7 x LED, multi-colored (status indicator)

Cover with internal antenna

2 x screw (Torx T8), captive, for side cover

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Page 19

–28

–25

–22

–19

–16

–13

–10

–7

–4

–1

0°

15°

30°

45°

60°

75°

90°

105°

120°

135°

150°

165°

180°

–165°

–150°

–135°

–120°

–105°

–90°

–75°

–60°

–45°

–30°

–15°

PRODUCT DESCRIPTION 3

Side cover open

“USB” connection (female connector, 5-pin, type Micro-B), servicing interface for tempo‐

rary use only

Slot for microSD memory card

4 x M5 blind tapped holes, 9 mm deep, for alternative mounting of the device

Pressure compensation valve (ventilation element)

2 x M6 blind tapped holes, 6 mm deep for mounting the device

3.2.2 Working range of the antenna (sensing range of the reading and writing field)

The UHF field is influenced by its environment, making it impossible to provide a “clear” demarcation of the sensin range:

Application-specific reflections can result in both overreaches and “holes”

•

(destructive interferences). Other factors that can significantly impact the sensing range include:

•

Quality of the transponder (antenna gain, the integrated transponder IC and

related sensitivity, reflected energy) Material of the carrier object (plastic, wood, metal)

Objects between the device and transponder that can affect the UHF field

(items, liquids, people)

In addition to the read results, the RFU device can also output diagnostic data that pro‐ vide an indication of the write and read quality. This data can be used to achieve opti‐ mum read results when setting up the system.

The radiation pattern shown here for the device’s antenna was obtained in a repro‐ ducible environment (absorber chamber as a reflection-free space) for illustrative pur‐ poses. It may therefore only have limited applicability to your specific application. The diagram shows how the UHF field propagates in a reflection-free space, but cannot be used to draw any conclusions on the likely sensing range in a real on-site application.

Figure 4: Radiation pattern of the internal antenna of the RFU620 (typical): Measured antenna gain in dBic at 866.5 MHz, RHCP (right-hand circularly polarized)

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Azimuth plane (horizontal)

Elevation plane (vertical)

Page 20

3 PRODUCT DESCRIPTION

3.2.3 Scope of delivery

The delivery of the device includes the following components:

Table 3: RFU62x: scope of delivery

No. of units

1 Device in the version ordered

Serial variant. The device has a connecting cable with a D-Sub-HD male connector that is permanently connected to the housing.

Associated components not contained in the delivery:

Table 4: RFU62x: Other components

Component Notes

SOPAS ET configuration software and device description file (*.sdd-file) for the RFU62x

RFU62x operating instructions as PDF in English and German. Other languages also available online where applicable.

Component Notes

RFU62x-104xx 1):

(variant line and region assign‐ ment)

Device type-dependent, printed Quick Start Guide. The number of enclosed language versions depends on the country

Without bracket.

RFU62x-101xx and RFU62x-105xx:

M12 electrical connections sealed with protective plugs or caps that are screwed tight. Without connecting cables and bracket.

All available language versions of the Quick Start Guide can also be found online as PDFs at:

www.sick.com/RFU62x

•

Available online at:

www.sick.com/SOPAS_ET

•

Available online at:

www.sick.com/RFU62x

•

Accessories

The following accessories for constructing a complete RFID read/write station are not included in the scope of delivery. They must be ordered separately as required:

Read cycle trigger sensor, e.g. photoelectric retro-reflective sensor for object-spe‐

•

cific triggering CDB or CDM connection module or CDF fieldbus module

•

Suitable number of transponders depending on the application

•

3.2.4 Product features and functions (overview)

NOTE

The parameter description supports the user in configuring applications with the SOPAS ET configuration software.

The parameter description is available in English (part no. 8023085) and German (part no. 8023084) as well as other languages if required.

The RFU parameter description can be found on the online product page at:

www.sick.com/RFU62x

•

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PRODUCT DESCRIPTION 3

Table 5: Overview of product features and functions of the device

Product feature/func‐ tion

Security and ease of use

Convenient operation/ configuration

Reading Operation Mode

Read cycle

Radio interface(s)

Transponder Process‐ ing

Transponder Manage‐ ment

Characteristic

Rugged, compact metal housing, CE marking (Europe)

•

Automatic self-test at system start

•

Diagnostic tools for device setup and (remote) device monitoring

•

Configurable output of the read results including read diagnostics

•

data in two output formats Operating data polling and, in the event of an error, output of codi‐

•

fied error messages on request Activatable test string function (heartbeat) to signal that the device

•

is ready for operation Future-proof due to firmware update via data interface

•

Future-proof SOPAS ET configuration software with password-pro‐

•

tected configuration mode SICK AppSpace ready: The device already includes sensor apps for

•

integrating it into existing communication networks Low power consumption

•

Wide supply voltage range

•

Large ambient temperature range. For details, see "Technical data",

•

page 82

Parameter cloning (to back up the configuration data in the internal

•

device memory):

Externally by inserting a microSD memory card 1) into the device

Externally via the CMC600 parameter cloning module1) in the

CDB 1) or CDM 1) connection module (function not supported for RFU62x-105x)

Configuration (online/offline) using the SOPAS ET configuration soft‐

•

ware Single Tag ID Wizard (assistant) to help with initial configuration

•

Configuration and starting of device functions via a web server or

•

command strings Optional function blocks for easier integration into PLC programs

•

PROFINET single port (RFU62x-101xx, RFU62x-105xx): Configura‐

•

tion via GSD parameterization Application-specific programming using the SICK AppStudio devel‐

•

opment environment. Further information on this is available online at: www.sick.com/

SICK_AppStudio

Status and process feedback indicators via LEDs

•

Start/stop operation: For reading one or more transponders during

•

a read cycle.

Read cycle start condition is configurable in the object trigger con‐

•

trol settings: switching inputs etc. Read cycle stop condition is configurable in the object trigger con‐

•

trol settings: switching inputs etc.

Internal antenna

•

Base model RFU620 supports all standard passive transponders

•

that are compatible with EPCglobal UHF Class 1 Generation 2 or ISO/IEC-18000-6C Reading, writing, and multiple overwriting of the data on the

•

transponders, depending on the application The data-supplying device is a component of a system for complete

•

visualization of the data within the process chain

Decoding of the UII in HEX, BIN and ASCII. Supports GS1 TDS and

•

other industry-specific standards such as VDA55xx.

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3 PRODUCT DESCRIPTION

Product feature/func‐ tion

Data processing

Data communication

Electrical Interfaces

Connectivity (Design)

Optional accessories.

Interface for temporary use only as a servicing interface.

Characteristic

Variable read data output based on event-dependent evaluation

•

conditions Influencing the output string by filtering and output sorting

•

Implementation of application-specific data output protocols using

•

the SICK AppStudio development environment (flexible back-end integration)

Host interface: two configurable data output formats. Switchable to

•

different physical or logical interfaces. Parallel operation possible. For outputting data to a further-processing computer. Aux interface: fixed data output format. Switchable to different phys‐

•

ical or logical interfaces. For device configuration and diagnostics as well as transponder access.

Host interface

•

RS-232, RS-422/485 (configurable data format and protocol),

CAN. These interfaces are not available for RFU62x-105xx (PoE variant). Ethernet (supported protocols include, amongst others,

PROFINET single port). This interface is not available for RFU62x-104xx (serial variant)

Aux interface

•

RS-232 (fixed data format, data transmission rate and protocol).

This interface is not available for RFU62x-105xx (PoE variant). Ethernet (interface is not available for RFU62x-104xx, serial vari‐

ant), USB

CAN interface for integrating the device into the SICK-specific CAN-

•

SENSOR network. Interface not available for RFU62x-105xx. 2 digital switching inputs (interfaces not available for

•

RFU62x-105xx) 2 digital switching outputs (interfaces not available for

•

RFU62x-105xx) Expandable with 2 software-controlled digital switching inputs and

•

outputs respectively via the CMC600 parameter cloning module1) in the CDB 1) or CDM 1) connection module (function not available for RFU62x-105xx)

RFU62x-101xx: 2 x M12 male circular connector, 1x USB (type

•

Micro-B) RFU62x-104xx: 1 x cable with 15-pin D-Sub-HD male connector, 1x

•

USB (type Micro-B) RFU62x-105xx: 1 x M12-male circular connector, 1 x USB (type

•

Micro-B)

3.2.5 Memory card

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NOTE

The memory card is an optional accessory and is not included in the scope of delivery.

Functions

The device can execute the following functions on the plug-in microSD memory card:

Saving the parameter set (cloning function)

•

Semi-automatic, additional storage of the internal parameter set (device configura‐ tion data) on an external memory medium. This takes place in the framework of the recommended backup concept for the 4Dpro device parameter sets.

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Page 23

PRODUCT DESCRIPTION 3

This function is initiated by using the “permanent” option to save the internal

parameter set, e.g. via the SOPAS ET configuration software. The function is used, among other things, to conveniently transfer the para‐

meter set to an replacement device of the same type in the event of an fault. Optional external media include a microSD memory card that can be inserted

into the device, or the CMC600 parameter storage module in the CDB or CDM connection module. Only the microSD memory card option is available for the RFU62x-105xx.

Recording of diagnostic read data

•

Continuous recording of diagnostic read data after the first manual start, e.g., via SOPAS ET. Recording is resumed after a device restart if the function has been permanently set. Other functions on request.

•

We recommend using an empty memory card when storing a parameter set for the first time (if necessary, use a PC and card reader to check and delete the contents of the card).

NOTE

Only use types approved by SICK to ensure reliable function of the memory card. You can find these as accessories online at:

www.sick.com/RFU62x

•

The memory cards have no write protection that can be activated.

Indication of operational readiness

The “microSD” optical indicator shows the status of the memory card after installation in the device. It lights up in different colors according to the status, see "Optical status

indicators on the display panel", page 71.

NOTICE Possible data loss!

When the indicator is green (operational), this does not mean that the device is actually accessing the memory card for reading or writing.

Do not remove the memory card or switch off the supply voltage while the device is

performing the following actions via the SOPAS ET configuration software:

■

Changing the parameter values by saving using the “permanent” option.

■

Starting functions that access the memory card (e.g. concurrent logging of data)

Inserting the memory card in the device:

NOTICE Risk of damage to the memory card!

To safely install the memory card, make sure there is no power to the device

before you insert it.

Ensure the IP67 or IP65 enclosure rating of the device is maintained, see "Conditions

for specified enclosure rating", page 11.

The card slot on the device is located under the cover foil on the side opposite the con‐ nections.

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3 2

3 PRODUCT DESCRIPTION

Figure 5: USB connection and slot for microSD memory card

1 2 3

1. Switch off the supply voltage to the device.

2. Loosen both screws on the cover.

3. Carefully fold up the cover.

4. Making sure it is in the correct position, insert the memory card into the slot until

5. Screw the cover back on. Recommended tightening torque for the cover screws:

6. Switch on the supply voltage for the device.

Slot for microSD memory card

USB port (female connector, Micro-B, 5-pin)

2 x screw, Torx T8

it locks into place. When doing so, orient the contacts so that they are facing towards the device and downwards as per the symbol on the device.

60 Ncm ± 5 Ncm.

Interpretation of the stored parameter set

The device automatically detects that a memory card has been inserted and, depend‐ ing on the card’s content, behaves as follows:

■

If the card is empty or if it contains a parameter set that cannot be interpreted by the device, the device saves its currently valid internal parameter set to the card (provided there is sufficient storage space) and starts with the internal parameter set.

■

If the card contains a parameter set that can be interpreted by the device, the device overwrites the currently valid, permanently saved internal parameter set with this external parameter set.

■

The goal is for the internal parameter set and the parameter set saved externally to always be identical.

Removing the memory card from the device:

NOTICE Risk of damage to the memory card!

To safely remove the memory card while the device is in operation:

In SOPAS ET, execute the Remove SD card command under Analysis/SD card and

wait for SOPAS ET to provide confirmation. If this command is not accessible, the memory card can also be removed

when there is no power to the device.

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4 Transport and storage

4.1 Transport

For your own safety, please read and observe the following notes:

NOTICE Damage to the product due to improper transport.

■

The device must be packaged for transport with protection against shock and damp.

■

Recommendation: Use the original packaging as it provides the best protection.

■

Transport should be performed by trained specialist staff only.

■

The utmost care and attention is required at all times during unloading and trans‐ portation on company premises.

■

Note the symbols on the packaging.

■

Do not remove packaging until immediately before you start mounting.

4.2 Unpacking

■

Before unpacking, it may be necessary to equalize the temperature to protect the device from condensation.

■

Handle the device with care and protect it from mechanical damage.

■

Remove the protective caps or protective plugs on the electrical connections immediately before connecting the connecting cable to prevent dirt and moisture from entering.

TRANSPORT AND STORAGE 4

4.3 Transport inspection

Immediately upon receipt in Goods-in, check the delivery for completeness and for any damage that may have occurred in transit. In the case of transit damage that is visible externally, proceed as follows:

■

Do not accept the delivery or only do so conditionally.

■

Note the scope of damage on the transport documents or on the transport com‐ pany's delivery note.

■

File a complaint.

NOTE

Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines.

4.4 Storage

Store the device under the following conditions:

■

Recommendation: Use the original packaging.

■

Electrical connections are provided with protective caps and plugs (as they are on delivery).

■

Do not store outdoors.

■

Store in a dry area that is protected from dust.

■

So that any residual damp can evaporate, do not package in airtight containers.

■

Do not expose to any aggressive substances.

■

Protect from sunlight.

■

Avoid mechanical shocks.

■

Storage temperature: see "Technical data", page 82.

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4 TRANSPORT AND STORAGE

■

Relative humidity: see "Technical data", page 82.

■

For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis.

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5 Mounting

5.1 Overview of mounting procedure

The procedure for mounting the device is divided into the following steps:

1. Select a suitable mounting location for the device. The mounting location and position depend on the following factors:

Identification task

Working range of the device (see "Working range of the antenna (sensing

range of the reading and writing field)", page 19)

Transponder used

Environmental influences

2. Mount the device at the intended reading location and at a suitable distance from the object with the transponder, then approximately align the device with the object.

3. If required, mount the read-cycle sensor for object-specific triggering.

After the electrical installation is complete and while adjusting the device parameters to suit the application:

4. Finely align the device to the object and adjust it.

5. Test for successful reading and writing in actual operation.

MOUNTING

5.2 Preparation for mounting

5.2.1 Installation requirements

Space requirements

■

For the typical space requirements, see the:

■

Dimensional drawing for the device variant see "Device view", page 18 and sens‐ ing range of the internal antenna see "Working range of the antenna (sensing

range of the reading and writing field)", page 19.

The device does not require any physical or visual contact with the transponders. It does, however, need to be aligned with the reading space.

Environmental influences

■

Comply with technical data, such as the permitted ambient conditions for opera‐ tion (e.g. approved region, ambient temperature range, ground potential),

■

To prevent condensation, avoid exposing the device to rapid changes in tempera‐ ture.

■

To prevent additional external heating of the device, protect the device against direct sunlight.

■

To avoid reflection of the UHF waves and the resultant possibility of overreaches or “holes” (destructive interferences) in the UHF field, try to ensure that there are no metal surfaces located to the side of the device in the direction of the transpon‐ der.

■

To avoid damping of the UHF field due to absorption, do not allow any electrically conductive material such as liquids (water) or persons to come between the device and the transponder

Mounting

■

The device must be mounted using all of the blind tapped holes of the selected thread size provided.

■

Mount the device in a shock and vibration insulated manner.

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5 MOUNTING

5.2.2 Instructions for mounting the device when the ambient temperature can fall below 0 °C

NOTE

For the electrical installation procedure, see "Instructions for electrical installation when

the ambient temperature can fall below 0 °C", page 49

All device variants can also be operated at low ambient temperatures. For details, see

"Technical data", page 82

NOTICE Operating the device at the lower limit of the permissible ambient temperature range

The ensure the device can produce the required heating power, do not expose the device to strong air flows (e.g. from a ventilation system).

If necessary, take appropriate measures to shield the device from air flows.

NOTICE

If the ambient temperature is below 0 °C, please note:

Do not move the connecting cables to the device and optional CDB or CDM con‐

•

nection module or CDF600 fieldbus module Do not operate the configuration switch on the optional connection module or

•

fieldbus module

5.2.3 Auxiliary equipment required

■

Mounting device (bracket) with sufficient load-bearing capacity, see "Technical

data", page 82 and suitable dimensions see "Device view", page 18.

■

4 x M5 or 2 x M6 screws for mounting the device.

NOTE

The screws are for mounting the device on mounting equipment (bracket) supplied by the user. The screw length required depends on the mounting base (wall thick‐ ness of the bracket).

When using an optional SICK bracket, the screws for mounting the device on the bracket are included in the scope of delivery of the bracket.

NOTICE Risk of damage to the device!

M5 blind tapped holes: Do not exceed the maximum screw-in depth of 9 mm!

•

M6 blind tapped holes: Do not exceed the maximum screw-in depth of 6 mm!

•

■

Tool and tape measure

5.2.4 Mounting device

Optional SICK brackets

The device is mounted with the help of a minimum of two blind tapped holes, depend‐ ing on their diameter. The blind tapped holes come in 2 different thread sizes, and vary in number. The blind tapped holes are located on the rear of the device, see "Device

view", page 18.

The device can be mounted using an optional SICK bracket, a combination of SICK brackets and elements, or a customer-specific bracket.

SICK offers prefabricated brackets which are optimally suited for mounting the device in a wide range of applications.

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Page 29

Fixed position 1 Variable position

(± 45°) 2

Variable position (± 45°) 2

Fixed position 1 Fixed position 1

Variable position (±45°) 2

MOUNTING

Also see on Internet at:

www.sick.com/RFU62x

•

Example 1: The mounting bracket supports a variety of installation variants.

