SICK RFU630-041 Series Quick Start Manual
8015215/10QY/2019-09-02
SICK AG
E
rwin-Sick
-Straße 1
D-79183 Waldkirch
www.sick.com
RFU630-041xx
Q U I C K S T A R T e n
1 About this document
The purpose of this Quickstart is to allow you to commission the RFU630-041xx
RFID read/write device (UHF) quickly and easily and to achieve initial read results
with transponders.
The Quickstart is valid for the regional radio variants listed in the “Device
overview” section: see Device overview, page 7.
In the following, the Quickstart refers to the RFU630-041xx (UHF) RFID read/write
device simply as “device”. If variants are to be differentiated in the regional
assignment, the respective device name RFU630-041xx is specified (xx = regional
assignment).
The Quickstart describes the commissioning process for an application with one
device in an ambient temperature range 0 °C to +60 °C.
Commissioning is carried out as an example for the RFU630-04100 device vari‐
ant (Europe region and other countries if necessary, see Device overview,
page 7. The basis is the basic parameter setting of the device. The optional
CDB650-204 connection module handles the industrial-standard signal distribu‐
tion for the device. Other connection modules are available.
All rights reserved. Subject to change without notice.
Supplementary documents
Information, such as application examples and downloads of associated docu‐
ments (e.g. operating instructions) and software, can be found on the SICK prod‐
uct page on the Internet at: www.sick.com/RFU63x. For an overview see Sources
for obtaining more information, page 8 in this Quickstart.
More detailed information on mounting and electrically installing the device as a
stand-alone unit than provided in this Quickstart is available in the RFU630-041xx
RFID read/write device (UHF) operating instructions. The operating instructions
add the following information to the Quickstart:
•
Requirements and notes for mounting and electrical installation at operating
ambient temperatures below 0 °C
•
For applications in widely distributed systems: Notes on the suppression of
ground potential equalizing currents
2 Safety information
•
This chapter is dedicated to the safety of commissioning personnel and the
operator of the system in which the device is integrated.
•
Read this Quickstart carefully to familiarize yourself with the device and its
functions before commissioning the device. The Quickstart is considered a
part of the device and must be kept in an accessible location in the immedi‐
ate vicinity of the device at all times!
•
The radiated power of the external antenna(s) used must not exceed the
maximum value permitted for each specific country, see Technical data,
page 5 and see Device overview, page 7.
Electromagnetic radiation
WARNING
Health hazard as a result of high-frequency electromagnetic radiation!
The RFU630-04100 (Europa/South Africa region and possibly other countries)
is designed for operation in accordance with ETSI EN 302208. During opera‐
tion with the external RFA630-x00 antenna(s), the human exposure regulations
covered by EN 50364 must be observed.
Limit human exposure to electromagnetic fields. Suitable safety dis‐
b
tances must be maintained during both short-term and long-term work
in the radiation range of the external antenna(s).
Minimum distances to be maintained between the antenna and the
human body during long-term transmission according to ETSI:
°
30 cm at maximum antenna radiation power of 2 W ERP
°
15 cm at reduced radiation power of 1 W ERP
°
The RFU630-04101 (USA/Canada region and possibly other countries) satis‐
fies the limit values of the FCC for exposure to radiation in an uncontrolled
environment.
b
Complete region assignment of the RFU630-041xx see Device overview,
page 7.
Prerequisites for enclosure rating IP
8015215/10QY/2019-09-02/en RFU630-041xx | SICK 1
10 cm at radiation power of 0.5 W ERP
During operation with external RFA630-x01 antenna(s), a safety distance
of at least 30 cm must be maintained between the antenna and the
human body.
•
To comply with the IP67 enclosure rating in operation, the following require‐
ments must be met. If this is not done, the device does not fulfill any speci‐
fied IP enclosure rating.
°
The side cover for both the USB female connector and the microSD
card slot must be screwed tight to the device. Recommended tightening
torque for the cover screws: 40 Ncm ± 5 Ncm.
°
The SICK cables plugged into the M12 and TNC connections must be
screwed tight.
