This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
O PE R AT I NG IN S TR U CT I ON S | OD50008021391//2017-10-06 | SICK
Subject to change without notice
1About this document
1.1Information on the operating instructions
These operating instructions provide important information on how to handle the prod‐
uct from SICK AG. Adherence to all the specified safety notes and guidelines is a pre‐
requisite for working safely. You must also comply with any local work safety regulations
and general safety specifications applicable to the use of the product.
Ensure that you read through these operating instructions carefully before starting any
work. They constitute an integral part of the product and should be stored in the direct
vicinity of the product so they remain accessible to personnel at all times. If the product
is passed on to a third party, these operating instructions should be handed over with
it.
These operating instructions do not provide information on operating the machine in
which the product is integrated. For information about this, refer to the operating
instructions of the particular machine.
1.2Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
ABOUT THIS DOCUMENT 1
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.3Customer service
If you require any technical information, our customer service department will be happy
to help. To find your representative, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
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7
2 SAFETY INFORMATION
2Safety information
2.1Intended use
The displacement measurement sensor is an opto-electronic measuring device and is
used for optical, non-contact distance measurement of objects.
The required optical properties of the object that will be detected are specified in the
technical data section of this document.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
The device does not constitute a safety component in accordance with the respec‐
•
tive applicable safety standards for machines.
The device must not be used in explosion-hazardous areas, in corrosive environ‐
•
ments or under extreme environmental conditions.
Any use of accessories not specifically approved by SICK AG is at your own risk.
•
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
Device should be used only in accordance with its intended use.
■
All information in these operating instructions must be strictly observed.
2.3Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failing to observe the operating instructions
■
Incorrect use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.4Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
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Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
SAFETY INFORMATION 2
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
ActivitiesQualification
Mounting, maintenance
Electrical installation,
device replacement
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in
■
their particular application
Commissioning, configura‐
tion
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described
■
connections and interfaces
Basic knowledge of data transmission
■
Operation of the device for
the particular application
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the software and hardware environment for
■
the particular application
2.6Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
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2 SAFETY INFORMATION
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■
■
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
b
b
b
b
b
Do not open the housing. Opening the housing will not switch off the laser. Open‐
ing the housing may increase the level of risk.
Current national regulations regarding laser protection must be observed.
Work on electrical systems must only be performed by qualified electricians.
The power supply must be disconnected when attaching and detaching electrical
connections.
The sensor must only be connected to a voltage source as set out in the require‐
ments in the operating instructions.
National and regional regulations must be complied with.
Safety requirements relating to work on electrical systems must be complied with.
2.6.1Laser radiation
WARNING
Dangerous equipotential bonding currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
Work on electrical systems must only be performed by qualified electricians.
b
Follow the notes in the operating instructions.
b
Install the grounding for the sensor and the system in accordance with national
b
and regional regulations.
The device is equipped with a laser source:
■
Measurement laser (red, visible to the human eye)
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to
100 seconds. It may pose a danger to the eyes and skin in the event of incorrect
use.
■
Do not open the housing. Opening the housing will not switch off the laser.
Opening the housing may increase the level of risk.
■
Current national regulations regarding laser protection must be observed.
10
The laser qualifies as a class 1 laser based on standard IEC 60825-1: 2014
(Safety of laser products - Part 1: Equipment classification and requirements,
Edition 3).
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2.7Warning signs on the device
A visible red laser is installed in the device. The laser corresponds to laser class 1
based on IEC 60825-1:2007 (second edition) and IEC 60825-1:2014 (third edition).
The housing is labeled with a warning sign.
SAFETY INFORMATION 2
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12
43
3 PRODUCT DESCRIPTION
3Product description
3.1Product characteristics
The displacement measurement sensor uses the triangulation principle for distance
measurement. This technology makes it possible to measure the distance between the
displacement measurement sensor and an object.
Figure 1: Triangulation principle
Receiver
1
Lens
2
Object
3
Laser
4
3.2
A point of light is projected onto the measuring object. The light reflected is captured by
a light-sensitive receiver at a specific angle. Based on the angle between the send and
receive direction, the position of the object is triangulated (lat. Triangulum: triangle).
The displacement measurement sensor can be configured via the SOPASair user inter‐
face. For more information visit:
www.sick.com/SOPASair
b
Setup and dimensions
All measurements in mm (inch).
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OD5000-C85xxx
20°
85 (3.35) ±20
61
2 - Ø 4.3
(0.17)
Ø
6.5
(0.26)
29
(1.14)
15 (0.59)
75 (2.95)
66.6 (2.62)
4.2 (0.17)
4.2 (0.17)
69.6 (2.74)
78 (3.07)
500
(19.69)
61 (2.40)
2
3
4
5
6
7
1
2 - Ø 4.3
(0.17)
Ø
6.5
(0.26)
29
(1.14)
15 (0.59)
13°
150 (5.91) ±40
75 (2.95)
66.6 (2.62)
4.2 (0.17)
4.2 (0.17)
69.6 (2.74)
78 (3.07)
500
(19.69)
61 (2.40)
2
3
4
5
6
7
1
Figure 2: Setup and dimensions
Reference plane
1
Optical axis, receiver
2
Optical axis, sender
3
Measuring range
4
Link LED
5
Status LED
6
Plug connector, M12, 8-pin
7
PRODUCT DESCRIPTION 3
OD5000-C150xxx
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Figure 3: Setup and dimensions
1
2
3
4
5
6
7
Reference plane
Optical axis of the receiver
Optical axis of the sender
Measuring range
Link LED
Status LED
Plug connector, M12, 8-pin
13
51,7
39
39
M12
3
2
1
Ø 120 μm
065
(2.56)
85
(3.35)
105
(4.13)
Ø 120 μmØ 70 μm
Distance (mm)
Ø 120 μm
06585105
Ø 120 μmØ 70 μm
Distance (mm)
1500 μm2500 μm2000 μm
3 PRODUCT DESCRIPTION
Y-distribution
Figure 4: Setup and dimensions
1
2
3
3.2.1Light spot size
OD5000-C85T20
M12, 4-pin, A-coded
M12, 5-pin, D-coded
M12, 8-pin, A-coded
Figure 5: Typical light spot size of OD5000-C85T20
OD5000-C85W20
Figure 6: Typical light spot size of OD5000-C85W20
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OD5000-C150T40
Ø 120 μmØ 300 μmØ 300 μm
Distance (mm)
0110
(4.33)
150
(5.91)
195
(7.68)
Ø 120 μmØ 300 μmØ 300 μm
Distance (mm)
010150195
4000 μm2000 μm6000 μm
Figure 7: Typical light spot size of OD5000-C150T40
OD5000-C150W40
PRODUCT DESCRIPTION 3
Figure 8: Typical light spot size of OD5000-C150W40
3.3Product identification
Type label
The following information can be read from the type label on the device:
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15
à
8
7
6
2
1
4
5
3
9
ß
3 PRODUCT DESCRIPTION
Figure 9: OD5000 type label
Type code
1
Part number
2
Serial number
3
MAC address
4
Version number
5
EFUP information for China
6
RCM mark of compliance
7
Place of manufacture
8
EU conformity mark
9
Bar code
ß
US and Canada conformity marks
à
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Subject to change without notice
4Transport and storage
4.1Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■
The device must be packaged for transport with protection against shock and
damp.
■
Recommendation: Use the original packaging as it provides the best protection.
■
Transport should be performed by trained specialist staff only.
■
The utmost care and attention is required at all times during unloading and trans‐
portation on company premises.
■
Note the symbols on the packaging.
■
Do not remove packaging until immediately before you start mounting.
TRANSPORT AND STORAGE 4
4.2
Unpacking
■
Before unpacking, it may be necessary to equalize the temperature to protect the
device from condensation.
■
Handle the device with care and protect it from mechanical damage.
4.3Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
■
Do not accept the delivery or only do so conditionally.
■
Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
■
File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4Storage
Store the device under the following conditions:
■
Recommendation: Use the original packaging.
■
Do not store outdoors.
■
Store in a dry area that is protected from dust.
■
So that any residual damp can evaporate, do not package in airtight containers.
■
Do not expose to any aggressive substances.
■
Protect from sunlight.
■
Avoid mechanical shocks.
■
Storage temperature: see "Technical data", page 72.
■
Relative humidity: see "Technical data", page 72.
