SICK RFU61 Series, RFU610-106 Series Quick Start Manual
8023832/15YN/2019-12-11
SICK AG
E
rwin-Sick
-Straße 1
D-79183 Waldkirch
www.sick.com
RFU61x
Q U I C K S T A R T e n
1 About this document
The purpose of this Quickstart is to allow you to commission the RFU610-106xx
RFID read/write device (UHF) quickly and easily and to achieve initial read results
with transponders.
The Quick Start Guide is valid for all the regional radio variants listed: see Device
overview, page 7.
In the following, the Quick Start Guide refers to the RFU610-106xx (UHF) RFID
read/write device simply as “device”. If variants are to be differentiated in the
regional assignment, the respective device name RFU610-106xx is specified (xx =
regional assignment).
The Quickstart describes the commissioning process for an application with an
RFU610-106xx in an ambient temperature range of 0 °C to +50 °C.
Commissioning is carried out as an example for the RFU610-10600 device vari‐
ant (Ethernet variant, Europe region and other countries if necessary, see Device
overview, page 7). The basis is the basic parameter setting of the device. The
optional GL6 photoelectric sensor is used as an example for the industrial-stan‐
dard read-cycle triggering of the device (part no. 1059241). The photoelectric sen‐
sor can be connected with the device as a trigger sensor. Additional trigger sen‐
sors can be found at www.sick.com.
All rights reserved. Subject to change without notice.
Supplementary documents
Information, such as application examples and downloads of associated docu‐
ments (e.g. operating instructions) and software, can be found on the SICK prod‐
uct page on the Internet at: www.sick.com/RFU61x. For an overview see Sources
for obtaining more information, page 7 in this Quick Start Guide.
More detailed information on mounting and electrically installing the device as a
stand-alone unit than provided in this Quickstart is available in the RFU61x RFID
read/write device (UHF) operating instructions. The operating instructions add the
following information to the Quick Start Guide:
•
Requirements and notes for mounting and electrical installation at operating
ambient temperatures below 0 °C
•
For applications in widely distributed systems: Notes on the suppression of
ground potential equalizing currents
2 Safety information
•
This chapter is dedicated to the safety of commissioning personnel and the
operator of the system in which the device is integrated.
•
Read this Quickstart carefully to familiarize yourself with the device and its
functions before commissioning the device. The Quickstart is considered a
part of the device and must be kept in an accessible location in the immedi‐
ate vicinity of the device at all times!
Electromagnetic radiation
WARNING
Health hazard as a result of high-frequency electromagnetic radiation!
The RFU610-10600 (Europa region and possibly other countries) is designed
for operation in accordance with ETSI EN 302208. During operation, the
human exposure regulations covered by EN 50364 must be observed.
•
Limit human exposure to electromagnetic fields. Suitable safety dis‐
tances must be maintained during both short-term and long-term work
in the radiation range of the integrated antenna. Minimum distances to
be maintained between the antenna and the human body during longterm transmission: 10 cm and maximum radiation power of the antenna
of 100 mW (20 dBm) as per ETSI.
The RFU610-10601 (USA region and possibly other countries) satisfies the
limit values of the FCC for exposure to radiation in an uncontrolled environ‐
ment.
•
During operation, a safety distance of at least 20 cm must be main‐
tained between the antenna and the human body.
Complete region assignment of the RFU610-106xx see Device overview,
page 7.
Conditions for specified enclosure rating
•
To ensure compliance with the IP67 enclosure rating of the device during
operation, the following requirements must be met. If these requirements
are not met, the device does not fulfill any specified enclosure rating.
°
The joint side cover for the USB interface and the memory card slot is
placed against the device and screwed on tight. Recommended tighten‐
ing torque for the cover screws: 30 Ncm ± 5 Ncm.
°
The cables plugged into the electrical M12 and M8 connections must
be screwed tight.
°
Any unused M12 and M8 connections must be sealed with screw-on
protective caps (for male connectors) or plugs (for female connectors)
as supplied.
°
Only operate the device without a cover for a short period while insert‐
ing or removing the memory card or temporarily using the USB inter‐
•
•
Standard IP technology
2.1 Intended use
The RFU61x RFID read/write device (UHF) is an intelligent ID sensor from the
RFU6xx product family. Version (working range): Short Range.
The stationary device automatically identifies wireless-based data cards
(transponders) on stationary and moving objects. The device also supports data
card management.
The compact read/write device has an (internal) antenna integrated in the hous‐
ing. The device processes the data of all standard passive transponders in accor‐
dance with ISO/IEC 18000-63 and EPCglobal UHF C1G2 in the regional UHF car‐
rier frequency range.
