SICK OD1000 Operating Instructions Manual
OD1000
Displacement measurement sensor
O P E R A T I N G I N S T R U C T I O N S
Product described
OD1000
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
CONTENTS
1 About this document........................................................................ 6
1.1 Information on the operating instructions.............................................. 6
1.2 Explanation of symbols............................................................................ 6
1.3 Scope of delivery....................................................................................... 6
1.4 Customer service...................................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 8
2.3 Limitation of liability................................................................................. 8
2.4 Modifications and conversions................................................................ 8
2.5 Requirements for skilled persons and operating personnel.................. 9
2.6 Operational safety and particular hazards.............................................. 9
2.6.1 Laser radiation......................................................................... 9
2.7 Warning signs on the device.................................................................... 10
3 Product description........................................................................... 11
3.1 Product characteristics............................................................................ 11
3.2 Setup and dimensions............................................................................. 12
3.3 Product ID.................................................................................................. 12
4 Transport and storage....................................................................... 14
4.1 Transport................................................................................................... 14
4.2 Unpacking.................................................................................................. 14
4.3 Transport inspection................................................................................. 14
4.4 Storage...................................................................................................... 14
5 Mounting............................................................................................. 15
5.1 Mounting instructions............................................................................... 15
5.2 Mounting device....................................................................................... 15
6 Electrical installation........................................................................ 16
6.1 Safety......................................................................................................... 16
6.2 Wiring notes.............................................................................................. 16
6.3 Connecting the device electrically........................................................... 18
7 Operation............................................................................................ 20
7.1 General notes............................................................................................ 20
7.2 Control elements and status indicators.................................................. 20
7.2.1 Indicator lights......................................................................... 20
7.2.2 Operating buttons.................................................................... 21
7.3 Operating concept.................................................................................... 21
8 Operation via display........................................................................ 22
8.1 Menu structure and parameter description............................................ 22
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CONTENTS
8.1.1 Main display level and main menu......................................... 22
8.1.2 Measurement menu group..................................................... 23
8.1.3 I/O interface menu group: Q1 output..................................... 24
8.1.4 I/O interface menu group: Q2/Qa output, In1 input............. 25
8.1.5 Device menu group.................................................................. 26
8.1.6 Communication menu group.................................................. 26
8.1.7 Info menu group...................................................................... 26
8.2 Main display level..................................................................................... 26
8.3 Measurement............................................................................................ 27
8.3.1 Application settings................................................................. 27
8.3.2 Default settings........................................................................ 32
8.4 I/O interface.............................................................................................. 37
8.4.1 Q1 output................................................................................. 37
8.4.2 Q2/Qa output............................................................................
8.4.3 In1 input................................................................................... 46
8.5 Device........................................................................................................ 51
8.5.1 User level.................................................................................. 51
8.5.2 Reset........................................................................................ 51
8.5.3 Saving customer settings........................................................ 51
8.5.4 Language.................................................................................. 52
8.5.5 Display settings........................................................................ 52
8.5.6 Measurement laser................................................................. 52
8.6 Communication......................................................................................... 53
8.7 Info............................................................................................................. 53
8.7.1 Firmware verification............................................................... 53
8.7.2 Serial number.......................................................................... 53
8.7.3 Sensor operating hours........................................................... 53
8.7.4 Laser operating hours............................................................. 54
8.7.5 Sensor status........................................................................... 54
8.7.6 Part number............................................................................. 54
43
9 Operation via IO-Link........................................................................ 55
9.1 Process data............................................................................................. 55
9.2 Device data............................................................................................... 55
10 Operation via SOPAS ET................................................................... 56
11 Maintenance...................................................................................... 58
11.1 Cleaning..................................................................................................... 58
11.2 Maintenance............................................................................................. 58
12 Troubleshooting................................................................................. 59
12.1 General faults, warnings, and errors....................................................... 59
12.2 Detecting and displaying errors............................................................... 59
12.3 Information for service cases.................................................................. 60
12.4 Returns...................................................................................................... 60
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CONTENTS
12.5 Repairs...................................................................................................... 60
12.6 Disposal..................................................................................................... 60
13 Technical data.................................................................................... 62
13.1 Performance............................................................................................. 62
13.2 Interfaces.................................................................................................. 63
13.3 Mechanics/electronics............................................................................. 63
13.4 Ambient data............................................................................................. 64
14 Accessories........................................................................................ 65
14.1 Accessories............................................................................................... 65
15 Annex.................................................................................................. 66
15.1 EU declaration of conformity / Certificates............................................. 66
15.2 Licenses.................................................................................................... 66
15.2.1 .................................................................................................. 66
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1 ABOUT THIS DOCUMENT
1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to handle the prod‐
uct from SICK AG. Adherence to all the specified safety notes and guidelines is a pre‐
requisite for working safely. You must also comply with any local work safety regulations
and general safety specifications applicable to the use of the product.