■
For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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17
123
456
5 MOUNTING
5Mounting
5.1Scope of delivery
Included with delivery
Figure 10: Scope of delivery
OD5000
1
Y-distribution
2
Protective cap for Y-distribution
3
2 x screws, each M4 x 50 mm
4
2 x M4 nuts and 2 x washers
5
Safety notes
6
Optional: Accessories
Supplied documentation:
■
Safety notes
NOTE
All available documentation can be found online at:
www.sick.com/OD5000
b
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5.2Facilities for connecting
1
2
3
45
7
8
9
ß6
MOUNTING 5
Figure 11: Facilities for connecting
1
2
3
4
5
6
7
8
9
ß
OD5000
Sensor head extension cable (e.g., DSC-1208-G02MA, part number 6064004)
Y-distribution
Cable with open ends (e.g., DOL-1204-G02MAC, part number 2088079)
Ethernet cable (e.g., SSL-2J04-G02ME, part number 6034414)
M12 AOD1 connection cable, 4-pin on M8, 4-pin (e.g., DSL-2804-G02MC, part num‐
ber 6039180)
AOD1
PC
PLC
Switch
1)
1)
We do not recommend using a standard cable. This connection cable is designed as a twisted pair.
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19
2x
1
2
5 MOUNTING
5.3Mounting instructions
Observe the technical data.
•
Protect the sensor from direct sunlight.
•
To prevent condensation, avoid exposing the sensor to rapid changes in tempera‐
•
ture.
The mounting site has to be designed for the weight of the device.
•
To avoid inaccurate measurements when installing multiple devices: Make sure
•
that the laser light spot of one device is not in the visible range of another device.
Take into account the device warm-up time of 10 minutes. During the device
•
warm-up phase, the measured values are subject to an increased variance (tem‐
perature drift).
5.4Mounting device
1.Mount the displacement measurement sensor using the designated fixing holes,
see "Setup and dimensions", page 12.
2.Make the electrical connection. Attach and tighten a voltage-free cable, see "Con‐
necting the device electrically", page 27.
3.Switch on the supply voltage.
✓
The status LED lights up green.
The device needs around 10 seconds of initialization time before it is ready for
operation.
4.Align the light spot so that the desired object is measured.
Mounting on the wall
Figure 12: Mounting on the wall
Permissible bend radii of the connection cable
20
Figure 13: Permissible bend radius
At least 10 mm
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Radius of at least 60 mm
2
Subject to change without notice
12
mmX
MOUNTING 5
NOTICE
■
Do not bend the cable less than 10 mm from the sensor head.
■
Do not bend the cable with a radius of more than 60 mm.
Mounting variations
There are two mounting variations for the device. Typically, diffuse reflection is used.
Specular reflection is used when transparent or reflective surfaces are to be registered.
NOTE
The housing form for the device indicates the orientation of the correct mounting
method. When mounting the device for the measurement of reflective objects, the
device must be mounted so that it is slightly tilted. In doing so, the slanted edge of the
housing must be positioned so that it is perpendicular to the measuring object. In this
mounting variation, only a reduced measuring range is available, see "Technical data",
page 72.
Figure 14: Mounting variations
Diffuse reflection
1
Specular reflection
2
5.4.1Mounting the device depending on application
With height differences
The preferred direction must be taken into account during mounting in order to prevent
shadows.
Figure 15: Mounting with height differences
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21
mX
mX
mX
5 MOUNTING
With different material or colors
Figure 16: Mounting with different material or colors
With rotating surfaces
Figure 17: Mounting with rotating surfaces
With holes or recesses
Figure 18: Mounting with holes or recesses
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Mounting on the wall
mX
Figure 19: Mounting on the wall
MOUNTING 5
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23
3
2
1
1
43
2
6 ELECTRICAL INSTALLATION
6Electrical installation
6.1Safety
WARNING
Personal injury due to incorrect supply voltage.
An incorrect supply voltage may result in personal injury.
■
Only operate the device using safety extra-low voltage and safe electrical insula‐
tion as per protection class III.
NOTICE
Equipment damage or unpredictable operation due to working with live parts.
Working with live parts may result in unpredictable operation.
■
Only carry out wiring work when the power is off.
■
Only connect and disconnect electrical connections when the power is off.
6.2Wiring notes
NOTICE
Faults due to incorrect wiring.
Incorrect wiring may result in operational faults.
■
Follow the wiring notes precisely.
NOTE
Preassembled cables can be found online at:
www.sick.com/OD5000
•
6.3Pin assignment of the connections
Y-distribution
Figure 20: Y-distribution connections
M12, 4-pin, A-coded
1
M12, 5-pin, D-coded
2
M12, 8-pin, A-coded
3
The Y-distribution is only intended for use as a distributor and not as an amplifier.
Figure 21: Male connector, M12, 4-pin, A-coded
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1
43
5
2
1
7
2
6
3
4
5
8
ELECTRICAL INSTALLATION 6
Connection 1 to the Y-distribution
Table 2: Pin assignment on 4-pin M12 male connector
PinSignalFunction
124 VVoltage supply
2Input (MF) / RS485+Input MF (NPN) / Reserved
30 VVoltage supply
4Input (MF) / RS485-Input MF (PNP) / Reserved
-Shield-
Figure 22: Female connector, M12, 5-pin, D-coded
Connection 2 to the Y-distribution
Table 3: Pin assignment on 5-pin M12 female connector
PinSignalFunction
1TxD+Network interface
2RxD+Network interface
3TxD-Network interface
4RxD-Network interface
5NCNot connected
-Shield-
Figure 23: Female connector, M12, 8-pin, A-coded
Connection 3 to the Y-distribution
Table 4: Pin assignment on 8-pin M12 female connector
PinSignalFunction
1Input (MF) / RS485+Input MF (NPN) / Reserved
20 VVoltage supply
324 VVoltage supply
4TxD-Network interface
5RxD+Network interface
6TxD+Network interface
7Input (MF) / RS485-Input MF (PNP) / Reserved
8RxD-Network interface
-Shield-
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25
1
43
2
1
43
2
6 ELECTRICAL INSTALLATION
Pin assignment of the connections for M12 converter, RJ45
Figure 24: Male connector, M12, 4-pin, D-coded
Table 5: Pin assignment on 4-pin M12 male connector
PinSignalFunction
1TxD+Network interface
2RxD+Network interface
3TxD-Network interface
4RxD-Network interface
-Shield-
Pin assignment for M12 voltage supply, 4-pin (based on DOL-1204-G02MAC, part num‐
ber 2088079, can be used for OD5000 standalone operation)
Figure 25: Male connector, RJ45
Table 6: Pin assignment on male connector, RJ45
PinSignalFunction
1TxD+Network interface
2TxD-Network interface
3RxD+Network interface
4NCNot connected
5NCNot connected
6RxD-Network interface
7NCNot connected
8NCNot connected
-Shield-
Figure 26: Male connector, M12, 4-pin, A-coded
Table 7: Pin assignment on 4-pin M12 female connector
PinSignalFunction
124 VVoltage supply
2Input (MF) / RS485+Input MF (NPN) / Reserved
30 VVoltage supply
4Input (MF) / RS485-Input MF (PNP) / Reserved
-Shield-
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6.4Connecting the device electrically
NOTE
The connection diagram, and information on inputs and outputs, can be found on the
side plate on the device.
NOTICE
All electrical circuits must be connected to the device with safety extra-low voltage
(SELV or PELV).
1.Ensure that the voltage supply is not connected.
2.Observe the wiring instructions, see "Wiring notes", page 24.
3.Connect the device according to the connection diagram.
ELECTRICAL INSTALLATION 6
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27
12 3
7 OPERATION
7Operation
7.1General notes
If the device is not able to perform a measurement even though the measuring object is
within the specified measuring range, the alignment should be checked and optimized
if necessary see "Mounting the device depending on application", page 21. In general,
adjusting the measuring rate can increase the measuring ability for very dark objects,
for example.
To prevent EMC interference, please observe the wiring instructions.
7.2Control elements and status indicators
7.2.1Indicator lights
Figure 27: OD5000 control panel
Communication LED (link)
1
Status LED (power)
2
Cover screw for reset pushbutton
3
Table 8: Meaning of the indicator lights
IndicatorStatusColorState
Communication LED (link)
Status LED (power)
Ö
Flashing
O
Permanently on
Ö
Ö
Ö
O
O
O
Ö
GreenEthernet communication is
active
BlueLaser off
RedInvalid measurement
RedMeasured value is in the
positive value range
OrangeMeasured value is in the
negative value range
GreenAll active outputs have a
high signal / no output
active
White“Find me” is active
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7.2.2Operating elements
Table 9: Functions of the reset pushbutton
Hold down pushbut‐
ton for
< 1 sNoneUnchangedChanges are not
1 to 5 sIP address is initial‐
5 to 10 sIP address is changed
> 10 secAll settings are initial‐
NOTE
■
The reset pushbutton is only accessible once the screw has been removed.