°
Any electrical connections that are not being used must be fitted with
protective caps or plugs that are screwed tight (as in the delivery condi‐
tion).
°
Any electrical connections for external antennas (TNC reverse) that are
not being used must be fitted with screw-on protective caps (as in the
delivery condition).
°
Only operate the device without a cover for a short period while insert‐
ing or removing the memory card or temporarily using the USB inter‐
•
Standard IP technology
2.1 Intended use
The RFU630-041xx is an intelligent RFID read/write device (UHF) from the
RFU63x product family. The stationary device automatically identifies wirelessbased data cards (transponders) on stationary and moving objects. The device
also supports data card management.
The device is a compact read and write unit that uses a maximum of 4 external
antennas to process all current, passive transponders in accordance with
ISO/IEC 18000-6C and EPCglobal UHFC1G2 in the regionally-dependent UHF car‐
rier frequency range. The device does not contain any integrated antennas.
Intelligent process logic enables processing either as a stand-alone solution or as
part of a group in a network. The device sends the read results to a higher-level
computer via its host interface. The computer coordinates further processing.
The device receives corresponding commands for data card management (write,
read, etc.) via its host interface.
Device variants refer to the region assignment (operating permit and carrier fre‐
quency range), see Device overview, page 7.
Intended use of the device also includes compliance with all information in this
Quickstart.
face. During this time, protect the device against moisture and dust.
Opening the screws of the device housing will invalidate any warranty claims
against SICK AG. For further warranty provisions, see the General Terms and
Conditions of SICK AG, e.g. on the delivery note of the device.
NOTE
SICK uses standard IP technology in its products. The emphasis is
placed on availability of products and services.
SICK always assumes the following prerequisites:
•
The customer ensures the integrity and confidentiality of the data
and rights affected by its own use of the aforementioned products.
•
In all cases, the customer implements the appropriate security
measures, such as network separation, firewalls, virus protection,
and patch management.
NOTE
The device approval was granted for a specific region. The region assignment
cannot be changed.
•
Only use the device in the region and the country for which it has been
approved.
•
When reselling the device, inform the buyer of the fixed region assign‐
ment.
•
Should the device be passed on to a third party, these operating instruc‐
tions and the Quickstart should be handed over with it.
•
For country-specific particulars to consider when operating the device,
see Operational restrictions, page 7.
3 Device description
3.1 Device view
Dimensional drawing of the RFU63x-041xx, unit: mm (inch), decimal separator:
period: A
Dimensions of the threaded mounting holes of the RFU630-041xx, unit: mm
(inch), decimal separator: period: B
3.2 Status displays
Figure 1: Status indicators on the first display level
Status displays
Advertisement LED Color Status
Ready Lights up Green The device is ready for use.
Lights up Red The device is not ready for use: hardware fault
Advertisement LED Color Status
3 2
1
Flashing Green PROFINET operation (single por t):
Flashing Red
The LEDs flash cyclically and alternating 4 x red, 1
x green.
•
The device attempts to establish a connec‐
tion to a PLC (IO controller)
– or –
•
During operation: the connection between
the device and the PLC (IO controller) is
interrupted
Result Lights up Green Read or write was successful
RF Lights up Green The UHF field is switched on.
Lights up Red External antenna(s) fault:
•
All antennas are deactivated.
•
Antenna(s) in the device is/are activated
but not connected, or cable defective.
Data Lights up Green Data output via the host interface
CAN Lights up Orange Data traffic via CAN bus (CAN Rx)
Link/ActLNKTXLights up Green Data traffic on the Ethernet interface
Inserting the memory card
NOTICE
To avoid damaging the memory card, make sure there is no power to the
device when you insert or remove it.
The card slot can be accessed on the device behind the aluminum cover, see
Device description, page 1.
Maintaining enclosure rating IP67: see Safety information, page 1.
1. Switch off the supply voltage to the device.
2. To remove the cover, unscrew both Allen screws (A/F 2).
3. Making sure it is in the correct position (with the contacts pointing to the
front and down – see the symbol on the device), insert the memory card into
the card slot until it locks into place.