Ensure that you read through these operating instructions carefully before starting any
work. They constitute an integral part of the product and should be stored in the direct
vicinity of the product so they remain accessible to personnel at all times. If the product
is passed on to a third party, these operating instructions should be handed over with
it.
These operating instructions do not provide information on operating the machine in
which the product is integrated. For information about this, refer to the operating
instructions of the particular machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.3 Scope of delivery
Supplied documentation:
■
SafetyNotes
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NOTE
All available documentation can be found online at
www.sick.com/OD1000
b
1.4 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your representative, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
ABOUT THIS DOCUMENT 1
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2 SAFETY INFORMATION
2 Safety information
2.1 Intended use
The displacement measurement sensor is an opto-electronic measuring device and is
used for optical, non-contact distance measurement between the displacement meas‐
urement sensor and an object.
The required optical properties of the object that will be detected are specified in the
technical data section of this document.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
The device does not constitute a safety-relevant device according to the EC Machi‐
•
nery Directive (2006/42/EC).
The device must not be used in explosion-hazardous areas, in corrosive environ‐
•
ments or under extreme environmental conditions.
Any use of accessories not specifically approved by SICK AG is at your own risk.
•
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
Device should be used only in accordance with its intended use.
■
All information in these operating instructions must be strictly observed.
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failing to observe the operating instructions
■
Incorrect use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.4 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
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Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
SAFETY INFORMATION 2
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Commissioning, configura‐
tion
Operation of the device for
the particular application
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in
■
their particular application
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described
■
connections and interfaces
Basic knowledge of data transmission
■
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the software and hardware environment for
■
the particular application
2.6 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
2.6.1 Laser radiation
The device is equipped with a laser source:
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2 SAFETY INFORMATION
■
Measurement laser (red, visible to the human eye)
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to
100 seconds. It may pose a danger to the eyes and skin in the event of incorrect
use.
■
Do not open the housing. Opening the housing will not switch off the laser.
Opening the housing may increase the level of risk.
■
Current national regulations regarding laser protection must be observed.
The laser qualifies as a class 1 laser based on standard IEC 60825-1: 2014
(Safety of laser products - Part 1: Equipment classification and requirements,
Edition 3).
2.7 Warning signs on the device
A visible red laser is installed in the device. The laser corresponds to laser class 1. The
housing is labeled with a warning sign.
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3 Product description
3.1 Product characteristics
The displacement measurement sensor uses the triangulation principle for distance
measurement. This technology makes it possible to measure the distance between the
displacement measurement sensor and an object.
Figure 1: Triangulation principle
Receiver
1
Lens
2
Object
3
Laser
4
PRODUCT DESCRIPTION
3
A point of light is projected onto the measuring object. The light reflected is captured by
a light-sensitive receiver at a specific angle. Based on the angle between the send and
receive direction, the position of the object is triangulated (lat. Triangulum: triangle).
The distance determined is transmitted via the IO-Link interface. The analog signal out‐
put converts the distance value into an output signal proportional to the distance
(switchable: mA/V).
Digital switching outputs can be used to monitor when configured thresholds/distance
values have been reached. The “Distance to the object”, “Window”, and “ObSB” switch‐
ing functions are supported.