Intelligent process logic enables processing as a stand-alone solution. Network
operation is possible for coordinating trouble-free readings of devices at close
proximity to one another, but without a coordinating summary of the reading
results. The device sends the read results to a higher-level computer (e.g. PLC) via
its host interface. The computer coordinates further processing of the data in the
process.
The device receives corresponding commands for data card management (write,
read, etc.) via its host interface.
Device variants refer to the region assignment, see Device overview, page 7.
Intended use of the device also includes compliance with all information in this
Quickstart and the supplementary RFU61x RFID read/write device (UHF) operat‐
ing instructions.
face. During this time, protect the device against moisture and dust.
The type label on the lower side of the device contains a pressure equalizing
membrane attached in the middle. If the type label is damaged or removed,
the leak tightness of the device can no longer be guaranteed.
Opening the screws of the device housing will invalidate any warranty claims
against SICK AG. For further warranty provisions, see the General Terms and
Conditions of SICK AG, e.g. on the delivery note of the device.
NOTE
SICK uses standard IP technology in its products. The emphasis is
placed on availability of products and services.
SICK always assumes the following prerequisites:
•
The customer ensures the integrity and confidentiality of the data
and rights affected by its own use of the aforementioned products.
•
In all cases, the customer implements the appropriate security
measures, such as network separation, firewalls, virus protection,
and patch management.
NOTE
The device approval was granted for a specific region. The region assignment
cannot be changed.
•
Only use the device in the region and the country for which it has been
approved.
•
When reselling the device, inform the buyer of the fixed region assign‐
ment.
•
Should the device be passed on to a third party, these operating instruc‐
tions and the Quick Start Guide should be handed over with it.
•
For country-specific particulars to consider when operating the device,
see Operational restrictions, page 7.
8023832/15YN/2019-12-11/en RFU61x | SICK 1
3 Device description
92 (
3.62
)
1
9
8
94 (
3.70
)
106.4 (
4.19
)
ReadyRFLink/Act
microSD
40 (
1.57
)
16
(
0.63
)
36 (
1.42
)
â
80 (
3.15
) 38 (
1.50
)
12
(
0.47
)
71 (
2.80
)
40 (
1.57
)
5
(
0.20
)
6.4
(
0.25
)
17.5
(
0.69
)
78.8 (
3.10
)
1 3 2
91°
3 (
0.12
)
11.5 (
0.45
)
9.5 (
0.37
)
2
1
4
3
2 3
4 5
ß
á à
6
7
17.5
(
0.69
)
RF
Ready
Link/Act
3.1 Device view
Advertisement LED Color Status
Lights up Red The memory card is inser ted.
However, the device cannot read data on the
memory card.
Possible causes:
•
The memory card does not contain any data
•
The content is not readable
•
The memory card is defective
Lights up Orange 1)A function is star ted with SOPAS ET which
1)
Prerequisite: In SOPAS ET, the “SD card required” function has been activated under the
“Service” user level.
requires a memory card for writing. However, the
memory card is not connected.
3.3 Memory card (optional accessory)
The device can execute the following functions on the plug-in microSD memory
card:
•
Cloning function: If a MicroSD memory card is present, the device automati‐
cally saves its internal parameter set on the memory card as well. This pro‐
cedure is carried out in the framework of the recommended storing concept
for the device parameter sets. Storing the internal parameter set with the
“permanent” option triggers the cloning function. The function is used,
among other things, to conveniently transfer the parameter set to an
replacement device of the same type in the event of a fault.
•
Data logging: The device continuously records read diagnosis data after the
first manual start, e.g. via SOPAS ET. If the function is permanently set, the
device automatically resumes recording after a restart.
NOTE
Recommendation:
Use an empty memory card to save a parameter set for the first time. If nec‐
essary, check the contents of the card on the PC using a card reader and
Figure 1: Dimensional drawing of the RFU610-106xx, unit: mm (inch), decimal
separator: period
1
2
3
4
5
Connection 1: Power (male connector, M12, 4-pin, A-coded)
Connection 3: Trigger (female connector, M8, 4-pin, coded)
Connection 2: PoE (female connector, M12, 8-pin, X-coded)
Slot for microSD memory card
“USB” connection (female connector, 5-pin, Micro B type). The USB
interface is only for temporary use as a service interface.