■
■
■
FunctionLED statusDescription
adopted if pushbutton
is not pressed for long
enough
ized (static IP)
(DHCP)
ized
Flashing orange
(slowly)
Flashing green (slowly) IP address is obtained
Flashing green
(quickly)
IP address is changed
to 192.168.0.01
and set to DHCP
All settings are reset
to the factory settings
Press reset pushbutton to reset all settings to factory settings.
Always remove and store the screw together with the sealing ring.
Refit the screw and sealing ring.
Observe the maximum torque of 0.08 Nm ±20%.
OPERATION 7
The IP67 enclosure rating is only ensured with a proper screw connection and intact
sealing ring.
7.3
Operation via web browser (SOPASair)
7.3.1Determining the device IP address
DHCP is preset on the device as standard meaning that the IP address is obtained
automatically.
In order to ascertain the IP address assigned to the device, please contact the relevant
network administrator or use SOPAS ET.
The device IP address can also be verified and adjusted by a device-specific search in
SOPAS ET.
The most up-to-date version of the software is available at:
www.sick.com/OD5000
b
7.3.2Connecting via the web browser
The following browsers are supported:
Internet Explorer (version 11 or higher)
•
Google Chrome (version 49 or higher)
•
1.Start browser.
2.Enter the device IP address.
✓
The SOPASair settings screen is displayed.
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29
OPERATION
7
Logging in
Figure 28: Log-in screen
The Maintenance and Expert user levels are available for choosing settings.
Maintenance user name: Maintenance
Maintenance password: main
The Expert user level is for the exclusive use of trained and authorized service personnel
at SICK AG, see "Expert", page 53.
NOTE
After logging in, the "pencil" button may need to be clicked to allow editing.
7.3.3Overview of SOPASair
Figure 29: Overview of SOPASair
The following menu items are available when viewed online:
Monitoring
•
Measurement
•
I/O channels
•
Device
•
Communication
•
Recording
•
Info
•
Expert
•
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7.3.4Monitoring
OPERATION 7
The left-hand navigation screen can be viewed as standard but can be hidden by click‐
ing on the upper right-hand buttons with three bars.
Two buttons can be seen on each bar at the top:
Measured values: Displays the current measured values. The display of the measured
value can be adapted using two buttons.
Help: Displays help texts on the current settings.
7.3.5Measurement
Figure 30: Overview of the Monitoring tab
The measured value plotter displays the current measured values (distance/thickness).
Current measured values can be hidden or displayed at any time using the Measured val‐ues button in the bar at the top of the screen. The color corresponds to the respective
channel.
The display of the individual channels can be activated and deactivated using buttons A
to D.
The digital plotter displays the statuses of the output signals for channels A to D.
The status of the outputs is displayed by LEDs to the left of the buttons:
Red = output active
•
Grey = output inactive
•
The speed at which the measured values and the digital plotter are output is adjusted
equally by sliding the controller on the speed bar.
Measurement settings can be made in the Measurement tab.
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7 OPERATION
Figure 31: Overview of the Measurement tab
7.3.5.1Setting diffuse or specular reflection
One of two options can be selected depending on the measuring object and the mount‐
ing method, see "Mounting device", page 20.
NOTE
Some device variants only support one mode.
The OD5000-C150xxx only supports diffuse reflection.
Part numberDeviceDiffuseSpecular
6063623OD5000-C85T20xx
6063624OD5000-C85W20xx
6063625OD5000-C150T40xNot supported
6063626OD5000-C150TW0xNot supported
NOTE
The measuring range is reduced if the OD5000-C85xxx is reflected specularly, see
"Technical data", page 72.
7.3.5.2Determining the measurement type
This function determines which measurement is used via the respective channel.
Table 10: Adjustments for the measurement type
SettingMeaning
DistanceMeasures the distance between the zero point and a defined peak
ThicknessMeasures the distance between two peaks, e.g., a transparent
(object surface)
object with several reflective surfaces (e.g., layers of glass)
32
Depending on the selected measurement type, it is possible to determine on which
peak or between which peaks the measurement is to be taken.
With the distance measurement type, up to eight peaks can be selected. Peak 1 (P1) is
activated by default.
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With the thickness measurement type (for measuring a transparent object), a selection
must also be made of the peaks between which the measurement is to be taken. If the
selected peak does not exist then a measurement is not taken. If the same peak is
selected twice in this case, 0 is output as the measured value.
NOTE
The thickness may only be measured with specular reflection mounting. This mode is not
available for all devices in the OD5000 series, see "Setting diffuse or specular reflec‐
tion", page 32.
7.3.5.3Teaching in the zero point
The current distance is taught in as a new zero point (reference point) or reset to the
output value.
7.3.5.4Setting the sampling duration
The following settings are possible:
12.5 μs
•
25 μs
•
50 μs (default value)
•
100 μs
•
500 μs
•
1,000 μs
•
AUTO (selects the sampling rate for the quickest possible measurement depending
•
on the measuring object)
OPERATION 7
NOTE
If the sampling duration is set to the shortest time of 12.5 μs then the measuring range
is reduced.
■
Select the required range (near, medium, far) via the configuration interface.
For a sampling duration of 12.5 μs
Table 11: Measuring range for a sampling duration of 12.5 μs
OD5000C85W20
Near65.0 mm to 77.7 mm
71.5 mm to 74.3 mm (for spec‐
ular reflection)
Medium (starting value)73.5 mm to 90.8 mm
70.6 mm to 86.9 mm (for spec‐
ular reflection)
Far84.8 mm to 105.0 mm
81.0 mm to 91.5 mm (for spec‐
ular reflection)
OD5000C85T20
OD5000C150W40
110.0 mm to 134.4 mm
124.8 mm to 166.3 mm
150.2 mm to 190.0 mm
OD5000C150T40
An upper and lower limit must be set for the auto setting. The actual sampling duration
is automatically adjusted within these limits.
Table 12: Adjustments for the upper and lower limit
Lower limitUpper limit
25 μs (default value)25 μs
50 μs50 μs
100 μs100 μs
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12
3
4
5
0 mm0 mm
7 OPERATION
Lower limitUpper limit
200 μs200 μs
500 μs500 μs (default value)
1,000 μs1,000 μs
7.3.5.5Synchronizing several OD5000 sensors
If several sensor heads are used in the application, they may be synchronized using the
following settings. One sensor head is selected by default. To use two sensor heads, a
drop-down menu is displayed with the following request:
Table 13: Adjustments for synchronization mode
SettingMeaning
SynchronousSynchronizes several sensor heads
Anti interference 1/2Switches between two sensor heads
The following should be considered when using these modes:
In synchronization mode, the measurement results from two sensor heads are recorded
simultaneously. An application possibility is measuring the thickness of non-transpar‐
ent objects using two sensor heads, for example. The individual results from the sensor
heads must be accounted for using special control software, which is not possible with
the SOPASair configuration software.
In Anti interference mode, the measurement results from several sensor heads are
recorded one after the other. This increases the measurement time to double the sam‐
pling duration for that measurement. This can be in used, for example, in an application
in which the laser beams overlap a pair of sensor heads.
To use this mode, the following settings must be made:
1.Define one device as a master and the others as slaves, see "Network settings",
page 49.
2.Set Anti interference 1 for the master.
3.Set Anti interference 2 for the slave.
✓
The devices will now take measurements one after the other.
7.3.5.6Determining the direction of detection
The direction of detection determines whether the measured value increases (posi‐
tive) or decreases (negative) when the distance between the device and measuring
object increases.
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Figure 32: Direction of detection
Set to positive
1
Set to negative
2
Sensor
3
Center point of the measurement
4
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Measuring object
Peak 4
Peak 3
Peak 2
Peak 1
1
2
3
4
1
2
3
45
6
5
To determine the order of the peaks, see "Checking the light distribution curve and
peaks", page 35.
7.3.5.7Checking the light distribution curve and peaks
In this settings display, the user can check the light waveform which is displayed on the
receiver. The peak displays the distance to the measuring object. If the device detects
peaks then these are displayed in the corresponding light waveform and labeled P1 to
P8.
OPERATION
7
Figure 33: Light distribution curve
Sensor
1
Laser
2
Reflective surface
3
Side close to the sensor head (depending on the Measuring direction setting)
4
Side far from the sensor head (depending on the Measuring direction setting)
5
Reflected light intensity
6
During the measurement, light can be reflected from several surfaces at the same
time; for example, from the front and rear of a transparent measuring object.