Figure 6: Mounting bracket: Installation examples (adjustment in 2 axes possible)

Fixed position

Variable position

Example 2: A combination of VESA adapter plate, tube elements, and clamps enables the device to be aligned in three axes.

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1 2

5 MOUNTING

Figure 7: Bracket made from tube elements and clamps in combination with a VESA adapter plate, adjustment in 3 axes possible

VESA adapter plate part no. 2071862 with 2 x M6 x 12 countersunk head screws, hexa‐

gon socket (WAF 4) Hinged clamp part no. 2068919 with 4 x M6 x 12 cylinder head screws, hexagon socket

(WAF 5) Tube, external diameter 30 mm, length 1 m, part no. 5327610

Sealing plug, external diameter 30 mm, part no. 5327613

Cross clamp, part no. 5327612

Base clamp, part no. 5327611

Base (e.g. plate, supplied by the user)

NOTE

Dimensional drawings for SICK brackets and, if applicable, mounting instructions can be found online at: www.sick.com

To do so, enter the 7-digit part number of the bracket in the search field.

User-supplied brackets

A user-supplied bracket should meet the following requirements:

■

Stable mounting device – Allow the device to be aligned in the x and y axes. – The mounting device must be able to bear the weight of the device, including

connecting cables, in a shock-proof manner, see "Technical data", page 82.

– In mounting situations with strong vibrations, it may be necessary to provide

shock mounts.

■

Suitable drill holes for mounting the device as per the dimensional drawing: two for M6 screws or four for M5 screws.

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Page 31

5.3 Mounting location

When selecting the mounting location, the following factors are significant:

Spatial working range of the antenna

•

Distance to objects with a transponder

•

Influence of the environment on the UHF field produced, for example:

• °

° °

5.4 Mounting the device

WARNING Risk of injury due to damage to the device

For reasons of safety, if a device shows visible signs of damage do not put it into opera‐ tion, or take it out of operation immediately. Damage includes, for example:

Housing: Cracked or broken

•

Electrical connections: cracks or detachment from the housing

•

Device with fixed cable: Damage to the cable outlet or cable itself

•

MOUNTING 5

Metal surfaces located to the side of and in the vicinity of the device Electrically conductive liquids between the antenna and transponder Persons between the antenna and transponder

NOTICE Risk of damaging the device!

Observe the maximum screw-in depth of the blind tapped holes on the device. Longer screws than specified damage the device.

Use screws of suitable length.

Basic arrangement of the device to the transponders

UHF transponders have dipole antennas and therefore preferential directions when transmitting or receiving within the radiation field of the antenna. The transmitting and receiving performance will be higher or lower depending on the orientation of the dipole antenna of the transponder to the axis perpendicular to the antenna surface. The read‐ ing and writing rate and sensing range can therefore be subject to fluctuations.

NOTE

If the dipole antenna of the transponder is oriented lengthwise along the axis perpen‐ dicular to the antenna surface, no reading or writing of the transponder will be possible.

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5 MOUNTING

Figure 8: The optimal orientation of the transponder for good writing and reading results is demonstrated here for an external UHF antenna

Mounting and aligning the device

NOTICE Avoid mutual interference when operating several devices

When the reading ranges of several independently operated devices overlap, this can lead to mutual impairment of the system performance of the devices.

To avoid these situations, each of the devices support a SyncMode feature.

SyncMode enables several devices connected to the same Ethernet network to synchro‐ nize their reading responses. SyncMode ensures that only one device at a time is per‐ forming a read operation and therefore communicating over the air interface.

SyncMode is available for all devices in the RFU6xx product family that have an Ether‐ net interface.

SyncMode is not supported for RFU62x-104xx devices (serial variant).

1. Prepare the base for mounting the bracket of the device, see "Preparation for

mounting", page 27.

Recommendation: Depending on the application it may be possible to use one of the optional SICK brackets. If necessary, perhaps also in combination with other SICK brackets.

2. At the intended reading location, place an object with transponder within the work‐ ing range of the device (static object only).

3. Mount the device bracket onto the base.

4. Tighten screws through the bracket into the blind tapped holes of the device and slightly tighten.

5. Orient the front side of the device towards the object.

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Page 33

Ensure, where possible, that there are no large metal surfaces located in

10°

front of the device. If this is unavoidable, do not mount the device in the same plane as the sur‐

face but rather at an angle of inclination of approx. 10°.

Figure 9: Selected angle of inclination of the device when there is a large metal sur‐ face in front, e. g. 10°

Metal surface

6. Tighten the screws.

✓

The device is approximately aligned with the object to be detected.

7. Check the general suitability of the alignment for objects of different sizes and varying positions of the transponder in actual operation.

5.5 Mounting external components

MOUNTING 5

5.5.1 Mounting the connection module or fieldbus module

If the device is controlled via a CDB or CDM connection module or CDF fieldbus mod‐ ule, mount the module in the vicinity of the device (RFU62x-101xx, RFU620-104xx).

NOTE

If the PC with the SOPAS ET configuration software accesses the Aux interface (RS-232;

57.6 kBd) of the device via the connection module or fieldbus module, do not locate

the connection module more than a 5 m cable length from the device.

1. Mount the connection module or fieldbus module in the vicinity of the device.

2. Mount the modules in such a way that the fieldbus module or open connection module are accessible at all times.

NOTE

For detailed information on mounting and electrical installation, please refer to the respective operating instructions for the connection module and fieldbus module. These are available online at:

www.sick.com/CDB

•

www.sick.com/CDM

•

www.sick.com/CDF600

•

www.sick.com/CDF600-2

•

5.5.2 Mounting the external read cycle trigger sensor

Conveying line

If the detection of objects with transponders by the device (RFU62x-101xx, RFU620-104xx) is triggered via an external trigger sensor (e.g. photoelectric retro-reflec‐ tive sensor), mount the trigger sensor at a suitably close distance to the device.

NOTE

A large selection of photoelectric sensors and accessories (brackets, connecting cables) can be found online at: www.sick.com

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6 ELECTRICAL INSTALLATION

6 Electrical installation

6.1 Safety

6.1.1 Notes on electrical installation

Electrical installation must only be performed by electrically qualified personnel.

•

Standard safety requirements must be observed when working on electrical sys‐

•

tems!

Electrical connections between the device and other devices may only be made or

•

separated in a voltage-free state. Otherwise, there is a risk of damaging the devices. All connection work must be performed at ambient temperatures above 0 °C, see

•

"Ambient data", page 85

Connect the device to the permissible supply voltage only, see "Connecting the

•

supply voltage", page 55.

Only switch on the supply voltage to the device (or optional connection module or

•

fieldbus module depending on the type), after first:

Completing the connection work

Carefully checking the wiring work

Where connecting cables with one end open are concerned, make sure that bare

•

wire ends are not touching (risk of short circuit when the supply voltage is switched on). Wires must be appropriately insulated from each other. This also applies to unused wires. The wire cross-sections in the supply cable from the user’s power system must be

•

selected in accordance with the applicable national standards. When this is being done in Germany, observe the following standards: DIN VDE 0100 (Part 430) and DIN VDE 0298 (Part 4) and/or DIN VDE 0891 (Part 1). The wire cross-sections of the data and, if applicable, switching signal cables must

•

also be selected in accordance with the applicable national standards. Circuits connected to the device must be designed as SELV circuits (SELV = Safety

•

Extra Low Voltage). The voltage supply must meet SELV requirements in accor‐ dance with the currently applicable standards, see "Mechanics and electronics",

page 84.

NOTE

For additional instructions on operating the device at ambient temperatures below 0 °C, see "Prerequisites", page 49

Data cables

NOTE

Layout of data cables

Use shielded data cables with twisted-pair wires.

•

The possible cable length between the device and host computer depends on:

•

the chosen physical version of the host interface

the data transmission rate set in the device

For further information, see "Wiring data interfaces", page 58. Implement the shielding design correctly and completely.

•

To avoid interference, always use EMC-compliant cables and layouts. This applies,

•

for example, to cables for switched-mode power supplies, motors, clocked drives, and contactors. Do not lay cables in parallel with voltage supply cables or motor cables in cable

•

channels over longer distances.

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ELECTRICAL INSTALLATION 6

Conditions for specified enclosure rating

To maintain the specified enclosure rating of the device (IP67 or IP65) during operation, the following requirements must be met. If these requirements are not met, the device does not fulfill any specified enclosure rating.

All variants:

•

The side cover for the USB socket and the microSD card slot must be screwed tight to the device. Recommended tightening torque for the cover screws: 60 Ncm ±5 Nm. RFU62x-101xx and RFU62x-105xx (both IP67):

•

The cables plugged into the electrical M12 connections must be clamped. Unused M12 connections must be fitted with screw-on protective caps (for male connec‐ tors) or plugs (for female connectors) as supplied. RFU62x-104xx (serial variant, IP65):

•

When lengthening the connecting cable of the device: use a suitable seal between the male connector and female connector of the D-Sub pin connectors on each of the cables and screw the pin connectors together. You can find a suitable IP65 rubber seal online at: www.sick.com/RFU62x The same also applies to the EMC requirement (ESD) according to CE.

•

NOTICE

The device can, if necessary, be operated for a short time without the side cover to per‐ form the following tasks:

Inserting or removing the optional memory card

•

Temporary use of the USB interface as a servicing interface

•

During this time, protect the device against moisture and dust.

6.1.2 Prerequisites for safe operation of the device

WARNING Risk of injury and damage caused by electrical current!

As a result of equipotential bonding currents between the device and other grounded devices in the system, faulty grounding of the device can give rise to the following dan‐ gers and faults:

■

Metal housings are vulnerable to dangerous currents.

■

Devices will behave incorrectly or be destroyed.

■

Cable shielding will be damaged by overheating and cause cable fires.

Remedial measures

■

Only skilled electricians should be permitted to carry out work on the electrical sys‐ tem.

■

If the cable insulation is damaged, disconnect the voltage supply immediately and have the damage repaired.

■

Ensure that the ground potential is the same at all grounding points.

■

Where local conditions do not meet the requirements for a safe earthing method, take appropriate measures (e.g., ensuring low-impedance and current-carrying equipotential bonding).

The device is connected to the peripheral devices (voltage supply, any local trigger sen‐ sor(s), system controller) via shielded cables. The cable shield – for the data cable, for example – rests against the metal housing of the device. The device can be grounded through the cable shield or through a blind tapped hole in the housing, for example.

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SICK

Device

7 46

Power Supply

= 8 = 9

1 2 3

System

Controller

ELECTRICAL INSTALLATION

If the peripheral devices have metal housings and the cable shields are also in contact with their housings, it is assumed that all devices involved in the installation have the same ground potential.

This is achieved by complying with the following conditions:

■

Mounting the devices on conductive metal surfaces

■

Correctly grounding the devices and metal surfaces in the system

■

If necessary: low-impedance and current-carrying equipotential bonding between areas with different ground potentials

Figure 10: Example: Occurrence of equipotential bonding currents in the system configuration

System controller

Device

Voltage supply

Grounding point 2

Closed current loop with equalizing currents via cable shield

Ground potential difference

Grounding point 1

Metal housing

Shielded electrical cable

If these conditions are not fulfilled, equipotential bonding currents can flow along the cable shielding between the devices due to differing ground potentials and cause the hazards specified. This is, for example, possible in cases where there are devices within a widely distributed system covering several buildings.

Remedial measures

The most common solution to prevent equipotential bonding currents on cable shields is to ensure low-impedance and current-carrying equipotential bonding. If this equipo‐ tential bonding is not possible, the following solution approaches serve as a suggestion.

NOTICE

We expressly advise against opening up the cable shields. This would mean that the EMC limit values can no longer be complied with and that the safe operation of the device data interfaces can no longer be guaranteed.

Measures for widely distributed system installations

On widely distributed system installations with correspondingly large potential differ‐ ences, the setting up of local islands and connecting them using commercially available electro-optical signal isolators is recommended. This measure achieves a high degree of resistance to electromagnetic interference.

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Page 37

Electro-

optical

signal

isolator

Electro-

optical

signal

isolator

Power

Supply

SICK

Device

1 2 2 43

6 5

System

Controller

= 7

= 8

= 9

System

Controller

Power Supply

SICK

Device

8 6

21 3

= 9

= ß

ELECTRICAL INSTALLATION 6

Figure 11: Example: Prevention of equipotential bonding currents in the system configuration by the use of electro-optical signal isolators

System controller

Electro-optical signal isolator

Device

Voltage supply

Grounding point 2

Grounding point 1

Metal housing

Shielded electrical cable

Optical fiber

The use of electro-optical signal isolators between the islands isolates the ground loop. Within the islands, a stable equipotential bonding prevents equalizing currents on the cable shields.

Measures for small system installations

For smaller installations with only slight potential differences, insulated mounting of the device and peripheral devices may be an adequate solution.

Figure 12: Example: Prevention of equipotential bonding currents in the system configuration by the insulated mounting of the device

System controller

1 2 3

Device

Voltage supply

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6 ELECTRICAL INSTALLATION

Grounding point 3

Insulated mounting

Grounding point 2

Ground potential difference

Grounding point 1

Metal housing

Shielded electrical cable

Even in the event of large differences in the ground potential, ground loops are effec‐ tively prevented. As a result, equalizing currents can no longer flow via the cable shields and metal housing.

NOTICE

The voltage supply for the device and the connected peripheral devices must also guar‐ antee the required level of insulation.

Under certain circumstances, a tangible potential can develop between the insulated metal housings and the local ground potential.

6.2 Wiring instructions

NOTICE Faults due to incorrect wiring!

Incorrect wiring may result in operational faults.

Follow the wiring instructions closely.

•

Pre-assembled cables

NOTE

Pre-assembled cables can be found online at: www.sick.com/RFU62x

Pre-assembled cables with open cable end at one end

NOTE

For information on the pin, signal and wire color assignments for the RFU62x, see "Sig‐

nal assignment of cables with open cable end at one end", page 88 in the appendix.

6.3 Overview of all interfaces and connection options

NOTE

6.3.1 RFU62x-101xx (Ethernet variant)

Service mode

The following device functions, among others, can be executed by the user via one of the five data interfaces (Aux 1, Aux 2, Aux 3, Host 1 or Host 2):

Configuration

•

Read result display (detected transponder)

•

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RFU62x-

101xx

Connection

module

SerialSerial

SOPAS ETSOPAS ET

"Power/Serial Data/CAN/I/O"

(Aux 1, Host 1)

... ...

GND

"Ethernet" (Aux 2)

EthernetEthernet

USBUSB

Cable 9 Cable 8

"Serial RS-232" (Aux 1) 4

Cable 3

Cable 6

"USB" (Aux 3),

for temporary use only 5

Configuration Reading result display Transponder access Reading diagnostics

ELECTRICAL INSTALLATION 6

Transponder access (reading and writing of data)

•

Reading diagnostics (read result in a fixed output format)

•

For a detailed overview, see see "Using the data interfaces", page 41.

This is illustrated here for the Aux interface, the Aux port of the Ethernet interface, and alternatively the serial data interface as well as the USB interface. The USB interface is intended for temporary use only as a servicing interface.

Figure 13: Service mode, e.g. for read result display: Block diagram for the RFU62x-101xx with optional connection module

Supply voltage VS (VS = UV)

Connection module CDB620, CDB650-204 or CDM420

Null modem cable (female connector, D-Sub, 9-pin/female connector, D-Sub, 9-pin),

crossed TxD and RxD Serial RS-232, alternative to USB or Ethernet Aux port

USB, alternative to serial RS-232 or Ethernet Aux port

Adapter cable (male connector, USB, Micro-B type / male connector, USB, type A)

Configuration using SOPAS ET, processed read result display, transponder access, or

reading diagnostics Adapter cable (male connector, M12, 4-pin, D-coded/male connector, RJ-45, 8-pin)

For CDB620 and CDM420: Adapter cable (female connector, M12, 17-pin, A-

coded / male connector, D-Sub-HD, 15-pin)

For CDB650-204: Connection cable 1:1 (female connector, M12, 17-pin, A-coded/male connector, M12, 17-pin, A-coded)

Read operation

In actual operation, the device outputs the read result to the further processing com‐ puter via one of the two physical host interfaces. One of two configurable outputs for‐ mats can be selected for this. The device can also output the same format or a second output format in parallel via the second host interface and/or both Aux interfaces.

For a detailed overview, see see "Using the data interfaces", page 41.

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"Ethernet" (Host 2)

Input 2 3

Input 1 4

Output 1 2

Output 2 1

RFU62x-101xx

Connection

module

"Power/Serial Data/CAN/I/O"

(Aux 1, Host 1)

... ...

GND

HOST

EthernetEthernet

Further data

processing

Cable à Cable ß

Reading result 8

"Serial RS-232/RS-422/485" (Host 1) 9

ELECTRICAL INSTALLATION

Figure 14: Read mode: Block diagram for the RFU62x-101xx with optional connection module

Digital switching output 2, for example for connecting an LED

Digital switching output 1, for example for connecting an LED

Digital switching input 2, for example for connecting an incremental encoder

Digital switching input 1, for example for connecting a read cycle trigger sensor

Supply voltage VS (VS = UV)

Connection module CDB620, CDB650-204 or CDM420

Data further processing

Read result (configurable output format 1 or 2)

Alternative to Ethernet host port

Adapter cable (male connector, M12, 4-pin, D-coded/male connector, RJ-45, 8-pin)

For CDB620 and CDM420: Adapter cable (female connector, M12, 17-pin, A-

coded / male connector, D-Sub-HD, 15-pin)

For CDB650-204: Connection cable 1:1 (female connector, M12, 17-pin, A-coded/male connector, M12, 17-pin, A-coded)

NOTE

Two additional external digital inputs and outputs respectively are optionally available for the device. This requires the CMC600 parameter cloning module, which is built into the CDB or CDM connection module.

