SICK RFU62 Series, RFU620-101 Series, RFU63x-041 Series, RFU620-104 Series, RFU65x-101 Series Operating Instructions Manual
...
RFU62x
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RFID read/write device (UHF)
O P E R A T I N G I N S T R U C T I O N S
Described product
RFU62x-101xx
RFU62x-104xx
RFU62x-105xx
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
Conformities
Due to the country-specific approvals for the device, the respective conformance infor‐
mation is type-dependent. For conformance information on the specific device that you
have (type description on the type label), see the online type-specific data sheet at:
www.sick.com/RFU62x
•
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Contents
CONTENTS
1 About this document........................................................................ 6
1.1 Information on the operating instructions.............................................. 6
1.2 Scope......................................................................................................... 6
1.3 Explanation of symbols............................................................................ 7
1.4 Further information................................................................................... 8
1.5 SICK service.............................................................................................. 8
2 Safety information............................................................................ 9
2.1 Intended use............................................................................................. 9
2.2 Improper use............................................................................................. 10
2.3 Internet protocol (IP) technology.............................................................. 10
2.4 Limitation of liability................................................................................. 10
2.5 Modifications and conversions................................................................ 11
2.6 Requirements for skilled persons and operating personnel.................. 12
2.7 Operational safety and particular hazards.............................................. 13
2.8 Repairs...................................................................................................... 14
3 Product description........................................................................... 15
3.1 Product ID.................................................................................................. 15
3.2 Product characteristics............................................................................ 18
4 Transport and storage....................................................................... 25
4.1 Transport................................................................................................... 25
4.2 Unpacking.................................................................................................. 25
4.3 Transport inspection................................................................................. 25
4.4 Storage...................................................................................................... 25
5 Mounting............................................................................................. 27
5.1 Overview of mounting procedure............................................................. 27
5.2 Preparation for mounting......................................................................... 27
5.3 Mounting location..................................................................................... 31
5.4 Mounting the device................................................................................. 31
5.5 Mounting external components............................................................... 33
6 Electrical installation........................................................................ 34
6.1 Safety......................................................................................................... 34
6.2 Wiring instructions.................................................................................... 38
6.3 Overview of all interfaces and connection options................................ 38
6.4 Pin assignments of electrical connections............................................. 47
6.5 Instructions for electrical installation when the ambient temperature
can fall below 0 °C...................................................................................
6.6 Installation steps...................................................................................... 51
6.7 Connecting the supply voltage................................................................. 55
6.8 Wiring data interfaces.............................................................................. 58
6.9 Wiring the CAN interface.......................................................................... 60
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CONTENTS
6.10 Wiring the digital switching inputs (RFU62x-101xx/RFU62x-104xx)..... 61
6.11 Wiring the digital switching outputs (RFU62x-101xx/RFU62x-104xx).. 63
7 Commissioning.................................................................................. 66
7.1 Overview of the Commissioning Steps.................................................... 66
7.2 SOPAS ET configuration software............................................................ 66
7.3 Starting the SOPAS ET configuration software and connecting it to
the device..................................................................................................
7.4 Initial commissioning................................................................................ 68
67
8 Operation............................................................................................ 71
8.1 Operating and status indicators.............................................................. 71
9 Maintenance...................................................................................... 76
9.1 Maintenance............................................................................................. 76
9.2 Cleaning..................................................................................................... 76
10 Troubleshooting................................................................................. 77
10.1 Overview of Potential Errors and Faults.................................................. 77
10.2 Detailed fault analysis.............................................................................. 77
10.3 Status log.................................................................................................. 78
10.4 SICK service.............................................................................................. 78
10.5 Repairs...................................................................................................... 78
10.6 Returns...................................................................................................... 78
10.7 Replacing the device................................................................................ 79
11 Decommissioning............................................................................. 81
11.1 Disposal..................................................................................................... 81
12 Technical data.................................................................................... 82
12.1 Features.................................................................................................... 82
12.2 Interfaces.................................................................................................. 83
12.3 Mechanics and electronics...................................................................... 84
12.4 Ambient data............................................................................................. 85
12.5 Working range diagram............................................................................ 85
12.6 Dimensional drawing................................................................................ 86
13 Accessories........................................................................................ 87
14 Annex.................................................................................................. 88
14.1 EU declaration of conformity / Certificates............................................. 88
14.2 Certification according to UL61010-1..................................................... 88
14.3 Dimensional drawings (electronic).......................................................... 88
14.4 Signal assignment of cables with open cable end at one end.............. 88
14.5 Connection diagrams of connection module CDB620.......................... 94
14.6 Connection diagrams of connection module CDB650-204.................. 106
14.7 Connection diagrams of connection module CDM420-0001............... 119
14.8 Connection diagrams of connection module CDM420-0006............... 132
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CONTENTS
14.9 Copyright notices...................................................................................... 146
14.10 Abbreviations used................................................................................... 146
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ABOUT THIS DOCUMENT
1
1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied.
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
1.2 Scope
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
These operating instructions serve to incorporate the device into a customer system.