4. Screw the aluminum cover back on. Recommended tightening torque for the
cover screws: 40 Ncm ± 5 Ncm.
5. Switch the supply voltage for the device back on.
microSD Lights up Green The memory card is inser ted and ready for opera‐
tion.
•
In this state, the device can either write
data to the memory card or read data on
the card.
•
If the LED lights up, however, this does not
indicate that the device is accessing the
card!
Lights up Red The memory card is inser ted.
However, the device cannot read data on the
memory card.
Possible causes:
•
The memory card does not contain any
data
•
The content is not readable
•
The memory card is defective
Lights up Orange 1)A function is star ted with SOPAS ET which
1)
Prerequisite: In SOPAS ET, the “SD card required” function has been activated under the
“Service” user level.
requires a memory card for writing. However, the
memory card is not connected.
Additional indicators for ambient temperatures below –20 °C
Display LED Color Status
Ready Flashing Orange Flashing, frequency 1 Hz.
Flashing Green Flashing, frequency 1 Hz.
1)
For firmware version V2.02 or higher.
The device is not ready for use.
The internal temperature of the device is below
-25 °C (-30 °C)
The device is not ready for use.
The internal temperature of the device is between
-25 °C (-30 °C) 1) and -20 °C. After an approx.
2 min warm-up phase, the device starts regular
operation.
1)
Audible status indicator (beeper)
Default: 1 sound when at least one transponder is in the UHF field
3.3 microSD memory card (optional accessory)
Function
The device can execute the following functions on the plug-in memory card:
•
Automated, additional storage of the internal parameter set to an external
storage medium (cloning function), if available. This is done in the framework
of the recommended safety concept for the 4Dpro device parameter sets.
The function is triggered by saving the internal parameter set with the “per‐
manent” option. The function is used, among other things, to conveniently
transmit the parameter set to an exchange unit of the same type in the event
of an error. Optional external media include a memory card which can be
plugged into the device or the CMC600 parameter storage module, which
can be used in the optional connection module, e.g., CDB650-204 or
CDM420-0006.
•
Continuous recording of diagnostic read data after the first manual start,
e.g., via SOPAS ET. Recording is resumed after a device restart when the
function is set permanently.
The first time a parameter set is stored, we recommend that an empty memory
card is used (if necessary, check and delete the contents of the card on the PC
using a card reader).
The memory card is not included with delivery.
Only use types approved by SICK to ensure reliable function of the memory card,
see www.sick.com/RFU63x. The memory card has no write protection that can be
activated.
Figure 2: USB connection and slot for microSD memory card
1
2
3
Slot for microSD memory card
USB port (female connector, Micro-B, 5-pin)
2 x screw, (Allen screw, A/F 2 mm)
6. Once it is switched on, the device automatically detects the presence of a
memory card and, depending on the card’s content, behaves as follows:
°
If the card is empty or if it contains a parameter set that cannot be
interpreted by the device, the device saves its currently valid internal
parameter set to the card (provided there is sufficient storage space)
and starts with the internal parameter set.
°
If the card contains a parameter set that can be interpreted by the
device, the device overwrites the currently valid internal parameter set
with this external parameter set.
The goal is for the internal parameter set and the parameter set saved
externally to always be identical.
NOTICE
Possible data loss or irreparable damage to the memory card!
The “microSD” LED lights up green when a memory card which is ready for
operation is inserted into the device. In this state, the device can either read
data from the card or write data to the card. Access to the card itself is not
signaled by the device (compare electronic camera with memory card).
The “microSD” LED lights up yellow when, for example, a function which
requires a memory card has been started manually with SOPAS ET and the
card is not ready for operation (e.g., not inserted, contacts are contaminated,
or no free storage space).
To avoid damaging the memory card, make sure there is no power to the
b
device when you insert or remove it.
If parameter values are changed with the “permanent” option in the
b
device using the SOPAS ET configuration software while the memory
card is inserted or if functions are started which access the memory
card (e.g., logging of data), do not remove the memory card and do not
switch off the supply voltage.