Measured distance values can be visualized and parameter settings can be made
using the graphical OLED display. Alternatively, the displacement measurement sensor
can be configured via the IO-Link interface in conjunction with an IO-Link master. The
SOPAS user interface can be used for configuration as well. This process also takes
place via the IO-Link interface in conjunction with an IO-Link master. For more informa‐
tion visit:
www.sick.com/SOPAS_ET
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11
71.5 (2.81)
60.7 (2.39)
58.55 (2.31)
22.5
(0.89)
53.2 (2.09)
11.95
(0.47)
∅ 4.5 (0.18)
4.5 (0.18)
3 (0.12)
15.2
(0.60)
PWR
Q1
Q2
M12 x 1
2
1
6
9
78
4
5
2
25.9
(1.02)
3
3 PRODUCT DESCRIPTION
3.2 Setup and dimensions
3.3 Product ID
Figure 2: Setup and dimensions
Device zero point (distance = 0 mm)
1
Fixing holes (for M4)
2
Ventilation opening – do not cover!
3
Center of optical axis, receiver
4
Center of optical axis, sender
5
Display LED, green
6
7
8
9
Display LED, yellow
Display LED, yellow
Display operating elements
Type label
The following information can be read off the device from the type label:
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1
6
8
2
9
ß
à
á
ã
â
7
ä
SICK AG
D-791 83 Waldkirc h
Made in Germa ny
OD1000
OD1000-6001R15
1 075 638
SN16100001
MAR 2016
EN/IEC 60825-1:2014
Complies with 21 CFR
1040.10 and 1040.11
except for deviations
pursuant to laser
notice No. 50, dated
June 24, 2007
CLASS 1 LASER PRODUCT
DC 18 - 30 Vdc class 2
Qout: < 100 mA
QAout: 4 - 20 mA/0 - 10 V
Amb. Temp.: < 50 °C
Power Con.: < 2.5 W
Enclosure Type: 1
brown
blue
black
white
gray
1
3
4
2
5
LASER APERTURE
L+
M
Q1/C
Q2/Q
A
In1
LASER
1
5
25
3
4
PRODUCT DESCRIPTION 3
Figure 3: OD1000 type label
1
2
3
4
5
6
7
8
9
ß
à
á
â
ã
ä
Device display
The following information can be called up using the info menu on the device display:
Firmware verification
•
Serial number
•
Sensor operating hours
•
Laser operating hours
•
Sensor status (error history)
•
Part number
•
EFUP information for China
Protection class
RCM conformity mark
EU conformity mark
2D code with part number and serial number
Laser information
Laser radiation direction
IO-Link symbol
Pin assignment
Electrical data and environmental data
Month and year of manufacture
Serial number
Part number
Type code
Device family
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4 TRANSPORT AND STORAGE
4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■
The device must be packaged for transport with protection against shock and
damp.
■
Recommendation: Use the original packaging as it provides the best protection.
■
Transport should be performed by trained specialist staff only.
■
The utmost care and attention is required at all times during unloading and trans‐
portation on company premises.
■
Note the symbols on the packaging.
■
Do not remove packaging until immediately before you start mounting.
4.2
Unpacking
■
Before unpacking, it may be necessary to equalize the temperature to protect the
device from condensation.
■
Handle the device with care and protect it from mechanical damage.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
■
Do not accept the delivery or only do so conditionally.
■
Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
■
File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
Store the device under the following conditions:
■
Recommendation: Use the original packaging.
■
Do not store outdoors.
■
Store in a dry area that is protected from dust.
■
So that any residual damp can evaporate, do not package in airtight containers.
■
Do not expose to any aggressive substances.
■
Protect from sunlight.
■
Avoid mechanical shocks.
■
Storage temperature: see "Technical data", page 62.
■
For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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5 Mounting
5.1 Mounting instructions
Observe the technical data.
•
Protect the sensor from direct sunlight.
•
To prevent condensation, avoid exposing the sensor to rapid changes in tempera‐
•
ture.
