SICK PSS Prime Operating Instructions Manual
PSS Prime
Pattern sensor
Print Detector
O P E R A T I N G I N S T R U C T I O N S
Described product
PSS Prime Print Detector
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
1.5 Customer service...................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 7
2.4 Requirements for skilled persons and operating personnel.................. 8
2.5 Hazard warnings and operational safety................................................. 9
2.6 Repairs...................................................................................................... 9
3 Product description........................................................................... 10
3.1 Product ID.................................................................................................. 10
3.2 Product features and functions............................................................... 11
4 Mounting............................................................................................. 12
4.1 Scope of delivery....................................................................................... 12
4.2 Mounting requirements............................................................................ 12
4.3 Mounting the device................................................................................. 12
5 Electrical installation........................................................................ 13
5.1 Notes on the electrical installation.......................................................... 13
5.2 Note on the swivel connector................................................................... 14
5.3 Pin assignment of the connections......................................................... 14
5.4 Connecting the supply voltage................................................................. 14
5.5 Wiring the interfaces................................................................................ 15
6 Operation............................................................................................ 16
6.1 Operating elements.................................................................................. 16
6.2 Navigation tree, general........................................................................... 17
6.3 Resetting the device (factory setting)...................................................... 17
6.4 Teach-in..................................................................................................... 18
6.5 Sensitivity.................................................................................................. 22
6.6 Test............................................................................................................ 23
6.7 Trigger........................................................................................................ 24
6.8 External teach-in....................................................................................... 24
6.9 IO-Link....................................................................................................... 25
6.10 Other indicators and functions................................................................ 26
7 Troubleshooting................................................................................. 27
7.1 Possible errors during commissioning.................................................... 27
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CONTENTS
7.2 Possible errors during operation............................................................. 27
8 Maintenance...................................................................................... 28
8.1 Maintenance............................................................................................. 28
8.2 Cleaning the device.................................................................................. 28
9 Decommissioning............................................................................. 30
9.1 Disassembly and disposal....................................................................... 30
9.2 Returning devices..................................................................................... 30
10 Technical data.................................................................................... 31
10.1 General data............................................................................................. 31
10.2 Dimensional drawings.............................................................................. 31
11 Accessories........................................................................................ 32
12 Annex.................................................................................................. 33
12.1 EU declaration of conformity and certificates........................................ 33
12.2 Certification according to UL 60947-5-2................................................ 33
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
ABOUT THIS DOCUMENT 1
These operating instructions do not provide information on operating the machine in
which the device is integrated. For information about this, refer to the operating instruc‐
tions of the specific machine.
1.2 Scope
These operating instructions serve to incorporate the device into a customer system.
Instructions are given in stages for all actions required.
These instructions apply to all listed device variants of the product.
Available device variants are listed on the online product page.
www.sick.com/PSS
b
Commissioning is described using one particular device variant as an example.
Simplified device designation in the document
In the following instructions, the sensor is referred to in simplified form as “PSS” or
“device.”
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
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1 ABOUT THIS DOCUMENT
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Further information
NOTE
All the documentation available for the device can be found on the online product page
at:
www.sick.com/PSS
b
The following information is available for download from this page:
Type-specific online data sheets for device variants, containing technical data and
•
dimensional drawings
EU declaration of conformity for the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic for‐
•
mats
These operating instructions, available in English and German, and in other lan‐
•
guages if necessary
Other publications related to the devices described here
•
Publications dealing with accessories
•
IO-Link driver files and IO-Link Technical Information v1.1
•
1.5 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
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2 Safety information
2.1 Intended use
The PSS is an opto-electronic sensor for the optical, non-contact detection of printed
pattern. It also provides information on correspondence to the taught-in print (Quality of
Run).
A PSS is designed for mounting and may only be operated according to its intended
function. For this reason, a PSS is not equipped with direct safety devices.
