This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
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5
1 ABOUT THIS DOCUMENT
1About this document
1.1Information on the operating instructions
These operating instructions provide important information on how to handle the prod‐
uct from SICK AG. Adherence to all the specified safety notes and guidelines is a pre‐
requisite for working safely. You must also comply with any local work safety regulations
and general safety specifications applicable to the use of the product.
Ensure that you read through these operating instructions carefully before starting any
work. They constitute an integral part of the product and should be stored in the direct
vicinity of the product so they remain accessible to personnel at all times. If the product
is passed on to a third party, these operating instructions should be handed over with
it.
These operating instructions do not provide information on operating the machine in
which the product is integrated. For information about this, refer to the operating
instructions of the particular machine.
1.2Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.3Scope of delivery
Supplied documentation:
■
SafetyNotes
6
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NOTE
All available documentation can be found online at
www.sick.com/OD1000
b
1.4Customer service
If you require any technical information, our customer service department will be happy
to help. To find your representative, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
ABOUT THIS DOCUMENT 1
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7
2 SAFETY INFORMATION
2Safety information
2.1Intended use
The displacement measurement sensor is an opto-electronic measuring device and is
used for optical, non-contact distance measurement between the displacement meas‐
urement sensor and an object.
The required optical properties of the object that will be detected are specified in the
technical data section of this document.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
The device does not constitute a safety-relevant device according to the EC Machi‐
•
nery Directive (2006/42/EC).
The device must not be used in explosion-hazardous areas, in corrosive environ‐
•
ments or under extreme environmental conditions.
Any use of accessories not specifically approved by SICK AG is at your own risk.
•
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
Device should be used only in accordance with its intended use.
■
All information in these operating instructions must be strictly observed.
2.3Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failing to observe the operating instructions
■
Incorrect use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.4Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
8
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Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
SAFETY INFORMATION 2
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
ActivitiesQualification
Mounting, maintenance
Electrical installation,
device replacement
Commissioning, configura‐
tion
Operation of the device for
the particular application
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in
■
their particular application
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described
■
connections and interfaces
Basic knowledge of data transmission
■
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the software and hardware environment for
■
the particular application
2.6Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
2.6.1Laser radiation
The device is equipped with a laser source:
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9
2 SAFETY INFORMATION
■
Measurement laser (red, visible to the human eye)
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to
100 seconds. It may pose a danger to the eyes and skin in the event of incorrect
use.
■
Do not open the housing. Opening the housing will not switch off the laser.
Opening the housing may increase the level of risk.
■
Current national regulations regarding laser protection must be observed.
The laser qualifies as a class 1 laser based on standard IEC 60825-1: 2014
(Safety of laser products - Part 1: Equipment classification and requirements,
Edition 3).
2.7Warning signs on the device
A visible red laser is installed in the device. The laser corresponds to laser class 1. The
housing is labeled with a warning sign.
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3Product description
3.1Product characteristics
The displacement measurement sensor uses the triangulation principle for distance
measurement. This technology makes it possible to measure the distance between the
displacement measurement sensor and an object.
Figure 1: Triangulation principle
Receiver
1
Lens
2
Object
3
Laser
4
PRODUCT DESCRIPTION
3
A point of light is projected onto the measuring object. The light reflected is captured by
a light-sensitive receiver at a specific angle. Based on the angle between the send and
receive direction, the position of the object is triangulated (lat. Triangulum: triangle).
The distance determined is transmitted via the IO-Link interface. The analog signal out‐
put converts the distance value into an output signal proportional to the distance
(switchable: mA/V).
Digital switching outputs can be used to monitor when configured thresholds/distance
values have been reached. The “Distance to the object”, “Window”, and “ObSB” switch‐
ing functions are supported.
Measured distance values can be visualized and parameter settings can be made
using the graphical OLED display. Alternatively, the displacement measurement sensor
can be configured via the IO-Link interface in conjunction with an IO-Link master. The
SOPAS user interface can be used for configuration as well. This process also takes
place via the IO-Link interface in conjunction with an IO-Link master. For more informa‐
tion visit:
www.sick.com/SOPAS_ET
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11
71.5 (2.81)
60.7 (2.39)
58.55 (2.31)
22.5
(0.89)
53.2 (2.09)
11.95
(0.47)
∅ 4.5 (0.18)
4.5 (0.18)
3 (0.12)
15.2
(0.60)
PWR
Q1
Q2
M12 x 1
2
1
6
9
78
4
5
2
25.9
(1.02)
3
3 PRODUCT DESCRIPTION
3.2Setup and dimensions
3.3Product ID
Figure 2: Setup and dimensions
Device zero point (distance = 0 mm)
1
Fixing holes (for M4)
2
Ventilation opening – do not cover!
3
Center of optical axis, receiver
4
Center of optical axis, sender
5
Display LED, green
6
7
8
9
Display LED, yellow
Display LED, yellow
Display operating elements
Type label
The following information can be read off the device from the type label:
12
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1
6
8
2
9
ß
à
á
ã
â
7
ä
SICK AG
D-791 83 Waldkirc h
Made in Germa ny
OD1000
OD1000-6001R15
1 075 638
SN16100001
MAR 2016
EN/IEC 60825-1:2014
Complies with 21 CFR
1040.10 and 1040.11
except for deviations
pursuant to laser
notice No. 50, dated
June 24, 2007
CLASS 1 LASER PRODUCT
DC 18 - 30 Vdc class 2
Qout: < 100 mA
QAout: 4 - 20 mA/0 - 10 V
Amb. Temp.: < 50 °C
Power Con.: < 2.5 W
Enclosure Type: 1
brown
blue
black
white
gray
1
3
4
2
5
LASER APERTURE
L+
M
Q1/C
Q2/Q
A
In1
LASER
1
5
25
3
4
PRODUCT DESCRIPTION 3
Figure 3: OD1000 type label
1
2
3
4
5
6
7
8
9
ß
à
á
â
ã
ä
Device display
The following information can be called up using the info menu on the device display:
Firmware verification
•
Serial number
•
Sensor operating hours
•
Laser operating hours
•
Sensor status (error history)
•
Part number
•
EFUP information for China
Protection class
RCM conformity mark
EU conformity mark
2D code with part number and serial number
Laser information
Laser radiation direction
IO-Link symbol
Pin assignment
Electrical data and environmental data
Month and year of manufacture
Serial number
Part number
Type code
Device family
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4 TRANSPORT AND STORAGE
4Transport and storage
4.1Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■
The device must be packaged for transport with protection against shock and
damp.
■
Recommendation: Use the original packaging as it provides the best protection.
■
Transport should be performed by trained specialist staff only.
■
The utmost care and attention is required at all times during unloading and trans‐
portation on company premises.
■
Note the symbols on the packaging.
■
Do not remove packaging until immediately before you start mounting.
4.2
Unpacking
■
Before unpacking, it may be necessary to equalize the temperature to protect the
device from condensation.
■
Handle the device with care and protect it from mechanical damage.
4.3Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
■
Do not accept the delivery or only do so conditionally.
■
Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
■
File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4Storage
Store the device under the following conditions:
■
Recommendation: Use the original packaging.