These operating instructions form part of the documentation provided to users. The
operating instructions supplement the Quick Start Guide with more detailed and addi‐
tional information. A printed copy of the Quick Start Guide for initial commissioning is
included with the device and can, if required, be downloaded online at:
www.sick.com/RFU62x
•
The following topics are covered in more detail, or only described in the operating
instructions:
Type code
•
Product features and functions (overview)
•
Measures and requirements for mounting and electrical installation of the device
•
if the device is operated at ambient temperatures below 0 °C
Measures to suppress ground potential equalization currents in applications with
•
widely distributed systems
Overview of all interfaces and connection options for the RFU62x-104xx (serial
•
variant) and RFU62x-101xx (Ethernet variant)
Wiring the individual interfaces of the device
•
Electrical wiring plans for the CDB620, CDB650-204, CDM420-0001 and
•
CDM420-0006 connection modules when used in conjunction with an RFU62x
device
Function of the additional status indicators
•
Overview of operating options and available configuration tools
•
Measures for eliminating interference
•
Instructions are given in stages for all actions required.
These instructions apply to all available device variants of the product. Functions spe‐
cific to special devices are, where necessary, described in additional documents.
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More detailed information for identification of the available device type see "Type code",
page 15.
NOTE
The device approval was granted for a specific region. The region assignment cannot be
changed. The device must not be operated in a different region! Should the device be
passed on to a third party, these operating instructions and the Quick Start Guide
should be handed over with it.
The available device variants, and information about the radio equipment approvals are
listed on the online product page:
www.sick.com/RFU62x
•
Commissioning is described using one particular device variant as an example and
based on a default configuration of the device parameters. With the exception of the
electrical connection, other variants are commissioned in the same way. The example is
based on a simple application of detecting (reading) a transponder on an object.
1.3 Explanation of symbols
ABOUT THIS DOCUMENT 1
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
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7
1 ABOUT THIS DOCUMENT
1.4 Further information
NOTE
Further documentation for the device can be found on the online product page at:
www.sick.com/RFU62x
•
The following information is available for download there:
Model-specific online data sheets for device variants, containing technical data,
•
dimensional drawing, and specification diagrams
EU declaration of conformity for the product family
•
Certificates of the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic for‐
•
mats
These operating instructions, available in English and German, and in other lan‐
•
guages if necessary
RFU parameter description available in English and German, and in other lan‐
•
guages if necessary
Other publications related to the devices described here
•
Publications dealing with accessories
•
1.5 SICK service
NOTE
In addition to the existing operating instructions, the use of the RFU parameter descrip‐
tion is recommended. This document explains the UHF-RFID-specific parameters of all
device variants of the RFU6xx product family at the "Service” user level.
The parameter description supports the user in configuring applications with the
SOPAS ET configuration software.
If you require any technical information, our SICK Service will be happy to help. To find
your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
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2 Safety information
2.1 Intended use
The RFU62x RFID read/write device is an intelligent 4Dpro sensor from the SICK
RFU6xx (UHF) product family. Version (working range): Mid Range.
The device is used for the automated, fixed identification of wireless-based data cards
(transponders) on moving or stationary objects, and for the management of these data
cards. The RFU620 base model processes all standard passive transponders in accor‐
dance with EPCglobal UHF C1G2 and ISO/IEC 18000-6C in the regional UHF carrier fre‐
quency range.
Thanks to its intelligent process logic, the device can be used either as a stand-alone
solution or as part of a group in a CAN network. In read mode, the device transmits the
results via a host interface to a higher-level computer (e.g. PLC) for further centralized
processing.
The compact device includes an internal antenna that is integrated into the housing.
The various device variants offer different connection options and data interfaces.
The device can be operated within a wide ambient temperature range. For details, see
"Technical data", page 82
SAFETY INFORMATION 2
The device is primarily designed for use in industrial and logistics areas, and meets the
requirements for industrial ruggedness, interfaces and data processing. The device
can, if necessary, be programmed to implement customer-specific modifications.
NOTE
The USB interface of the device is used in industrial environments only as a service
interface for temporary use (e.g. for configuration, troubleshooting). Permanent use in
real operation of the system as a host interface is not intended.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.1.1 Operational restrictions
NOTICE
Operational restrictions!
The frequency band of the device is configured for the specific type and region when
delivered. This enables the device to be operated in the respective approved region
without interfering with protected frequencies (such as mobile communications).
Operating the device in other regions, however, can interfere with protected frequen‐
cies.
■
Only use the device in the region for which it has been approved.
■
When reselling the device, inform the buyer of the fixed region assignment.
■
For further country-specific operating requirements, see the Quick Start Guide, a
printed copy of which is enclosed with the device or can be downloaded online
(PDF) at:
°
www.sick.com/RFU62x
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2 SAFETY INFORMATION
2.1.2 Regulatory notes
Europe: simplified EU declaration of conformity
SICK AG hereby declares that the RFU62x-101xx radio equipment complies with the
2014/53/EU directive. The complete text of the EU declaration of conformity is avail‐
able at the following web address:
•
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•
•
•
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
■
www.sick.com/RFU62x
The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
Any use of accessories not specifically approved by SICK AG is at your own risk.
Device should be used only in accordance with its intended use.
All information in these operating instructions must be strictly observed.