The system designer must provide measures to ensure the safety of persons and sys‐
tems in accordance with the legal guidelines.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
The device does not constitute a safety-relevant device according to the EC
•
Machinery Directive (2006/42/EC).
The device must not be used in explosion-hazardous areas.
•
Any other use that is not described as intended use is prohibited.
•
Any use of accessories not specifically approved by SICK AG is at your own risk.
•
The device is not suitable for the following applications (this list is not exhaustive):
SAFETY INFORMATION 2
As a safety device to protect persons, their hands, or other body parts
•
Underwater
•
In explosion-hazardous areas
•
Outdoors, without additional protection
•
NOTICE
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
The device should be used only in line with intended use specifications.
b
All information in these operating instructions must be strictly complied with.
b
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failure to observe the operating instructions
■
Improper use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, wear and tear parts, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
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2 SAFETY INFORMATION
2.4 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training!
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operating entity about the tasks
assigned to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks assigned to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g., Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Commissioning,
configuration
Operation of the devices in
their particular application
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in
■
their particular application
Basic knowledge of the design and setup of the described
■
connections and interfaces
Basic knowledge of data transmission
■
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the software and hardware environment in the
■
application
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2.5 Hazard warnings and operational safety
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
2.5.1 Eye safety
CAUTION
The device is equipped with LEDs. The device meets the criteria of risk group 0 accord‐
ing to IEC 62471:2006. No special measures are required (e.g., eye protection).
2.6 Repairs
The product is a replacement device. The device is not intended to be repaired. Interfer‐
ence with or modifications to the device on the part of the customer will invalidate any
warranty claims against SICK AG.
SAFETY INFORMATION 2
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2
3
1
5
4
PSS-MBP114115AM01ZPZZZZ
1086868
16460001
ET/IN1
Q
Trigger
3 PRODUCT DESCRIPTION
3 Product description
3.1 Product ID
3.1.1 Type label
3.1.2 Variants
Device type number
1
Part number
2
Date of manufacture
3
Electrical data and environmental data
4
Pin assignment
5
Table 1: Variants
Part number Type Sensing dis‐
tance
1219863 PSS-
1220058 PSS-
MBP124115AZZZZPZZZZP
ZZZZZ1
MBB124115AZZZZBZZZZP
ZZZZZ1
27.5 mm 0.8 x 8 mm Teach-in background
27.5 mm 0.8 x 8 mm Teach-in print without
Light spot Description
and print
background
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3.2 Product features and functions
SEN
E
SC
TST
TCH
SET
P
W
R
Q
1 2 3 4 5
3.2.1 Device view
Figure 1: PSS Prime light emission long housing side
Connection
1
Mounting slot
2
Display and control panel
3
Mounting hole
4
Light emission
5
PRODUCT DESCRIPTION 3
3.2.2 Product characteristics
The PSS Print Detector is primarily used in the packaging industry for verifying the pres‐
ence of prints, such as best-before dates, serial numbers, or 2D codes. They can, how‐
ever, also be used in any 1D pattern verification application.
The PSS compares a taught-in pattern with the following patterns; checks that they
match and checks for 100% correspondence to reduce deviations in contrast or length.
The sensitivity level, i.e., a print that is yet to be recognized as good quality, can be set
by the user.
10 - 30 coarse: Print is present.
•
40 - 60 medium: Print is present, but the quality is poor.
•
70 - 90 fine: Print is present, the quality is good, but details are missing.
•
Features
Sensor-based pattern recognition
•
Print pattern and background teach-in
•
Flexible, adjustable sensitivity levels
•
Response time: 10 ms
•
Trigger required
•
Print quality shown on sensor display
•
Configuration via IO-Link
•
Fields of application
Presence monitoring of prints:
Serial numbers
•
Best-before date
•
2-D code
•
Detecting good and poor print quality according to the set sensitivity level:
Degree of blackening
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•
Only partially printed
•
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