■
Do not store outdoors.
■
Store in a dry area that is protected from dust.
■
So that any residual damp can evaporate, do not package in airtight containers.
■
Do not expose to any aggressive substances.
■
Protect from sunlight.
■
Avoid mechanical shocks.
■
Storage temperature: see "Technical data", page 62.
■
For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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5Mounting
5.1Mounting instructions
Observe the technical data.
•
Protect the sensor from direct sunlight.
•
To prevent condensation, avoid exposing the sensor to rapid changes in tempera‐
•
ture.
The mounting site has to be designed for the weight of the device.
•
To avoid inaccurate measurements when installing multiple devices: Make sure
•
that the laser light spot of one device is not in the visible range of another device.
Only commission the device 30 minutes after switching it on. Measured values
•
which are taken immediately after the device is switched on are not reliable.
5.2Mounting device
1.Mount the displacement measurement sensor using the designated fixing holes,
see "Setup and dimensions", page 12.
2.Make the electrical connection. Attach and tighten a voltage-free cable, see "Con‐
necting the device electrically", page 18.
3.Switch on the supply voltage.
✓
The green operating LED lights up.
The device needs around 10 seconds of initialization time before it is ready for
operation.
4.Align the light spot so that the desired object is measured.
MOUNTING 5
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6 ELE
CTRICAL INSTALLATION
6Electrical installation
6.1Safety
WARNING
P
ersonal injury due to incorrect supply voltage.
An incorrect supply voltage may result in personal injury.
■
Only operate the device using safety extra-low voltage and safe electrical insula‐
tion as per protection class III.
NOTICE
E
quipment damage or unpredictable operation due to working with live parts.
Working with live parts may result in unpredictable operation.
■
Only carry out wiring work when the power is off.
■
Only connect and disconnect electrical connections when the power is off.
6.2Wiring notes
NOTICE
aults due to incorrect wiring.
F
Incorrect wiring may result in operational faults.
■
Follow the wiring notes precisely.
NOTE
Preassembled cables can be found online at:
www.sick.com/OD1000
b
The electrical connection of the device is configured as an M12 round connector. The
otection class stated in the technical data is achieved only with a screwed plug con‐
pr
nector or cover cap.
Please observe the following wiring notes:
■
A correct and complete cable shielding design is required for trouble-free data
transmission.
■
The cable shield must be connected at both ends in the control cabinet and at the
device. The cable shield of the pre-assembled cables is connected to the knurled
nut and thus also to a large area of the device housing.
■
The cable shield in the control cabinet must be connected to a large area of the
signal ground, see figure 7.
■
Appropriate measures must be taken to prevent equipotential bonding currents
flowing through the cable shield.
■
During installation, pay attention to the different cable groups. The cables are
grouped into the following 4 groups according to their sensitivity to interference or
radiated emissions.
16
Group 1: Cables very sensitive to interference, such as analog measuring
°
cables
Group 2: Cables sensitive to interference, such as device cables, communica‐
°
tion signals, bus signals
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1
2
4
3
1
2
4
3
90
90
1
2
3
4
1
2
3
4
ELECTRICAL INSTALLATION
Group 3: Cables which are a source of interference such as control cables for
°
inductive loads, motor brakes
Group 4: Cables which are powerful sources of interference, such as output
°
cables from frequency inverters, welding system power supplies, power
cables
Cables in groups 1, 2 and 3, 4 must be crossed at right angles (see figure 4).
w
Route the cables in groups 1, 2 and 3, 4 in different cable channels or use
w
metallic separators (see figure 5 and see figure 6). This applies particularly if
cables of devices with a high level of radiated emission, such as frequency
converters, are laid parallel to device cables.
6
Figure 4: Cross cables at right angles
Figure 5: Ideal laying ‑ Place cables in different cable channels
Figure 6: Alternative laying – Separate cables with metallic separators
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6 ELECTRICAL INSTALLATION
Figure 7: Make an extensive and low-impedance ground connection of the cable shield in the
control cabinet.
Figure 8: Shield connection in plastic housings
NOTE
Prevent equipotential bonding currents via the cable shield with a suitable grounding
concept. If necessary, ground currents on the EtherNet/IP cabling can be prevented by
the use of an EtherNet/IP adapter (part number 2044264).
6.3Connecting the device electrically
NOTE
The connection diagram, and information on inputs and outputs, can be found on the
side plate on the device.
18
NOTICE
All electrical circuits must be connected to the device with safety extra-low voltage
(SELV or PELV).
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1
43
5
2
L+
1
brn
M
3
blu
Q1/C
4
blk
QA/Q2/¯Q1
2
wht
In1
5
gra
ELECTRICAL INSTALLATION 6
1.Ensure that the voltage supply is not connected.
2.Connect the device according to the connection diagram.
3.Observe the wiring instructions, see "Wiring notes", page 16.
Figure 9: Connection diagram, 5-pin male connector
Table 2: Legend for connection diagram
ContactIdentificationWire colorDescription
1L+BrownSupply voltage: +18 ... +30 V DC
2QA/Q2/Q
1
3MBlueSupply voltage: 0 V
4Q1/CBlackOutput 1: switching output 1 (push-pull
5In1GrayInput 1
WhiteOutput 2: analog output / switching out‐
put 2 (push-pull stage) / Q1 not
stage) / IO-Link
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PWR
Q1
Q2
1
4
2
3
7 OPERATION
7Operation
7.1General notes
If the device is not able to perform a measurement even though the measuring object is
within the specified measuring range, the alignment should be checked and optimized
if necessary. In general, adjusting the measuring rate can increase the measuring abil‐
ity for very dark objects, for example.
For a successful teach operation, the device must be able to measure. The distance to
the teach object must not change during the teach operation. The object must be in the
measuring range, and the distance values taught in for the distance near to the sensor
and the distance far from the sensor must not be exactly the same during a switching
window or the analog scaling.
To prevent EMC interference, observe the wiring instructions. If an environment is dis‐
rupted by EMC interference, data output via IO-Link is the preferred solution. If the
application requires an output of the measured values in such an environment via the
analog output, an analog current output should also be preferred to using the voltage
output, because this is significantly less susceptible to EMC interference.
7.2Control elements and status indicators
7.2.1Indicator lights
Status-LED PWR (grün)
1
Status-LED Q1 (orange)
2
Status-LED Q2 (orange)
3
Bedientasten
4
Table 3: Meaning of the indicator lights
DisplayStatusMeaning
PWR status indicator
Output display Q
Output display Q
1
2
O
o
Ö
O
o
O
o
Voltage supply available, device
ready for use
Voltage supply not available
Voltage supply available, device
ready for use, connection to an IOLink master available
Switching output active
Switching output not active
Switching output active or measured
value within the scaling range for the
analog output
Switching output not active or meas‐
ured value outside the scaling range
for the analog output
20
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DisplayStatusMeaning
Output displays Q
o
Ö
O
7.2.2Operating buttons
PushbuttonFunctionDescription
Does not light upFlashingPermanently on
Open menu/
confirm
CancelSwitches to the previous menu level.