2.3 Internet protocol (IP) technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
The customer ensures the integrity and confidentiality of the data and rights
•
affected by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
•
network separation, firewalls, virus protection, and patch management.
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when com‐
piling the data and information contained in these operating instructions. The manufac‐
turer accepts no liability for damage caused by:
■
Failing to observe the operating instructions
■
Incorrect use
■
Use of untrained staff
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
10
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
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NOTE
The product is a programmable device. The respective programmer is therefore respon‐
sible for his/her programming work and the resultant operation of the device. The liabil‐
ity and warranty of SICK AG is limited to the device specification (hardware functionality
and any programming interfaces) according to the agreed conditions. SICK AG will
therefore not be liable, among other things, for any damages resulting from the pro‐
gramming of the product by the customer or third parties.
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5.1 Exception: temporarily opening the cover on the device
NOTICE
The user may open the housing only in order to obtain temporary access to the USB
interface or the slot for the optional memory card. For this purpose, the corresponding
side cover on the device can be opened temporarily.
In open state, the device does not conform to a specified enclosure rating. The device
must be protected appropriately against moisture and dust.
SAFETY INFORMATION 2
Operate the device only for a short time without closed cover.
b
NOTE
The USB interface of the device is used in industrial environments only as a service
interface for temporary use (e.g. for configuration, troubleshooting). Permanent use in
real operation of the system as a host interface is not intended.
For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g.
on the delivery note of the device.
2.5.2 Conditions for specified enclosure rating
To ensure compliance with the specified IP65 or IP67 enclosure rating of the device
during operation, the following requirements must be met: If these requirements are
not met, the device does not fulfill any specified enclosure rating.
All variants:
The side cover for the USB interface and the microSD card slot must be screwed
•
tight to the device. Recommended tightening torque for the cover screws: 60 Ncm
±5 Nm.
RFU62x-101xx and RFU62x-105xx (both IP67):
The cables plugged into the electrical M12 connections must be screwed tight.
•
Any electrical M12 connections that are not being used must be sealed with pro‐
•
tective plugs or caps, depending on type. These plugs or caps must be screwed
tight (as delivered).
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2 SAFETY INFORMATION
RFU62x-104xx (serial variant, IP65):
The D-Sub male connector of the connecting cable must be screwed tight with the
•
contacted female connector.
If an extension cable is used, a corresponding rubber seal (SICK accessory) must
•
be fitted between the two D-Sub plug connectors. The plug connectors are
screwed together. You can find a suitable IP65 rubber seal online at:
www.sick.com/RFU62x
The same also applies to the EMC requirement (ESD) according to CE.
NOTICE
The device can, if necessary, be operated for a short time without the side cover to per‐
form the following tasks:
Inserting or removing the optional memory card
•
Temporary use of the USB interface as a servicing interface
•
During this time, protect the device against moisture and dust.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in their
■
particular application
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Activities Qualification
Commissioning, configura‐
tion
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described con‐
■
nections and interfaces
Basic knowledge of data transmission
■
Basic knowledge of RFID technology (identification with radio-
■
based data cards)
Operation of the device for
the particular application
Knowledge of the operation and control of the devices in their
■
particular application
Knowledge of the software and hardware environment for the
■
particular application
2.7 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■
Work on electrical systems must only be performed by qualified electricians.
■
The power supply must be disconnected when attaching and detaching electrical
connections.
■
The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■
National and regional regulations must be complied with.
■
Safety requirements relating to work on electrical systems must be complied with.
SAFETY INFORMATION 2
WARNING
Dangerous equipotential bonding currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■
Work on electrical systems must only be performed by qualified electricians.
■
Follow the notes in the operating instructions.
■
Install the grounding for the product and the system in accordance with national
and regional regulations.
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2 SAFETY INFORMATION
WARNING
High-frequency electromagnetic radiation!
High-frequency electromagnetic radiation poses a potential health risk.
The RFU62x-10x00 1) device is designed for operation according to ETSI EN 302208.
During operation, the human exposure regulations covered by EN 50364 must be
observed.
■
The RFU62x-10x01 1) device satisfies the limit values of the FCC for exposure to radia‐
tion in an uncontrolled environment.
■
2.8 Repairs
In order to limit human exposure to electromagnetic fields, suitable safety dis‐
tances must be maintained during both short-term and long-term work in the radi‐
ation range of the internal antenna.
The minimum distance to be maintained between the device and the human body
during long-term transmission: 10 cm and max. radiation power of the antenna of
250 mW ERP (24 dBm) as per ETSI.
During operation, a safety distance of at least 20 cm must be maintained between
the device and the human body.
Repair work on the device may only be performed by qualified and authorized person‐
nel from SICK AG. Interruptions or modifications to the device by the customer will inval‐
idate any warranty claims against SICK AG.
1)
For regional assignment, see the type-specific online data sheet in the Internet at: www.sick.com/RFU62x
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3 Product description
1
2
3
4
5
6
SICK AG, D-22143 Hamburg
Made in Germany
Manufactured: May 2016
0700
RFU6xx-xxxxx
DC 10...30V <26W
16410240
1062600
Type:
P/N:
MAC:
Power:
S/N:
00:00:00:00:00:00
6
1
2
3
4
5
RFU6xx-xxxx1
DC 12...30V <26W
1620 0001
1054397
Type:
P/N:
MAC:
Power:
S/N:
00:00:00:00:00:00
This device complies with Part 15 of
the FCC rules. Operation is subject to
the following two conditions:
(1) this device may not cause
harmful interference, and
(2) this device must accept any inter ference received, including interference
that may cause undesired operation.