6
7
8
9
ß
Side type label
Optics cover with integrated antenna
4 x multi-colored LED (status)
4 x multi-color LED (process feedback)
2 x M5 threaded mounting holes, 6 mm deep, for attaching the
mounting straps
à
2 x M5 blind tapped holes, 7 mm deep, for alternative mounting of
the device
á
â
type label with integrated pressure compensation membrane
2 x screw (M2,5 socket screw), captive, for side cover
3.2 Status displays
delete if necessary.
The microSD memory card is not included in the scope of delivery.
Only use types approved by SICK to ensure reliable function of the memory card,
see www.sick.com/RFU61x. The memory card has no write protection that can be
activated.
Inserting the memory card
NOTE
Possible data loss or irreparable damage to the memory card!
The device does not signal access to the card.
•
Only use the memory card when the device power is off.
•
Do not remove the memory card or switch off the supply voltage while
the following functions are taking place in the device:
°
Storage of parameter values with the SOPAS ET configuration soft‐
ware with the “Permanent” option
°
Functions have been started that access the memory card (e.g.
concurrent logging of data)
•
To remove the memory card safely during operation, select the Remove
SD card function under Analysis/MicroSD memory card and wait for
SOPAS ET to provide confirmation.
The card slot can be accessed on the device behind the plastic foil, see Device
description, page 2.
Maintaining enclosure rating IP67: see Safety information, page 1.
1. Switch off the supply voltage to the device.
Status displays
Advertisement LED Color Status
Ready Lights up Green The device is ready for use.
Lights up Red The device is not ready for use: hardware fault
Flashing Green PROFINET operation (single por t):
Flashing Red
RF Lights up Green The UHF field is switched on.
Lights up Red Fault: integrated antenna or RF part.
Link/Act Lights up Green Data traf fic on the Ethernet interface
microSD Lights up Green The memory card is inser ted and ready for opera‐
8023832/15YN/2019-12-11/en RFU61x | SICK 2
The LEDs flash cyclically and alternating 4 x red, 1
x green.
•
The device attempts to establish a connec‐
tion to a PLC (IO controller)
– or –
•
During operation: the connection between
the device and the PLC (IO controller) is inter‐
rupted
tion.
•
In this state, the device can either write data
to the memory card or read data on the card.
•
If the LED lights up, however, this does not
indicate that the device is accessing the
card!
2. Loosen both screws on the cover.
3. Carefully fold up the cover.
4. Making sure it is in the correct position, insert the memory card into the card
slot until it locks into place. When doing so, orient the contacts forwards and
downwards as per the symbol on the device.
5. Screw the cover back on. Recommended tightening torque for the cover
screws: 30 Ncm ± 5 Ncm.
6. Switch on the supply voltage for the device.
7. Once it is switched on, the device automatically detects the presence of a
memory card and, depending on the card’s content, behaves as follows:
°
If the memory card is empty or if does not contain a parameter set that
can be interpreted by the device:
the device saves its currently valid internal parameter set to the card
(provided there is sufficient storage space) and starts with the internal
parameter set.
°
If the card contains a parameter set that can be interpreted by the
device:
the device overwrites the currently valid internal parameter set with this
external parameter set.
The goal is for the internal parameter set and the parameter set saved
externally to always be identical.
4 Mounting
10°
1
–33
–30
–27
–24
–21
–18
–15
–12
–9
–6
–3
0°
15°
30°
45°
60°
75°
90°
105°
120°
135°
150°
165°
180°
–165°
–150°
–135°
–120°
–105°
–90°
–75°
–60°
–45°
–30°
–15°
2
1
0
4.1 Scope of delivery
•
The device in the version ordered (region assignment). Electrical connections
are fitted with protective caps or plugs. Without connecting cables. 2 fixing
straps incl. 2 M5 screws are included.
•
Printed Quick Start Guide, language versions dependent on region: see
Device overview, page 7. Copies in other languages may be available in
PDF format on the device product page on the Internet at: www.sick.com/
RFU61x.
4.2 Auxiliary equipment required
•
2 x M5 screws for mounting the device on a mounting device (bracket) sup‐
plied by the customer. The screw length depends on the mounting base (wall
thickness of the bracket).
•
When using an optional SICK bracket, the screws for mounting the device on
the bracket are included the scope of delivery of the bracket.
4.3 Installation requirements
•
The permissible ambient conditions for operating the device must be
observed, e.g. assigned radio region: see Device overview, page 7, ambi‐
ent temperature: see Technical data, page 6 and ground potential: see
Electrical installation, page 3.
•
The device must be mounted using the 2 M5 blind tapped holes provided,
see Device view, page 2.
•
If necessary, use stable mounting equipment with sufficient load-bearing
capacity and appropriate dimensions for the device. Weight of the device
(without cables): see Technical data, page 6, device dimensions: see
Device view, page 2.