NavigateSwitches between multiple screens on one menu level.
NavigateSwitches between multiple screens on one menu level.
OPERATION 7
1
Ö Ö Simultaneous
Ö Ö 5 seconds in alter‐
nation
ÖÖ Permanently in
alternation
Opens the menu, confirms entries, or switches to the next menu
level of a selected element.
Moves the cursor to the right when entering numbers.
Moves the cursor to the left when entering numbers.
Increases the value when entering numbers.
Reduces the value when entering numbers.
Teach-in operation is carried out
Teach-in operation has failed
There is a fault
Activating / Deactivating the operating button lock
The operating buttons can be locked / unlocked using a shortcut in order to prevent
accidental operation:
b
Press and hold the and pushbuttons simultaneously for > 3 seconds.
✓
When the pushbutton lock is activated, the padlock symbol appears in the dis‐
play. When the pushbutton lock is deactivated, the padlock symbol is not dis‐
played.
NOTE
The operating button lock can also be activated / deactivated via SOPAS ET or IO-Link.
7.3Operating concept
The device can be operated using the following methods:
Display and operating buttons on the device, see "Operation via display",
•
page 22.
SOPAS ET user interface (PC), see "Operation via SOPAS ET", page 56.
•
IO-Link, see "Operation via IO-Link", page 55.
•
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8 OPERATION VIA DISPLAY
8Operation via display
NOTE
Only certain functions are available depending on the user level set (see see "User
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8.1.2Measurement menu group
OPERATION VIA DISPLAY 8
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8 OPERATION VIA DISPLAY
8.1.3I/O interface menu group: Q1 output
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8.1.4I/O interface menu group: Q2/Qa output, In1 input
OPERATION VIA DISPLAY 8
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8 OPERATION VIA DISPLAY
8.1.5Device menu group
8.1.6Communication menu group
8.1.7Info menu group
8.2Main display level
As soon as voltage is supplied to the device, the display shows the main display level
and a measured value is displayed.
26
The / pushbuttons can be used to switch between the following displays:
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OPERATION VIA DISPLAY 8
Relative distance measured value:
•
The (relative) distance value always takes into account the set measured value off‐
set.
Absolute and relative distance measured value:
•
Simultaneous display of the distance without (absolute) and with (relative) the set
measured value offset.
Scaled analog value:
•
The current output value is only displayed when the analog output is activated.
Signal level:
•
NOTE
The signal level corresponds to the amount of light received by the device's
receiver optics. This is a dimensionless value. It essentially depends on the dis‐
tance from the measuring object, the surface of the measuring object (color,
roughness/gloss, angle to the optical axis), and the cycle time set on the device.
To enable the device to measure the distance correctly, the signal level must not
drop below a lower limit value. The dynamics of the device normally regulate the
level to ensure an optimized value. Depending on the set cycle time, object proper‐
ties, and object distance, the signal level may drop below the lower limit value and
make it impossible to carry out a measurement. It may be possible to improve the
measuring behavior by increasing the cycle time, optimizing the alignment of the
device with the object, or reducing the distance to the measuring object.
Distance visualization:
•
The cursor gives a qualitative indication of the position within the maximum meas‐
uring range.
Temperature:
•
The value displays the temperature inside the device and is not relevant for the
specified operating temperature range.
8.3Measurement
8.3.1Application settings
The functions are only available in the Advanced user level, see "Device", page 51.
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27
Max. measuring range
Transparent
screen
Distance rangeNear limitFar limit
15 mm
Tolerance window
15 mm
Tolerance window
Reliable detectionReliable blankingReliable
blanking
Measuring object
OPERATION VIA DISPLAY
8
8.3.1.1Distance range
The “Distance range” function can be used to define an evaluation range in which the
device measures object distances. All surrounding ranges are blanked. A typical appli‐
cation is the blanking of a transparent protective screen fitted between the object and
the device.
During configuration, please note that the application must take into account a toler‐
ance range of 15 mm outside the set limits of the distance range. Reliable blanking
and detection of objects cannot be guaranteed within this tolerance range.
Figure 10: Blanking of a transparent protective screen by establishing the near limit and far limit
of the distance range, taking into account the tolerance ranges
Near limit / Far limit
The near limit / far limit values are the distances in mm which define the limits of the
evaluation range.
NOTE
As there are limited discretization steps, the device transfers the limit values entered to
the next possible distance values (mm). The recalculated value is adopted by the device
and is also shown on the display.
Simple configuration of the distance range is also possible via the SOPAS_ET software,
see "Operation via SOPAS ET", page 56.
> Measurement >
> Measurement > > Application settings > > Distance range > > Far limit >
> Application settings > > Distance range > > Near limit >
28
The near limit and far limit parameters are device-dependent and are set to the physi‐
cal limit in the factory settings. The functionality and linear behavior are available in the
valid measuring range of 200 to 1,000 mm.
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8.3.1.2Edge height change
The edge height change function supplies a switching signal at the set device output as
soon as there is a change in value between two measured values. A typical application
for this function is counting shingles in printing applications. The device takes on the
complex evaluation tasks carried out by the control system.
The following settings must be configured on the device in order to use the edge height
change function:
•
•
•
•
•
•
Min. / max. height change
The min. / max. height change values define the smallest and largest difference in mm
by which the two measured values must differ in order for there to be an edge height
change. The function only takes into account the difference between two measured val‐
ues and is independent of the absolute distance of the object.
OPERATION VIA DISPLAY 8
Select the function on the switching output, see "Edge height change", page 43
Set a fixed cycle time (recommended), see "Cycle time", page 32
Set the minimum and maximum height change, see "Edge height change",
page 29
Set the hysteresis (if necessary), see "Edge height change", page 29
Set the change direction (if necessary), see "Edge height change", page 29
Set the cycle offset (if necessary), see "Cycle time", page 32
Hysteresis is the difference in distance between the switch-on and switch-off points.
This is necessary for stable switching when the measured distance fluctuates around
the switching point that has been set. Hysteresis can be configured freely with most dis‐
tance sensors and is stated in mm. More precise logic can be achieved by setting a
lower value. Choose a higher value to ensure more stable switching or reduce the prob‐
ability of a faulty switch.
Both: All changes in measured values within the set limits are detected
Positive: Only changes in measured values within the set limits which result in
larger distances are detected (description applies to factory setting).
Negative: Only changes in measured values within the set limits which result in
smaller distances are detected (description applies to factory setting).
Cycle offset
The cycle offset value specifies which previous output value is compared with the value
currently measured.
NOTE
We recommend using the edge height change operating mode with a fixed cycle time,
see "Cycle time", page 32. This ensures time consistency for the output of measured
values. In the Auto operating mode, fluctuating remission values of the object surface
can change the cycle time of the device, which means that reliable detection cannot be
guaranteed in the case of high detection speeds or small structures.