SICK AG, D-22143 Hamburg
Made in Germany
Manufactured: May 2016
Proc. Cont. Eq.
E336916
3.1 Product ID
3.1.1 Type label
The type label gives information for identification of the device.
Figure 1: Structure of the type label
The UL certification is dependent on the type. An existing UL certification can be found
on the type label.
PRODUCT DESCRIPTION 3
3.1.2 Type code
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Figure 2: Structure of the type label with UL symbol
Type designation
1
Part number
2
Serial number
3
Supply voltage and power consumption
4
MAC address (placeholder)
5
Approval-related details (region-specific)
6
The devices of the RFU6xx product family are arranged according to the following type
code:
RFUxyz-abcde
R F U x y z - a b c d e
1 2 3 4 5 6 7 8 9 10 11
Position Description Characteristic
1 ... 2 RF (Radio Frequency Identification) –
3 Frequency band U: Ultra High Frequency
4 ... 5 Product family/version (working
range)
62: ≤2 m (Mid Range)
63: ≤10 m (Long Range)
65: ≤10 m (Long Range)
15
3 PRODUCT DESCRIPTION
Position Description Characteristic
6 Device type 0: Base type (EPCglobal UHF Class 1 Gen‐
7 Internal antenna 0: No internal antenna
8 Connections for external antennas 0: No connection
9 Electrical connections 1: 1 x male connector, M12, 17-pin, A-
10 ... 11 Country-specific radio equipment
approval
eration 2, ISO/IEC 18000-6C)
1: With internal antenna, circularly polar‐
ized
3: Three connections
4: Four connections
coded; 1 x female connector, M12, 4-pin,
D-coded
4: Cable with male connector, D-Sub-HD,
15-pin
5: 1 x female connector, M12, 8-pin, Xcoded
00: Europe ...
Type-dependent, see type-specific online
data sheet at:
www.sick.com/RFU62x
•
3.1.2.1 Device variants
NOTE
Not all combinations are possible according to the type code. The available device vari‐
ants can be found online at:
www.sick.com/RFU62x
•
The RFU62x product family consists of 3 variant lines:
RFU62x-101xx (Ethernet variant)
•
RFU62x-104xx (serial variant)
•
RFU62x-105xx (PoE variant)
•
The variant lines differ with respect to the following features:
Table 2: Differences between the variant lines
Feature RFU62x-101xx RFU62x-104xx RFU62x-105xx
Electrical Interfaces
Supply voltage DC 10 V... 30 V
Type of electrical con‐
nections
Enclosure rating IP67 IP65 IP67
Power
•
Serial Data
•
CAN
•
2 digital switching
•
inputs
2 digital switching
•
outputs
Ethernet
•
2)
USB
•
DC 20 ... 30 V
1 x male connec‐
•
tor, M12, 17-pin, Acoded
1 x female connec‐
•
tor, M12, 4-pin, Dcoded
Power
1)
3)
•
Serial Data
•
CAN
•
2 digital switching
•
inputs
2 digital switching
•
outputs
USB
•
DC 10 V... 30 V DC 48/57 V
0.9 m cable with 1
•
x male connector,
D-Sub-HD, 15-pin
1)
2)
Power
•
Ethernet
•
2)
USB
•
1 x female connec‐
•
tor, M12, 8-pin, Xcoded
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PRODUCT DESCRIPTION 3
Feature RFU62x-101xx RFU62x-104xx RFU62x-105xx
Ambient operating
temperature
1)
Host: RS-232/RS-422/485, Aux: RS -232.
2)
USB interface for temporary use only as a servicing interface.
3)
For ambient operating temperature below –25 °C.
All device variants include an internal antenna of identical design. It is not possible to
connect an external antenna.