The mounting site has to be designed for the weight of the device.
•
To avoid inaccurate measurements when installing multiple devices: Make sure
•
that the laser light spot of one device is not in the visible range of another device.
Only commission the device 30 minutes after switching it on. Measured values
•
which are taken immediately after the device is switched on are not reliable.
5.2 Mounting device
1. Mount the displacement measurement sensor using the designated fixing holes,
see "Setup and dimensions", page 12.
2. Make the electrical connection. Attach and tighten a voltage-free cable, see "Con‐
necting the device electrically", page 18.
3. Switch on the supply voltage.
✓
The green operating LED lights up.
The device needs around 10 seconds of initialization time before it is ready for
operation.
4. Align the light spot so that the desired object is measured.
MOUNTING 5
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6 ELE
CTRICAL INSTALLATION
6 Electrical installation
6.1 Safety
WARNING
P
ersonal injury due to incorrect supply voltage.
An incorrect supply voltage may result in personal injury.
■
Only operate the device using safety extra-low voltage and safe electrical insula‐
tion as per protection class III.
NOTICE
E
quipment damage or unpredictable operation due to working with live parts.
Working with live parts may result in unpredictable operation.
■
Only carry out wiring work when the power is off.
■
Only connect and disconnect electrical connections when the power is off.
6.2 Wiring notes
NOTICE
aults due to incorrect wiring.
F
Incorrect wiring may result in operational faults.
■
Follow the wiring notes precisely.
NOTE
Preassembled cables can be found online at:
www.sick.com/OD1000
b
The electrical connection of the device is configured as an M12 round connector. The
otection class stated in the technical data is achieved only with a screwed plug con‐
pr
nector or cover cap.
Please observe the following wiring notes:
■
A correct and complete cable shielding design is required for trouble-free data
transmission.
■
The cable shield must be connected at both ends in the control cabinet and at the
device. The cable shield of the pre-assembled cables is connected to the knurled
nut and thus also to a large area of the device housing.
■
The cable shield in the control cabinet must be connected to a large area of the
signal ground, see figure 7.
■
Appropriate measures must be taken to prevent equipotential bonding currents
flowing through the cable shield.
■
During installation, pay attention to the different cable groups. The cables are
grouped into the following 4 groups according to their sensitivity to interference or
radiated emissions.
16
Group 1: Cables very sensitive to interference, such as analog measuring
°
cables
Group 2: Cables sensitive to interference, such as device cables, communica‐
°
tion signals, bus signals
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1
2
4
3
1
2
4
3
90
90
1
2
3
4
1
2
3
4
ELECTRICAL INSTALLATION
Group 3: Cables which are a source of interference such as control cables for
°
inductive loads, motor brakes
Group 4: Cables which are powerful sources of interference, such as output
°
cables from frequency inverters, welding system power supplies, power
cables
Cables in groups 1, 2 and 3, 4 must be crossed at right angles (see figure 4).
w
Route the cables in groups 1, 2 and 3, 4 in different cable channels or use
w
metallic separators (see figure 5 and see figure 6). This applies particularly if
cables of devices with a high level of radiated emission, such as frequency
converters, are laid parallel to device cables.
6
Figure 4: Cross cables at right angles
Figure 5: Ideal laying ‑ Place cables in different cable channels
Figure 6: Alternative laying – Separate cables with metallic separators
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6 ELECTRICAL INSTALLATION
Figure 7: Make an extensive and low-impedance ground connection of the cable shield in the
control cabinet.
Figure 8: Shield connection in plastic housings
NOTE
Prevent equipotential bonding currents via the cable shield with a suitable grounding
concept. If necessary, ground currents on the EtherNet/IP cabling can be prevented by
the use of an EtherNet/IP adapter (part number 2044264).
6.3 Connecting the device electrically
NOTE
The connection diagram, and information on inputs and outputs, can be found on the
side plate on the device.
18
NOTICE
All electrical circuits must be connected to the device with safety extra-low voltage
(SELV or PELV).