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1
2
9
ß
à
4
5
8
6
6
7
12340
12340
12340
12340
t
3
OPERATION VIA DISPLAY 8
Examples of the digital output for the edge height change function
Figure 11: Edge height change – duration of the change in measured value is longer than the
time span of the cycle offset
Cycle offset: 4, without measured value filter
1
Cycle time fixed, e.g. 1 ms
2
Signal diagram for real distance
3
Max. limit value for edge height change (mm)
4
Min. limit value for edge height change (mm)
5
Change in measured value, from large to small distance
6
Change in measured value, from small to large distance
7
Signal diagram for digital output
8
“Change direction: both” parameter
9
“Change direction: negative” parameter
ß
“Change direction: positive” parameter
à
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31
9
ß
à
2
t
1
12340
12340
12340
12340
4
5
3
8
7
6
7
66
7
8 OPERATION VIA DISPLAY
8.3.2Default settings
8.3.2.1Cycle time
Figure 12: Edge height change – duration of the change in measured value is shorter than the
time span of the cycle offset
Cycle offset: 4, without measured value filter
1
Cycle time fixed, e.g. 1 ms
2
Signal diagram for real distance
3
Max. limit value for edge height change (mm)
4
Min. limit value for edge height change (mm)
5
Change in measured value, from large to small distance
6
Change in measured value, from small to large distance
7
Signal diagram for digital output
8
“Change direction: both” parameter
9
“Change direction: negative” parameter
ß
“Change direction: positive” parameter
à
The cycle time defines the interval in which the device performs a measurement and
essentially corresponds to the output rate of the measured values.
There are 2 modes available:
Auto mode: The device adjusts itself to the maximum speed at which a stable
•
measurement can be achieved, depending on the object surface.
32
NOTE
In the Auto operating mode, the cycle time is adjusted dynamically so the output
rate of the measured values can vary over time.
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Fixed setting: The device uses the set cycle time as a maximum, regardless of the
•
object surface. The output rate of the measured values corresponds to the set
value and remains constant.
NOTE
If the remission properties of the object are not sufficient to perform a valid meas‐
urement, the device outputs the value of an incorrect measurement, see "Action in
The measured value filters are used to optimize the signal diagram in order to simplify
the evaluation by the control system, e.g., for regulation tasks.
OPERATION VIA DISPLAY 8
Averaging filter: The averaging filter carries out a moving averaging of the meas‐
•
ured values. This filter is suitable for smoothing a noisy signal diagram. This
improves the reproducibility of the device.
Median filter: The moving median filter sorts the measured values according to
•
their size and selects the middle value from a sequence. This filter is suitable for
excluding individual outliers from the calculation of an average value.
Both types of filter affect the response time of the distance sensor.
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The bit filter for switching outputs determines how often an identical output state has to
recur consecutively before the signal at the switching output changes accordingly.
If the defined number is not reached, the switching output remains unchanged. This
may increase the reliability in the application if the distance value fluctuates around the
selected switching point. This will not affect the cycle time or the output rate.
Positive: Distances which are larger than the set zero position of the device are
assigned a plus sign. Smaller distances are assigned a minus sign accordingly.
Negative: Distances which are larger than the set zero position of the device are
assigned a minus sign. Smaller distances are assigned a plus sign accordingly.
ParameterFactory setting
Positive, negativePositive
8.3.2.5Measured value offset
The measured value offset moves the zero point of the device within the maximum
measuring range. This makes it possible to measure absolute distance changes in rela‐
tion to an individual reference distance.
NOTE
In the case of all offset settings, the current gradient of the analog characteristic curve
remains unchanged.
Setting the measured value offset
A manual measured value offset may be set. The distance value that the distance sen‐
sor outputs and that is evaluated in the switching functions takes into account the set
offset. Only absolute measured values are transferred via IO-Link communication.
Table 4: Example of measured value offset
In factory setting600.0 mm12.00 mA-600.0 mm
With offset input
+100.0 mm
Distance (absolute)Analog outputSet offset
600.0 mm14.00 mA-500.0 mm
> Measurement > > Default settings > > Measured value offset > > Set measured value
offset >
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35
8 OPERATION VIA DISPLAY
ParameterFactory setting
-1,000.0 m ... +1,000.0 m-600.0 m
Teaching in the zero point
The current distance is taught in as a new zero point (reference point). When the analog
output is activated, the analog value is set to the center of the measuring range at this
distance (12 mA / 5 V).
> Measurement > > Default settings > > Measured value offset > > Teach in zero point >
NOTE
This function can also be executed using a shortcut:
b
In the main display level, press and hold the pushbutton for > 3 seconds until
the relative distance value is set to 0.0 mm
Resetting the zero point
This resets the zero point to the center of the measuring range according to the factory
setting.
> Measurement > > Default settings > > Measured value offset > > Reset zero point >
NOTE
This function can also be executed using a shortcut:
b
In the main display level, press and hold the pushbutton for > 6 seconds until
the relative distance value is set to the factory setting.
8.3.2.6Action in case of incorrect measurements
If a distance measurement cannot be run, an error is output. Possible causes of the
error:
The measuring object is outside of the measuring range.
•
The light signal received by the device is not strong enough.
•
The laser is switched off.
•
You can configure the device behavior for the event that no measurement is possible.
The following options are available:
36
Substitute value in the event of an error: A numerical value can be entered which
•
is output when no measurement is possible.
Error mode > User-defined values: If no measurement is possible, the set Substi‐
•
tute value in the event of an error (see above) is displayed and held until a valid
measured value is available again.
Error mode > Hold last value: If no measurement is possible, the last valid meas‐
•
ured value is displayed and held until a valid measured value is available again.
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OPERATION VIA DISPLAY 8
Error mode > Hold last value for a defined time: If no measurement is possible,
•
the last valid measured value is displayed and held for the time set under Error
suppression time (see below). Once this time has elapsed, the set Substitute
value in the event of an error (see above) is displayed and held until a valid meas‐
ured value is available again.
Error suppression time: It is possible to set a time for which the last valid meas‐
•
ured value is displayed and held if the error mode Hold last value for a defined
time (see above) is activated.
> Measurement > > Default settings > > Action in case of incorrect measurements >
ParameterFactory setting
Substitute value in the event of an error:
-3,276.8 m ... +3,276.7 m
Error mode:
User-defined values
Hold last value
Hold last value for a defined time
Error suppression time:
0001 ms ... 9,999 ms
+3,276.7 m
✓
-
-
1 ms
8.4I/O interface
8.4.1Q1 output
The Q1 output is purely a switching output. In addition, the output serves as a commu‐
nication line for bidirectional data transmission when using the IO-Link interface.
The Q1 output of the OD 1000 provides the following switching modes:
DtO, distance to object (1-point), one switching point
•
Window, two switching points
•
ObSB, object between sensor (device) and background, one switching point
•
Alarm (only in Advanced user level)
•
Signal level warning (only in Advanced user level)
•
Edge height change (only in Advanced user level)
•
The switching modes are explained in the subsequent chapters.
8.4.1.1Notes on the measuring and setting functions
The following functions can be set independently from each other on both outputs
depending on the selected output function.
Delay mode
Delay mode is used to output the output state change with a time delay or as a short
switching pulse (1 shot).