These modules can be supplied as optional accessories.

For details of the characteristics of the external switching inputs and outputs, see

"Wiring the digital switching inputs (RFU62x-101xx/RFU62x-104xx)", page 61 and see "Wiring the digital switching outputs (RFU62x-101xx/RFU62x-104xx)", page 63.

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Page 41

6.3.2 Using the data interfaces

RFU62x-101xx

Aux 1

RS-232

CAN

PC:

SOPAS ET

configuration

software

HOST:

Further data

processing

Host 1

PC/HOST

RS-232 1 RS-422 1 RS-485 1

◂ Configuration, ... 3 ▸

Aux 3

USB

◂ Configuration 4

◂ Data output 2 ▸

Ethernet

Aux 2 ◂ Configuration, ... 5 ▸

Host 2 ◂ Data output 6 ▸

Figure 15: Data interfaces of the RFU62x-101xx and their preferred uses

One of the three interface options can be selected

Read mode: Output of the read result data (configurable output format 1 or 2)

Service mode: Configuration using SOPAS ET, processed read result display, transponder

access, reading diagnostics, or monitoring of the serial host interface Service mode: Configuration using SOPAS ET, interface for temporary use only

Service mode: Configuration using SOPAS ET, processed read result display, transponder

access, or reading diagnostics Read mode: Output of the read result data (configurable output format 1 or 2), recom‐

mended for large data volumes SOPAS ET configuration software

Data further processing

ELECTRICAL INSTALLATION 6

Table 6: Functions relating to data interfaces

Interface option → Host 1 Aux 1 Host 2 Aux 2 Aux 3

Assignable function

↓

Read result output (configurable format 1 or 2)

Read result output (customer out‐ put format)

Read diagnostics (fixed output for‐ mat)

Monitoring of serial host interface traffic

Using SOPAS ET: Configuration, display of read result in the Quick‐ start window, transponder access

Configuration using commands

Configuration using web server

O = Output of the same function via the parallel interfaces is possible o = Access only makes sense via one of the interfaces (risk of collision!)

USB interface for temporary use only.

Output using the terminal in SOPAS ET (Version 3.3.0 or higher) or other USB-capable terminal programs.

Input using the terminal in SOPAS ET (Version 3.3.0 or higher) or other USB-capable terminal programs.

Serial RS-232 or

Serial RS-232

Ethernet Ethernet USB

RS-422/485

O O O O

O O O

o o o o o

o o

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Connection

module

SerialSerial

SOPAS ETSOPAS ET

"Power/Serial Data/Aux/CAN/I/O"

(Aux 1, Host 1)

... ...

GND

USBUSB

RFU62x-

104xx

Cable 6

"Serial RS-232" (Aux 1) 4

Cable 3

"USB" (Aux 2),

for temporary use only 5

Configuration Reading result

display Transponder

access Reading

diagnostics

6 ELECTRICAL INSTALLATION

NOTE

Every interface can be assigned only one of several selectable functions.

•

The host interface has a higher level of priority than the Aux interface.

•

The serial Aux interface of the device is designated an “auxiliary interface” in the

•

user interface of the SOPAS ET configuration software.

The logical Aux interface of the device can operate the serial data interface, USB inter‐ face, and Aux port of the Ethernet interface in parallel.

Similarly, the logical host interface of the device can operate the serial data interface and host port of the Ethernet interface in parallel. The physical RS-232 and RS-422/485 Host interfaces cannot be used simultaneously. For output in real time, one of the two ports of the Ethernet interface must be selected.

The data output triggered by means of a command string only occurs, however, at the data interface on which the request was received.

6.3.3 RFU62x-104xx (serial variant)

Service mode

The following device functions, among others, can be executed by the user via one of the three data interfaces (Aux 1, Aux 2 or Host 1):

Configuration

•

Read result display (detected transponder)

•

Transponder access (reading and writing of data)

•

Reading diagnostics (read result in a fixed output format)

•

For a detailed overview, see see "Using the data interfaces", page 44.

This is illustrated here for the Aux interface, serial data interface, and alternatively the USB interface. The USB interface is intended for temporary use only as a servicing inter‐ face.

Figure 16: Service mode, e.g. for read result display: Block diagram for the RFU62x-104xx with optional connection module

Supply voltage VS (VS = UV)

Connection module CDB620 or CDM420

Null modem cable (female connector, D-Sub, 9-pin/female connector, D-Sub, 9-pin),

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crossed TxD and RxD Serial RS-232, alternative to USB

USB, alternative to serial RS-232

Adapter cable (male connector, USB, Micro-B type / male connector, USB, type A)

Configuration using SOPAS ET, processed read result display, transponder access, or

reading diagnostics

Subject to change without notice

Page 43

RFU62x-104xx

"Serial RS-232/RS-422/485" (Host 1)

Connection

module

"Power/Serial Data/CAN/I/O"

(Aux 1, Host 1)

... ...

GND

HOST

Reading result 8

Input 2 3

Input 1 4

Output 1 2

Output 2 1

Further data

processing

ELECTRICAL INSTALLATION

Read operation

In actual operation, the device outputs the read result to the further processing com‐ puter via the host interface. One of two configurable outputs formats can be selected for this. The device can also output the same format or a second output format in paral‐ lel via the Aux interfaces.

For a detailed overview, see see "Using the data interfaces", page 44.

Figure 17: Read mode: Block diagram for the RFU62x-104xx with optional connection module

Digital switching output 2, for example for connecting an LED

Digital switching output 1, for example for connecting an LED

Digital switching input 2, for example for connecting an incremental encoder

Digital switching input 1, for example for connecting a read cycle trigger sensor

Supply voltage VS (VS = UV)

Connection module CDB620 or CDM420

Data further processing

Read result (configurable output format 1 or 2)

NOTE

These modules can be supplied as optional accessories.

For details of the characteristics of the external switching inputs and outputs, see

"Wiring the digital switching inputs (RFU62x-101xx/RFU62x-104xx)", page 61 and see "Wiring the digital switching outputs (RFU62x-101xx/RFU62x-104xx)", page 63.

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RFU62x-104xx

Aux 1

RS-232

CAN

PC:

SOPAS ET

configuration

software

HOST:

Further data

processing

Host 1

PC/HOST

RS-232 1 RS-422 1 RS-485 1

◂ Configuration, ... 3 ▸

Aux 2

USB

◂ Configuration 4

Data output 2 ▸

ELECTRICAL INSTALLATION

6.3.4 Using the data interfaces

Figure 18: Data interfaces of the RFU62x-104xx and their preferred uses

One of the three options can be selected

Read mode: Output of the read result data (configurable output format 1 or 2)

Service mode: Configuration using SOPAS ET, processed read result display, transponder

access, reading diagnostics, or monitoring of the serial host interface Service mode: Configuration using SOPAS ET, interface for temporary use only

SOPAS ET configuration software

Data further processing

Table 7: Functions relating to data interfaces

Interface option → Host 1 Aux 1 Aux 2

Assignable function

↓

Read result output (configurable format 1 or

Serial RS-232 RS-422/485

O O

Serial RS-232 USB

Read result output (customer output format)

Read diagnostics (fixed output format)

Monitoring of serial host interface traffic

Using SOPAS ET: Configuration, display of

O O

o o o

read result in the Quickstart window, transponder access

Configuration using commands

o o o

O = Output of the same function via the parallel interfaces is possible o = Access only makes sense via one of the interfaces (risk of collision!)

USB interface for temporary use only.

Output using the terminal in SOPAS ET (Version 3.3.0 or higher) or other USB-capable terminal programs.

Input using the terminal in SOPAS ET (Version 3.3.0 or higher) or other USB-capable terminal programs.

NOTE

Every interface can be assigned only one of several selectable functions.

•

The serial Aux interface of the device is designated an “auxiliary interface” in the

•

user interface of the SOPAS ET configuration software.

The logical Aux interface of the device can operate the serial data interface and the USB interface in parallel.

The logical host interface of the device operates only the serial data interface. The physical RS-232 and RS-422/485 Host interfaces cannot be used simultaneously.

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Page 45

The data output triggered by means of a command string only occurs, however, at the

SOPAS ETSOPAS ET

"Ethernet (Aux 1)"

EthernetEthernet

USBUSB

PoE Switch (Endspan)

...

DC 48 V/57 V

PSE

**)

RFU62x-

105xx

*) PD = Powered Devices 6 **) PSE = Power Sourcing Equipment 5

"Ethernet"

Cable 2

Cable 1

"Ethernet (Aux 1/Host 1)/Power"

EthernetEthernet

"USB" (Aux 2),

for temporary use only 3

Configuration Reading result

display Transponder

access Reading

diagnostics

data interface on which the request was received.

6.3.5 RFU62x-105xx (PoE variant)

Service mode

The following functions can be executed via one of the three data interfaces (Aux 1, Aux 2 or Host 1):

Configuration

•

Read result display (detected transponder)

•

Transponder access (reading and writing of data)

•

Reading diagnostics (read result in a fixed output format)

•

For a detailed overview, see see "Using the data interfaces", page 46.

This is illustrated here for the Aux interface, the Aux port of the Ethernet interface, and alternatively the USB interface. The USB interface is intended for temporary use only as a servicing interface.

ELECTRICAL INSTALLATION 6

Figure 19: Service mode, e.g. for read result display: Block diagram for the RFU62x-105xx

Adapter cable (male connector, M12, 8-pin, X-coded / male connector, RJ-45, 8-pin)

Adapter cable (male connector, USB, Micro-B type / male connector, USB, type A)

USB, alternative to Ethernet Aux port

Configuration using SOPAS ET, processed read result display, transponder access, or

reading diagnostics PSE = Energy source

PD = Energy consumer

Read operation

For a detailed overview, see see "Using the data interfaces", page 46.

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EthernetEthernet

PoE Switch (Endspan)

...

DC 48 V/57 V

PSE

**)

*) PD = Powered Devices 5 **) PSE = Power Sourcing Equipment 4

"Ethernet"

"Ethernet (Host 1)"

HOST

Further data

processing

EthernetEthernet

RFU62x-105xx

"Ethernet (Host 1/Aux 1)/Power"

Cable 1

Reading result 2

RFU62x-105xx

PC:

SOPAS ET

configuration

software

HOST:

Further data

processing

PC/HOST

Aux 2

USB

◂ Configuration 1 ▸

Ethernet

Aux 1 ◂ Configuration, ... 2 ▸

Host 1 Data output 3 ▸

6 ELECTRICAL INSTALLATION

Figure 20: Read mode: Block diagram for the RFU62x-105x

Adapter cable (male connector, M12, 8-pin, X-coded / male connector, RJ-45, 8-pin)

Read result (configurable output format 1 or 2)

Data further processing

PSE = Energy source

PD = Energy consumer

6.3.6 Using the data interfaces

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Figure 21: Data interfaces of the RFU62x-105xx and their preferred uses

Service mode: Configuration using SOPAS ET, interface for temporary use only

Service mode: Configuration using SOPAS ET, processed read result display, transponder

access, or reading diagnostics Read mode: Output of the read result data (configurable output format 1 or 2)

SOPAS ET configuration software

Data further processing

Table 8: Functions relating to data interfaces

Interface option → Host 1 Aux 1 Aux 2

Assignable function

Ethernet Ethernet USB

↓

Read result output (configurable format 1 or

O O

Read diagnostics (fixed output format)

Using SOPAS ET: Configuration, display of read result in the Quickstart window, transponder access

Configuration using commands

Configuration using web server

o o o

o o

Subject to change without notice

Page 47

Interface option → Host 1 Aux 1 Aux 2

O = Output of the same function via the parallel interfaces is possible o = Access only makes sense via one of the interfaces (risk of collision!)

USB interface for temporary use only.

Input using the terminal in SOPAS ET (Version 3.3.0 or higher) or other USB-capable terminal programs.

NOTE

Every interface can be assigned only one of several selectable functions.

•

The logical Aux interface of the device can operate the Aux port of the Ethernet inter‐ face, and the USB interface in parallel.

The logical host interface of the device operates the host port of the Ethernet interface.

The data output triggered by means of a command string only occurs, however, at the data interface on which the request was received.

6.4 Pin assignments of electrical connections

6.4.1 RFU620-101xx (Ethernet variant)

ELECTRICAL INSTALLATION 6

6.4.1.1 “Power/Serial data/CAN/I/O” connection

Figure 22: Male connector, M12, 17-pin, A-coding

Table 9: Pin assignment of the “Power/Serial data/CAN/I/O” connection (M12)

Pin Signal Function

1 GND Ground

2 V

3 CAN L CAN bus (IN/OUT)

4 CAN H CAN bus (IN/OUT)

5 TD+ (RS-422/485), Host Host interface (sender+)

6 TD– (RS-422/485), Host

TxD (RS-232), Host

7 TxD (RS-232), Aux Aux interface (sender)

8 RxD (RS-232), Aux Aux interface (receiver)

9 SensGND Switching input ground

10 Sensor 1 Digital switching input 1

11 RD+ (RS-422/485), Host Host interface (receiver+)

12 RD– (RS-422/485), Host

RxD (RS-232), Host

13 Result 1 Digital switching output 1

14 Result 2 Digital switching output 2

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15 Sensor 2 Digital switching input 2

16 N.c. –

Supply voltage

Host interface (sender-)

Host interface (receiver–)

Page 48

6 1 105

11 15

6 ELECTRICAL INSTALLATION

Pin Signal Function

17 N.c. –

– – Screen

“Ethernet” connection

Figure 23: M12 female connector, 4-pin, D-coded

Table 10: Pin assignment of the “Ethernet” connection

Pin Signal Function

1 TD+ Sender+

2 RD+ Receiver+

3 TD– Sender–

4 RD– Receiver–

6.4.2 RFU620-104xx (serial variant)

6.4.2.1 “Power/Serial Data/CAN/I/O” connection

Figure 24: Male connector, D-Sub-HD, 15-pin

Table 11: Pin assignment of the “Power/Serial data/CAN/I/O” connection (D-Sub-HD)

Pin Signal Function

1 V

2 RxD (RS-232), Aux Aux interface (receiver)

3 TxD (RS-232), Aux Aux interface (sender)

4 Sensor 2 Digital switching input 2

5 GND Ground

6 RD+ (RS-422/485), Host Host interface (receiver+)

7 RD– (RS-422/485), Host

8 TD+ (RS-422/485), Host Host interface (sender+)

9 TD– (RS-422/485), Host

10 CAN H CAN bus (IN/OUT)

11 CAN L CAN bus (IN/OUT)

12 Result 1 Digital switching output 1

13 Result 2 Digital switching output 2

14 Sensor 1 Digital switching input 1

15 SensGND Switching input ground

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RxD (RS-232), Host

TxD (RS-232), Host

Supply voltage

Host interface (receiver–)

Host interface (sender-)

Subject to change without notice

Page 49

6.4.3 RFU620-105 xx (PoE version)

6.4.3.1 “PoE” connection

Figure 25: Female connector, M12, 8-pin, X-coded

Table 12: Pin assignment of the “PoE” connection

Pin Signal Function

1 TD+ Sender+

2 TD– Sender–

3 RD+ Receiver+

4 RD– Receiver–

5 PoE– Supply voltage-

6 PoE– Supply voltage-

7 PoE+ Supply voltage+

8 PoE+ Supply voltage+

ELECTRICAL INSTALLATION 6

6.5 Instructions for electrical installation when the ambient temperature can fall below 0 °C

NOTE

For mounting instructions, see "Instructions for mounting the device when the ambient

temperature can fall below 0 °C", page 28

All device variants can also be operated at low ambient temperatures. For details, see

"Technical data", page 82

6.5.1 Prerequisites

Required supply voltage: see "Supply voltage", page 57

•

Use SICK standard cables for the specified ambient temperature range, see

•

www.sick.com/RFU62x

Do not operate the device at ambient temperatures below 0 °C when mounting or

•

connection work is being carried out. Only carry out connection work at ambient temperatures between 0 °C and

•

+50 °C. Secure the connecting cables. The side cover for the USB interface and the microSD card slot must be screwed

•

tight to the device. RFU62x-101xx and RFU62x-105xx: All cables connected to the device must be

•

clamped. Unused M12 electrical connections must be fitted with screw-on protec‐ tive caps (for male connectors) or sealed with plugs (for female connectors) as supplied. RFU62x-104xx: The male connector of the connecting cable must be secured.

•

When operating the device at the lower limit of the permissible ambient tempera‐

•

ture range (see "Technical data", page 82), do not expose the device to strong air flows (e.g. ventilation system, wind).

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6 ELECTRICAL INSTALLATION

6.5.2 Behavior of the device when switched on

After application of the supply voltage and initialization, all device variants can immedi‐ ately be addressed by the SOPAS ET configuration software.

Table 13: Type-dependent behavior of the device when switched on at low temperatures

Variant Internal temperature of

RFU620-104xx RFU620-105xx

RFU620-101xx Below –40 °C “Ready” LED continuously flashes

RFU620-104xx RFU620-105xx RFU620-101xx

Behavior

housing

Below –25 °C “Ready” LED continuously flashes

yellow. Device is not operational because –25 °C is below the speci‐ fied minimum limit value.

–25 °C ... –20 °C “Ready” LED continuously flashes

green (warm-up phase). Device is not operational (communication channel still disabled) until the internal tem‐ perature has increased to –20 °C as a result of the heat generated by the electronics. Duration approx. 1 min.

yellow. Device is not operational because the temperature is below the specified minimum limit value of –40 °C.