Direction of detection: The device assigns numbers to the scanned surfaces. This
means that the measurement can focus on individual reflection points (peaks). The
numbers are assigned (using the direction of detection: near/far) in such a way that
they either increase (near) or decrease (far) beginning on the side closest to the sensor.
Example based on four glass panes:
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35
1 ( 8) *
2 ( 7)
3 ( 6)
4 ( 5)
7 ( 2)
8 ( 1)
5 ( 4)
6 ( 3)
1
7 OPERATION
Figure 34: Peak detection
Laser
1
1 = Near
(8) = Far
Near is selected as the standard setting, i.e., the numbering increases from the side
closest to the sensor.
7.3.6Settings for channels A–D
Figure 35: Overview of the settings tab for channels A–D
7.3.6.1Setting the measurement value filter
36
The measurement value filters optimize the signal diagram in order to simplify the eval‐
uation by the control system (e.g., for regulation tasks). You can select from the follow‐
ing filters:
Mean filter
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•
Median filter
•
By default, the mean filter is set to a filter depth of 256 measured values and the
median filter to a filter depth of 31 measured values.
Subject to change without notice
Ausgangssignal
Zeit t
1
2
4
3
4
3
21
OPERATION 7
Mean filter
The mean filter carries out a moving averaging of the measured values. This filter is
suitable for smoothing a noisy signal diagram in order to ensure better repeatability.
The mean filter can be deactivated by selecting filter depth 1.
Median filter
The moving median filter sorts the measured values according to their size and selects
the middle value from a sequence. This filter is suitable for excluding individual outliers
from the calculation of an average value.
Filter depth: Off / 7 / 15 / 31 (default value)
Both types of filter affect the response time of the device.
Figure 36: Median filter
1
2
3
4
True distance
Measured value with median
Measured value with averaging
Measured value without averaging
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37
ON
OFF
1
2
ON
OFF
1
2
3
4
5
7 OPERATION
7.3.6.2Setting the Hold function
The Hold function extracts a specific value such as the maximum or minimum value
within a detection period. The value which was set under Hold Set is used as the holding
period.
Use this function after entering Hold Reset if Auto Peak or Auto Bottom is used.
•
Off
When the hold function is deactivated, the measurement result is output in an unedited
format and the Hold Input is ignored.
Figure 37: Hold function off
Measured value
1
Hold function
2
Peak
The highest value within the detection period is output.
Figure 38: Hold function peak
Measured value
1
Hold
2
Detection period
3
Internal measured value
4
Measured value for the hold function peak
5
38
Bottom
The lowest value within the detection period is output.
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ON
OFF
1
2
3
4
5
Figure 39: Bottom hold function
ON
OFF
1
2
3
4
Measured value
1
Hold function
2
Detection period
3
Internal measured value
4
Measured value of the Bottom hold function
5
Sample Hold
OPERATION 7
The value detected within the detection period is output.
Figure 40: Sample Hold hold function
Measured value
1
Hold function
2
Internal measured value
3
Measured value of the Sample Hold hold function
4
Auto Peak
The highest value is recorded as soon as Hold Reset Input is detected.
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39
ON
OFF
1
2
3
4
ON
OFF
1
2
3
4
P(2)
P(1)
B(1)
B(2)
P(1)-B(1)
P(2)-B(2)
ON
OFF
1
3
5
3
4
2
7 OPERATION
Figure 41: Auto Peak hold function
Measured value
1
Hold function
2
Internal measured value
3
Measured value of the Auto Peak hold function
4
Auto Bottom
The lowest value is recorded as soon as Hold Reset Input is detected.
Figure 42: Auto Bottom hold function
Measured value
1
Hold function
2
Measured value of the Auto Bottom hold function
3
Internal measured value
4
Peak to Peak
The value is maintained from peak to peak.
Figure 43: Peak to Peak hold function
1
Measured value
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Hold function
2
Duration of measurement
3
Internal measured value
4
Output hold value
5
7.3.6.3Setting the alarm (action in case of incorrect measurements)
This function allows you to determine the output when a measurement is not possible.
Table 14: Settings for action in case of incorrect measurements
SettingMeaning
User-defined valueA defined value is displayed
Hold last valueThe most recently measured value is displayed
User-defined value at a set
time
Forces the output of a user-defined value at a set time during an
incorrect measurement
Action in case of incorrect measurements: User-defined value
The user-defined value is set in the section on Action in case of incorrect measurements.
Values ±2,147,483 mm are possible; the default value is 1.00 mm.
OPERATION 7
NOTICE
If the AOD1 setting is selected for Input terminal under Communication, the user-defined
value is automatically adjusted to the following value:
209.7152 mm
This value must not be modified.
Error suppression time
When User-defined value at a set time is selected, then the number of measuring points is
determined under Error suppression time, during which the most recently measured value
is displayed. If a measurement still cannot be taken after this period then the userdefined value is displayed.
Values are possible from 0 (default value) to 4,095.
Restoration period following an error
When User-defined value at a set time is selected, then the number of measuring points is
determined under Restoration period following an error. The user-defined value is continued
to be output although a measurement is possible again.
Values are possible from 0 (default value) to 4,095.
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7 OPERATION
7.3.7I/O channels
Figure 44: Overview of the I/O channels tab
In this view, the settings are made for the digital signal of each channel. Four channels
are available for this. Settings can be made for each channel individually.
An MF input is also available. The settings for this option can also be made under I/Ochannels.
NOTE
The digital signals cannot be measured on the device pins but are made available via
the Ethernet interface as part of data transmission.
7.3.7.1Setting limits
The threshold is set using limits. In doing so, the digital signal is set to ON or OFF.
Values ±2,000.00 mm are permissible for the upper limit; the default value is
+2.0 mm (for the 85 mm variant) or +4.0 mm (for the 150 mm variant).
Values ±2,000.00 mm are permissible for the lower limit; the default value is
-2.0 mm (for the 85 mm variant) or -4.0 mm (for the 150 mm variant).
7.3.7.2Setting the hysteresis
If the measured value rises slightly above or drops slightly below the threshold, this can
lead to the input and output repeatedly switching on and off within a short space of
time. This can be prevented by assigning a defined tolerance to the measured value via
the hysteresis setting, beyond which the device switches.
42
NOTE
The limits and the hysteresis can also be set by moving the corresponding marker in the
graphic (blue: limits, yellow: hysteresis).
Values of ±2,000.000 mm are possible; the default value is 0.0000 mm.
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Hysteresis
Upper
limit
ON
OFF
Figure 45: Hysteresis
1
2
34
Upper
limit
ON
OFF
7.3.7.3Setting the switch-on delay (On Delay)
This setting is used to delay the switching on of the output by a set amount of time if
the measured value exceeds the threshold.
This setting prevents the input and output from repeatedly switching on and off within a
short period of time and enables the use of a slower PLC.
OPERATION 7
The delay is increased by the configured time by switching the switching output to ON.
Figure 46: On Delay
Measured value
1
Shorter than the defined time period
2
The measured value is of equal size or greater than the threshold
3
Output switches to OFF
The measured value is below the threshold
4
Output switches to ON
Values are possible from 0 ms (default value) to 100 ms.
7.3.7.4Setting the switch-off delay (Off Delay)
This setting is used to delay the switching off of the output by a set amount of time if
the measured value falls below the threshold.
This function suppresses short signals (bursts) which prevents inaccurate measure‐
ments.
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43
1
2
34
Upper
limit
ON
OFF
OPERATION
7
Figure 47: Off Delay
Measured value
1
Shorter than the defined time period
2
Output switches to OFF
3
Output switches to ON
4
Values are possible from 0 ms (default value) to 4,000 ms.
7.3.7.5Setting the calibration
The display for setting the calibration will vary depending on the settings in the Measure‐ment tab.
Distance
Shift
This setting is used to move the measured value to a fixed value. A corresponding cor‐
rection value (shift) is added to or subtracted from the measured value of the sensor
head.
Span
This value is selected according to the ratio of the measurement error to the measuring
range. It is used for:
compensating for a deviation caused by a tilted installation (distance)
•
measuring the thickness of glass (so that refraction may be taken into account)
•
In a distance measurement, both values must usually be adjusted. With the thickness
measurement type (for measuring the thickness of glass), it is important to set the cali‐
bration factor (span) to the correct value to ensure a precise measurement and to com‐
pensate for the refraction index of the measured material. Only the span value can be
set for the thickness measurement.