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37
123
0,5 s
4
0,5 s
t
5
0,5 s0,5 s
High
Low
8 OPERATION VIA DISPLAY
1
2
3
4
5
Off: Right after the measured distance has exceeded the specified switching point, the
state of the switching output changes (factory setting).
Switch-on delay: The changeover of the switching output from an inactive to an active state
is time-delayed. The delay time is adjustable. The changeover from an active to an inac‐
tive state is not delayed.
Switch-off delay: The changeover of the switching output from an active to an inactive state
is time-delayed. The delay time is adjustable. The changeover from an inactive to an
active state is not delayed.
Switch-on/switch-off delay: The changeover from an inactive to an active state and vice
versa is time-delayed. The delay time is adjustable.
1 shot: Once the switching condition has been met, the switching output changes from an
inactive to an active state. The output state remains in an active state for a specified
period regardless of how long the switching condition is met. It does not switch back to an
inactive state until this time has elapsed. Any additional changes made to the switching
condition during this period are still not taken into account.
NOTE
For a combination of switch-on delay and switch-off delay, the following conditions
must be met:
Equidistant measuring frequency
•
Min. 2x measuring frequency
•
Cycle time must not be set to AUTO.
•
Active status
The active status describes the relationship between the output state (active or inac‐
tive) and the potential present on the switching output (high or low).
If the Distance to object switching mode is selected, the required settings can be taught
in or set manually. These are described in the following.
8.4.1.2Distance to object, DtO, single switching point
A signal is output if the measured distance value has undershot (normally open – High
Active) or exceeded (normally closed – Low Active) the switching point.
38
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MinMax
1
1
0
MinMax
1
1
0
OPERATION VIA DISPLAY 8
Figure 13: Distance to object or single switching point (normally open – High Active, PNP)
Switching point
1
Figure 14: Distance to object or inverted single switching point (normally closed – Low Active,
PNP)
Switching point
1
If the “Distance to object” switching mode is selected, the required settings can be
taught in or set manually.
In the “Distance to object” operating mode, the following settings can be configured:
Teach-in
•
Manual teach-in
•
Active status
•
Hysteresis
•
Delay mode
•
Time for delay mode
•
The possible settings are described below.
Teach-in: A single switching point can be taught in. The switching point is set to the cur‐
rent distance at the time the button is pressed.
Q1: A signal is output if the switching point that has been taught in is undershot.
•
Thus the output acts as a normally open contact (“High” active status).
Q1not: A signal is output if the switching point that has been taught in is
•
exceeded. Thus the output acts as a normally closed contact (“Low” active status).
Manual teach-in: The distance of the switching point can be set manually in 1/10 mm.
Q1 active status: The active status specifies the functionality of the switching output, see
"Notes on the measuring and setting functions", page 37.
High: The switching output acts as a normally open contact. A signal is output if
•
the switching point that has been taught in is undershot.
Low: The switching output acts as a normally closed contact. A signal is output if
•
the switching point that has been taught in is exceeded.
Delay mode
see "Notes on the measuring and setting functions", page 37 .
•
Time for delay mode
The time for the delay mode can be set manually in ms.
Window mode: An upper and a lower switching threshold are set for the switching out‐
put. A switching signal is output when the measured value is between the two switching
thresholds (in the window).
Figure 15: Normally open switching window (High Active, PNP)
8.4.1.4ObSB (object between sensor and background)
Object between device and background: In this switching mode, any background can be
taught in as a reference. If an object obscures the background or the distance to the
background changes significantly, this causes the device to switch. This switching mode
is primarily suited to the reliable detection of high-gloss or extremely dark materials.
This makes it possible to detect even painted vehicle parts with large approach angles,
for example.
OPERATION VIA DISPLAY 8
+400.0 mm
-400.0 mm
High
✓
-
-
-
-
100 ms
Figure 17: Object between device and background (normally open – High Active, PNP)
Switching point (reference background)
1
Tolerance around teach point: ± 4.0 mm
2
Figure 18: Object between device and background (normally closed – Low Active, PNP)
Switching point (reference background)
1
Tolerance around switching point: ± 4.0 mm
2
> I/O interface > > Q1 output > > ObSB >
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The alarm function is only available in the Advanced user level. A constant switching sig‐
nal is output at the output of the device while no measurement is possible. This func‐
tion can be used to evaluate the measured value at the analog output, for example.
-
+400 mm
High
+1.0 mm
+4.0 mm
Off
100 ms
> I/O interface > > Q1 output > > Alarm >
ParameterFactory settings
AlarmOff
8.4.1.6Signal level warning
The signal level warning function is only available in the Advanced user level.
A warning can be output via the Q1 and Q2 switching outputs if the signal level drops
below a certain value. This value can either be specified as a number value or deter‐
mined by the Teach-in function. When the Teach-in function is used, the threshold value
for outputting the warning is calculated by reducing the measured signal level value by
about 12%. Then the warning will not be output until the signal level is about 12% lower
than it was at the time it was taught in.
The level warning threshold or signal level switching point can be set manually using a
signal level within the value range of 0 to 5,000. The signal level is a sensor-specific,
unitless value. We recommend configuring the setting using application-specific test
measurements.
In automatic mode, the device automatically regulates the reception level to around
1000. In the case of very critical object surfaces, an abrupt loss of signal can therefore
occur as soon as a readjustment is no longer possible. In settings other than Auto, there
is no automatic adjustment, which makes it easier to define thresholds for the signal
level warning.
42
> I/O interface >
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The output Q2/Qa can be configured either as an analog output or a switching output.
8.4.2.1Notes on the output functions
Off
8.4.2.1.14-20 mA output function
If the 4-20 mA setting is selected, output 2 functions as an analog current output. The
measured value of the device is output as a proportional-linear current value that corre‐
sponds to the other device settings.
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43
8 OPERATION VIA DISPLAY
8.4.2.1.20-10 V output function
If the 0-10 V setting is selected, output 2 functions as an analog voltage output. The
measured value of the device is output as a proportional-linear voltage value that corre‐
sponds to the other device settings.
8.4.2.1.3Digital output function
In the case of the digital output function, output 2 functions as a switching output.
Since output 1 is used exclusively for switching, this setting corresponds to the behavior
of output 1. A switching signal that corresponds to the other device settings is output
based on the current measured value.
8.4.2.1.4Off output function
When the Off output function is activated, output 2 does not have any function and is
therefore deactivated.
8.4.2.24-20 mA analog output
> I/O interface > > Q2/Qa output > > 4-20 mA analog output >
ParameterFactory setting
Qa teach-in:
Distance (4 mA)
Distance (20 mA)
Manual Qa teach-in:
Distance (4 mA): -1,000.0 mm ... +1,000.0 mm
Distance (20 mA): -1,000.0 mm ... +1,000.0 mm
8.4.2.30-10 V analog output
> I/O interface > > Q2/Qa output > > 0-10 V analog output >
ParameterFactory setting
Qa teach-in:
Distance (0 V)
Distance (10 V)
Manual Qa teach-in:
Distance (0 V): -1,000.0 mm ... +1,000.0 mm
Distance (10 V): -1,000.0 mm ... +1,000.0 mm
-
-
-400.0 mm
+400.0 mm
-
-
-400.0 mm
+400.0 mm
8.4.2.4Digital output
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The Q2 digital output provides the following switching modes:
DtO, distance to object (1-point), one switching point
•
Window, two switching points
•
ObSB, object between sensor (device) and background, one switching point
•
Q2 = Q1 not
•
Subject to change without notice
OPERATION VIA DISPLAY 8
Alarm (only in Advanced user level)
•
Signal level warning (only in Advanced user level)
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45
ON
OFF
1
2
HOLD
8 OPERATION VIA DISPLAY
8.4.2.5Off
When the Off output function is activated, output 2 does not have any function and is
therefore deactivated.