–40 °C ... –20 °C “Ready” LED continuously flashes

green (heat-up phase). Device is not operational (communication channel still disabled) until the internal tem‐ perature has been increased to –20 °C by the heater. Max. duration 5 min.

From –20 °C “Ready” LED permanently lights up

green. The device has started regular operation.

Once the supply voltage has been applied, the device uses integrated temperature sen‐ sors to measure its internal temperature. This is performed by all device variants while booting.

RFU620-101xx

In addition, the device has an integrated heater that monitors its internal temperature at regular intervals during operation. The device switches the heater off once it has heated up to +5 °C, and switches it back on if the internal temperature drops to –15 °C. A circuit protection device prevents the heater from overheating.

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Page 51

6.6 Installation steps

RFU62x-

101xx

Connection

module

SOPAS ETSOPAS ET

"Power/Serial Data/CAN/I/O"

(Aux 1, Host 1)

... ...

GND

"Ethernet" (Aux 2)

EthernetEthernet

Cable 6 Cable 5

11 10 12

Trigger sensor

SGND

Sens 1

Out

GND

Configuration Reading result

display Transponder

access Reading

diagnostics

Configuration Reading result

display Transponder

access Reading

diagnostics

Connection

module

SerialSerial

SOPAS ETSOPAS ET

"Power/Serial Data/Aux/CAN/I/O"

(Aux 1, Host 1)

... ...

GND

RFU62x-

104xx

"Serial RS-232" (Aux 1)

Cable 4

11 10 12

Trigger sensor

SGND

Sens 1

Out

GND

SerialSerial

6.6.1 Wiring the device for quick start

RFU62x-101xx (Ethernet variant)

Figure 26: Commissioning: Electrical connection block diagram of the RFU62 x-101 xx together with the optional connection module

Read cycle trigger sensor

Supply voltage VS (VS = UV)

Connection module CDB620, CDB650-204 or CDM420

Configuration using SOPAS ET, processed read result display, transponder access, or

reading diagnostics Adapter cable (male connector, M12, 4-pin, D-coded/male connector, RJ-45, 8-pin)

For CDB620 and CDM420: Adapter cable (female connector, M12, 17-pin, A-

coded / male connector, D-Sub-HD, 15-pin)

For CDB650-204: Connection cable 1:1 (female connector, M12, 17-pin, A-coded/male connector, M12, 17-pin, A-coded)

Procedure:

ELECTRICAL INSTALLATION 6

Connect the communication interface (e.g. Ethernet) of the device directly 5to the PC using a suitable cable.

2. Connect the “Power/Serial Data/CAN/I/0” connection (male connector, M12, 17pin, A-coded) to the corresponding female connector on the connection module using a suitable cable 6.

RFU62x-104xx (serial variant)

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Figure 27: Commissioning: Electrical connection block diagram of the RFU62x-104xx with optional connection module

Read cycle trigger sensor

Page 52

Configuration Reading result

display Transponder

access Reading

diagnostics

SOPAS ETSOPAS ET

"Ethernet (AUX 1)"

EthernetEthernet

PoE Switch (Endspan)

...

DC 48 V/57 V

PSE

**)

RFU62x-

105xx

*) PD = Powered Devices 4 **) PSE = Power Sourcing Equipment 3

"Ethernet"

Cable 1

"Ethernet (Aux 1/Host 1)/Power"

ELECTRICAL INSTALLATION

Supply voltage VS (VS = UV)

Connection module CDB620 or CDM420

Null modem cable (female connector, D-Sub, 9-pin/female connector, D-Sub, 9-pin),

crossed TxD and RxD Configuration using SOPAS ET, processed read result display, transponder access, or

reading diagnostics

Procedure:

1. Connect the 15-pin D-Sub-HD male connector of the connecting cable to the corre‐ sponding female connector on the connection module.

2. Connect the serial Aux interface (RS-232) of the device to the PC. To do so, con‐ nect the internal D-Sub, 9-pin “Aux” male connector of the connection module to the PC (male connector, D-Sub, 9-pin) using a null mode cable 4. If the PC does not have an RS-232 interface, use a suitable auxiliary adapter cable with an inte‐ grated RS-232 to USB converter. Alternatively, use the USB interface of the device.

NOTE Maintaining the IP65 enclosure rating of the device

If the connecting cable of the device is used in conjunction with an optional exten‐ sion cable (female connector, D-Sub-HD, 15-pin/male connector, D-Sub-HD, 15pin), carry out the following measures:

Insert a rubber seal, part no. 4038847, between the male and female con‐

nectors of the 15-pin D-Sub-HD male connector, and screw the pin connec‐ tors together.

RFU62x-105xx (PoE variant)

Figure 28: Commissioning: Electrical connection block diagram of the RFU62x-105xx

Adapter cable (male connector, M12, 8-pin, X-coded / male connector, RJ-45, 8-pin)

Configuration using SOPAS ET, processed read result display, transponder access, or

reading diagnostics PSE = Energy source

PD = Energy consumer

Procedure:

O PE R AT I NG IN S TR U CT I ON S | RFU62x 8015930/ZTM0/2018-11-06 | SICK

Connect the 8-pin M12 female connector to the PoE switch using a suitable adapter cable 1.

Subject to change without notice

Page 53

General information for all variants

“VS”

“Sensor 2”

“Host 1”

“Aux 1”

“Result 2”

“Result 1”

“CAN”

“Sensor 2”

“Sensor 1”

“AUX”

PLC

CAN bus

“Result 1”

“Result 2”

CDB/CDM

Connection module 6

“Host 1”

“Aux 1”

RS-232

HOST/PLC

Further data processing 8

“Ethernet” (Host 2/Aux 2 5)

“USB” (Aux 3) 4

RS-232/422/485

Ethernet

USB

“Host 2”

Ethernet

“Aux 2”

“Aux 3”

= á

CMC600

“External input 1”

“External input 2”

“External output 1”

“External output 2”

Interfaces 3

Transponder

Device 2

à 9

Configuration Diagnostics Transponder access Reading result

1. RFU62x-101xx and RFU62x-104xx only: If necessary, connect a read cycle trigger sensor, for example a photoelectric retroreflective sensor, to the “Sens 1” (CDB620), “SENS/IN1” (CDB650-204) or “Sen‐ sor 1” (CDM420) switching input of the connection module.

2. Supply the device with the required voltage, see "Supply voltage", page 57.

✓

After successful initialization, the “Device Ready” LED lights up green.

3. Turn on the PC and start Windows.

6.6.2 Block diagram: wiring the optional connection module

Device = RFU62x-101xx (Ethernet variant), RFU62x-104xx (serial variant)

NOTE

For possible combinations of the device and various connection modules, see table 14,

page 54

ELECTRICAL INSTALLATION 6

Figure 29: Connecting the device to peripherals via the optional connection module (overview)

Trigger sensor for start/stop read cycle (for example a photoelectric retro-reflective sen‐

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sor) Device

Interfaces

USB interface for temporary use only as a servicing interface

Ethernet: not supported for RFU62x-104xx (serial variant)

Connection module

Configuration using SOPAS ET, prepared representation of the read result, transponder

access or reading diagnostics Data further processing

External digital switching outputs

Supply voltage VS (VS = UV)

External digital switching inputs

Page 54

6 ELECTRICAL INSTALLATION

The optional CMC600 parameter cloning module is required in order to be able to use the

additional external digital switching inputs and outputs of the device (highlighted in gray) Other functions

Application-dependent alternative stop reading cycle (e.g. photoelectric sensor) or travel

increment (incremental encoder)

Using the optional connection modules CDB and CDM

Table 14: Possible combinations of device and connection modules

Device (variant) Connection on the

RFU62x-101xx (Ethernet variant)

RFU62x-104xx (serial variant)

All variants of the connection module in each case.

CDM420-0004 and CDM420-0007: for connection of 2 devices each.

Adapter cable (female connector, M12, 17-pin, A-coded/male connector, D-Sub-HD, 15-pin)

Connection cable 1:1 (female connector, M12, 17-pin, A-coded / male connector, M12, 17-pin, A-coded)

device

Male connector, M12, 17-pin, A-coded

Cable with male con‐ nector, D-Sub-HD, 15pin

Connection module Connection cable

CDB620 1), CDM420 1)

CDB650-204 Cable 1:1

CDB620 1), CDM420 1)

Adapter cable

–

The supply voltage for the device is protected as follows in the connection modules:

Connection module Number of connectable devices Fuse rating

CDB620

CDB650-204 1 1 x 2 A

CDM420-0001 1 1 x 0.8 A

CDM420-0004 2 2 x 0.8 A

CDM420-0006 1 1 x 2 A

CDM420-0007 2 2 x 2 A

1 1 x 0.8 A

The fuse is located in the “secondary” circuit after the switch S1.

NOTE Connection diagrams for the connection modules

The connection diagrams can be found in the appendix of these operating instructions.

see "Connection diagrams of connection module CDB620", page 94

•

see "Connection diagrams of connection module CDB650-204", page 106

•

see "Connection diagrams of connection module CDM420-0001", page 119

•

see "Connection diagrams of connection module CDM420-0006", page 132

•

NOTE Connection modules

For detailed information about mounting and electrical installation, please refer to the operating instructions for the connection module in question. These are available online at.

www.sick.com/CDB

•

www.sick.com/CDM

•

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Page 55

ELECTRICAL INSTALLATION 6

NOTE Wiring the signals without a SICK connection module

When using a customer-specific connection unit, refer to the relevant connection

diagrams and descriptions for the basic methods for wiring the signals.

see "Connecting the supply voltage", page 55

•

see "Wiring data interfaces", page 58

•

see "Wiring the CAN interface", page 60

•

see "Wiring the digital switching inputs (RFU62x-101xx/RFU62x-104xx)",

•

page 61 see "Wiring the digital switching outputs (RFU62x-101xx/RFU62x-104xx)",

•

page 63

RFU62x-101xx (Ethernet variant):

•

If the 15-pin D-Sub-HD male connector of the adapter cable cannot be used, an alternative adapter cable (female connector, M12, 17-pin, A-coded/open end) is available.

RFU62x-104xx (serial variant):

•

If the 15-pin D-Sub-HD male connector cannot be used, an alternative adapter cable (female connector, D-Sub-HD, 15-pin/open end) is available.

Also see on Internet at:

www.sick.com/RFU62x

•

6.7 Connecting the supply voltage

6.7.1 Note on the reverse voltage protection for the supply voltage of the device

NOTICE Risk of damage to the device due to possible short-circuit!

Reversing the polarity of the supply voltage may, under certain circumstances, damage the device due to short circuit currents!

The supply voltage input terminal of the RFID device has been designed to provide reverse polarity protection by means of an internal circuit protection (blocking diode) on the positive pole (see figure).

The internal ground corresponds to the negative pole of the supply voltage for the device. It has a direct galvanic connection to the metal housing of the device for RFrelated technical reasons.

Depending on the mounting location of the RFID device and the reference potential of the supply voltage, a reversal of the polarity of the applied supply voltage can lead to the following two situations:

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Page 56

−

RFU6xx/RFH6xx

CDB/CDM

−

CDB/CDM

RFU6xx/RFH6xx

− −

−

6 ELECTRICAL INSTALLATION

Situation 1

Figure 30: Reversal of the polarity of the supply voltage: no effect on the RFID device (see requirements)

Fuse in the connection module: 0.8 A (CDB620, CDM420-0001) or 2 A (CDB650-204,

CDM420-0006) Blocking diode

Connection module

The housing of the RFID device is connected to functional earth. In the optional CDB or CDM connection module, a fuse acts as an overload protection against too high current when the supply voltage is applied correctly. A further blocking diode also serves as a reverse polarity protection.

If the polarity of the supply voltage is reversed, the blocking diodes block the negative voltage on the positive pole of the RFID device.

NOTICE

The polarity reversal will not cause any damage provided the following two require‐ ments are met for the device:

The negative pole of the applied supply voltage is not connected to functional

•

earth as a common reference potential The device is not connected in an electrically conductive manner to any other

•

peripheral devices that use the same reference potential. Neither through its metal housing or over other cables (signal relative to GND, shielding).

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Page 57

CDB/CDM

RFU6xx/RFH6xx

− −

−

CDB/CDM

RFU6xx/RFH6xx

−

ELECTRICAL INSTALLATION 6

Situation 2

Figure 31: Reversal of the polarity of the supply voltage with common system GND: Risk of dam‐ age to the RFID device!

Fuse in the connection module: 0.8 A (CDB620, CDM420-0001) or 2 A (CDB650-204,

CDM420-0006) Blocking diode

Connection module

Battery

The housing of the RFID device is connected (see figure) in an electrically conductive manner to the reference potential (system GND), which is also connected to the nega‐ tive pole of the applied supply voltage. Typical mounting location: Vehicle with chassis as a common reference potential.

6.7.2 Supply voltage

Table 15: RFU62x: required supply voltage V

Device variant Supply voltage V

RFU62x-101xx DC 10 V ... 30 V –20 °C ... +50 °C At least 10 W At least 15 W

RFU62x-104xx DC 10 V ... 30 V –25 °C ... +50 °C At least 10 W At least 15 W

DC 20 V ... 30 V –40 °C ... –25 °C At least 10 W and maxi‐

If the polarity of the supply voltage is reversed, this can lead to short-circuit currents between the reversed positive and negative poles!

The fuse in the connection module is not located in the active circuit.

The voltage supply or power supply unit must satisfy SELV requirements in accordance with the currently applicable EN 60950-1. (SELV = Safety Extra Low Voltage).

NOTE UL-certified devices (see type label) require a SELV/LPS-compliant supply voltage in

accordance with UL/IEC/EN60950-1 or Class 2 according to NEC, UL1310.

The voltage supply must be able to provide the following power outputs when the device is operating at maximum transmitting power:

Ambient operating temperature

Power source: required power output

No load on either switching output

Load on both switching outputs (maximal 100 mA each)

mum 12 W for the inte‐ grated heater

At least 15 W and maxi‐ mum 12 W for the inte‐ grated heater

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6 ELECTRICAL INSTALLATION

Device variant Supply voltage V

RFU62x-105xx DC 48 V / 57 V according

to PoE technology

•

In the case of connection via the optional connection module CDB/CDM: addition‐ ally required output power 0.5 W when using the optional parameter cloning mod‐ ule CMC600 in the connection module.

Protecting the supply cables

To ensure protection against short-circuits and overload in the customer-supplied cables, the wire cross-sections used must be selected and protected in accordance with national regulations.

The following standards must be observed in Germany:

DIN VDE 0100 (part 430)

•

DIN VDE 0298 (part 4) and/or DIN VDE 0891 (part 1)

•

Wiring without SICK connection module

For a supply voltage between 10 V and 30 V DC, protect the device with a separate

0.8 A slow-blow fuse.

Ambient operating temperature

–25 °C ... +50 °C At least 10 W, no switching outputs included

Power source: required power output

No load on either switching output

Load on both switching outputs (maximal 100 mA each)

Install the fuse in the supply circuit at the start of the supply cable.

Wiring with SICK connection module

Deliver the supply voltage via a connection module:

Connection module Interface Reference

CDB620-001 Supply voltage see "Connecting supply voltage

CDB650-204 Supply voltage see "Connecting supply voltage

CDM420-0001 Supply voltage see "Connecting supply voltage

CDM420-0006 Supply voltage see "Connecting supply voltage

6.8 Wiring data interfaces

Wiring the Internet interface

1. Connect the device to the Ethernet interface of the PC via an adapter cable.

2. Set up communication via SOPAS ET configuration software.

for the device in CDB620-001", page 95

for the device in CDB650-204", page 108

for the device in CDM420-0001", page 121

for the device in CDM420-0006", page 134

NOTE

The Ethernet interface of the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.

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Page 59

RS-232

Device 1 Host

TxD

RxD

GND

RxD

TxD

GND

RS-422 RS-485

(

Device 1 Host

RD+

TD+

RD‒

TD‒

GND

TD+

RD+

TD‒

RD‒

GND

ELECTRICAL INSTALLATION

Wiring the serial data interfaces (RFU62x-101xx/RFU62x-104xx)

The maximum data transmission rate for the serial interface depends on the length of cable and on the type of interface. Observe the following recommendations:

Table 16: Serial interfaces: data transmission rates

Interface Data transmission rate Distance to the target computer

(host)

RS-232 Up to 19.2 kBd

38.4 kBd ... 57.6 kBd

115.2 kBd … 500 kBd

RS-422/485

Up to 38.4 kBd

38.4 kBd ... 57.6 kBd

57.6 kBd … 500 kBd

For RS-422/485-suitable cable and corresponding cable termination as per specification.

NOTICE Risk of damage to the internal interface modules!

If the serial data interfaces are wired incorrectly, then electronic components in the device could get damaged.

■

Observe the information on wiring.

■

Carefully check the wiring prior to switching on the device.

Max. 10 m Max. 5 m < 2 m

Max. 1,200 m Max. 500 m Max. 10 m

Figure 32: Wiring of the serial data interfaces RS-232 and RS-422/485

Device

Pin assignment: see RS-232 pin assignment for the respective device

!...§

Pin assignment: See RS-422/485 pin assignment for the respective device

$...(

NOTE

Activate the serial data interface type in the device using a configuration tool, e.g. the SOPAS ET configuration software.