Teaching-in is a recommended process. For the distance measurement, two different
objects which are far apart must be placed in front of the sensor – the distances (refer‐
ence values) must be known.
Teaching-in the distance measurement
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OPERATION 7
1.Position the first object.
2.Enter the reference value for the first object in Target value 1.
3.Click on the Teach-in point 1 button.
4.Position the second object.
5.Enter the reference value for the second object in Target value 2.
6.Click on the Teach-in point 2 button.
✓
The sensor calculates the suitable shift and span values and applies these to the
measurement.
Teaching-in for thickness measurement
1.Position object with a known reference thickness in front of the sensor.
2.Enter the reference thickness in the Reference thickness field.
3.Click on the Teach-in button.
✓
NOTE
The span and shift values can be adjusted manually at any time after the teach-in.
7.3.7.6Setting One shot
If this function is activated, the output is only given once when the conditions for output
are met. The output is then switched off.
The sensor calculates the suitable span value and applies this to the measure‐
ment.
The output time is set via Off Delay.
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45
7 OPERATION
7.3.8I/O settings input (MF)
Figure 48: Tab showing the overview of the I/O settings of input (MF)
7.3.8.1Setting the polarity
This is where the polarity is set for the external input terminal.
Table 15: Input terminal settings
SettingMeaning
HighSwitches on when input is detected
LowSwitches off when input is detected
High (N.O.) is set by default.
7.3.8.2Setting the switching function
This is where the function is set for the external input terminal.
Table 16: Switching function settings
SettingMeaning
NoneInput (MF) is not used (input is ignored)
Laser offLaser is switched off during input
Hold function ON/resetUsed as hold input/reset input when the hold function is activated
Start process recordingUsed as a recording input
Measured value offsetUsed as an Offset or as an Offset Release Input
For Peak Hold/Bottom Sample Hold: Hold input
For Auto Peak Hold/Auto Bottom Hold: Reset input
Recording is carried out when activated. When the specified
amount of saved entries is reached, the recording is stopped and
a file is created.
If the input setting is set to OFF during the recording, the process
is paused and a file is created using the data saved up until that
point.
Less than 1 s: Offset
1 s or more: Offset compensation
46
The default mode is None.
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7.3.8.3Setting the debounce
Sets the delay time with which the external input is switched on until actual operation
begins. This prevents the external input from suddenly being switched on or off.
Values are possible from 0 ms to 32,767 ms, the standard value is 20,000 ms.
7.3.9Device
OPERATION 7
Figure 49: Overview of the Device tab
General device settings can be made in this view. The following functions are available
here:
7.3.9.1Deactivating the measurement laser
Checking or unchecking the box next to Deactivate measurement laser activates and deacti‐
vates the laser. If the laser is deactivated then measurement stops as a result. The
laser is activated as standard.
7.3.9.2Resetting the device to factory settings
Selecting this function resets all device settings to their factory settings. This does not
include network settings (e.g., IP addresses). A subsequent device restart (power reset)
is recommended.
7.3.9.3Setting the sensor time
This section displays the current time as well as the time at which the device was
started. Clicking on the Set current time button adjusts the device time to the time set on
the computer being used.
7.3.9.4Device identification
When this function is selected, the status LED of the device in question flashes for 5 s.
7.3.9.5Saving the configuration
When this function is selected, the entire device configuration is saved in a file and pre‐
pared for download. A save location must be selected for the file.
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47
7 OPERATION
NOTE
The default save location is normally the download folder (this depends on the individ‐
ual browser settings).
7.3.9.6Loading the configuration
When this function is activated, a previously stored OD5000 configuration file must be
selected from the computer being used. This is then uploaded to the device and all set‐
tings are adopted accordingly.
7.3.10Communication
Figure 50: Overview of the Communication tab
Settings which affect communication received from or sent to the device can be made
in this view. The following settings are available here:
7.3.10.1Communication settings
Input settings
This is where the MF access is assigned a function.
The possible selection includes:
External Input: The MF access is used for the selected switching function, see "Set‐
•
ting the switching function", page 46.
AOD1: The OD5000 can be connected with an AOD1 evaluation unit via its pins
•
RS485+/RS485- (see "Pin assignment of the connections", page 24).
NOTE
Only one channel (A) can be used when AOD1 is selected.
AOD1 Baud rate
This is where the speed of communication with the AOD1 is set. The device automati‐
cally establishes a connection with the AOD1 by default and the settings are defined
autonomously.
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If the settings are not automatically defined then the same speed must be set as is set
for the AOD1. The following values are possible:
•
•
•
•
•
•
•
•
•
•
•
•
•
7.3.10.2Network settings
Ethernet settings are also defined from the Communication tab.
MAC address
OPERATION 7
9.6
19.2
38.2
57.6
115.2
230.4
312.4
468.8
500.0
625.0
833.3
937.5
1,250 (default value)
The device-specific MAC address is displayed in this field.
IP address
The device IP address is defined in this field.
The default value is 192.168.0.01.
Addressing mode
The user can choose between a static IP address and DHCP (default value) in this field.
Subnet mask
The device subnet mask is defined in this field.
The default value is 255.255.255.0.
Standard gateway
The standard gateway of the device is defined in this field.
The default value is 0.0.0.0.
Accurate time synchronization
A device of the OD series is defined as a time server in this field. This allows the inter‐
nal clock within all the connected sensors to be synchronized precisely via the standar‐
dized precision time protocol (PTP). In this function, a device of the OD series must be
defined as a master; all additional sensors must be defined as a slave.
This procedure is necessary when Synchronous or Anti interference is set as the synchroni‐
zation mode.
Table 17: Accurate time synchronization modes
ModeMeaning
Off (default value)Function has been deactivated
MasterDevice is defined as master
SlaveDevice is defined as slave
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49
7 OPERATION
7.3.11Recording
NOTE
If a device on the network is already defined as a PTP time server then this must be
used and all OD devices must be defined as slaves. Otherwise, synchronization cannot
be executed properly.
Figure 51: Overview of the Recording tab
Recording is used to prepare measurement data for storage. Output is in the form of a
*.csv file. Saved data is listed and can be downloaded to the corresponding list entry at
the click of a button. The exact download process depends on the individual browser
settings.
Various functions are available via this display.
7.3.11.1Formatting settings
In the Decimal separator field, the user can select whether the measured values in the
*.csv file use a period or a comma as a decimal separator.
In the Column delimiter field, the user can select whether the data columns in the *.csv
file are separated by a comma or semicolon.
NOTE
*.csv files become illegible if a comma is used as both a decimal separator and column
delimiter.
7.3.11.2Starting and testing the recording
Start recording
Clicking on the Start recording button starts the recording of the measurement data.
50
Test recording
Clicking on the Test run button starts a single recording. A previously set number of data
entries are collected before data recording stops. Using this function, current measure‐
ment data can be collected and stored flexibly.
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7.3.11.3Determining the allocation
In the Allocation field, the user can define the number of data entries to be saved until
the memory function is stopped. Values are possible from 1 to 100,000; the standard
value is 1,000.
7.3.11.4Setting the interval
The intervals at which data is to be saved is set in this field. This means that data is
only saved periodically, thereby reducing the total quantity of stored data and simplify‐
ing any further processing.
If the value is set to 0 then all data is saved.
For values (n) greater than 0, only every nth measured value is saved.
Values are possible from 0 to 100,000; the standard value is 100.
7.3.11.5Setting the start conditions
The following settings are possible:
Table 18: Settings for the recording start condition
FunctionMeaning
Immediate (default value)Memory function starts immediately
Alarm Off edgeMemory function starts as soon as measurements are possible
Alarm On edgeMemory function starts as soon as measurements are not possi‐
Upper thresholdMemory function starts when measured values exceed the thresh‐
Lower thresholdMemory function starts when measured values fall below the
Both thresholdsMemory function starts when measured values exceed or fall
OPERATION 7
ble
old
threshold
below the threshold
7.3.11.6Defining the threshold
The threshold must be defined when one of the following modes is set as the start con‐
dition:
Upper threshold
•
Lower threshold
•
Both thresholds
•
Values of ±2,000.000 mm are possible; the default value is 0.
7.3.11.7Defining the trigger channel
The target output is defined in this field when the trigger for the start of the memory
function is defined.
The options are Channel A (default value), B, C, or D.
7.3.11.8Setting the start position
Indicates by how many measuring points the start of the recording is to be delayed
when the start condition is met.