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1
4 3
5
2
L+
1
brn
M
3
blu
Q1/C
4
blk
QA/Q2/¯Q1
2
wht
In1
5
gra
ELECTRICAL INSTALLATION 6
1. Ensure that the voltage supply is not connected.
2. Connect the device according to the connection diagram.
3. Observe the wiring instructions, see "Wiring notes", page 16.
Figure 9: Connection diagram, 5-pin male connector
Table 2: Legend for connection diagram
Contact Identification Wire color Description
1 L+ Brown Supply voltage: +18 ... +30 V DC
2 QA/Q2/Q
1
3 M Blue Supply voltage: 0 V
4 Q1/C Black Output 1: switching output 1 (push-pull
5 In1 Gray Input 1
White Output 2: analog output / switching out‐
put 2 (push-pull stage) / Q1 not
stage) / IO-Link
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PWR
Q1
Q2
1
4
2
3
7 OPERATION
7 Operation
7.1 General notes
If the device is not able to perform a measurement even though the measuring object is
within the specified measuring range, the alignment should be checked and optimized
if necessary. In general, adjusting the measuring rate can increase the measuring abil‐
ity for very dark objects, for example.
For a successful teach operation, the device must be able to measure. The distance to
the teach object must not change during the teach operation. The object must be in the
measuring range, and the distance values taught in for the distance near to the sensor
and the distance far from the sensor must not be exactly the same during a switching
window or the analog scaling.
To prevent EMC interference, observe the wiring instructions. If an environment is dis‐
rupted by EMC interference, data output via IO-Link is the preferred solution. If the
application requires an output of the measured values in such an environment via the
analog output, an analog current output should also be preferred to using the voltage
output, because this is significantly less susceptible to EMC interference.
7.2 Control elements and status indicators
7.2.1 Indicator lights
Status-LED PWR (grün)
1
Status-LED Q1 (orange)
2
Status-LED Q2 (orange)
3
Bedientasten
4
Table 3: Meaning of the indicator lights
Display Status Meaning
PWR status indicator
Output display Q
Output display Q
1
2
O
o
Ö
O
o
O
o
Voltage supply available, device
ready for use
Voltage supply not available
Voltage supply available, device
ready for use, connection to an IOLink master available
Switching output active
Switching output not active
Switching output active or measured
value within the scaling range for the
analog output
Switching output not active or meas‐
ured value outside the scaling range
for the analog output
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Display Status Meaning
Output displays Q
o
Ö
O
7.2.2 Operating buttons
Pushbutton Function Description
Does not light up
Flashing
Permanently on
Open menu/
confirm
Cancel Switches to the previous menu level.
Navigate Switches between multiple screens on one menu level.
Navigate Switches between multiple screens on one menu level.
OPERATION 7
1
Ö Ö Simultaneous
Ö Ö 5 seconds in alter‐
nation
Ö Ö Permanently in
alternation
Opens the menu, confirms entries, or switches to the next menu
level of a selected element.
Moves the cursor to the right when entering numbers.
Moves the cursor to the left when entering numbers.
Increases the value when entering numbers.
Reduces the value when entering numbers.
Teach-in operation is carried out
Teach-in operation has failed
There is a fault
Activating / Deactivating the operating button lock
The operating buttons can be locked / unlocked using a shortcut in order to prevent
accidental operation:
b
Press and hold the and pushbuttons simultaneously for > 3 seconds.
✓
When the pushbutton lock is activated, the padlock symbol appears in the dis‐
play. When the pushbutton lock is deactivated, the padlock symbol is not dis‐
played.
NOTE
The operating button lock can also be activated / deactivated via SOPAS ET or IO-Link.
7.3 Operating concept
The device can be operated using the following methods:
Display and operating buttons on the device, see "Operation via display",
•
page 22.
SOPAS ET user interface (PC), see "Operation via SOPAS ET", page 56.
•
IO-Link, see "Operation via IO-Link", page 55.
•
8019642/ZJW1/2017-04-03 | SICK OP E RA T IN G I N ST R UC T IO N S | OD1000
Subject to change without notice
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