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Subject to change without notice

Wire the data interfaces of the RFU62x-101xx/RFU62x-104xx via a connection module:

Page 60

6 ELECTRICAL INSTALLATION

Connection mod‐ ule

CDB620-001 RS-232 see "Wiring serial host interface

CDB650-204 RS-232 see "Wiring serial host interface

CDM420-0001 RS-232 see "Wiring serial host interface

CDM420-0006 RS-232 see "Connecting serial host interface

Data interface Reference

RS-232 of the device in CDB620-001", page 96

RS-422 see "Wiring serial host interface

RS-422 of the device in CDB620-001", page 96

RS-485 see "Wiring serial host interface

RS-485 of the device in CDB620-001", page 97

RS-232 of the device in CDB650-204", page 108

RS-422 see "Wiring serial host interface

RS-422 of the device in CDB650-204", page 109

RS-485 see "Wiring serial host interface

RS-485 of the device in CDB650-204", page 110

RS-232 of the device in CDM420-0001", page 121

RS-422 see "Wiring serial host interface

RS-422 of the device in CDM420-0001", page 122

RS-485 see "Wiring serial host interface

RS-485 of the device in CDM420-0001", page 123

RS-232 of the device in CDM420-0006", page 134

RS-422 see "Connecting serial host interface

RS-422 of the device in CDM420-0006", page 135

RS-485 see "Wiring serial host interface

RS-485 of the device in CDM420-0006", page 136

Termination of the RS-422/485 data interface

Termination can be implemented in the connection module via switches.

Additional information on this can be found in the operating instructions for the relevant connection module.

6.9 Wiring the CAN interface

NOTE

Activate the CAN data interface in the device with a configuration tool, e.g. the configu‐ ration software SOPAS ET.

Make further settings in the device corresponding to the function of the device in the system configuration.

Wire the CAN interface of the RFU62x-101xx/RFU62x-104xx via a connection module:

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Page 61

Signal 3

3.32K

6.64K

Sensor GND

VS 2

PNP sensor 1

GND

Switching input of device 4

GND

ELECTRICAL INSTALLATION 6

Connection mod‐

Interface Reference

ule

CDB620-001 CAN see "Wiring the CAN interface in the CDB620-001",

page 98

CDB650-204 CAN see "Wiring the CAN interface in the CDB650-204",

page 111

CDM420-0001 CAN see "Wiring the CAN interface in the CDM420-0001",

page 124

CDM420-0006 CAN see "Wiring the CAN interface in the CDM420-0006",

page 137

6.10 Wiring the digital switching inputs (RFU62x-101xx/RFU62x-104xx)

Physical switching inputs on the device

The two physical digital switching inputs “Sensor 1” and “Sensor 2” can, for example, be used for starting and/or ending the read cycle, or for feeding an incremental signal.

RFU62x-101xx:

The full complement of digital switching inputs is available in each case:

at the male connector of the device (M12, 17-pin, A-coded)

•

at the adapter cable (female connector, M12, 17-pin, A-coded/male connector, D-

•

Sub-HD, 15-pin) at the open end of the adapter cable (female connector, M12, 17-pin, A-coded /

•

open end)

RFU62x-104xx:

The digital switching inputs are located at the 15-pin D-Sub-HD male connector of the connecting cable.

NOTE

The RFU62x-105xx (PoE variant) does not have any digital switching inputs.

Figure 33: Wiring a digital switching input

Trigger sensor (PNP sensor)

Supply voltage VS (VS = UV)

Input signal

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Switching input of the device (“Sensor 1” or “Sensor 2”)

Input voltage V

For pin assignment, see respective device

!... $

= Ue)

in (Vin

Page 62

6 ELECTRICAL INSTALLATION

Table 17: Characteristic data of the digital switching inputs “Sensor 1” and “Sensor 2”

Switching behavior Power to the input starts the assigned function, e.g. start of the

Properties

Electrical values The electrical values are identical for all digital switching inputs.

Extension: additional logical switching inputs in the device for physical “external” digi‐ tal switching inputs on the optional connection module

Thanks to the optional CMC600 parameter cloning module in combination with the CDB or CDM connection module, the two digital switching inputs “External input 1” and “External input 2” are additionally available at the relevant terminals of the connection module.

NOTE

The external digital switching inputs are software-defined. This results in a delay of max‐ imum 15 ms when transmitting the signal input at the CMC600 to the device.

internal reading interval of the device Default: active high, debounce time: 10 ms (standard)

Opto-decoupled, reverse polarity protected

•

Can be wired with PNP output of a trigger sensor

•

Low: Vin ≤ 2 V; Iin ≤ 0.3 mA High: 6 V ≤ Ue ≤ 32 V; 0.7 mA ≤ Ie ≤ 5 mA

Function assignment

NOTE

Assign the functions for the digital switching inputs in the device with a configuration tool, e.g. the configuration software SOPAS ET.

For electrical characteristic data of the two external digital switching inputs, see con‐ nection diagrams for the respective connection modules in these operating instruc‐ tions.

Wire the digital switching inputs of the RFU62x-101xx/RFU62x-104xx via a connection module:

Connection mod‐ ule

CDB620-001 “Sens 1”

CDB650-204 “SENS/IN 1”

Digital switching inputs Reference

see "Wiring digital switching inputs

“Sens 2”

External input 1 (“In 1”) External input 2 (“In 2”)

“SENS/IN 2”

External input 1 (“EXT. IN 1”) External input 2 (“EXT. IN 2")

“Sensor 1” and “Sensor 2” of the device in the CDB620-001", page 100

see "Wiring digital switching inputs “External input 1” and “External input 2” of the device in the CDB620-001", page 102

see "Wiring digital switching inputs “Sensor 1” and “Sensor 2” of the device in the CDB650-204", page 113

see "Wiring digital switching inputs “External input 1” and “External input 2” of the device in the CDB650-204", page 115

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out

Switching output of device 1

Signal 2

GND

ELECTRICAL INSTALLATION

Connection mod‐ ule

CMD420-0001 “Sensor 1”

CMD420-0006 “Sensor 1”

Digital switching inputs Reference

see "Wiring digital switching inputs

“Sensor 2”

External input 1 (“Aux In 1”) External input 2 (“Aux In 2”)

“Sensor 2”

External input 1 (“Aux In 1”) External input 2 (“Aux In 2”)

“Sensor 1” and “Sensor 2” of the device in the CDM420-0001", page 126

see "Wiring digital switching inputs “External input 1” and “External input 2” of the device in the CDM420-0001", page 128

see "Wiring digital switching inputs “Sensor 1” and “Sensor 2” of the device in the CDM420-0006", page 139

see "Wiring digital switching inputs “External input 1” and “External input 2” of the device in the CDM420-0006", page 141

6.11 Wiring the digital switching outputs (RFU62x-101xx/RFU62x-104xx)

Physical switching outputs on the device

The two physical digital switching outputs “Result 1” and “Result 2” are used to signal events in the read operation. Different functions can be assigned to them indepen‐ dently of each other for this purpose. If the assigned event occurs, then the correspond‐ ing switching output becomes live after the end of the read cycle for the selected pulse duration, for example (default).

RFU62x-101xx:

The full complement of digital switching outputs is available in each case:

at the male connector of the device (M12, 17-pin, A-coded)

•

at the adapter cable (female connector, M12, 17-pin, A-coded/male connector, D-

•

Sub-HD, 15-pin) at the open end of the adapter cable (female connector, M12, 17-pin, A-coded /

•

open end)

RFU620-104xx:

The digital switching outputs are located at the 15-pin D-Sub-HD male connector of the connecting cable.

NOTE

The RFU62x-105xx (PoE variant) does not have any digital switching outputs.

Figure 34: Wiring a digital switching output

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6 ELECTRICAL INSTALLATION

Switching output of the device (“Result 1” or “Result 2”)

Output signal

Output voltage V

With inductive load: see note

For pin assignment, see respective device

!... "

Table 18: Characteristic data of the “Result 1” and “Result 2” digital switching outputs

Switching behavior PNP switching to supply voltage V

Properties

Electrical values 0 V ≤ V

NOTE

Provide an arc-suppression circuit at the digital switching output if an inductive load is present.

Attach a freewheeling diode directly to the load for this purpose.

= Ua)

out

Default: no function, logic: not inverted (active high)

Short-circuit protected + temperature protected

•

Not electrically isolated from V

•

≤ V

out

(VS −1.5 V) ≤ V

≤ VS for I

out

≤ 100 mA

out

Extension: additional logical switching outputs in the device for physical “external” dig‐ ital switching outputs on the optional connection module

Thanks to the optional CMC600 parameter cloning module in combination with the CDB or CDM connection module, the two digital switching outputs “External output 1” and “External output 2” are additionally available at the relevant terminals of the connection module.

Function assignment

NOTE

Assign the functions for the digital switching outputs in the device with a configuration tool, e.g. the configuration software SOPAS ET.

For electrical characteristic data of the two external digital switching outputs, see con‐ nection diagrams for the respective connection modules in these operating instruc‐ tions.

Wire the digital switching outputs of the RFU62x-101xx/RFU62x-104xx via a connection module:

Connection mod‐ ule

CDB620-001 “Res 1”

Digital switching outputs Reference

see "Wiring digital switching outputs

“Res 2”

External output 1 (“Out 1”) External output 2 (“Out 2”)

“Result 1” and “Result 2” of the device in CDB620-001", page 104

see "Wiring digital switching outputs “External output 1” and “External output 2” of the device in the CDB620-001", page 105

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ELECTRICAL INSTALLATION 6

Connection mod‐

Digital switching outputs Reference

ule

CDB650-204 “RES/OUT 1”

“RES/OUT 2”

External output 1 (“EXT. OUT 1”) External output 2 (“EXT. OUT 2”)

CDM420-0001 “Result 1”

“Result 2”

External output 1 (“Aux Out 1”) External output 2 (“Aux Out 2”)

CDM420-0006 “Result 1”

“Result 2”

External output 1 (“Aux Out 1”) External output 2 (“Aux Out 2”)

see "Wiring the “Result 1” and “Result 2” digital switching outputs of the device in the CDB650-204 ", page 116

see "Wiring digital switching outputs “External output 1” and “External output 2” of the device in the CDB650-204", page 118

see "Wiring digital switching outputs “Result 1” and “Result 2” of the device in CDM420-0001", page 129

see "Wiring digital switching outputs “External output 1” and “External output 2” of the device in the CDM420-0001", page 131

see "Wiring digital switching outputs “Result 1” and “Result 2” of the device in CDM420-0006", page 143

see "Wiring digital switching outputs “External output 1” and “External output 2” of the device in the CDM420-0006", page 144

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7 COMMISSIONING

7 Commissioning

7.1 Overview of the Commissioning Steps

The device is configured using a configuration tool. During initial commissioning, this is normally done use the SOPAS ET configuration software.

Other configuration tools are also available, for example a web server or command strings, depending on the task. For more information, see "Operating options and con‐

figuration tools", page 73.

Procedure

– Install the SOPAS ET configuration software and the required device description

file on a PC or laptop.

– Electrically connect the device to the PC or laptop. – Commission the device with the help of the “Quickstart” function in SOPAS ET

using the default factory settings and the similarly named Quick Start Guide, a printed copy of which is enclosed with the device.

– Perform a manual fine adjustment and configuration of the device to optimize the

functionality for the specific reading and writing situation on site.

– Test the device for correct functioning in real reading and writing operation.

7.2 SOPAS ET configuration software

The SOPAS ET configuration software is the standard tool used to configure the device for the specific reading and writing situation on site. The optimal configuration data for the device are permanently saved to the device by the user. The data can also be stored on the PC as a parameter set (project file) for archiving purposes.

The device can also permanently access the parameter set from an optional external storage medium. This makes it easier to replace the device if necessary. microSD mem‐ ory cards, or the CMC600 parameter cloning module in the CDB or CDM connection module are available for this purpose. For more information, see "Initial commission‐

ing", page 68.

7.2.1 Device-related functions of the SOPAS-ET configuration software (overview)

NOTE

The general functions of the software and its user interface are described in the SOPAS ET manual in the SOPAS ET configuration software.

Selecting the menu language

•

Setting up communication with the device

•

Password-protected configuration for different operating levels

•

...

•

The SOPAS ET configuration software provides the following functions, amongst others, relating to the device:

Quickstart function with continuous read cycle triggering to demonstrate the

•

transponder recognition and data display Access to the transponder content (reading and writing)

•

Management of device apps (log levels)

•

Assistant for targeted configuration of the transponder read operation (Single Tag

•

ID Wizard) Recording of device and communication data during operation via the diagnostics

•

log file output System diagnostics

•

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7.2.2 Installing SOPAS ET and the device description file

NOTE

Depending on the situation on site, administrator rights may be required on the PC to install the software. The PC must provide a functioning Internet connection.

NOTE

The SOPAS ET configuration software, the current system prerequisites for installing the software on the PC, and downloading instructions can be found online at:

www.sick.com/SOPAS_ET

1. Electrically connect one of the data interfaces of the device to the PC. Recommended: Ethernet or USB interface (RFU62x-104xx)

2. Switch on the supply voltage for the device.

3. Start the PC.

4. Download and install the following components as per the instructions on the product page of the software: a) Current version of the SOPAS ET configuration software.

In this case, select the “Complete” option as suggested by the installation wizard.

b) Required current device description file (*.sdd) for the device

5. If the installation of the configuration software does not start automatically, run setup.exe in the download folder.

6. Follow the operating instructions to complete the installation.

COMMISSIONING 7

7.3 Starting the SOPAS ET configuration software and connecting it to the device

1. Start the “SOPAS ET” program option after completing the installation. Path: Start > Programs > SICK > SOPAS ET Engineering Tool > SOPAS. By default, the software automatically searches for connected devices via the Eth‐ ernet, USB, and IO-Link interface.

2. RFU62x-101xx (Ethernet variant) or RFU62x-105xx (PoE variant): Establish a connection between SOPAS ET and the device using the automatically launched wizard. Access via the Ethernet interface of the device. To do so, select the relevant device in the list of available devices (default Ethernet address: IP address: 192.168.0.1, subnet mask: 255.255.255.0).

3. RFU62x-104xx (serial variant): Establish a connection between SOPAS ET and the device using the automatically launched wizard. Access via the USB interface rather than the slower RS-232 interface is recommended. To do so, select the relevant device in the list of available devices.

✓

SOPAS ET establishes communication with the device and loads the associated device description file. The Quickstart tab opens.

7.3.1 Quickstart with default settings

The purpose of the “Quickstart” function in the SOPAS ET configuration software is to make it simple and easy to obtain first transponder read results using the device. This mode displays all compatible transponders within the sensing range of the read/write device based on the current device settings.

NOTICE

Quickstart mode is not intended to be used during normal operation. It requires read cycle triggering to be configured in the object trigger control settings in SOPAS ET.

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Parameter set in the main memory of the device 8

Permanently saved parameter set of the device 5

Factory default setting of the device 9

Device 2Optional: 1 PC with SOPAS ET

Configuration Software 3

MicroSD memory card 4

Parameter memory module CMC600 7

Volatile memory â

Opened project file with current parameter set of the device ß

Volatile memory â

Non-volatile memory á

Saved project file (*.sopas) with archived parameter set of the device à

Data base on hard drive

(non-volatile memory) ã

‒ and/or ‒ 6

Permanently saved parameter set of the device 5

Non-volatile memory á

Permanently saved parameter set of the device 5

Non-volatile memory á

7 COMMISSIONING

To use Quickstart, all mounting and electrical installation work must be complete (see the relevant chapters in these operating instructions).

NOTE

The procedure for using the Quickstart function in the SOPAS ET configuration software is described in the device-specific Quick Start Guide. A printed copy of this guide is enclosed with the device. The Quick Start Guide can also be found online at:

www.sick.com/RFU62x

•

The procedure described in the Quick Start Guide is based on the RFU62x-10100 device variant (Ethernet variant, region assignment: Europe) and the default settings. The permissible ambient temperature range is 0 °C to +50 °C.

For temperatures below 0 °C, see the relevant instructions in the “Mounting” and “Elec‐ trical installation” chapters of these operating instructions.

7.4 Initial commissioning

The device is adjusted to the application situation on site using the SOPAS ET configura‐ tion software on the PC. The default factory settings of the device are the starting point for this. Their parameter values (configuration data) can be adapted in the working memory of the device for optimization purposes. To do so, the user creates an applica‐ tion-specific parameter set using the SOPAS ET configuration software, or modifies the parameter set at a later time as required. He then loads the current parameter set to the permanent parameter memory of the device.

Memory organization for parameter set

Figure 35: Saving the parameter set and configuration using SOPAS ET

Optional

Device

PC with SOPAS ET configuration software

MicroSD memory card

Permanently saved device parameter set

and/or

CMC600 parameter cloning module

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Parameter set in the working memory of the device

Factory-set defaults for the device

Opened project file with current device parameter set

Saved project file (*.sopas) with archived device parameter set

Nonvolatile memory

Subject to change without notice

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COMMISSIONING

Volatile memory

Data base on the hard drive (non-volatile memory)

NOTE

As part of a data backup plan, we recommend also saving the current parameter set outside the device memory. This makes it easier, if necessary (device failure, etc.), to restore, to a replacement device of the same type, the current parameter set used to date.

External data backup: option 1

To back up the data outside the device memory, the current parameter set can be man‐ ually saved to the PC as a project file (*.sopas file with configuration data) thereby

archiving the data. This is the generally recommended procedure!

External data backup: option 2

The prerequisite for automatically backing up the current parameter set data outside the device memory is to have an additional, external storage medium. The device can optionally be permanently connected to an external parameter memory for this pur‐ pose.

This can be achieved in one of the following ways:

a) By inserting a microSD memory card with sufficient storage capacity into the

device

b) By connecting a CDB or CDM connection module to the device. The connection

module is equipped with a CMC600 parameter cloning module. The CMC600 can be used in a CDB620-001, CDB650-204, CDM420-0001 or CDM420-0006 con‐ nection module.

c) By connecting the device to a CDF600 fieldbus module and operating it in proxy

mode.

d) If necessary, by using a combination of a) plus b) or c)

NOTE

Options b, c, d are not supported for RFU62x-105xx (PoE variant).