8.4.3In1 input
8.4.3.1Notes on the input functions
8.4.3.1.1Description
The In1 input is used for the following tasks:
■
Configuration of various device parameters, see "Teach-in", page 48
■
Switching the laser on or off at defined times
If the function is set to Teach (factory setting), the specific parameters or different meas‐
ured value hold functions can be configured by creating signal levels of different
lengths at pin 5. If the function is set to Laser off, when a signal is created the laser is
switched off for the duration of the created signal.
The In1 input must be active in order to be used accordingly (every setting apart from
Off). The Off setting deactivates the input and, therefore, all functions.
NOTE
Deactivating the input is possible only via the display, SOPAS ET, or IO-Link, but not via
the input itself.
The input behavior can be selected as normally open (High Active, factory setting) or
normally closed (Low Active). When Laser off is used, the logic also determines whether
the creation of a signal at the input causes the laser to switch off (factory setting) or on.
8.4.3.1.2Hold function
The following hold functions are available:
•
Measured value: Holds the measured value which is present when there is a hold
input signal (rising edge).
Measured value
1
Output hold value (sample hold value)
2
46
Peak value: Holds the largest measured value which is present in the interval
•
between the last falling edge and the hold input signal (next rising edge).
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ON
OFF
1
2
3
HOLD
ON
OFF
1
2
33
HOLD
P(2)
P(1)
B(1)
B(2)
P(1)-B(1)
P(2)-B(2)
ON
OFF
1
3
2
3
HOLD
ON
OFF
1
2
3
HOLD
OPERATION VIA DISPLAY 8
Measured value
1
Output hold value (peak hold value)
2
Interval in which an analysis is carried out
3
Lowest value: Holds the smallest measured value which is present in the interval
•
between the last falling edge and the hold input signal (next rising edge).
Measured value
1
Output hold value (bottom hold value)
2
Interval in which an analysis is carried out
3
Peak-to-peak value: Holds the differential value between the smallest and the larg‐
•
est measured value present in the interval between the last falling edge and the
hold input signal (next rising edge).
Measured value
1
Output hold value (peak-to-peak hold value)
2
Interval in which an analysis is carried out
3
Average value: Holds the mathematical average of all measured values present in
•
the interval between the last falling edge and the hold input signal (next rising
edge).
Measured value
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1
2
3
Output hold value (average hold value)
Interval in which an analysis is carried out
47
8 OPERATION VIA DISPLAY
8.4.3.1.3Teach-in
Description
In the Teach-in operating mode you can use various teach functions by creating signal
levels of various lengths at the In1 input.
The timing tolerance for all teach functions is +/- 20 ms.
The following functions are available:
Teach functionTime [ms]
Switching off laser200
Switching on laser300
Distance to object for Q1: Teach Q400
Distance to object for Q1: Teach Q not500
Switching window for Q1: Teach Q near600
Switching window for Q1: Teach Q far700
ObSB (Background) for Q1: Teach Q800
ObSB (Background) for Q1: Teach Q not900
Switching window for Q1: Centering teach1000
Distance to object for Q2: Teach Q1100
Distance to object for Q2: Teach Q not1200
Switching window for Q2: Teach Q near1300
Switching window for Q2: Teach Q far1400
ObSB (Background) for Q2: Teach Q1500
ObSB (Background) for Q2: Teach Q not1600
Switching window for Q2: Centering teach1700
QA with 4-20 mA for Q2: Teach 4 mA1800
QA with 4-20 mA for Q2: Teach 20 mA1900
QA with 0-10 V for Q2: Teach 0 V2000
QA with 0-10 V for Q2: Teach 10 V2100
QA (4-20 mA or 0-10 V): Centering teach2200
Switching off teach confirmation2300
Switching on teach confirmation2400
Signal level warning Q1: Teach Q2500
Signal level warning Q1: Teach Q not2600
Signal level warning Q2: Teach Q2700
Signal level warning Q2: Teach Q not2800
Teaching in the zero point2900
Laser off> 5,000
1
Centering limits. The near and far points that have been moved via centering must always lie within the
value range limits. Moved points must always be evaluated by the user.
8.4.3.2In1 function
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Various device parameters can be configured, the laser can be switched on or off at
defined times, and device functions can be activated. The debounce function can be
activated or deactivated.
Subject to change without notice
OPERATION VIA DISPLAY 8
> I/O interface > > In1 input > > In1 function >
ParameterFactory setting
Teach-in
Hold function-
Measured value offset-
Laser off-
Off-
Debouncing
The debounce function is only available in the Advanced user level.
When debouncing is activated, the input signal must be applied constantly to input In1
for 30 ms. The timing tolerances of the external teach-in functions take into account an
activation or deactivation of the debounce function. It is not necessary to adjust the
timings.
Changing the user level only affects operation via display and via SOPAS ET. All func‐
tions can always be used for operation and configuration via IO-Link.
> Device > > User level >
8.5.2Reset
ParameterFactory setting
Easy, AdvancedEasy
The device can be reset to the factory settings or to saved customer settings (see "Saving
customer settings", page 51).
NOTE
Upon confirmation that the device is to be reset, it carries out a warm start. During the
device restarting process, the device and its function are temporarily deactivated.
> Device > > Reset > > Factory settings >
> Device > > Reset > > Customer settings >
ParameterFactory setting
Yes, no-
8.5.3Saving customer settings
Once settings have been made, they can be saved as customer settings. These settings
can be restored at any time via Reset> Customer settings.
> Device > > Save customer settings >
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51
8 OPERATION VIA DISPLAY
ParameterFactory setting
No, yes-
8.5.4Language
The language of the display texts can be set.
> Device > > Language >
ParameterFactory setting
Deutsch/German, Englisch/EnglishEnglisch/English
8.5.5Display settings
Settings can be made for the alignment, brightness, and switch-on/switch-off behavior
of the display.
Description of the parameters for the switch display on/off function:
Auto: The display switches itself off if no buttons are pressed for 3 minutes. The
•
display switches on again when a button is pressed.
Off: The display switches itself off when the button lock is activated. If the button
•
lock is not activated, the display switches itself off if no buttons are pressed for 3
minutes. The display switches on again when a button is pressed.
On: The display remains permanently on (not recommended, reduces the service
•
life of the OLED display).
> Device > > Display settings >
ParameterFactory setting
Switch display on/off:
Auto, off, on
Display brightness:
0% ... 100%
Display alignment:
0°, 180°
Auto
50%
0°
8.5.6Measurement laser
The measurement laser can be switched off. No measurement is possible when the
laser is switched off.