The following modes are possible:
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7 OPERATION
7.3.11.9View process
7.3.12Info
Table 19: Start position settings
SettingMeaning
Positive valueDelayed by the specified number of measurements and then
starts the memory function
0Starts the memory function as soon as the start condition is met
Negative valueStarts the memory function after a defined number of measure‐
ments have been taken
Values of ±50,000 are possible; the default value is 0.
All recorded measurements are listed in this table.
By clicking on the underlined link with the file name of the measurement, the measure‐
ment file can be downloaded in CSV format (values separated by commas).
By clicking in the rows of the corresponding measurement outside of the link, the meas‐
urement process is displayed on the page.
52
Figure 52: Overview of the Info tab
Via this display, the device status can be checked and information can be adjusted.
Information on the sensor
The following device information is displayed:
Interface version
•
Firmware version
•
Temperature
•
Sensor operating hours
•
Laser operating hours
•
Serial number
•
Device type
•
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Site
Text can be entered into the Site field, which is then used to trace the mounting site of
the sensor.
7.3.13Expert
More advanced settings can be made in the Expert tab. This tab is only available after
having logged in with the Service user level. Settings in this level may only be made by
qualified and authorized service personnel from SICK AG.
7.3.14Settings
7.3.14.1Selecting a language
The language used in the SOPASair interface can be changed under Settings. The user
can choose between:
German
•
English (default value)
•
NOTE
The interface must be reloaded after a new language has been selected.
OPERATION 7
7.3.14.2Selecting the display mode
The user can choose between different display modes for the configuration interface.
These provide an optimized display which is suitable for the end device:
Phone
•
Tablet
•
Desktop (default value)
•
7.4Operation via Ethernet
Measured values can be read out via the Ethernet interface and parameters can also
be checked and adjusted.
Table 20: Parameters for Ethernet
ParameterValue
ProtocolTCP/UDP (multicast, broadcast)
Port number5011
Byte sequenceBig endian
7.4.1Reading and writing data
Reading
Table 21: Read request
0x300x060x000x00Command
(2 bytes)
Data length
(2 bytes)
Table 22: Read response
0xBnnn (data length)Response data (nnn bytes)
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7 OPERATION
The data length identifies the number of response bytes that the user would like to
read. This is limited to a maximum of 4,095 bytes (0x0FFF). The maximum is also lim‐
ited by the network's Maximum Transmission Unit (MTU). This is usually 1,500 bytes for
the Ethernet.
The response telegram contains the returned data lengths (without the two leading
bytes which designate the response indicator 0xB and the length itself).
If exactly 4 bytes are requested then an abbreviated read request is possible:
Table 23: Short read request
0x300x02Command (2 bytes)
Table 24: Short read response
0xB00x04Response data (4 bytes)
Example: Reading out measured values from channel A (short)
Read request: 0x3002 0x0D60
Read response: 0xB004 0x0012D687 (4 bytes are output with the value nnnnnnn nm)
Example: Reading out user-defined application tag
Read request: 0x3006 0x0000 0x0160 0x001E
Read response: 0xB01E (30 characters for user-defined application tag)
Writing
Table 25: Write request
0x400x02Command
(2 bytes)
Table 26: Write response
0xC00x00
0nnn (data
length)
Writing data (nnn
bytes)
The data length identifies the number of response bytes that the user would like to
write. This is limited to a maximum of 4,095 bytes (0x0FFF). The maximum is also lim‐
ited by the network's Maximum Transmission Unit (MTU). This is usually 1,500 bytes for
the Ethernet.
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Write response: 0xC000
The following commands can be accessed via the UDP interface. The parameters are
always saved as 4-byte values in the big-endian format unless specified otherwise (with
the most significant value in the memory first).
Subject to change without notice
7.4.2.1Outputting measured values
Table 27: Command list for sensor status and measured values
AccessCommandNameParameterComments
R0x0D60Value of channel A dis‐
R0x0D64Value of channel B
R0x0D68Value of channel C dis‐
R0x0D6CValue of channel D
R0x0DA0Channel A output sta‐
R0x0DA4Channel B output sta‐
R0x0DA8Channel C output sta‐
R0x0DACChannel D output sta‐
R0x01F4Sensor status*2
OPERATION 7
placement
displacement
placement
displacement
*1
tus
*1
tus
*1
tus
*1
tus
Explanation of the bits relating to *1
Table 28: Explanation of the bits relating to *1
BitComments
32(not used)
...
16(not used)
15(not used)
14(not used)
13(not used)
12(not used)
11HI output
10GO output
9LO output
8(not used)
7(not used)
6Hold ON
5Zero set ON
4(not used)
3ON if measurement not possible
2Control input/output status (ON/OFF)
1Channel usage
Explanation of the bits relating to *2
Table 29: Explanation of the bits relating to *2
BitComments
32(not used)
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7 OPERATION
BitComments
31ON if laser switched on
30ON if memory full
29ON if precision timesync is working
28ON for alarm status
27(not used)
26(not used)
25Input terminal usage
24(not used)
23(not used)
22(not used)
21(not used)
20Channel D control input/output
19Channel C control input/output
18Channel B control input/output
17Channel A control input/output
16(not used)
15(not used)
14(not used)
13(not used)
12(not used)
11Channel A HI output
10Channel A GO output
9Channel A LO output
8(not used)
7(not used)
6Channel A hold ON
5Channel A zero set ON
4(not used)
3ON if measurement not possible for channel 1
2Channel A control input/output status (ON/OFF)
1(Normally ON)
7.4.3Measurement
7.4.3.1Selecting default settings
Table 30: Command list for default settings
AccessCom‐
mand
R/W0x0CA0 Mounting0x00: Diffuse
R/W0x0CA8 Synchronization mode0x00: None
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7 OPERATION
AccessCom‐
mand
R/W0x0C68 Mask 2 starting positionRange 0 ... 511
R/W0x0C6C Mask 2 end positionRange 0 ... 511
R/W0x0C70 Mask 3 starting positionRange 0 ... 511
R/W0x0C74 Mask 3 end positionRange 0 ... 511
R/W0x0C78 Mask 4 starting positionRange 0 ... 511
R/W0x0C7C Mask 4 end positionRange 0 ... 511
NameParameterComments
Pixel number at
(0x00000000 ...
0x000001FF)
(0x00000000 ...
0x000001FF)
(0x00000000 ...
0x000001FF)
(0x00000000 ...
0x000001FF)
(0x00000000 ...
0x000001FF)
(0x00000000 ...
0x000001FF)
which the mask
starts
Pixel number at
which the mask
ends
Pixel number at
which the mask
starts
Pixel number at
which the mask
ends
Pixel number at
which the mask
starts
Pixel number at
which the mask
ends
*3: Explanation of the returned value (waveform)
The received waveform is returned as an array of 512 values (16 bits unsigned) which
represents the light intensity of each pixel of the receiver.
*4: Explanation of the returned value (peak position in the waveform)
The returned value represents the number of pixels of the receiver (upper 2 bytes) and
fraction between two pixels (lower 2 bytes).
Default settings per measurement channel
Table 31: Command list for default settings per measurement channel
Access
R/W0x02000x02800x03000x0380Channel
R/W0x02040x02840x03040x0384Measure‐
R/W0x02080x02880x03080x0388Peak num‐
R/W0x020C0x028C0x030C0x038CPeak num‐
R/W0x02200x02A00x03200x03A0Measure‐
Channel A Channel B Channel C Channel D
Command
NameParameter
usage
ment
method
ber
ber 2 (for
thickness
measure‐
ment)
ment off‐
set
0x00: Dis‐
able
0x01: Ena‐
ble
0x00: Dis‐
tance
0x01:Thick
ness
0x00: No.
1 peak to
0x07: No.
8 peak
0x00: No.
1 peak to
0x07: No.
8 peak
*5
Com‐
ments
Can only
be used
when
thickness
measure‐
ment is
selected
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OPERATION 7
Access
R/W0x02340x02B40x03340x03B4Execute
Channel A Channel B Channel C Channel D
*5: Explanation of the parameters (measurement offset)
The applied parameter (in nm) is added to the raw displacement measurement. Alter‐
natively, after a zero set operation has been executed, this parameter contains the cal‐
culated offset.
7.4.3.2Making the settings for channels A–D
Table 32: Command list for the settings for channels A–D
Access
R/W0x02100x02900x03100x0390Median fil‐
R/W0x02140x02940x03140x0394Moving
R/W0x022C0x02AC0x032C0x03ACHold mode 0x00: Nor‐
W0x02380x02B80x03380x03B8Hold ver‐
Channel A Channel B Channel C Channel D
Command
Command
NameParameter
0x00:
teach
NameParameter
ter
average
sion
None
0x01: Exe‐
cute offset
0x02:
Clear off‐
set
0x00: Not
used
0x07: 1
...