In order to remove the memory card in a controlled manner while work‐
b
ing with SOPAS ET when the device is switched on, select the Remove SD
card function under Analysis/SD card and wait for confirmation from
SOPAS ET.
4 Mounting
4.1 Scope of delivery
•
Device in the version ordered (region assignment). Electrical connections fit‐
ted with protective caps or plugs. Without connecting cables and brackets.
Required external antennas, only if ordered as optional extra.
•
Printed Quickstart, language versions dependent on region: see Device
overview, page 7. Copies in other languages may be available in PDF for‐
mat on the device product page on the Internet at: www.sick.com/RFU63x.
4.2 Equipment required
•
4 x M6 screws or 3 x M5 screws for mounting the device on a mounting
device (bracket) provided by the user. The screw length depends on the
mounting base (wall thickness of the bracket).
•
When using an optional SICK bracket, the screws for mounting the device on
the bracket are included in the scope of delivery of the bracket.
4.3 Mounting requirements
•
The permissible ambient conditions for operating the device must be
observed, e.g. assigned radio region, ambient temperature, see Technical
data, page 5 and ground potential see Electrical installation, page 3.
•
The device must be mounted using all 4 M6 or 3 M5 blind tapped holes pro‐
vided, see Device view, page 1.
8015215/10QY/2019-09-02/en RFU630-041xx | SICK 2
•
10°
1
0°
15°
30°
45°
60°
75°
90°
105°
120°
135°
150°
165°
180°
–165°
–150°
–135°
–120°
–105°
–90°
–75°
–60°
–45°
–30°
–15°
–33
–30
–27
–24
–21
–18
–15
–12
–9
–6
–3
0
3
6
9
2
1
If necessary, stable mounting equipment with sufficient load-bearing capac‐
ity and appropriate dimensions for the device. Weight of the device (without
cables): see Technical data, page 5, device dimensions: see Device view,
page 1.
•
Make sure there is no electrically conductive material between transponder
and device.
4.4 Mounting the device
1. Select a suitable mounting location for the device. This depends on the
lengths of cable chosen for the external antennas.
2. Optional: Attach the separately ordered SICK mounting accessories to the
device. Otherwise, use suitable screws to mount the device on the bracket
provided by the user. Observe the maximum screw-in depth of the blind hole
thread here, see Device view, page 1.
3. The mounting location and position of the external antenna(s) depend on
their antenna fields and the transponders used.
4. Align the surface of the external antenna(s) to the data card on the object.
While doing so, take into account the shape, alignment, and dimensions of
the antenna fields. Avoid as far as possible any large metal surfaces posi‐
tioned to the front. If this is not possible, do not mount the antenna(s) plane
parallel with the surface.
4.5 Mounting the CDB650-204 connection module
Mount the CDB650-204 connection module in the vicinity of the device.
b
When using the serial data interfaces (RS-232), the recommended length of
cable between the devices is max. 5 m.
Mount the CDB650-204 in such a way that the device can be accessed at all
times, see the CDB650-204 connection module operating instructions.
5 Electrical installation
•
The electrical installation must only be performed by electrically qualified persons.
•
Standard safety requirements must be met when working on electrical systems.
•
Electrical connections between the RFU630 and other devices may only be
made or separated when there is no power to the system. Otherwise, there is
a risk of damaging the devices.
•
In the case of open end connecting or extension cables, make sure that bare
wire ends do not touch. This creates a risk of short-circuits if the supply volt‐
age is switched on. Wires must be appropriately insulated from each other.
•
The wire cross-sections in the supply cable from the user’s power system
must be selected in accordance with the applicable national standards.
•
All circuits connected to the device must be designed as SELV circuits.
Supply voltage
•
Supply voltage DC 18 V to 30 V:
°
When the device is connected to the optional SICK CDB650-204 or
CDM420-0006 connection module using a SICK cable.
°
When the device is operated without a connection module using a SICK
cable. 2 A fuse protection at the start of the feeding supply circuit.
•
Optional 12 V to 30 V DC supply voltage when the device is operated without
a connection module using SICK supply cable part no. 6048319
(2 x 0.25 mm2, 10 m). 2.5 A fuse protection.