Within the same variant line, the device types differ with respect to the following regionrelated, non-modifiable features:
Radio equipment approval
•
Carrier frequency range
•
Maximum transmitting power of the internal antenna
•
–40 °C ... +50 °C –25 °C ... +50 °C –25 °C ... +50 °C
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17
Ready
ResultRFData
CAN
LNK/ACT
Micro-SD
Micro-SD
ResultRFData
CAN
LNK/ACT
Ready
100°
34.4
(1.35)
20.1
(0.79)
20.1
(0.79)
20.1
(0.79)
50 (1.97)
25
(0.98)
25
(0.98)
130.8 (5.15)
130.8 (5.15)
6 x 7.7 (0.30)
137.4 (5.41)
54 (2.13)
18.1
(0.71)
55.3
(2.18)
7
(0.28)
30
(1.18)
25.5
(1.00)
71.9 (2.83)
76.7 (3.02)
71.9
(2.83)
71.9
(2.83)
76.9
(3.03)
69.7
(2.74)
1 2
3
4
5
6
7
8
9
ß à
á
â
ã
113.9 (4.48)
103.3 (4.07)
116 (4.57)
RFU620-101xx
RFU620-105xx
RFU620-104xx
RFU620-101xx
RFU620-105xx
RFU620-104xx
3 PRODUCT DESCRIPTION
3.2 Product characteristics
3.2.1 Device view
Figure 3: RFU620 (all variants): design and device dimensions, all dimensions in mm or inch
“Power/Serial Data/CAN/I/O” connection (male connector, M12, 17-pin, A-coded)
1
“Ethernet” connection (female connector, M12, 4-pin, D-coded)
2
“PoE” connection (female connector, M12, 8-pin, X-coded)
3
“Power/Serial data/CAN/I/O” connection (male connector, D-Sub-HD, 15-pin), cable
4
0.9 m
4 x LED, multi-colored (process feedback)
5
7 x LED, multi-colored (status indicator)
6
Cover with internal antenna
7
2 x screw (Torx T8), captive, for side cover
8
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–28
–25
–22
–19
–16
–13
–10
–7
–4
–1
2
0°
15°
30°
45°
60°
75°
90°
105°
120°
135°
150°
165°
180°
–165°
–150°
–135°
–120°
–105°
–90°
–75°
–60°
–45°
–30°
–15°
5
2
1
PRODUCT DESCRIPTION 3
Side cover open
9
“USB” connection (female connector, 5-pin, type Micro-B), servicing interface for tempo‐
ß
rary use only
Slot for microSD memory card
à
4 x M5 blind tapped holes, 9 mm deep, for alternative mounting of the device
á
Pressure compensation valve (ventilation element)
â
2 x M6 blind tapped holes, 6 mm deep for mounting the device
ã
3.2.2 Working range of the antenna (sensing range of the reading and writing field)
The UHF field is influenced by its environment, making it impossible to provide a “clear”
demarcation of the sensin range:
Application-specific reflections can result in both overreaches and “holes”
•
(destructive interferences).
Other factors that can significantly impact the sensing range include:
•
Quality of the transponder (antenna gain, the integrated transponder IC and
°
related sensitivity, reflected energy)
Material of the carrier object (plastic, wood, metal)
°
Objects between the device and transponder that can affect the UHF field
°
(items, liquids, people)
In addition to the read results, the RFU device can also output diagnostic data that pro‐
vide an indication of the write and read quality. This data can be used to achieve opti‐
mum read results when setting up the system.
The radiation pattern shown here for the device’s antenna was obtained in a repro‐
ducible environment (absorber chamber as a reflection-free space) for illustrative pur‐
poses. It may therefore only have limited applicability to your specific application. The
diagram shows how the UHF field propagates in a reflection-free space, but cannot be
used to draw any conclusions on the likely sensing range in a real on-site application.
Figure 4: Radiation pattern of the internal antenna of the RFU620 (typical): Measured antenna
gain in dBic at 866.5 MHz, RHCP (right-hand circularly polarized)
1
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2
Azimuth plane (horizontal)
Elevation plane (vertical)
19
3 PRODUCT DESCRIPTION
3.2.3 Scope of delivery
The delivery of the device includes the following components:
Table 3: RFU62x: scope of delivery
No. of
units
1 Device in the version ordered
1)
Serial variant. The device has a connecting cable with a D-Sub-HD male connector that is permanently
connected to the housing.
Associated components not contained in the delivery:
Table 4: RFU62x: Other components
Component Notes
SOPAS ET configuration software and
device description file (*.sdd-file) for the
RFU62x
RFU62x operating instructions as PDF in
English and German. Other languages
also available online where applicable.
Component Notes
RFU62x-104xx 1):
(variant line and region assign‐
ment)
Device type-dependent, printed
Quick Start Guide. The number
of enclosed language versions
depends on the country
Without bracket.
RFU62x-101xx and RFU62x-105xx:
M12 electrical connections sealed with protective
plugs or caps that are screwed tight.
Without connecting cables and bracket.
All available language versions of the Quick Start
Guide can also be found online as PDFs at:
www.sick.com/RFU62x
•
Available online at:
www.sick.com/SOPAS_ET
•
Available online at:
www.sick.com/RFU62x
•
Accessories
The following accessories for constructing a complete RFID read/write station are not
included in the scope of delivery. They must be ordered separately as required:
Read cycle trigger sensor, e.g. photoelectric retro-reflective sensor for object-spe‐
•
cific triggering
CDB or CDM connection module or CDF fieldbus module
•
Suitable number of transponders depending on the application
•
3.2.4 Product features and functions (overview)
NOTE
In addition to the existing operating instructions, the use of the RFU parameter descrip‐
tion is recommended. This document explains the UHF-RFID-specific parameters of all
device variants of the RFU6xx product family at the "Service” user level.
The parameter description supports the user in configuring applications with the
SOPAS ET configuration software.
The parameter description is available in English (part no. 8023085) and German (part
no. 8023084) as well as other languages if required.