0x31: 31
Range 1
...
100000
mal
0x01:
Peak
0x02: Bot‐
tom
0x03:
Sample
Hold
0x04: Auto
Peak
0x05: Auto
Bottom
0x00:
None
0x01: Hold
ON
0x02: Hold
OFF
0x03: Hold
reset
Com‐
ments
Also used
to exe‐
cute span
teach
Is
returned
in
response
to read
requests
when
teach is
being exe‐
cuted
Com‐
ments
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7 OPERATION
Access
R/W0x02600x02E00x03600x03E0Alarm0x00:
R/W0x02640x02E40x03640x03E4Clamp
R/W0x02680x02E80x03680x03E8Number of
R/W0x026C0x02EC0x036C0x03ECNumber of
Channel A Channel B Channel C Channel D
Command
NameParameter
Clamp
0x01: Hold
0x02:
Delay
clamp
Range
value dur‐
ing alarm
measure‐
ments for
delayed
alarm
measure‐
ments to
be
restored
after
alarm
-1000
...
1000
Range
0
...
100000
Range
0
... 1
00000
Com‐
ments
Unit: mm
Can only
be used
when
clamp or
clamp
delay for
alarm is
selected
Can only
be used
when
clamp
delay for
alarm is
selected
7.4.4I/O settings
7.4.4.1Configuring channels A–D
Table 33: Command list for channels A–D
Access
R/W0x02440x02C40x03440x03C4Upper limit Range
R/W0x02480x02C80x03480x03C8Lower limit Range
R/W0x024C0x02CC0x034C0x03CCHysteresis Range
Channel A Channel B Channel C Channel D
Command
NameParameter
-999,999,
999
...
999,999,9
99
-999,999,
999
...
999,999,9
99
-999,999,
999
...
999,999,9
99
Com‐
ments
Unit: nm
Unit: nm
Unit: nm
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OPERATION 7
Access
Channel A Channel B Channel C Channel D
Command
NameParameter
R/W0x02540x02D40x03540x03D4One shot0x00: OFF
0x01: ON
R/W0x02580x02D80x03580x03D8ON Delay
time
R/W0x025C0x02DC0x035C0x03DCOFF Delay
time
R/W0x02240x02A40x03240x03A4Calibration
range
Range
± 10,000,
000
R/W0x02280x02A80x03280x03A8Calibration
displace‐
ment
Range
-999,999,
999
...
999,999,9
99
R/W0x02300x02B00x03300x03B0Reference
thickness
Range
-999,999,
999
...
999,999,9
99
Com‐
ments
Unit: μs
Unit: μs
If One
Shot is
activated,
this value
refers to
the time
which
must
pass
before
the out‐
put chan‐
nel may
be reset
Unit: nm
Can only
be used
for the
teach
function
when
measur‐
ing thick‐
ness
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61
7 OPERATION
Access
R/W0x02340x02B40x03340x03B4Execute
7.4.4.2Configuring MF input
Table 34: MF input command list
AccessCommandNameParameterComments
R/W0x0C90Input polarity0x00: N.O.
R/W0x0C94Input filter timeUnit: μs
R/W0x0C98Input action0x00: None
R/W0x0CB0MF usage0x00: External
Command
Channel A Channel B Channel C Channel D
0x01: N.C.
0x01: Laser off
0x02: Hold/reset
0x03: Storage
start
0x04: Offset
input
0x01: AOD1 inter‐
face
NameParameter
0x00:
teach
None
0x03:
Thickness
teaching
Can only be used when MF
usage is set to external
input
Com‐
ments
Also used
for teach
for offset
Is
returned
in
response
to read
requests
when
teach is
being exe‐
cuted
7.4.5Device settings
Table 35: Command list for device settings
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AccessCommandNameParameterComments
R/W0x0C40Switching on
laser
W0x004CResetting to fac‐
tory settings
R/W0x0030Sensor timeUnit: Unix epoch (seconds
W0x004CChanging the
time
R0x0100Boot timeUnit: Unix epoch (seconds
R0x012CSystem timeUnit: Unix epoch (seconds
W0x105CFind-me functionUnit: μs
0x00: ON
0x01: OFF
0x03E7This command returns all
settings to their factory set‐
tings (except for Ethernet
settings)
since Jan 1, 1970)
0x03D4This command sets the
system time to the value of
the sensor time
since Jan 1, 1970)
since Jan 1, 1970)
Subject to change without notice
AccessCommandNameParameterComments
R/W0x0160User-defined
7.4.6Communication
Table 36: Command list for communication settings
AccessCommandNameParameterComments
R0x0018MAC address6 bytes
R/W0x0010IP address*6
R/W0x0020Subnet mask*6
R/W0x0024Standard gateway *6
R/W0x0130DNS host name46 bytes
R/W0x0CBCPrecision time‐
*6: Explanation of the parameters (IP address, subnet mask, gateway)
The address is set with a byte array (e.g., IP address 192.168.0.01 → write parameter
is 0xC0 A8 00 0A). When the writing the parameter 0x00 00 00 00, the OD5000 acti‐
vates the DHCP mode and obtains its IP address, subnet mask, and gateway from a
DHCP server.
0x00: Immediate
0x01: Alarm Off
edge
0x02: Alarm Off
edge
0x03: Threshold
Up edge
0x04: Threshold
Down edge
0x05: Threshold
Both edge
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7 OPERATION
7.4.8Info
AccessCommandNameParameterComments
R/W0x0CE0Storage trigger
channel
R/W0x0CE4Storage trigger
threshold
R/W0x0CE8Storage start
delay
R/W0x0CF0Storage control0x00: Stop
R0x0110File system free
space
R0x0114File system
capacity
Table 38: Command list for reading information
Cate‐
gory
R0x0004Firmware version
R0x0008Software version
R0x0120TemperatureUnit: °C
R0x0124Device operating
R0x0128Laser operating
CommandNameParameterComments
time
time
0x00: Ch.A
0x01: Ch.B
0x02: Ch.C
0x03: Ch.D
Range
-999,999,999 ...
999,999,999
0x01: Start
Unit: nm
If positive, start delay; if
negative, number of pre‐
liminary samples
Unit: kByte
Unit: kByte
Unit: s
7.4.9Determining measured values using time specifications
In addition to the measured values, the associated time specifications are also required
for some operations. Using the following command, the device supplies the measured
values together with a time stamp and then outputs this information.
Table 39: Transmitted command
3006000001F0000C
Table 40: Received command
B00CMeasured value
(4 bytes)
The time stamp is specified as a value between 0 ns and 999,999,999 ns which
counts down after each measurement until it reaches 0. This means that the timing
and the sequence of the individual measured values can be read.
7.4.10Obtaining data continuously
The device permits measurement data to be continually obtained via the Ethernet User
Datagram Protocol (UDP). This mode permits this data to be used in real time applica‐
tions or when user-defined memory mechanisms are implemented.
Device status/
measurement
result (4 bytes)
Time stamp
(4 bytes)
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OPERATION 7
In this mode, the device transmits the measured values automatically at intervals of
1 ms. If detection times are used which are faster than 1 ms, each data transmission
will contain several measured values.
In order to activate Push mode, a target must be available for the data push (target IP
address, port) and a selection of data channels (channel A, B, C, and/or D).
NOTE
The device can transmit several channels at the same time.
Table 41: Command list for data push
AccessCommandNameParameterComments
R/W0x10E2Data push port*72 bytes
R/W0x10E4Data push IP
address
R/W0x01E0Data push chan‐
nel selection
*8
0x00: Stop Data
Push
0x01 … 0x0F:
Start Data Push
Sets the measured value
channel of the output by
setting the following bits:
Bit 0: Channel A
Bit 1: Channel B
Bit 2: Channel C
Bit 3: Channel D
*7: Explanation of the parameters (data push port)
The target IP port for the data push must be set as a 16-bit signed integer (0 to
65535). The port is usually selected automatically by the target computer when it ini‐
tiates UDP communication to OD5000.
*8: Explanation of the parameters (data push IP address)
The address is set with a byte array (e.g., IP address 192.168.0.01 → write parameter
is 0xC0 A8 00 0A).
The data format of the push data transmission is defined as follows:
Table 42: Meaning of the bytes
Byte no. LengthMeaning
0 ... 12Bits 15 to 12: Data push identifier 0xD bits 11 to 0: Length of the data
frame (without bytes 0 to 1)
2 ... 54Sensor status (see command 0x01F4)
6 ... 94Time stamp of the first value (unit: ns)
The time stamp of the remaining values must be ascertained on the basis of
the detection period.