Operating principle

The user saves the current parameter set to the permanent parameter memory of the device using the “permanent” option. The device then automatically also saves the parameter set to an external, permanent parameter memory. Depending on the config‐ uration, this could be either to a memory card, in the CMC600, in the CDF600 or, when using one of the supported combinations, in both storage media (see above).

At each restart after being switched on, the device automatically loads the compatible parameter set from the external storage medium into its working memory and into its internal, permanent parameter memory. The parameter set is loaded either from a memory card or, depending on the configuration, from the CMC600 or CDF600.

NOTE

When using both a memory card and CMC600 or CDF600, the device will preferentially load the parameter set from the CMC600 or CDF600.

In the event of device failure, for example, this approach enables the device to be quickly and easily replaced with another device of the same type provided the above prerequisites have been met. This is achieved without any loss of configuration data, and without having to connect the PC to the SOPAS ET configuration software.

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7 COMMISSIONING

Memory card

NOTE

Only use types approved by SICK to ensure reliable function of the memory card. You can find these as accessories online at:

www.sick.com/RFU62x

•

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8 Operation

Ready

LNK/ACT

Micro-SD

CAN

Data

Result

8.1 Operating and status indicators

8.1.1 Optical status indicators on the display panel

Table 19: RFU62x: Function of the status indicators

Display LED Color Status

Ready Flashing Yellow The device is not ready for use:

Flashing Green Warming up phase:

Lights up Green Device ready

Lights up Red Hardware fault

Flashing Green PROFINET operation (single port):

Flashing Red

Result Lights up Green Read or write successful

RF Lights up Green UHF field activated

Lights up Red Internal antenna or HF part faulty. Error, for example

Data

CAN

LNK/ACT Lights up Green Data traffic via Ethernet

microSD Lights up Green microSD card inserted and ready for operation.

RFU62x-105xx (PoE variant): LED not used.

Lights up Green Data output via host interface

Lights up Yellow Data traffic via CAN bus (CAN RX)

Lights up Red microSD card inserted, but cannot be read or is defective.

Lights up Yellow The use of the microSD card in connection with a device

OPERATION 8

RFU62x-101xx: Interior temperature of the device below –40 °C. RFU62x-104xx/-105xx: Interior temperature of the device below –25 °C.

RFU62x-101xx: Interior temperature of the device between –40 °C and –20 °C. The device starts up regular opera‐ tion after a maximum of 5 min. RFU62x-101xx: Interior temperature of the device between –25 °C and –20 °C. The device starts up regular opera‐ tion after approx. 1 min.

LEDs flash cyclically 4 x red, 1 x green: Trying to establish a connection to a PLC (I/O controller) or loss of connection during operation.

reflected, received power too high.

In this state, the device can either write data to the mem‐ ory card or read data from the card. If the LED lights up, however, this does not indicate that the device is actually accessing the card.

function has been manually configured via the “SD card required” tab in SOPAS ET. The card is not operational, however.

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8 OPERATION

8.1.2 Optical “process feedback” status indicator

The process feedback status indicator uses four LEDs that are located in the corners of the antenna cover. The LEDs operate synchronously when displaying the status.

The behavior of the indicator (color, brightness, activation condition) can be configured by the user.

The user can select from the following activation conditions:

Successful transponder handling process. The process consists of: trigger and

•

subsequent read, if applicable also writing of transponder data. External SOPAS ET command, script

•

A pre-defined or user-defined evaluation condition has occurred.

•

NOTE

Select the activation condition and brightness using a configuration tool, for example the SOPAS ET configuration software. This indicator can also be deactivated.

Operating mode: Quickstart

This operating mode for detecting transponders in the UHF field is intended for demon‐ stration purposes and for getting familiar with the operation of the device. In this mode, the device automatically generates continuous read cycles. Contrary to normal read operation (targeted read cycle triggering), the status indicator provides continuous feed‐ back on the success of the transponder detection.

Table 20: Function of the “process feedback” status indicator in Quickstart mode

Color Behavior Status

Blue Lights up at half

brightness

Blue Flashes at full bright‐

ness: Flashing slowly (f = 1.25 Hz)

Flashing quickly (f = 2.5 Hz)

Flashing faster (f = 5 Hz)

UHF field present

1 transponder in field

2 transponders in field

More than 2 transponders in field

The color of the indicator, and the brightness of the status indicator in Quickstart mode cannot be modified.

NOTICE

Quickstart mode is not intended to be used during normal operation. It requires read cycle triggering to be configured in the object trigger control settings in SOPAS ET.

Operating mode: Read mode

Table 21: Function of the “process feedback” status indicator in read mode

Color Behavior Status

Blue Lights up for the dura‐

tion of the in-progress reading interval

Green Lights up briefly Device has ended the internal reading interval.

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Read operation was started by an external or internal trigger source, device has started an internal reading interval (event)

Transponder detected and optionally selected condi‐ tion(s) met -> Good Read (event)

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Color Behavior Status

Red Lights up briefly Device has ended the internal reading interval.

Indicator trigger source during read mode: combination of “Reading Interval/Good Read/No Read” (default)

8.1.3 Operating options and configuration tools

NOTE

The parameter description supports the user in configuring applications with the SOPAS ET configuration software.

The parameter description is available in English (part no. 8023085) and German (part no. 8023084) as well as other languages if required.

The RFU parameter description can be found on the online product page at:

www.sick.com/RFU62x

•

The device can be operated and configured in the following ways depending on the task:

OPERATION

Transponder not detected or optionally selected condi‐ tion(s) not met -> No Read (event)

1. SOPAS ET configuration software

■

Standard configuration tool for the device

■

The configuration software and appropriate device description file need to be installed on the PC or laptop. These are available online at: www.sick.com/

SOPAS_ET

■

Password-protected configuration at four different operating levels (user levels): 1 Run (no entry of password required), no configuration possible 2 Maintenance (entry of password required) 3 AuthorizedClient (entry of password required) 4 Service employee (entry of password required) The two user levels “Run” and “Maintenance” are only password protected if the “Parameterization is password-protected” parameter in SOPAS ET is activated. By default, logging into the device accesses the “AuthorizedClient” user level and entry of a password is not required in this case.

■

Type-dependent access via a local data interface on the device or via the Ethernet network.

■

Backup of the parameter set to a location outside the device memory:

Manually to a configuration file on the PC, or

Semi-automatically to optional external storage media (microSD memory card

or CMC parameter cloning module).

■

Access to the device via the Aux or host interface

■

Organization of the device constellation into projects (stand-alone device or group of devices via a CAN network)

■

The SOPAS ET configuration software is used for device diagnostics in case of a fault.

■

Supported firmware updates for the device

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8 OPERATION

2. Integrated SOPASair web server

NOTE

Function not supported for RFU62x-104xx (serial variant)

■

No installation of configuration software required, an Internet-capable HTML browser is sufficient. Access to the device by entering an IP address.

■

No administrator rights required, no firewall restrictions.

■

Web server runs directly on the device being contacted (embedded in the firmware).

■

Access only via the Ethernet interface and by entering the IP address of the device.

■

Access locally on the device or via the network.

■

Used to configure a stand-alone device.

■

Has limited functionality compared to the SOPAS ET configuration software. The functionality of the web server depends on the firmware version of the device.

3. Command strings (telegrams)

■

Command strings (CoLa) are used to configure device parameters and trigger device functions (e.g. reading).

■

Command strings can be inputted in telegram style at one of the available data interfaces (Aux or host interface) of the device. The telegram response of the device to the command is always sent to the interface on which the telegram was received. In contrast to this, the read result data can be outputted to all data inter‐ faces except for the USB interface.

■

The communication between the SOPAS ET configuration software and the device can be monitored and recorded via the terminal emulator in SOPAS ET. Com‐ mands can also be sent to the device. For more details on using the terminal, see the SOPAS ET manual.

■

Documents listing and describing the available commands strings can be obtained from SICK on request.

NOTICE

Both the command strings and the SOPAS ET configuration software are based on a command language that has direct access to the command interpreter of the device. The command language must be used with care, as the commands received by the device are executed immediately.

Parameter values modified by means of commands are initially only active in the current parameter set in the volatile working memory of the device. To perma‐ nently save the modified parameter set, it needs to be copied to the non-volatile parameter memory using the relevant command. This ensures the changes are not lost when the supply voltage to the device is switched off.

Any changes to the parameter values in the device made using command strings will only appear in the SOPAS ET configuration software after the following actions:

An upload of the current parameter set from the device, or

•

A synchronization between the device and SOPAS ET

•

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OPERATION 8

4. Control software of a PLC controller

■

The controller of a fieldbus (e.g. PLC) configures the device. For a PROFINET con‐ troller, for example, this is done via PROFINET by means of GSD parameterization. Backup of the parameter set as a configuration file in the PROFINET controller. The controller reconfigures the device at every PROFINET restart.

■

Integrating the device into the most important fieldbus systems is made simpler with SICK function blocks for the relevant bus controller. See the “Downloads / Software” section online at:

www.sick.com/RFU62x

■

Function blocks based on command strings (CoLa).

5. SICK AppStudio development environment

■

Used, for example, to implement user-specific data output protocols for the device. Based on functionality already pre-installed in the programmable device.

■

The app programmed using SICK AppStudio is loaded onto the device as a sensor app.

■

More information is available online at: www.sick.com/SICK_AppStudio

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9 MAINTENANCE

9 Maintenance

9.1 Maintenance

During operation, the device works maintenance-free.

Depending on the assignment location, the following preventive maintenance tasks may be required for the device at regular intervals:

Table 22: Maintenance schedule

Maintenance work Interval To be carried out

Clean the front plates of the device and external antennas, e.g., of metal dust

Check screw connections and plug connectors

Check that the unused connections are sealed with protective caps or plugs

Cleaning interval depends on ambi‐ ent conditions and climate.

Interval depends on the place of use, ambient conditions, or operational regulations. Recommended: At least every 6 months.

Interval depends on ambient condi‐ tions and climate. Recommended: At least every 6 months.

Specialist

9.2 Cleaning

NOTICE Equipment damage due to improper cleaning.

Improper cleaning may result in equipment damage.

■

Only use recommended cleaning agents.

■

Never use sharp objects for cleaning.

In case of contamination (e.g., by metal dust), carefully clean the front panel of the

device using a soft, damp cloth (with a mild cleaning agent) to ensure the full read and write speed is maintained. The device must be cleaned regularly from the outside to guarantee heat dissipa‐

tion and therefore operation. Particular attention must be paid to ensure that the cooling fins are free from dust and dirt. Clean using a dry towel or an industrial vacuum cleaner. Do not use cleaning agents.

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10 Troubleshooting

10.1 Overview of Potential Errors and Faults

WARNING Risk of injury due to damage to the device

For reasons of safety, if a device shows visible signs of damage do not put it into opera‐ tion, or take it out of operation immediately.

Damage includes, for example:

Housing: Cracked or broken

•

Electrical connections: cracks or detachment from the housing

•

Device with fixed cable: Damage to the cable outlet or cable itself

•

Table 23: Errors and faults

Situation Error/ fault

Mounting

Electrical installation

Configuration

Operation

Device poorly aligned to the objects with transponders (e.g.

■

faults due to metal surfaces located next to the device) Damping materials between the device and transponders, e.g.

■

liquids Trigger sensor for read cycle generation incorrectly positioned

■

(e.g. the internal reading interval of the device is started too early or ended too late).

Supply voltage too low or incorrect polarity

■

Data interfaces of the device wired incorrectly

■

Switching inputs or outputs wired incorrectly

■

Functions not adapted to local conditions, e.g. parameters for

■

the data interface not set correctly Device limits not observed, e.g. working range of the antenna

■

Settings for the filter or Tag Select not suitably selected

■

Trigger source for read-cycle not selected correctly

■

Ambient temperature too low or high

■

Read pulse control not suitably configured for the object(s) in

■

the working range. Device faults (hardware/ software)

■

TROUBLESHOOTING 10

10.2 Detailed fault analysis

10.2.1 LEDs on the device

The status indicators of the device can alert you to possible errors or faults, see "Opti‐

cal status indicators on the display panel", page 71. Further information on this can be

found in the “System Information” section.

10.2.2 System information

The device reports any errors that occur in a number of ways. Fault output is staggered, allowing for an increasingly detailed level of analysis:

Communication errors can occur when transmitting telegrams (e.g. commands) to

•

the data interface of the device. The device then returns a fault code on the same data interface. For faults that occur during reading, the device writes fault codes in the status log

•

(see "Status log", page 78).

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10 TROUBLESHOOTING

10.3 Status log

NOTE

The status log is retained even after switching the device off and on again.

The device distinguishes between four types of fault:

■

Information

■

Warning

■

Fault

■

Critical fault

The device saves only the last five entries for each fault type.

10.3.1 Displaying the Status Log

To display the status log, the SOPAS ET configuration software must be connected with the device online.

1. Connect the SOPAS ET configuration software to the device.

2. In the RFU6xx project tree open: Service > System Status.

10.4 SICK service

10.5 Repairs

10.6 Returns

If the fault cannot be rectified, the device may be defective.

The device may not be repaired by the user. Interference with or modification of the device will invalidate any warranty claims against SICK AG.

Rapid replacement of a device by the user is, however, possible.

Where a fault cannot be rectified, make contact with the SICK Service department.

To find your agency, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type designation, serial num‐ ber, etc. to ensure faster telephone processing.

Do not dispatch devices to the SICK Service department without consultation.

The device must be sent in the original packaging or an equivalent padded pack‐

aging.

NOTE

To enable efficient processing and allow us to determine the cause quickly, please include the following when making a return:

■

Details of the contact person

■

Description of the application

■

Description of the fault that occurred

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10.7 Replacing the device

10.7.1 Reusing the current configuration data

The configuration data of the device is combined as a parameter set. The replacement device saves the parameter set to the permanent parameter memory.

The current configuration data of the device to be replaced can be transferred to a replacement device in four ways.

Prerequisites:

The replacement device is a device of the same type

•

The current configuration data for the device to be replaced is accessible in a stor‐

•

age medium outside the device memory

The available options depend on the backup plan chosen by the user back at the time of installation, and the configuration of the device now needing to be replaced.

The first three methods are performed semi-automatically by the device depending on the setup. The fourth method is performed manually by the user.

1 Transfer of the current configuration data using the optional memory card

removed from the device to be replaced.

It is not necessary to connect a PC or laptop with the SOPAS ET configuration soft‐ ware for transfer to the replacement device.

Prerequisite:

If there is sufficient memory capacity on the memory card, the configuration data from the last permanent save operation in the device using the “Permanent” option was automatically saved on the card.

2 Transfer of the current configuration data using the optional CMC600 parameter

cloning module in the optional CDB or CDM connection module.

It is not necessary to connect a PC or laptop with the SOPAS ET configuration soft‐ ware for transfer to the replacement device.

Prerequisite:

The device to be replaced was continuously operated in conjunction with a CMC600 parameter cloning module in the connection module. If both a memory card and a CM600 parameter cloning module are present, the configuration data in the CMC600 parameter cloning module have higher priority.

TROUBLESHOOTING 10

NOTE

Function not supported for RFU62x-105xx (PoE variant).

3 Transfer of the current configuration data using the parameter memory in the

optional CDF600 bus connection module.

It is not necessary to connect a PC or laptop with the SOPAS ET configuration soft‐ ware for transfer to the replacement device.

Prerequisite:

The device to be replaced was continuously operated in proxy mode on the CDF bus connection module. If a memory card and a bus connection module are present, the configuration data in the CDF bus connection module has higher pri‐ ority.

NOTE

Function not supported for RFU62x-105xx (PoE variant).

4 Transfer of the current configuration data by means of a download from the PC or

laptop. Prerequisite:

The configuration data of the device was stored on the PC or laptop. This took place on completion of configuration of the device that is now to be replaced with the SOPAS ET configuration software after confirmation by the user.

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TROUBLESHOOTING

NOTE

Further information see "Initial commissioning", page 68

10.7.2 Removing the device to be replaced

NOTICE Risk of damage to the memory card

To avoid damaging an optional memory card that may be present in the device, make sure there is no power to the device when you remove or insert it.

1. Switch off the supply voltage to the device that is to be replaced.

2. Mark the position and alignment of the device on the bracket or surroundings.

3. Disconnect and remove all connecting cables from the device.

4. Detach the device and remove from the bracket.

5. Backed-up configuration data: if an optional memory card was installed in the device, remove the memory card with the backed-up parameter set. The memory card is located behind the side cover, see "Device view", page 18

10.7.3 Putting the replacement device into operation

1. Backed-up configuration data: take the optional memory card from the device being replaced and install it in the replacement device of the same type.

2. Mount and align the replacement device (see "Mounting", page 27). When doing so, note the previously applied markings on the bracket or surroundings.

3. Reconnect the connecting cables to the replacement device (see "Electrical instal‐

lation", page 34).

4. Switch on the supply voltage for the replacement device. The device starts with the default setting and searches for external memory media with a valid parameter set. If the device detects storage media with a valid para‐ meter set, it does the following:

Memory card in the device only:

the replacement device loads the parameter set on the memory card Memory card in the device and CM600 parameter cloning module in the

CDB/CDM connection module: the replacement device loads the parameter set from the CM600 parameter cloning module Memory card in the device and CDF bus connection module: the replacement

device loads the parameter set from the CDF bus connection module The replacement device loads the parameter set into its permanent memory and operates according to the configuration data in the parameter set.

5. If the replacement device does not detect any external storage media, it will start with its last permanently stored parameter set. In the case of devices that have not been used before, this corresponds to the factory default setting.

Establish a connection to the replacement device using the SOPAS ET config‐ uration software. Transfer the configuration data of the device to be replaced, which was previously saved to the PC, by downloading it to the replacement device and permanently storing it there.