The RFU parameter description can be found on the online product page at:
www.sick.com/RFU62x
•
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PRODUCT DESCRIPTION 3
Table 5: Overview of product features and functions of the device
Product feature/func‐
tion
Security and ease of
use
Convenient operation/
configuration
Reading Operation
Mode
Read cycle
Radio interface(s)
Transponder Process‐
ing
Transponder Manage‐
ment
Characteristic
Rugged, compact metal housing, CE marking (Europe)
•
Automatic self-test at system start
•
Diagnostic tools for device setup and (remote) device monitoring
•
Configurable output of the read results including read diagnostics
•
data in two output formats
Operating data polling and, in the event of an error, output of codi‐
•
fied error messages on request
Activatable test string function (heartbeat) to signal that the device
•
is ready for operation
Future-proof due to firmware update via data interface
•
Future-proof SOPAS ET configuration software with password-pro‐
•
tected configuration mode
SICK AppSpace ready: The device already includes sensor apps for
•
integrating it into existing communication networks
Low power consumption
•
Wide supply voltage range
•
Large ambient temperature range. For details, see "Technical data",
•
page 82
Parameter cloning (to back up the configuration data in the internal
•
device memory):
Externally by inserting a microSD memory card 1) into the device
°
Externally via the CMC600 parameter cloning module1) in the
°
CDB 1) or CDM 1) connection module (function not supported for
RFU62x-105x)
Configuration (online/offline) using the SOPAS ET configuration soft‐
•
ware
Single Tag ID Wizard (assistant) to help with initial configuration
•
Configuration and starting of device functions via a web server or
•
command strings
Optional function blocks for easier integration into PLC programs
•
PROFINET single port (RFU62x-101xx, RFU62x-105xx): Configura‐
•
tion via GSD parameterization
Application-specific programming using the SICK AppStudio devel‐
•
opment environment.
Further information on this is available online at: www.sick.com/
SICK_AppStudio
Status and process feedback indicators via LEDs
•
Start/stop operation: For reading one or more transponders during
•
a read cycle.
Read cycle start condition is configurable in the object trigger con‐
•
trol settings: switching inputs etc.
Read cycle stop condition is configurable in the object trigger con‐
•
trol settings: switching inputs etc.
Internal antenna
•
Base model RFU620 supports all standard passive transponders
•
that are compatible with EPCglobal UHF Class 1 Generation 2 or
ISO/IEC-18000-6C
Reading, writing, and multiple overwriting of the data on the
•
transponders, depending on the application
The data-supplying device is a component of a system for complete
•
visualization of the data within the process chain
Decoding of the UII in HEX, BIN and ASCII. Supports GS1 TDS and
•
other industry-specific standards such as VDA55xx.
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21
3 PRODUCT DESCRIPTION
Product feature/func‐
tion
Data processing
Data communication
Electrical Interfaces
Connectivity (Design)
1)
Optional accessories.
2)
Interface for temporary use only as a servicing interface.
Characteristic
Variable read data output based on event-dependent evaluation
•
conditions
Influencing the output string by filtering and output sorting
•
Implementation of application-specific data output protocols using
•
the SICK AppStudio development environment (flexible back-end
integration)
Host interface: two configurable data output formats. Switchable to
•
different physical or logical interfaces. Parallel operation possible.
For outputting data to a further-processing computer.
Aux interface: fixed data output format. Switchable to different phys‐
•
ical or logical interfaces. For device configuration and diagnostics
as well as transponder access.
Host interface
•
RS-232, RS-422/485 (configurable data format and protocol),
°
CAN. These interfaces are not available for RFU62x-105xx (PoE
variant).
Ethernet (supported protocols include, amongst others,
°
PROFINET single port). This interface is not available for
RFU62x-104xx (serial variant)
Aux interface
•
RS-232 (fixed data format, data transmission rate and protocol).
°
This interface is not available for RFU62x-105xx (PoE variant).
Ethernet (interface is not available for RFU62x-104xx, serial vari‐
°
ant), USB
CAN interface for integrating the device into the SICK-specific CAN-
•
SENSOR network. Interface not available for RFU62x-105xx.
2 digital switching inputs (interfaces not available for
•
RFU62x-105xx)
2 digital switching outputs (interfaces not available for
•
RFU62x-105xx)
Expandable with 2 software-controlled digital switching inputs and
•
outputs respectively via the CMC600 parameter cloning module1) in
the CDB 1) or CDM 1) connection module (function not available for
RFU62x-105xx)
RFU62x-101xx: 2 x M12 male circular connector, 1x USB (type
•
Micro-B)
RFU62x-104xx: 1 x cable with 15-pin D-Sub-HD male connector, 1x
•
USB (type Micro-B)
RFU62x-105xx: 1 x M12-male circular connector, 1 x USB (type
•
Micro-B)
2)
3.2.5 Memory card
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NOTE
The memory card is an optional accessory and is not included in the scope of delivery.
Functions
The device can execute the following functions on the plug-in microSD memory card:
Saving the parameter set (cloning function)
•
Semi-automatic, additional storage of the internal parameter set (device configura‐
tion data) on an external memory medium. This takes place in the framework of
the recommended backup concept for the 4Dpro device parameter sets.
Subject to change without notice
PRODUCT DESCRIPTION 3
This function is initiated by using the “permanent” option to save the internal
°
parameter set, e.g. via the SOPAS ET configuration software.
The function is used, among other things, to conveniently transfer the para‐
°
meter set to an replacement device of the same type in the event of an fault.