NOTE
The laser can also be switched on/off via the In1 input.
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> Device > > Measurement laser >
ParameterFactory setting
Off, onOn
8.6Communication
I/O-Link COM selection
The IO-Link communication mode of the device can be set. Associated IODD device
description files are available on the website, see www.sick.com/OD1000.
> Communication
OPERATION VIA DISPLAY 8
ParameterFactory setting
COM2, COM3COM3
8.7Info
Various types of status information are displayed for the device.
8.7.1Firmware verification
The firmware version of the device is displayed.
> Info > > Firmware verification >
8.7.2Serial number
The serial number of the device is displayed.
> Info > > Serial number >
8.7.3Sensor operating hours
The operating hours of the device are displayed.
> Info > > Sensor operating hours >
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8 OPERATION VIA DISPLAY
8.7.4Laser operating hours
The operating hours of the laser are displayed.
> Info > > Laser operating hours >
8.7.5Sensor status
Information about the status of the device is displayed.
The following data can be accessed:
Number of errors: States the number of errors that have occurred
•
Number of warnings: States the number of active warnings
•
Error history: Detailed information and history of the most recent errors (max. 10)
•
> Info > > Sensor status >
8.7.6Part number
ParameterFactory setting
Number of errors, number of warnings, error history-
The part number of the device is displayed.
> Info > > Part number >
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9Operation via IO-Link
The device can exchange process data and parameters via IO-Link. To do this, it is con‐
nected to a suitable IO-Link master.
The IO-Link interface of the device has the following properties:
Table 5: Properties of the IO-Link interface
IO-Link specificationV 1.1
Minimum cycle time2.3 ms (COM2)
Transmission rateadjustable
Process data width16-bit outgoing (from the device to the master)
Process data typeINT (signed integer)
Parameter configuration server function (data
storage)
OPERATION VIA IO-LINK 9
V 1.0
0.46 ms (COM3)
COM2 (38.4 kBaud)
COM3 (230.4 kBaud)
Yes
9.1Process data
In the factory settings, the process data telegram displays the distance value measured
by the device in millimeters (16-bit width unsigned).
By configuring the parameters of the device you can change the process data format as
well as resolution and offset for the distance value.
The following process data formats are available:
Table 6: Process data formats
9.2Device data
In addition to the process data, device data (parameters, identification data, and diag‐
nostic information) can be transmitted to and from the device. To use this function, a
sensor-specific device description file (IODD) is needed in the IO-Link master.
No.DescriptionComments
1Distance (16-bit)Factory setting
2Level (16-bit)-
3Timer (16-bit)-
4Edge height change (16-bit)-
5Distance (14-bit) + Status Q1 + Status Q
6Level (14-bit) + Status Q1 + Status Q
7Timer (14-bit) + Status Q1 + Status Q
8Edge height change (14-bit) + Status Q1 + Status Q
2
2
2
2
-
-
-
-
A download package with the IODD and supplementary documentation is available at
www.sick.com/OD1000.
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55
OPERATION VIA SOPAS ET
10
10Operation via SOPAS ET
Version 3.3 and higher of the SOPAS Engineering Tool (SOPAS ET) software can be used
to configure the device and for service and diagnostic purposes.
The following are required to configure the device parameters using a computer:
–A computer with SOPAS ET installed and a free USB2.0-compatible port
–SICK SiLink2 Master (Order No. 1061790)
–Connection cable with M12 male and female connectors, 5-pin (e.g. Order No.
6025930)
Connect the device to the SiLink2 Master via the plug connection or an additional con‐
nection cable. Connect the SiLink2 Master to the PC using the USB cable provided and
also connect the wall plug provided to the SiLink2 Master in order to ensure a sufficient
voltage supply to the device.
NOTE
The most up-to-date version of the SOPAS ET software can be downloaded from
www.sick.com/SOPAS_ET. The respective system requirements for installing SOPAS ET
are also specified there.
NOTE
To use SOPAS ET with the device, you need a device description file (SDD) for this
device. You can install this within SOPAS ET using the device catalog. An Internet con‐
nection is required to install the SDD file.
Figure 20: SOPAS ET start screen – visualization of the distance values and the output state
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OPERATION VIA SOPAS ET
Figure 21: SOPAS ET function menus – visualization of the light distribution curve on the receiver
for easy setting of the distance range
10
NOTE
The device immediately applies parameters that have been modified using SOPAS ET
and permanently saves them. This does not require calling up a separate function.
As well as visualizing the measured values, all device functions can also be set and
checked in SOPAS ET. SOPAS ET is particularly useful for configuring the distance range
and edge height change functions, which are only available in the Advanced user level.
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57
11 MAINTENANCE
11Maintenance
11.1Cleaning
NOTICE
Equipment damage due to improper cleaning.
Improper cleaning may result in equipment damage.
■
■
b
NOTE
Static charge may cause dust particles to stick to the inspection window. This effect can
be avoided by using an anti-static cleaning agent in combination with the SICK lens
cloth (can be obtained from www.sick.com).
Only use recommended cleaning agents.
Never use sharp objects for cleaning.
Clean the front screens at regular intervals and in the event of contamination with
a lint-free lens cloth (part no. 4003353) and plastic cleaning agent (part no.
5600006). The cleaning interval essentially depends on the ambient conditions.
Cleaning the housing
In order to ensure that heat is adequately dissipated from the device, the housing sur‐
face must be kept clean.
b
11.2Maintenance
During operation, the device works maintenance-free.
Depending on the assignment location, the following preventive maintenance tasks
may be required for the device at regular intervals:
Table 7: Maintenance schedule
Clear the build up of dust on the housing with a soft brush.
Maintenance workIntervalTo be carried out
by
Clean housing and front screenCleaning interval depends on ambi‐
ent conditions and climate
Check the screw connections and
plug connections
Every 6 monthsSpecialist
Specialist
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12Troubleshooting
Possible faults and rectification measures are described in the table below. In the case
of faults that cannot be rectified using the information below, please contact the manu‐
facturer. See the back page for your agency.
12.1General faults, warnings, and errors
General faults are subdivided into warnings and errors. Current measured values con‐
tinue being output when there are warnings; measurement is no longer possible when
there are faults.
Table 8: Troubleshooting questions and replies
QuestionReply
The device is not displaying
a measurement.
The display shows a warn‐
ing triangle in the top right.
Advanced application settings Check first whether the device laser is
activated and whether the laser light spot is pointing at the object.
Make sure that the object is within the measuring range of the
device. Check the light distribution curve in SOPAS ET. This func‐
tion is only available under the section in the user level. The light
distribution curve shows whether the receiver element of the
device is receiving light. In this case, the light distribution curve
normally displays a maximum within the area shown. This graphic
visualizes the remission of light onto the receiver element.
No measurement possible. Check the possible causes: Light path
obscured / device not in measuring range / reflective surface.
TROUBLESHOOTING 12
12.2Detecting and displaying errors
In addition to measurement errors (see "Action in case of incorrect measurements",
page 36), the device can also detect and display other errors. These are output by the
display, Sopas ET, or IO-Link.