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11 Decommissioning

11.1 Disposal

If a device can no longer be used, dispose of it in an environmentally friendly manner in accordance with the applicable country-specific waste disposal regulations. Do not dis‐ pose of the product along with household waste.

NOTICE Danger to the environment due to improper disposal of the device.

Disposing of devices improperly may cause damage to the environment.

Therefore, observe the following information:

■

Always observe the valid regulations on environmental protection.

■

Separate the recyclable materials by type and place them in recycling containers.

DECOMMISSIONING 11

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12 TECHNICAL DATA

12 Technical data

NOTE

The relevant online data sheet for your product, including technical data, dimensional drawing, and connection diagrams can be downloaded, saved, and printed from the Internet:

www.sick.com/RFU62x

•

These operating instructions provides additional technical data if required.

12.1 Features

Table 24: Technical data for RFU62x: features

Version (Working area)

Product category RFID read/write device (UHF) with internal antenna

Frequency band UHF (860 MHz ... 960 MHz)

Radio equipment approval (Region assignment)

Carrier frequency

Transmission output power

RFID standard (air interface)

Modulation PR-ASK

Connection type Ethernet Serial (cable) PoE

MTBF 23 years

Heater (integrated) Yes

Scanning range ≤ 2 m

Antenna Internal antenna

Service functions Optional, semi-automatic backup of the configuration data (parameter

Clock Network time protocol (NTP), no internal clock

Conformities Type-dependent. The type-specific data sheets are available online at:

RFU62x-101xx RFU62x-104xx RFU62x-105xx

Mid range

Type-dependent. The type-specific data sheets are available online at:

www.sick.com/RFU62x

EPCglobal UHF Class 1 Generation 2, ISO/IEC 18000-6 C Designation in the type code: RFU6x0-xxxxx

Adjustable transmitting power

•

Circularly polarized

•

Axis behavior: typically 2 dB (ETSI), 3 dB (FCC)

•

Aperture angle: 100°

•

Front-to-back ratio: typically > 7 dB

•

cloning) outside the device memory:

By inserting a microSD memory card 4) into the device

•

Externally via the CMC600 parameter cloning module

•

4)5)

CDB

or CDM connection module

Externally via the CDF fieldbus module

•

www.sick.com/RFU62x

UL: RFU620-10101 (USA and Canada)

4)5)

in the

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12.2 Interfaces

TECHNICAL DATA 12

RFU62x-101xx RFU62x-104xx RFU62x-105xx

Certificates Type-dependent. See the “Downloads” section online at:

www.sick.com/RFU62x

Continuous operation at an ambient operating temperature of +50 °C.

Permissible ambient operating temperature range, see "Ambient data", page 85.

Depends on the transponder used and the ambient conditions.

Optional accessories.

Function not supported for RFU62x-105xx.

UL-certified if the type label contains the UL logo and the UL conditions are met during device operation. For further information, see "Certification according to UL61010-1", page 88.

Table 25: Technical data for RFU62x: Interfaces

RFU62x-101xx RFU62x-104xx RFU62x-105xx

Ethernet Host for data output

(read result) Aux for servicing 1). Data transmission rate: 10/100 MBit/s. Protocol: TCP/IP. For the supported ser‐ vices and protocols (e.g. DHCP, HTTP/ HTTPS ...), see the type-specific online data sheet at:

www.sick.com/ RFU62x.

PROFINET

PROFINET single port. PROFINET dual port: Via external CDF600-22xx fieldbus module 4) to PROFINET (2-port-Ethernet) for data output (read result). Data transmission rate: 10/100 MBit/s

EtherNet/IP™ Data transmission

rate: 10/100 MBit/s

Serial RS-232, RS-422/485

Host for data output (read result) Aux (RS-232 only) for servicing Data transmission rate: 0.3 kBd ... 115.2 kBd, Aux: 57.6 kBd

CAN Host, data transmission rate: 20 kBit/s ...

1 MBit/s. Bus length depends on data transmission rate and cable length. Typically: 250 m at 250 kBit/s and wire cross-section ≥ 0.34 mm2. Protocols:

CSN (SICK CAN sensor network)

•

CANopen®

•

– Host for data output

(read result). Aux for servicing 1). Data transmission rate: 10/100 MBit/s. Protocol: TCP/IP. For the supported ser‐ vices and protocols (e.g. DHCP, HTTP/ HTTPS ...), see the type-specific online data sheet at:

www.sick.com/ RFU62x.

Power over Ethernet (PoE).

PROFINET single port or dual port: Via exter‐ nal CDF600-22xx fieldbus module 4) to PROFINET (2-port-Eth‐

PROFINET single port for data output (read result). Data transmission

rate: 10/100 MBit/s ernet) for data output (read result).

Data transmission rate: 10/100 MBit/s

– Data transmission

rate: 10/100 MBit/s

–

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12 TECHNICAL DATA

RFU62x-101xx RFU62x-104xx RFU62x-105xx

PROFIBUS

Via external CDF600-21xx fieldbus module 4) to

–

PROFIBUS (RS-485) for data output (read result).

USB

Digital switching inputs

Aux (USB 2.0) for servicing

2 x physical. Optional 2 additional external logi‐ cal inputs (software-controlled) via a CMC600 4) module in the CDB 4) or CDM con‐ nection module

–

Vin = max. 30 V, Iin = max. 5 mA Opto-decoupled, reverse polarity protected,

adjustable debounce time

Digital switching out‐ puts

2 x physical. Optional 2 additional external logi‐ cal outputs (software-controlled) via a CMC600 4) module in the CDB 4) or CDM con‐ nection module V

= VS – 1.5 V, I

out

≤ 100 mA (typical)

out

–

Short-circuit protected, temperature protected, not electrically isolated from the supply voltage

Antenna Transmitting/receiving, 1 x internal

Optical indicators 7 x RGB LEDs (status indicator) 5) at the top front and at the side.

4 x RGB LEDs (process feedback) in the four corners of the antenna cover. Configurable indicator function with pre-defined color assign‐ ment 6).

Acoustic indicator –

Operating elements –

Configuration SOPAS ET configuration software, CoLa commands (telegrams), web

server 7), fieldbus controller (PLC) with additional assistance from SICK function blocks

Programming Application-specific programming using the SICK AppStudio develop‐

ment environment 8). Further information on this is available online at: www.sick.com/

SICK_AppStudio

For example: configuration, diagnostics, transponder access or display of the read results.

Function blocks for various PLC manufacturers are available online at: www.sick.com/RFU62x

USB interface is intended for temporary use only (servicing).

Optional accessories.

RFU620-105xx: “Data” and “CAN” LEDs are non-functional.

For example using the SOPAS ET configuration software.

Function not supported for RFU62x-104xx (serial variant)

This functionality can be enabled with the SDK6U SD card. Available at: www.sick.com

12.3 Mechanics and electronics

Table 26: Technical data for RFU62x: Mechanics/electronics

Electrical connection 1 x male connector,

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RFU62x-101xx RFU62x-104xx RFU62x-105xx

M12, 17-pin, A-coded 1 x female connector, M12, 4-pin, D-coded 1 x female connector, USB, 5-pin, Micro-B

1 x cable, 0.9 m with male connector, DSub-HD, 15-pin 1 x female connector, USB, 5-pin, Micro-B type

1 x female connector,

M12, 8-pin, X-coded

1 x female connector,

USB, 5-pin, Micro-B

type

Subject to change without notice

Page 85

TECHNICAL DATA 12

RFU62x-101xx RFU62x-104xx RFU62x-105xx

Supply voltage V

Power consumption Operation: 8 W typi‐

Housing Cast aluminum, plastic (PPS)

Housing color Black, silver

Cover for USB inter‐ face

Enclosure rating IP67 (EN

Protection class III (EN 61140:2006-08)

Safety EN 60950-1:2006-04/A11: 2009-03/A1: 2010-03/A12: 2011-02

Weight Approx. 780 g

Dimensions (L x W x H)

At full transmitting power and no load on the switching outputs.

With no protruding connector elements, see "Device view", page 18.

SELV in accordance with currently applicable standard EN 60950-1.

DC 10 V ... 30 V. DC 20 V ... 30 V when

DC 10 V ... 30 V DC 48 V/ 57 V accord‐

ing to PoE technology

using the heater below –25 °C

UL-certified devices require a SELV/LPS-compliant supply voltage in accordance with UL/IEC/EN60950-1 or Class 2 according to NEC, UL1310.

cal

Operation: 8 W typical Standby: 3 W typical

Max. 12 W when using the heater below –25 °C Standby: 3 W typical

Plastic foil. Hinged for temporary access to the USB interface and mem‐ ory card slot. Recommended tightening torque for the cover screws: 60 Ncm ±5 Nm.

IP65 (EN

60529:1991-10/ A2:2000-02)

138 mm x 131 mm x 56 mm

IP67 (EN

60529:1991-10/

A2:2000-02)

12.4 Ambient data

Table 27: Technical data for RFU62 x: Ambient data

Electromagnetic com‐ patibility (EMC)

Vibration resistance EN 60068-2-6:2008-02

Shock resistance EN 60068-2-27:2009-05

Ambient operating temperature

Storage temperature –40 °C ... +70 °C

Permissible relative humidity

12.5 Working range diagram

see "Working range of the antenna (sensing range of the reading and writing field)", page 19.

RFU62x-101xx RFU62x-104xx RFU62x-105xx

EN 301489-3

–40 °C ... +50 °C –25 °C ... +50 °C –25 °C ... +50 °C

0% ... 90%, non-condensing

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12 TECHNICAL DATA

12.6 Dimensional drawing

Dimensions see "Device view", page 18.

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13 Accessories

NOTE

Accessories and where applicable mounting information can be found online at:

•

ACCESSORIES 13

www.sick.com/RFU62x

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...

1 2

14 ANNEX

14 Annex

14.1 EU declaration of conformity / Certificates

The EU declaration of conformity and other certificates can be downloaded from the Internet at:

www.sick.com/RFU62x

•

14.2 Certification according to UL61010-1

Several devices in the RFU62x, RFU63x and RFU65x product families are certified to UL 61010-1; the UL file number is E336916.

The certification is only valid for specific type descriptions on the type label of the respective device, see "Type label", page 15.

Device type RFU62x: see "Features", page 82

UL-certified devices require a SELV/LPS-compliant supply voltage in accordance with UL/IEC/EN60950-1 or Class 2 according to NEC, UL1310.

The IP65 or IP67 enclosure rating of the devices is not checked by UL.

14.3 Dimensional drawings (electronic)

Current dimensional drawings in various electronic formats can be downloaded online:

www.sick.com/RFU62x

•

14.4 Signal assignment of cables with open cable end at one end

14.4.1 “Power/SerialData/CAN/I/O” connection to customer-specific connection equipment or control cabinet

Adapter cable suitable for drag chain

Part no. 2070425 (3 m), part no. 2070426 (5 m), part no. 2070427 (10 m), shielded, suitable for drag chain, suitable for 2 A

For RFU62x-101xx (Ethernet variant)

Ambient temperature range:

For mobile installation: –25 °C to +80 °C, for fixed installation: –40 °C to +80 °C

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Figure 36: Adapter cable, e.g. part no. 2070425 (3 m)

Female connector, M12, 17-pin, A-coded (view from front)

Illustration may differ

Subject to change without notice

Page 89

...

1 2

ANNEX 14

Table 28: Signal assignment of adapter cable with open end

Pin Signal Function Wire color

1 GND Ground Blue

2 V

3 CAN L CAN bus (IN/OUT) Green

4 CAN H CAN bus (IN/OUT) White

5 TD+ (RS-422/485), host Host interface (sender+) Pink

6 TD– (RS-422/485), host

TxD (RS-232), host

7 TxD (RS-232), Aux Aux interface (sender) Black

8 RxD (RS-232), AUX Aux interface (receiver+) Gray

9 SensGND Switching input ground White-black

10 Sensor 1 Digital switching input 1 Violet

11 RD+ (RS-422/485), host Host interface (receiver) Gray-pink

12 RD– (RS-422/485), host

RxD (RS-232), host

13 Result 1 Digital switching output 1 White-green

14 Result 2 Digital switching output 2 Brown-green

15 Sensor 2 Digital switching input 2 White-yellow

16 N. c. – Yellow-brown

17 N. c. – White-gray

Supply voltage Brown

Host interface (sender-) Yellow

Host interface (receiver–) Red-blue

14.4.2 “Power/SerialData/CAN/I/O” connection to customer-specific connection equipment or control cabinet

Adapter cable suitable for drag chain, deep-freeze compatible

Part no. 2075220 (5 m), shielded, suitable for drag chain, deep-freeze compatible, suit‐ able for 2 A

For RFU62x-101xx (Ethernet variant)

Permitted currents for ambient temperature +40 °C:

Contact 1 (blue) and contact 2 (brown): 2 A

•

All other contacts: 1.5 A

•

Ambient temperature range:

For mobile installation: –25 °C to +80 °C, for fixed installation: –40 °C to +85 °C

Figure 37: Adapter cable, part no. 2075220 (5 m)

Female connector, M12, 17-pin, A-coded (view from front)

Illustration may differ

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14 ANNEX

Table 29: Signal assignment of adapter cable with open end

Pin Signal Function Wire color

1 GND Ground Blue

2 V

Supply voltage Brown

3 CAN L CAN bus (IN/OUT) Green

4 CAN H CAN bus (IN/OUT) White

5 TD+ (RS-422/485), host Host interface (sender+) Pink

6 TD– (RS-422/485), host

Host interface (sender-) Yellow

TxD (RS-232), host

7 TxD (RS-232), Aux Aux interface (sender) Black

8 RxD (RS-232), AUX Aux interface (receiver+) Gray

9 SensGND Sensor 1 switching input ground Gray-brown

10 Sensor 1 Digital switching input 1 Violet

11 RD+ (RS-422/485), host Host interface (receiver) Gray-pink

12 RD– (RS-422/485), host

Host interface (receiver–) Red-blue

RxD (RS-232), host

13 Result 1 Digital switching output 1 White-green

14 Result 2 Digital switching output 2 Brown-green

15 Sensor 2 Digital switching input 2 White-yellow

16 N. c. – Yellow-brown

17 N. c. – White-gray

14.4.3 “Power/SerialData/CAN/I/O” connection to customer-specific connection equipment or control cabinet

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Adapter cable, Ecolab

Part no. 2081094 (2 m), shielded, Ecolab, suitable for 2 A

For RFU62x-101xx (Ethernet variant)

Ambient temperature range:

For mobile installation: –25 °C to +80 °C, for fixed installation: –40 °C to +80 °C

Figure 38: Adapter cable, e.g. part no. 2081094 (2 m)

Female connector, M12, 17-pin, A-coded (view from front)

Illustration may differ

Table 30: Signal assignment of adapter cable with open end

Pin Signal Function Wire color

1 GND Ground Blue

2 V

3 CAN L CAN bus (IN/OUT) Green

4 CAN H CAN bus (IN/OUT) White

Supply voltage Brown

Subject to change without notice

Page 91

1 2

ANNEX 14

Pin Signal Function Wire color

5 TD+ (RS-422/485), host Host interface (sender+) Pink

6 TD– (RS-422/485), host

TxD (RS-232), host

7 TxD (RS-232), Aux Aux interface (sender) Black

8 RxD (RS-232), AUX Aux interface (receiver+) Gray

9 SensGND Switching input ground White-black

10 Sensor 1 Digital switching input 1 Violet

11 RD+ (RS-422/485), host Host interface (receiver) Gray-pink

12 RD– (RS-422/485), host

RxD (RS-232), host

13 Result 1 Digital switching output 1 White-green

14 Result 2 Digital switching output 2 Brown-green

15 Sensor 2 Digital switching input 2 White-yellow

16 N. c. – Yellow-brown

17 N. c. – White-gray

Host interface (sender-) Yellow

Host interface (receiver–) Red-blue

14.4.4 “POWER” connection to customer-specific connection equipment (voltage supply) or control cabinet

Adapter cable

Part no. 6048319 (10 m), 2-wire, unshielded

For RFU62x-101xx (Ethernet variant)

Ambient temperature range:

With fixed installation: –25 °C to +80 °C

Figure 39: Adapter cable, part no. 6048319 (10 m)

Female connector, M12, 17-pin, A-coded (view from front)

Illustration may differ

Table 31: Signal assignment of adapter cable with open end

Pin Signal Function Wire color / charac‐

ters

1 – Shield Gray

2 V

3 GND Ground Blue –

4 – – –

5 – – –

Supply voltage Red +

14.4.5 “Power/SerialData/CAN/I/O” connection to customer-specific connection equipment or control cabinet

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Adapter cable

Page 92

110

15611

1 2

14 ANNEX

For RFU62x-104xx (serial variant)

Ambient temperature range: 0 °C to +80 °C

The shield braid of the cable has contact with the metal housing of the female connec‐ tor.