Optional external media include a microSD memory card that can be inserted
°
into the device, or the CMC600 parameter storage module in the CDB or
CDM connection module. Only the microSD memory card option is available
for the RFU62x-105xx.
Recording of diagnostic read data
•
Continuous recording of diagnostic read data after the first manual start, e.g., via
SOPAS ET. Recording is resumed after a device restart if the function has been
permanently set.
Other functions on request.
•
We recommend using an empty memory card when storing a parameter set for the first
time (if necessary, use a PC and card reader to check and delete the contents of the
card).
NOTE
Only use types approved by SICK to ensure reliable function of the memory card. You
can find these as accessories online at:
www.sick.com/RFU62x
•
The memory cards have no write protection that can be activated.
Indication of operational readiness
The “microSD” optical indicator shows the status of the memory card after installation
in the device. It lights up in different colors according to the status, see "Optical status
indicators on the display panel", page 71.
NOTICE
Possible data loss!
When the indicator is green (operational), this does not mean that the device is actually
accessing the memory card for reading or writing.
Do not remove the memory card or switch off the supply voltage while the device is
b
performing the following actions via the SOPAS ET configuration software:
■
Changing the parameter values by saving using the “permanent” option.
■
Starting functions that access the memory card (e.g. concurrent logging of
data)
Inserting the memory card in the device:
NOTICE
Risk of damage to the memory card!
To safely install the memory card, make sure there is no power to the device
b
before you insert it.
Ensure the IP67 or IP65 enclosure rating of the device is maintained, see "Conditions
for specified enclosure rating", page 11.
The card slot on the device is located under the cover foil on the side opposite the con‐
nections.
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23
3 2
1
3 PRODUCT DESCRIPTION
Figure 5: USB connection and slot for microSD memory card
1
2
3
1. Switch off the supply voltage to the device.
2. Loosen both screws on the cover.
3. Carefully fold up the cover.
4. Making sure it is in the correct position, insert the memory card into the slot until
5. Screw the cover back on. Recommended tightening torque for the cover screws:
6. Switch on the supply voltage for the device.
Slot for microSD memory card
USB port (female connector, Micro-B, 5-pin)
2 x screw, Torx T8
it locks into place. When doing so, orient the contacts so that they are facing
towards the device and downwards as per the symbol on the device.
60 Ncm ± 5 Ncm.
Interpretation of the stored parameter set
The device automatically detects that a memory card has been inserted and, depend‐
ing on the card’s content, behaves as follows:
■
If the card is empty or if it contains a parameter set that cannot be interpreted by
the device, the device saves its currently valid internal parameter set to the card
(provided there is sufficient storage space) and starts with the internal parameter
set.
■
If the card contains a parameter set that can be interpreted by the device, the
device overwrites the currently valid, permanently saved internal parameter set
with this external parameter set.
■
The goal is for the internal parameter set and the parameter set saved externally
to always be identical.
Removing the memory card from the device:
NOTICE
Risk of damage to the memory card!
To safely remove the memory card while the device is in operation:
b
In SOPAS ET, execute the Remove SD card command under Analysis/SD card and
°
wait for SOPAS ET to provide confirmation.
If this command is not accessible, the memory card can also be removed
°
when there is no power to the device.
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4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■
The device must be packaged for transport with protection against shock and
damp.
■
Recommendation: Use the original packaging as it provides the best protection.
■
Transport should be performed by trained specialist staff only.
■
The utmost care and attention is required at all times during unloading and trans‐
portation on company premises.
■
Note the symbols on the packaging.
■
Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
■
Before unpacking, it may be necessary to equalize the temperature to protect the
device from condensation.
■
Handle the device with care and protect it from mechanical damage.
■
Remove the protective caps or protective plugs on the electrical connections
immediately before connecting the connecting cable to prevent dirt and moisture
from entering.
TRANSPORT AND STORAGE 4
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
■
Do not accept the delivery or only do so conditionally.
■
Note the scope of damage on the transport documents or on the transport com‐
pany's delivery note.
■
File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
Store the device under the following conditions:
■
Recommendation: Use the original packaging.
■
Electrical connections are provided with protective caps and plugs (as they are on
delivery).
■
Do not store outdoors.
■
Store in a dry area that is protected from dust.
■
So that any residual damp can evaporate, do not package in airtight containers.
■
Do not expose to any aggressive substances.
■
Protect from sunlight.
■
Avoid mechanical shocks.
■
Storage temperature: see "Technical data", page 82.
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25
4 TRANSPORT AND STORAGE
■
Relative humidity: see "Technical data", page 82.
■
For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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5 Mounting
5.1 Overview of mounting procedure
The procedure for mounting the device is divided into the following steps:
1. Select a suitable mounting location for the device.
The mounting location and position depend on the following factors:
Identification task
°
Working range of the device (see "Working range of the antenna (sensing
°
range of the reading and writing field)", page 19)
Transponder used
°
Environmental influences
°
2. Mount the device at the intended reading location and at a suitable distance from
the object with the transponder, then approximately align the device with the
object.