•
Make sure there is no electrically conductive material between transponder
and device.
4.4 Mounting the device
1. Select a suitable mounting location for the device. The mounting location
and position depend on the antenna field of the device and the transpon‐
ders used.
2. Perform one of the following steps:
a) Mount the device using the 2 mounting straps provided. To do this,
screw the supplied M5 screws max. 6 mm deep into the two outer
threaded mounting holes on the back of the device, see Device view,
page 2.
b) Mount the device on the bracket provided by the customer using 2
screws. Screw M5 screws max. 7 mm deep into the two inner threaded
mounting holes, see Device description, page 2.
c) Mount the device on the SICK mounting accessories ordered sepa‐
3. Align the surface of the integrated antenna of the device (front face) to the
4. Ensure there is no electrically conductive material (e.g., metal, liquids) or
Read range
The environment influences the UHF field of the integrated antenna, making it
impossible to provide a “clear” demarcation of the read range.
•
•
In addition to the read results, the device can also output diagnostic data. The
diagnostic data provides an indication of the write and read quality. This diagnos‐
tic data can be used to achieve optimum read results when setting up the system.
The radiation pattern shown here for the device’s antenna was obtained in a
reproducible environment (absorber chamber as a reflection-free space) for illus‐
trative purposes. The diagram shows how the UHF field propagates in the reflec‐
tion-free space, but cannot be used to draw any conclusions on the likely read
range in a real application on-site.
8023832/15YN/2019-12-11/en RFU61x | SICK 3
rately. Proceed as described under b).
transponder on the object. While doing so, take into account the shape,
alignment, and dimensions of the antenna field. Avoid as far as possible any
large metal surfaces positioned to the front. If this is not possible, do not
mount the antenna plane parallel with the surface.
Figure 2: Selection of the approach angle with a large metal surface on the
front. e.g., 10°
1
persons between the device and the transponder during the write or read
process. This will absorb or reflect the generated UHF field and thereby
reduce the read range.
Application-specific reflections can result in both overreaches and “holes”
Other factors that can significantly impact the read range include:
°
°
°
Metal surface
Quality of the transponder: antenna gain, the integrated transponder
chip and related sensitivity, reflected energy
Material of the carrier object (plastic, wood, metal)
Objects between the device and transponder that can affect the UHF
field (items, liquids, people)
Figure 3: Radiation pattern of the integrated antenna of the RFU61x (typical):
Measured antenna gain in dBic at 866.5 MHz, LHCP (left-hand circularly polar‐
ized)
1
2
Horizontal plane (azimuth)
Vertical plane (elevation)
5 Electrical installation
•
The electrical installation must only be performed by an electrically qualified person.
•
Standard safety requirements must be observed when working on electrical systems!
•
Electrical connections between the read/write device and other devices are
only allowed to be made or separated in a voltage-free state. Otherwise,
there is a risk of damaging the devices.
•
When using connecting or extension cables with an open end, make sure
that bare wire ends are not touching (risk of short-circuit when the supply
voltage is switched on). Wires must be appropriately insulated from each
other. This also applies to unused wires.
•
Wire cross-sections in the supply cable from the customer’s power system
must be designed in accordance with the applicable national standards.
•
Connect the device only to the permissible supply voltage, see Technical
data, page 6.
•
Protect the device with a separate fuse of 0.8 A (slow blowing) at the start of
the supply circuit.
•
All circuits connected to the device must be designed as ES1 circuits. The
voltage supply or power supply unit must satisfy ES1 requirements in accor‐
dance with the currently applicable EN 62368-1.
WARNING
Risk of injury and damage caused by electrical current!
As a result of equipotential bonding currents between the device and
other grounded devices in the system, faulty grounding of the device can
give rise to the following dangers and faults:
•
Dangerous voltages are applied to the metal housings.
•
Devices will behave incorrectly or be destroyed.
•
Cable shielding will be damaged by overheating and cause cable
fires.
Remedial measures
•
Only skilled electricians should be permitted to carry out work on
the electrical system.
•
If the cable insulation is damaged, disconnect the voltage supply
immediately and have the damage repaired.
•
Ensure that the ground potential is the same at all grounding
points.
•
Where local conditions do not meet the requirements for a safe
earthing method, take appropriate measures (e.g., ensuring lowimpedance and current-carrying equipotential bonding).
NOTE
For recommended measures for eliminating hazards, see the “Electrical
installation” chapter in the RFU61x RFID read/write device (UHF) operat‐
ing instructions on the product page on the Internet at www.sick.com/
RFU61x
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