Figure 40: Adapter cable, part no. 2043413

Female connector, D-Sub-HD, 15-pin (view from front)

Illustration may differ

Table 32: Signal assignment of adapter cable with open end

Pin Signal Function Wire color

1 U

2 RxD (RS-232), AUX Aux interface (receiver) Violet

3 TxD (RS-232), Aux Aux interface (sender) Yellow

4 Sensor 2 Digital switching input 2 Red-black

5 GND Ground Black

6 RD+ (RS-422/485), host Host interface (receiver+) Light blue

7 RD– (RS-422/485), host

RxD (RS-232), host

8 TD+ (RS-422/485), host Host interface (sender+) Light-gray or

9 TD– (RS-422/485), host

TxD (RS-232), host

10 CAN H CAN bus (IN/OUT) Gray

11 CAN L CAN bus (IN/OUT) Pink

12 Result 1 Digital switching output 1 Brown

13 Result 2 Digital switching output 2 Orange

14 Sensor 1 Digital switching input 1 White

15 SensGND Switching input ground White-black

Supply voltage Red

Host interface (receiver–) Blue

turquoise

Host interface (sender-) Green

14.4.6 RFU620-101xx (Ethernet variant)/RFU620-104xx (serial variant): CDB6xx or CDM420 to CAN net‐ work connection module

Adapter cable

Part no. 6021166 (5 m), unshielded

Ambient temperature range:

For fixed installation: –40 °C to +70 °C, for mobile installation: –20 °C to +70 °C

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Subject to change without notice

Page 93

1 2

Figure 41: Adapter cable, part no. 6021166 (5 m) for connecting the connection module to the

1 2

CAN network

Female connector, M12, 5-pin, A-coded (view from front)

Illustration may differ

Table 33: Pin, signal and wire color assignments for the adapter cable with open end

Pin Signal Function Wire color

1 – Shield –

2 V

Supply voltage Red

3 GND Ground Black

4 CAN H CAN bus (IN/OUT) White

5 CAN L CAN bus (IN/OUT) Blue

14.4.7 Host interface RS-232 via CDB/CDM connection module to host (PC)

ANNEX 14

8015930/ZTM0/2018-11-06 | SICK OP E RA T IN G I N ST R UC T IO N S | RFU62x

Subject to change without notice

Device Connection module

RFU62x-104xx (serial variant) CDB620-001, CDM420-0001, -0004, -0006, -0007

RFU62x-101xx (Ethernet variant) CDB650-204, CDB620-001, CDM420-0001, -0004, -0006,

-0007

Adapter cable

Part no. 2020319 (3 m), unshielded

Ambient temperature range:

For mobile installation: –5 °C to +90 °C, for fixed installation: –30 °C to +90 °C

Figure 42: Adapter cable, part no. 2020319 (3 m)

Female connector, D-Sub, 9-pin (view from front)

Illustration may differ

Table 34: Signal assignment of adapter cable with open end

Pin Signal at PC Function Wire color

1 – – –

2 RxD (RS-232), host Host interface (receiver) Brown

3 TxD (RS-232), host Host interface (sender) Blue

4 – – –

5 GND Ground Black

6 ... 9 – – –

Connect to the terminal “TxD Host” in the CDB/CDM connection module

Connect to the terminal “RxD Host” in the CDB/CDM connection module

Page 94

Result 1 4

Result 2 4

- e.g. PLC 3

CMC600 parameter cloning module

(optional) 2

ONOFF

POWER

0.8 A T

Term CAN

Term 485RS

SGND - GND

422 485

ONOFF

YES

ONOFF

S2 S3

S7S6

CMC

10 11 12 13 14 15 16 17 18

Sens 1

In 1

In 2

Sens 2

SGND

LEDs

20 21 22 23 24

Res 1

Res 2

Out 1

Out 2

GND

30 31 32 33 34

CAN_H

CAN_L

T+

R+

GND

40 41 42 43 44

CAN_H

CAN_L

T‒/TxD

R‒/RxD

GND

SCANNER

AUX interface 5

GND

Shield

1 2 3 4 5 6 7 8

Out

GND

RS-232

Pin 2: RxD 3: TxD 5: GND

Host

TD‒

TD+

RD+

RD‒

TxD

Host

RxD

GND

RS-232

RS-422 RS-485

CDB620-001

= ß

VS - UIN -

S 1

- UIN*

- PC

- Device 9

110

15611

14 ANNEX

14.5 Connection diagrams of connection module CDB620

NOTE RFU62x-101xx (Ethernet variant): An adapter cable (female connector, M12, 17-pin, A-

coded / male connector, D-Sub-HD, 15-pin) is required to connect the device

14.5.1 Wiring overview of the CDB620-001

Device = RFU62x-104xx (serial variant), RFU62x-101xx (Ethernet variant), 1 switching input used

Figure 43: Overview: connection of device and peripherals to the CDB620-001 connection module

External trigger sensor, e.g. for read cycle generation

CMC600 parameter cloning module (optional)

e.g. PLC (programmable logic controller)

Name of digital switching output

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Subject to change without notice

Page 95

Auxiliary interface “Aux”

VS - UIN -

S 1

- UIN*

6 5

Device

4CDB620-001

Shield

1 U

2 GND

UIN*

GND

Shield

GND

. . .

OFF

S1 : POWER

UIN*

POWER

Cable 2

Cable 3

GND

110156115

Male connector, D-Sub, 9-pin

SCANNER = Device

Female connector, D-Sub-HD, 15-pin

Device to be connected

The optional parameter cloning module CMC600 is required in the connection module in order to be able to use the

additional external digital switching inputs and outputs of the device (highlighted in gray) Supply voltage V

14.5.2 Connecting supply voltage for the device in CDB620-001

Device = RFU62x-104xx (serial variant), RFU62x-101xx (Ethernet variant)

ANNEX 14

Figure 44: Connecting supply voltage for the device in CDB620-001 connection module

Supply voltage V

RFU62x-104xx (serial variant): connecting cable permanently connected with the device

(male connector, D-Sub-HD, 15-pin) RFU62x-101xx (Ethernet variant): adapter cable (male connector, D -Sub-HD, 15-pin /

female connector, M12, 17-pin, A-coded) Device

8015930/ZTM0/2018-11-06 | SICK OP E RA T IN G I N ST R UC T IO N S | RFU62x

Subject to change without notice

RFU62x-101xx (Ethernet variant): male connector, M12, 17-pin, A-coded

Connection module: female connector, D-Sub-HD, 15-pin

Function of switch S1

Table 35: Switch S1: Power

Switch setting Function

ON Supply voltage UIN connected to CDB620-001 and device via fuse and

switch S1 as UIN*. Voltage UIN* can be additionally tapped at terminals 11 and 14.

Page 96

Device

1 CDB620-001 Host

. . .

TxD

RxD

TxD

GND

T‒/TxD

R‒/RxD

GND

Shield

RS-232 RS-232

422 485

S6 : RS

ON OFF

S7: Term 485

422485

110156115

5 4

2 3

14 ANNEX

Switch setting Function

OFF CDB620-001 and device disconnected from supply voltage.

Recommended setting for all connection work.

14.5.3 Wiring serial host interface RS-232 of the device in CDB620-001

Device = RFU62x-104xx (serial variant), RFU62x-101xx (Ethernet variant)

Figure 45: Wiring data interface RS-232 of the device in the connection module CDB620-001

Device

RFU62x-104xx (serial variant): connecting cable permanently connected with the device (male connector, D-Sub-HD,

15-pin) RFU62x-101xx (Ethernet variant): adapter cable (male connector, D -Sub-HD, 15-pin / female connector, M12, 17-pin, A-

coded) Connection module: female connector, D-Sub-HD, 15-pin

RFU62x-101xx (Ethernet variant): male connector, M12, 17-pin, A-coded

14.5.4 Wiring serial host interface RS-422 of the device in CDB620-001

Device = RFU62x-104xx (serial variant), RFU62x-101xx (Ethernet variant)

NOTE

Activate the RS-232 data interface in the device with a configuration tool, e.g. the con‐ figuration software SOPAS ET.

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Page 97

Device

1 CDB620-001 Host

. . .

TD+

TD‒

RD+

RD‒

RD+

RD‒

TD+

TD‒

GND

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-422 RS-422

422 485

S6 : RS

ON OFF

S7: Term 485

422

OFF

120 Ω

485

2 3

110156115

5 4

Figure 46: Wiring data interface RS-422 of the device in the connection module CDB620-001

ANNEX 14

Device

RFU62x-104xx (serial variant): connecting cable permanently connected with the device (male connector, D-Sub-HD,

15-pin) RFU62x-101xx (Ethernet variant): adapter cable (male connector, D -Sub-HD, 15-pin / female connector, M12, 17-pin, A-

coded) Connection module: female connector, D-Sub-HD, 15-pin

RFU62x-101xx (Ethernet variant): male connector, M12, 17-pin, A-coded

Function of switch S7

Table 36: Switch S7: Term 485

Switch setting Function

ON Terminates the RS-422 receiver in the device to improve the noise ratio

on the line.

OFF No termination

14.5.5 Wiring serial host interface RS-485 of the device in CDB620-001

Device = RFU62x-104xx (serial variant), RFU62x-101xx (Ethernet variant)

NOTE

User of the RS-422 data interface:

The relevant interface drivers for the device comply with the standard in accor‐

•

dance with RS-422 and RS-485. The connection shown above is configured for operation of the host with perma‐

•

nently activated drivers (often described as “RS-422 operation”), i.e. not RS-485 operation. Activate the RS-422 data interface (“Point-to-Point” option) in the device with a

•

configuration tool, e.g. the configuration software SOPAS ET.

8015930/ZTM0/2018-11-06 | SICK OP E RA T IN G I N ST R UC T IO N S | RFU62x

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Page 98

Device

1 CDB620-001

Host

. . .

TD+

TD‒

RD+

RD‒

RD+/TD+

RD‒/TD‒

RD+/TD+

RD‒/TD‒

GND

Shield 5

GND

5 8

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-485

485

422

S6 : RS

ON OFF

S7: Term 485

422

OFF

120 Ω

485

2 3

110156115

7 6

- RS-485 network: 4

14 ANNEX

Figure 47: Wiring data interface RS-485 of the device in the connection module CDB620-001

Device

RFU62x-104xx (serial variant): connecting cable permanently connected with the device (male connector, D-Sub-HD,

15-pin) RFU62x-101xx (Ethernet variant): adapter cable (male connector, D -Sub-HD, 15-pin / female connector, M12, 17-pin, A-

coded) RS-485 network

Shielding

Connection module: female connector, D-Sub-HD, 15-pin

RFU62x-101xx (Ethernet variant): male connector, M12, 17-pin, A-coded

Function of switch S7

Table 37: Switch S7: Term 485

Switch setting Function

ON Terminates the device. Required if the device is located at the end of

14.5.6 Wiring the CAN interface in the CDB620-001

O PE R AT I NG IN S TR U CT I ON S | RFU62x 8015930/ZTM0/2018-11-06 | SICK

OFF No termination

NOTE

When using the RS-485 data interface:

The relevant interface drivers for the device comply with the RS-422 and RS-485

•

standards. This operating mode is only permitted if all connected devices use a correspond‐

•

ing RS-485 protocol. This configuration is not permitted when using the standard data output and pro‐

•

tocol of the device. In case of doubt, contact SICK Service. Activate the RS-485 data interface (“Bus” option) in the device using a configura‐

•

tion tool, e.g. the SOPAS ET configuration software.

Device = RFU62x-104xx (serial variant), RFU62x-101xx (Ethernet variant)

the RS-485 bus cable.

Subject to change without notice

Page 99

HostHost

Shield

30 31 32 6

40 41 42 7

CDB620001

Device 2 4

Device 3 4

Device 4 4

(Slave) 8

GN = 01 6

Device 1 4

(Master) 5

GN = 63 6

GN = 02 6

GN = 03 6

(max. 32 participants) á

Stub 9

Switch 3

OFF

S2 (TermCAN):

Switch 3

OFF

S2 (TermCAN):

Switch 3

OFF

S2 (TermCAN):

21 22 23 6

31 32 33 7

CDM4200001

Switch 3

OFF

S4 (TermCAN):

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

RxD

TxD

TD‒

RD‒

RD+

TD+

RS-232

RS-422 RS-485

T‒/TxD

R‒/RxD

T+

R+

CDB620-001

Connection cable ß

CAN

amongst others CAN 7

Switch 3

OFF

S2 (TermCAN):

Serial Host interface 2

Ethernet (Host port) 1

Alternative connection module â:

422

485

S6 (RS):

EthernetEthernet

GN = Device number à

ANNEX 14

8015930/ZTM0/2018-11-06 | SICK OP E RA T IN G I N ST R UC T IO N S | RFU62x

Subject to change without notice

Figure 48: Wire the CAN interface of the device in the CDB620-001 connection module. Connec‐ tion and looping through of the supply voltage and connection of a trigger sensor for read cycle generation at the master, for example, are disregarded here!

Only RFU62x-101xx (Ethernet variant): Ethernet (host port)

Serial host interface

Switch

Device

Master

Device number

CAN etc.

Slave

Branch line

RFU62x-104xx (serial variant): connecting cable permanently connected with the device

(male connector, D-Sub-HD, 15-pin)

RFU62x-101xx (Ethernet variant): adapter cable (female connector, M12, 17-pin, Acoded / male connector, D-Sub-HD, 15-pin)

Page 100

Device

5CDB620-001

GND

SensGND

3.32 K

6.64 K

Sensor E

SGND

Shield

UIN*

Sens B

Out

UIN*

GND

OFF

S3 : SGND-GND

Shield

GND

. . .

SensGND

Cable 2

Cable 3

Trigger sensor 1

PNP sensor 9

E.g. photo-electric switch 8

7 6

110156115

14 ANNEX

Device number (GN)

Maximum 32 users

Example of alternative connection module:

Alternative connection module for RFU62x: CDM420-0001 or CDM420-0006. CDB650-204 only for RFU62x-101xx (Ethernet variant).

CDM420-0001 or CDM420-0006: An adapter cable (female connector, M12, 17-pin, Acoded / male connector, D-Sub-HD, 15-pin) is required to connect the RFU62x-101xx (Eth‐ ernet variant)

CDB650-204: A connection cable 1:1 (female connector, M12, 17-pin, A-coded/male connector, M12, 17-pin, A-coded) is required to connect the RFU62x-101xx (Ethernet vari‐ ant)

NOTE

Activate the CAN data interface in the device with a configuration tool, e.g. the configu‐ ration software SOPAS ET.

Make further settings in the device corresponding to the function of the device in the system configuration.

14.5.7 Wiring digital switching inputs “Sensor 1” and “Sensor 2” of the device in the CDB620-001

Device = RFU62x-104xx (serial variant), RFU62x-101xx (Ethernet variant)

Figure 49: Trigger sensor supplied with power by connection module CDB620-001

1 2

4 5

6 7 8

100

Trigger sensor, e.g. for read cycle generation RFU62x-104xx (serial variant): connecting cable permanently connected with the device (male connector, D-Sub-HD,

15-pin) RFU62x-101xx (Ethernet variant): adapter cable (male connector, D -Sub-HD, 15-pin / female connector, M12, 17-pin, A-

coded) Input voltage V

Device RFU62x-101xx (Ethernet variant): male connector, M12, 17-pin, A-coded Connection module: female connector, D-Sub-HD, 15-pin e.g. photoelectric sensor

O PE R AT I NG IN S TR U CT I ON S | RFU62x 8015930/ZTM0/2018-11-06 | SICK

Subject to change without notice

SICK RFU62 Series, RFU620-101 Series, RFU63x-041 Series, RFU620-104 Series, RFU65x-101 Series Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

O P E R A T I N G I N S T R U C T I O N S

Contents

1 About this document

1.1 Information on the operating instructions

1.2 Scope

1.3 Explanation of symbols

1.4 Further information

1.5 SICK service

2 Safety information

2.1 Intended use

2.1.1 Operational restrictions

2.1.2 Regulatory notes

2.2 Improper use

2.3 Internet protocol (IP) technology

2.4 Limitation of liability

2.5 Modifications and conversions

2.5.1 Exception: temporarily opening the cover on the device

2.5.2 Conditions for specified enclosure rating

2.6 Requirements for skilled persons and operating personnel

2.7 Operational safety and particular hazards

2.8 Repairs

3 Product description

3.1 Product ID

3.1.1 Type label

3.1.2 Type code

3.1.2.1 Device variants

3.2 Product characteristics

3.2.1 Device view

3.2.2 Working range of the antenna (sensing range of the reading and writing field)

3.2.3 Scope of delivery

3.2.4 Product features and functions (overview)

3.2.5 Memory card

4 Transport and storage

4.1 Transport

4.2 Unpacking

4.3 Transport inspection

4.4 Storage

5 Mounting

5.1 Overview of mounting procedure

5.2 Preparation for mounting

5.2.1 Installation requirements

5.2.2 Instructions for mounting the device when the ambient temperature can fall below 0 °C

5.2.3 Auxiliary equipment required

5.2.4 Mounting device

5.3 Mounting location

5.4 Mounting the device

5.5 Mounting external components

5.5.1 Mounting the connection module or fieldbus module

5.5.2 Mounting the external read cycle trigger sensor

6 ELECTRICAL INSTALLATION

6.1 Safety

6.1.1 Notes on electrical installation

6.1.2 Prerequisites for safe operation of the device

6.2 Wiring instructions

6.3 Overview of all interfaces and connection options

6.3.1 RFU62x-101xx (Ethernet variant)

6.3.2 Using the data interfaces

6.3.3 RFU62x-104xx (serial variant)

6.3.4 Using the data interfaces

6.3.5 RFU62x-105xx (PoE variant)

6.3.6 Using the data interfaces

6.4 Pin assignments of electrical connections

6.4.1 RFU620-101xx (Ethernet variant)

6.4.1.1 “Power/Serial data/CAN/I/O” connection

6.4.2 RFU620-104xx (serial variant)

6.4.2.1 “Power/Serial Data/CAN/I/O” connection

6.4.3 RFU620-105 xx (PoE version)

6.4.3.1 “PoE” connection

6.5 Instructions for electrical installation when the ambient temperature can fall below 0 °C

6.5.1 Prerequisites

6.5.2 Behavior of the device when switched on

6.6 Installation steps

6.6.1 Wiring the device for quick start

6.6.2 Block diagram: wiring the optional connection module

6.7 Connecting the supply voltage

6.7.1 Note on the reverse voltage protection for the supply voltage of the device