In addition to measurement errors, the device can also detect and display other errors.
These are output by Sopas ET, IO-Link, or via the software user interface.
Error memory
The device has an error memory where its internal error states are recorded. The last
error to have occurred is always saved. The content of the error memory is retained
when the device is switched off and when the Reset > Factory settings function is used.
Possible errors
Table 9: Explanation of the error codes
Error codeSOPAS ET hex code /
device status
-- / No signalNo measurement pos‐
-- / Laser switched offLaser is deactivatedActivate laser
Temperature
error
0x50 / Temperature
error
0x10 / Temperature
warning
MeaningCountermeasure(s)
Check the measuring
sible
Operating temperature
undershot or
exceeded
range, increase the cycle
time setting, or reduce the
distance to the object.
Alternatively, contact the
technical support team of
the manufacturer
Check the ambient temper‐
ature and raise or lower it if
necessary
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If a different message is output, please contact the manufacturer's technical support.
12.3Information for service cases
You should collect and write down the following device information ahead of time if you
need to contact the manufacturer's service department:
Information about the firmware version
•
Information about the hardware
•
Information about operating hours
•
This information can be accessed via SOPAS AIR.
MeaningCountermeasure(s)
Laser errorPlease contact the manu‐
facturer's technical support
Operating faultCheck the electrical envi‐
ronment and improve it, if
necessary (stability, voltage
supply, EMC influences). If
the error cannot be recti‐
fied: Please contact the
manufacturer's technical
support.
12.4Returns
12.5Repairs
12.6Disposal
Do not dispatch devices to the SICK service department without consultation.
•
NOTE
To enable efficient processing and allow us to determine the cause quickly, please
include the following when making a return:
■
Details of the contact person
■
Description of the application
■
Description of the fault that occurred
Repair work on the device may only be performed by qualified and authorized person‐
nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐
lidate any warranty claims against SICK AG.
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot during operation.
Before commencing disassembly, switch off the device and allow it to cool down
b
as necessary.
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TROUBLESHOOTING 12
Any device which can no longer be used at the end of the product life cycle must be
disposed of in an environmentally friendly manner in accordance with the respective
applicable country-specific waste disposal regulations. Do not dispose of the product
along with household waste.
NOTICE
Danger to the environment due to improper disposal of the device.
Disposing of devices improperly may cause damage to the environment.
Therefore, observe the following information:
Always observe the valid regulations on environmental protection.
b
Separate the recyclable materials by type and place them in recycling containers.
b
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61
13 TECHNICAL DATA
13Technical data
NOTE
The relevant online data sheet for your product can be downloaded, saved, and printed,
including technical data, dimensions, and connection diagrams:
www.sick.com/OD1000
b
13.1Performance
Table 10: Technical data for performance
Measuring range200 mm ... 1,000 mm
Resolution50 µm
Reproducibility0.4 mm
Linearity± 1.5 mm
Response time1.5 ms
Measuring frequency≤ 3 kHz
Light senderLaser, red (visible, wavelength 655 nm, max. pulse output
Laser class1 (EN 60825-1:2014)
Typical light spot size1.5 mm x 1.5 mm
Additional functionAdjustable averaging or median filter, switching mode: distance to
1
6% ... 90% remission, with standard settings
2
90% remission (white), with constant ambient conditions
3
Statistical error 3 σ
4
For optimum performance observe min. warm-up time of 10 minutes
5
With measuring frequency of 3 kHz, target change white 90%/white 90%
1
2
2, 3
2, 4
5
0.78 mW, max. average power 0.39 mW, max. pulse duration
1.8 ms)
object (DtO), window or ObSB (object between sensor (device) and
background), teachable switching output, invertible switching out‐
put, teachable analog output, invertible analog output, switchable
analog output mA/V, multifunctional input: laser off / external
teach-in / deactivated, display switch-off, user interface lock, dis‐
play can be rotated by 180°, alarm function, edge height change,
time functions (ON/OFF delay), 1-shot)
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Linearity
–3.0
(–0.04)
–2.0
(–
0.08
)
–1.0
(–
0.12
)
0.0
1.0
(
0.04
)
2.0
(
0.08
)
3.0
(0.12)
200
(7.87)
300
(11.81)
400
(15.75)
500
(19.69)
600
(23.62)
700
(27.56)
800
(31.50)
900
(35.43)
1000
(39.37)
Typical linearity deviation in mm (inch)
Distance in mm (inch)
White 90 % remission
1
Black 6 % remission
2
Stainless steel
3
2
1
3
TECHNICAL DATA 13
13.2
13.3Mechanics/electronics
Interfaces
Figure 22: Linearity diagram
Table 11: Technical data for interfaces
Analog output
1x 4 mA ... 20 mA (< 600 W) / 1 x 0 V … 10 V (> 20 kW)
Resolution: 16-bit
Switching output2 x push/pull 1, IO-Link
Multifunctional input (In1
1 x
2
input)
IO-LinkFunction: Process data, configuration, diagnostics, data storage
Data transmission rate: 230.4 kBit/s (COM3) / 38.4 kBit/s
(COM2)
Protocol: V 1.1 / V 1.0
1
PNP: HIGH = UV- (< 3 V) / LOW = < 3 V; NPN: HIGH = < 3 V / LOW = UV
2
Can be used as laser off, external teach-in, or deactivated
Table 12: Technical data for mechanics/electronics
Supply voltage U
v
Residual ripple≤ 5 V
DC 18 V ... 30 V
2
ss
Power consumption≤ 2.5 W
Warm-up time< 10 min
Housing materialZinc die cast acrylic glass (PMMA), with scratch-proof coating
1
3
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63
13 TECHNICAL DATA
Connection type20 cm cable with M12 male connector, 5-pin
Limit values, reverse-polarity protected. Operation in short-circuit protected network: max. 8 A.
May not fall short of or exceed Uv tolerances
Without load, at +20 °C
1
2
Sunlight: ≤ 10,000 lx
At UV = 24 V
With constant object movement in the measuring range
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14Accessories
14.1Accessories
NOTE
Accessories and where applicable mounting information can be found online at:
b
ACCESSORIES 14
www.sick.com/OD1000
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65
15 ANNEX
15Annex
15.1EU declaration of conformity / Certificates
The EU declaration of conformity and other certificates can be downloaded from the
Internet at:
www.sick.com/OD1000
•
15.2Licenses
SICK uses open-source software. This software is licensed by the rights holders using
the following licenses among others: the free licenses GNU General Public License (GPL
Version2, GPL Version3) and GNU Lesser General Public License (LGPL), the MIT
license, zLib license, and the licenses derived from the BSD license.
This program is provided for general use, but WITHOUT ANY WARRANTY OF ANY KIND.
This warranty disclaimer also extends to the implicit assurance of marketability or suita‐
bility of the program for a particular purpose.
More details can be found in the GNU General Public License. View the complete
license texts here: www.sick.com/licensetexts. Printed copies of the license texts are
also available on request.
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ANNEX 15
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