The time stamp is reset to zero after every second.
10 ...134Measurement counter of the first value.
The measurement counter determines whether measurements between two
references were deleted.
14 ...Various The remaining data frame (as indicated by the length indicator in bytes 0 to
1) contains the measured values.
Each measured value is displayed as a signed 32-bit value (big-endian).
Each channel returns values which were collected in the previous 1 ms. The
sequence is:
(Channel first selected, oldest value) - (channel selected second, oldest
value) ... - (channel selected last, oldest value)
...
(Channel first selected, most recent value) - (channel selected second, most
recent value) ... - (channel selected last, most recent value)
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65
7 OPERATION
Example:
OD5000 with sampling rate of 100 μs (10 measurements/1 ms)
The received push data package contains the information (0 to 13) and 20 measured
values (10 per channel).
Byte no. Value
(hex)
[0]D0Push data identifier
[1]5CData length (92 bytes)
[2]40
[3]00
[4]04
[5]01
[6]1D
[7]B7
[8]EA
[9]6E
[10]00
[11]3A
[12]24
[13]FE
[14]00
[15]E8
[16]E4
[17]50
[18]FF
[19]AF
[20]FD
[21]F8
[22]00
[23]E8
[24]E1
[25]F8
[26]FF
[27]AF
[28]FD
[29]F8
...
[86]00
[87]E8
[88]CF
[89]38
Meaning
Sensor status
Time stamp (498.592.366 ns)
Measurement counter (# 3810558)
Channel A, first value (15,262,800 nm)
Channel B, first value (-5,243,400 nm)
Channel A, second value (15,262,200 nm)
Channel B, second value (-5,243,400 nm)
Channel A, final value (15,257,400 nm)
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OPERATION 7
7.4.11Error messages
Action in case of incorrect measurements
If a measurement cannot be run, an error is output. Possible causes of the error:
•
•
•
You can configure the device behavior for the event that no measurement is possible.
The following options are available:
•
•
•
•
Byte no. Value
(hex)
[90]FF
[91]B0
[92]02
[93]A8
Meaning
Channel B, final value (-5,242,200 nm)
The measuring object is outside of the measuring range.
The light signal received by the device is not strong enough.
The laser is switched off.
Error suppression time: It is possible to set a time for which the last valid meas‐
ured value or the error value is displayed and held.
Hold last value: If no measurement is possible, the last valid measured value is
displayed and held until a valid measured value is available again or for the dura‐
tion of the specified error suppression time.
Substitute value in the event of an error: If no measurement is possible, the speci‐
fied replacement value is displayed and held until a valid measured value is avail‐
able again or for the duration of the specified error suppression time.
Substitute value in the event of an error: A numerical value can be entered which
is output when no measurement is possible.
When an error occurs, the device sends an error message in the following format:
Table 43: Format of the error message
E002Details of error
E0 02 Details of error
Table 44: Error messages
Name of errorDetails of errorDetails
Command error0x00E1The specified command does not
exist
Address error0x00E2The specified address exceeds the
permitted range
Overflow0x00E9Data overflow is returned
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67
8 MAINTENANCE
8Maintenance
8.1Maintenance
During operation, the device works maintenance-free.
Depending on the assignment location, the following preventive maintenance tasks
may be required for the device at regular intervals:
Table 45: Maintenance schedule
Maintenance workIntervalTo be carried out
Clean housing and front screenCleaning interval depends on ambi‐
Check the screw connections and
plug connections
8.2Cleaning
ent conditions and climate
Interval depends on the place of use,
ambient conditions, or operational
regulations. Recommended: At least
every 6 months.
by
Specialist
Specialist
NOTICE
Equipment damage due to improper cleaning.
Improper cleaning may result in equipment damage.
■
Only use recommended cleaning agents.
■
Never use sharp objects for cleaning.
Clean the front screens at regular intervals and in the event of contamination with
b
a lint-free lens cloth (part no. 4003353) and plastic cleaning agent (part no.
5600006). The cleaning interval essentially depends on the ambient conditions.
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9Troubleshooting
9.1General faults, warnings, and errors
General faults are subdivided into warnings and errors. Current measured values con‐
tinue being output when there are warnings; measurement is no longer possible when
there are faults.
Table 46: Troubleshooting questions and replies
StatusSolution
The device is not displaying
a measurement.
No measurement possible. Check the possible causes: Light path obscured / device not in
The link LED is not illumi‐
nated.
Check that the device laser is activated and that the laser light
spot is aimed at the object.
Make sure that the object is within the measuring range of the
device.
Check the light distribution curve. The light distribution curve
shows whether the receiver element of the device is receiving
light.
In this case, the light distribution curve normally displays a maxi‐
mum within the area shown. This graphic visualizes the remission
of light onto the receiver element.
measuring range / reflective surface.
Ethernet connection not possible. Check the Ethernet connection
cables.
TROUBLESHOOTING 9
9.2Detecting and displaying errors
In addition to measurement errors, the device can also detect and display other errors.
These are output by Sopas ET, IO-Link, or via the software user interface.
Error memory
The device has an error memory where its internal error states are recorded. The last
error to have occurred is always saved. The content of the error memory is retained
when the device is switched off and when the Reset > Factory settings function is used.
Possible errors
Table 47: Explanation of the error codes
Error codeSOPAS ET hex code /
device status
-- / No signalNo measurement pos‐
-- / Laser switched offLaser is deactivatedActivate laser
Temperature
error
Laser error0x11 / Laser warning
0x50 / Temperature
error
0x10 / Temperature
warning
range, increase the cycle
time setting, or reduce the
distance to the object;
alternatively, please con‐
tact the manufacturer's
technical support team
Check the ambient temper‐
ature and raise or lower it if
necessary
facturer's technical support
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If a different message is output, contact the manufacturer's technical support.
9.3Information for service cases
You should collect and write down the following device information ahead of time if you
need to contact the manufacturer's service department:
Information about the firmware version
•
Information about the hardware
•
Information about operating hours
•
This information can be accessed via SOPAS AIR.
9.4Returns
Do not dispatch devices to the SICK Service department without consultation.
b
MeaningCountermeasure(s)
Operating faultCheck the electrical envi‐
ronment and improve it, if
necessary (stability, voltage
supply, EMC influences). If
the error cannot be recti‐
fied: Please contact the
manufacturer's technical
support.
9.5Repairs
NOTE
To enable efficient processing and allow us to determine the cause quickly, please
include the following when making a return:
■
Details of the contact person
■
Description of the application
■
Description of the fault that occurred
Repair work on the device may only be performed by qualified and authorized person‐
nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐
lidate any warranty claims against SICK AG.
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10Decommissioning
10.1Disposal
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot during operation.
Before commencing disassembly, switch off the device and allow it to cool down
b
as necessary.
Any device which can no longer be used must be disposed of in an environmentally
friendly manner in accordance with the applicable country-specific waste disposal regu‐
lations. Do not dispose of the product along with household waste.
NOTICE
Danger to the environment due to improper disposal of the device.
Disposing of devices improperly may cause damage to the environment.
Therefore, observe the following information:
Always observe the valid regulations on environmental protection.
b
Separate the recyclable materials by type and place them in recycling containers.
b
DECOMMISSIONING 10
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71
11 TECHNICAL DATA
11Technical data
NOTE
The relevant online data sheet for your product, including technical data, dimensional
drawing, and connection diagrams can be downloaded, saved, and printed at:
www.sick.com/OD5000
b
11.1Performance
Table 48: Technical data for performance
Laser typeFarSmallFarSmall
Typical light spot size (cen‐
ter of the measuring
range)
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75
13 ANNEX
13Annex
13.1EU declaration of conformity / Certificates
The EU declaration of conformity and other certificates can be downloaded from the
Internet at:
www.sick.com/OD5000
•
13.2Licenses
SICK uses open-source software. This software is licensed by the rights holders using
the following licenses among others: the free licenses GNU General Public License (GPL
Version2, GPL Version3) and GNU Lesser General Public License (LGPL), the MIT
license, zLib license, and the licenses derived from the BSD license.
This program is provided for general use, but WITHOUT ANY WARRANTY OF ANY KIND.
This warranty disclaimer also extends to the implicit assurance of marketability or suita‐
bility of the program for a particular purpose.
More details can be found in the GNU General Public License. View the complete
license texts here: www.sick.com/licensetexts. Printed copies of the license texts are
also available on request.
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ANNEX 13
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