3. If required, mount the read-cycle sensor for object-specific triggering.
After the electrical installation is complete and while adjusting the device parameters to
suit the application:
4. Finely align the device to the object and adjust it.
5. Test for successful reading and writing in actual operation.
MOUNTING
5
5.2 Preparation for mounting
5.2.1 Installation requirements
Space requirements
■
For the typical space requirements, see the:
■
Dimensional drawing for the device variant see "Device view", page 18 and sens‐
ing range of the internal antenna see "Working range of the antenna (sensing
range of the reading and writing field)", page 19.
The device does not require any physical or visual contact with the transponders. It
does, however, need to be aligned with the reading space.
Environmental influences
■
Comply with technical data, such as the permitted ambient conditions for opera‐
tion (e.g. approved region, ambient temperature range, ground potential),
■
To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
■
To prevent additional external heating of the device, protect the device against
direct sunlight.
■
To avoid reflection of the UHF waves and the resultant possibility of overreaches or
“holes” (destructive interferences) in the UHF field, try to ensure that there are no
metal surfaces located to the side of the device in the direction of the transpon‐
der.
■
To avoid damping of the UHF field due to absorption, do not allow any electrically
conductive material such as liquids (water) or persons to come between the device
and the transponder
Mounting
■
The device must be mounted using all of the blind tapped holes of the selected
thread size provided.
■
Mount the device in a shock and vibration insulated manner.
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27
5 MOUNTING
5.2.2 Instructions for mounting the device when the ambient temperature can fall below 0 °C
NOTE
For the electrical installation procedure, see "Instructions for electrical installation when
the ambient temperature can fall below 0 °C", page 49
All device variants can also be operated at low ambient temperatures. For details, see
"Technical data", page 82
NOTICE
Operating the device at the lower limit of the permissible ambient temperature range
The ensure the device can produce the required heating power, do not expose the
device to strong air flows (e.g. from a ventilation system).
If necessary, take appropriate measures to shield the device from air flows.
b
NOTICE
If the ambient temperature is below 0 °C, please note:
Do not move the connecting cables to the device and optional CDB or CDM con‐
•
nection module or CDF600 fieldbus module
Do not operate the configuration switch on the optional connection module or
•
fieldbus module
5.2.3 Auxiliary equipment required
■
Mounting device (bracket) with sufficient load-bearing capacity, see "Technical
data", page 82 and suitable dimensions see "Device view", page 18.
■
4 x M5 or 2 x M6 screws for mounting the device.
NOTE
The screws are for mounting the device on mounting equipment (bracket) supplied
by the user. The screw length required depends on the mounting base (wall thick‐
ness of the bracket).
When using an optional SICK bracket, the screws for mounting the device on the
bracket are included in the scope of delivery of the bracket.
NOTICE
Risk of damage to the device!
M5 blind tapped holes: Do not exceed the maximum screw-in depth of 9 mm!
•
M6 blind tapped holes: Do not exceed the maximum screw-in depth of 6 mm!
•
■
Tool and tape measure
5.2.4 Mounting device
Optional SICK brackets
The device is mounted with the help of a minimum of two blind tapped holes, depend‐
ing on their diameter. The blind tapped holes come in 2 different thread sizes, and vary
in number. The blind tapped holes are located on the rear of the device, see "Device
view", page 18.
28
The device can be mounted using an optional SICK bracket, a combination of SICK
brackets and elements, or a customer-specific bracket.
SICK offers prefabricated brackets which are optimally suited for mounting the device
in a wide range of applications.
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Fixed position 1 Variable position
(± 45°) 2
Variable position
(± 45°) 2
Fixed position 1 Fixed position 1
Variable position
(±45°) 2
MOUNTING
Also see on Internet at:
www.sick.com/RFU62x
•
Example 1: The mounting bracket supports a variety of installation variants.
5
Figure 6: Mounting bracket: Installation examples (adjustment in 2 axes possible)
Fixed position
1
Variable position
2
Example 2: A combination of VESA adapter plate, tube elements, and clamps enables
the device to be aligned in three axes.
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29
1 2
3
6
3
5
4
4
7
5 MOUNTING
Figure 7: Bracket made from tube elements and clamps in combination with a VESA adapter
plate, adjustment in 3 axes possible
VESA adapter plate part no. 2071862 with 2 x M6 x 12 countersunk head screws, hexa‐
1
gon socket (WAF 4)
Hinged clamp part no. 2068919 with 4 x M6 x 12 cylinder head screws, hexagon socket
2
(WAF 5)
Tube, external diameter 30 mm, length 1 m, part no. 5327610
3
Sealing plug, external diameter 30 mm, part no. 5327613
4
Cross clamp, part no. 5327612
5
Base clamp, part no. 5327611
6
Base (e.g. plate, supplied by the user)
7
NOTE
Dimensional drawings for SICK brackets and, if applicable, mounting instructions can
be found online at: www.sick.com
To do so, enter the 7-digit part number of the bracket in the search field.
b
User-supplied brackets
A user-supplied bracket should meet the following requirements:
■
Stable mounting device
– Allow the device to be aligned in the x and y axes.
– The mounting device must be able to bear the weight of the device, including
connecting cables, in a shock-proof manner, see "Technical data", page 82.
– In mounting situations with strong vibrations, it may be necessary to provide
shock mounts.
■
Suitable drill holes for mounting the device as per the dimensional drawing: two
for M6 screws or four for M5 screws.
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