•
The voltage supply via a power supply unit must be capable of buffering a
Figure 3: Select the approach angle of the antenna with large frontal metal
surface, e. g. 10°
1
Metal surface
5. Ensure there is no electrically conductive material (e.g., metal, liquids) or
persons between the device and the transponder during the write or read
process. This will absorb or reflect the generated UHF field and thereby
reduce the sensing range.
Sensing range of the read and write field of the RFA630-x00 antenna
The environment can influence the UHF field or antenna(s), making it impossible
to provide a “clear” demarcation of the sensing range. Application-specific reflec‐
tions can result in both overreaches and “holes”. For estimation purposes, the
device can also output diagnostic data that provides an indication of the read and
write quality in addition to the read results. This data can be used to achieve opti‐
mum read results when setting up the system.
The quality of the transponder and the material of the object (plastic, wood,
metal) also determine the sensing range.
The quality of the transponder is determined by:
•
the antenna gain
•
the integrated transponder chip and the related sensitivity, and the reflected
energy
The radiation pattern shown here for the external UHF antenna of the RFA630-x00
was obtained in a reproducible environment (absorber chamber) for illustrative
purposes. The diagram may therefore only have limited applicability to your spe‐
cific application.
brief power failure of 20 ms.
•
The voltage supply or power supply unit must satisfy SELV requirements in
accordance with the currently applicable EN 60950-1. (SELV = Safety Extra
Low Voltage).
Required input voltage on connection module
Voltage drops in the supply circuit affect the connection cable from the connec‐
tion module (CDB650-204 or CDM420-0006) to the device (decrease dependent
on the length) as well as – to a certain extent – the connection module itself. In
order to compensate for this loss when operating the device at the lower end of
the supply range (18 V DC), the following, higher input voltage must be applied to
the connection module:
Cable-dependent input voltages
Cable part no. 6052286 6051194 6051195
Length of cable 2 m 3 m 5 m
CDB650-204 input voltage 19.0 V 19.5 V 20.3 V
Device input voltage 18.0 V 18.0 V 18.0 V
Cable voltage drop 1.0 V 1.5 V 2.3 V
1)
Wire cross-section for supply voltage: 0.14 mm2, AWG 25/26
WARNING
Risk of injury and damage caused by electrical current!
As a result of equipotential bonding currents between the device and other
grounded devices in the system, faulty grounding of the device can give rise
to the following dangers and faults:
•
Dangerous voltages are applied to the metal housings.
•
Devices will behave incorrectly or be destroyed.
•
Cable shielding will be damaged by overheating and cause cable fires.
Remedial measures
•
Only skilled electricians should be permitted to carry out work on the
electrical system.
•
If the cable insulation is damaged, disconnect the voltage supply imme‐
diately and have the damage repaired.
•
Ensure that the ground potential is the same at all grounding points.
•
Where local conditions do not meet the requirements for a safe earthing
method, take appropriate measures (e.g., ensuring low-impedance and
current-carrying equipotential bonding).
NOTICE
Risk of damage to the device due to possible short-circuit!
The supply voltage input for the device is designed with internal circuit protec‐
For measures for eliminating hazards, see the “Electrical installation” chapter in
the RFU63x/65x RFID read/write device (UHF) operating instructions in the Inter‐
net at: www.sick.com/RFU63x.
tion to provide reverse polarity protection. The internal functional earth, which
also corresponds to the negative pole of the supply voltage for the device, is
connected directly to the metal housing of the device due to reasons relating
to high frequency.
Figure 4: Radiation pattern of the RFA630-x00 external UHF antenna (typical):
Measured antenna gain in dBic at 866.5 MHz, RHCP (right-hand circularly polar‐
ized)
1
2
8015215/10QY/2019-09-02/en RFU630-041xx | SICK 3
Horizontal plane (azimuth)
Evaluation level (vertical)
If the supply voltage is polarity-reversed, this will not cause any damage pro‐
vided that the following conditions are met for the device:
The device is not connected in an electrically conductive manner, either via
other cables or via its housing, to other peripheral devices which use the
same reference potential.
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