Shurflo 357-102-00 Installation Manual

CORRECT POSITION
Bait & Livewell Pump Installation & Operation
MOUNTING (Suggested installation & operation only. Your installation may vary)
Mount scoop-type thru-hull [high speed pick-up] to hull. Do not drive screws through hull! Below water level thru-hull fittings must have a seacock shut-off valve. Mount ¾” NPT-M pump inlet port directly to seacock. For extended inlet ports cut to desired length to fit.
PLUMBING
Use smooth I.D. discharge tubing or hose. Tubing & hose should be rated for below water line use. Always use double clamps for connections below the water line. Tubing should enter tank at top to avoid tank draining while pump is off. See illustration for recommended installation. Avoid airlock & maximize performance: Avoid any sagging or loops in the tubing. Tubing must go up from pump to tank. Use full-flow style valves only. Valve is used to regulate flow to tank while at rest and while under way (2 different settings).
MUST "ENTER" AT
TOP OF TANK
MAX. "HEAD"
BASED UPON
TANK SIZE/DISTANCE
DRAIN
WATER
LINE
DO NOT ALLOW TUBING TO SAG.
ALWAYS USE DOUBLE STAINLESS STEEL CLAMPS FOR PLUMBING BELOW WATER LINE.
SEA-COCK SAFETY VALVE REQUIRED.
BE SURE VALVE OPENING IS AS LARGE AS BAIT
PUMP DISCHARGE PORT I.D.
WARNING!! SEA-COCK MUST BE CLOSED BEFORE
SERVICING PUMP
FLOW-ADJUST VALVE
VALVE OPENING SHOULD BE THE
SAME AS PUMP DISCHARGE PORT I.D.
TUBING MUST TRAVEL UPWARD
FROM PUMP TO BAIT TANK.
IF TUBING SAGS BELOW HORIZONTAL
PUMP MAY BECOME AIR-LOCKED.
(OFF)
PUMP IMPELLER MUST BE
BELOW WATER-LEVEL
WRONG POSITION
FOR DISCHARGE PORT
BROWN (+)
½" NPT PORT FOR CONNECTION TO A WASH-DOWN PUMP.
REF. S/B #1066 FOR SUGGESTED INTEGRATED PLUMBING ARRANGEMENT.
LOCATE A SCOOP OR CLAMSHELL STYLE THRU-HULL FITTING
APPROX. 6 IN. [15CM] OFF KEEL, TO THE STERN.
RED (ON)
SEE PUMP LABEL FOR FUSE SIZE
12 VDC BATT.
_
+
BLACK
U/L MARINE APPROVED, IGNITION
PROTECTED ON/OFF SWITCH.
10 AMP RATING (MINIMUM).
WRONG POSITION
FOR DISCHARGE PORT
HORIZONTAL MOUNT
FOR DISCHARGE PORT
KEEL
WARNING!! SEA-COCK MUST BE CLOSED BEFORE
SERVICING PUMP
VALVE
THRU-HULL
(SCOOP OR CLAM SHELL)
UP 15°
(OR MORE)
WATER-LINE
DISCHARGE
PORT
PUMP END VIEW
CORRECT POSITIONSEA-COCK
FOR DISCHARGE PORT
TRANSOM MOUNT
SEA-COCK
VALVE
1
/
" [3MM]
8
KEEL
WARNING!! SEA-COCK MUST BE CLOSED BEFORE
RAW WATER
PICK-UP
SERVICING PUMP
911-611 Rev G 11/08 ECO#: 16079 Page 1 of 2
ELECTRICAL
Use 16GA wire for all circuits. If installation is over 20 feet, use 14GA wire. Brown pump wire must be connected to positive power. Use waterproof connectors and splices. Attach all wires to UL Marine approved duty switch rated at or above 10 amps. Wire connections should be made above water level at the highest possible position. Seal wire connections to prevent corrosion and electrolysis.
WARNING
Always use fuse with amps rating specified on pump label. Failure to do so may result in
serious personal injury or fire hazards.
OPERATION
Never operate equipment if gasoline fumes are present. Always test pump before leaving dock. Open sea cock before running pump, do not run pump dry. Tank fill time should be tested at rest and under way. Pump will fill tank faster while boat is running at
higher speeds. General tank fill times are between 7 minutes [warmer water] and 10 minutes [colder water]. Measure tank fill time from empty while at rest and adjust valve position for desired time. Measure tank fill time at normal cruising speed and adjust valve to desired time. Refer to tank size chart for optimal pump size. Note position for later reference. Always remember to adjust valve when at rest or under way. Flow should be circular and slightly upward so debris clears from bottom of tank. Flow should not be too fast that fish get tired.
WARNING
Do not disassemble base from pump body. Warranty will be voided upon disassembly. SHURflo is not responsible for problems due to disassembly of base from pump body. Do not pump oil, diesel fuel, gasoline or other flammable liquids with this pump. Always disconnect power before servicing pump. Always use fuse size specified in specification.
Seacock MUST be closed before removing cartridge from pump housing.
MAITENANCE AND CLEANING
Impeller and Motor Cartridge:
First and most important, close seacock valve. Remove motor cartridge by removing locking screw and then unscrewing the blue-collar nut. Remove motor cartridge. Clean out debris and press
Spacer
Remove screw and spacer prior to replacing cartridge
Blue Motor Cartridge Collar Nut unscrews ccw for easy impeller cleaning and cartridge change.
motor cartridge firmly into housing, then hand-tighten blue collar nut to housing. Make sure to align the finger holes on blue collar nut to allow room for locking screw. Align spacer and locking screw.
Pump Body
Assemble screw and spacer into existing hole. CAUTION: MAKE SURE NOT TO OVER TIGHTEN SCREW, SNUG IS FINE. Always check for leaks/cracks and all connections regularly. Repair or replace as needed. Keep valve closed when system is not in use. When not using livewell, remove or drain all water from the system. When removing boat from the water, open seacock valve. When boat is in water and livewell is not in use, close seacock valve.
Dual Port Housing
*Dual Port Model Gallons [Liters] Tank Size
1 Ft [.3 M] 2 Ft [.6 M] 3 Ft [.9 M] 4 Ft [1.3 M]
600 GPH [2271 LPH] 31 [117] 23 [87] 12 [45] 5 [19] 800 GPH [3028 LPH] 42 [159] 36 [136] 30 [114] 21 [79]
1100 GPH [4163 LPH] 54 [204] 44 [166] 35 [132] 24 [91]
*Aerator Straight Gallons [Liters] Tank Size
1 Ft [.3 M] 2 Ft [.6 M] 3 Ft [.9 M] 4 Ft [ 1.3M ]
600 GPH [2271 LPH] 33 [125] 27 [102] 21 [79] 15 [57] 800 GPH [3028 LPH] 38 [144] 32 [121] 27 [102] 18 [68]
1100 GPH [4163 LPH] 53 [201] 41 [155] 32 [121] 21 [79]
*Aerator Angled Gallons [Liters] Tank Size
5 Ft [1.6 M]
13 [49] 14 [53]
5 Ft [1.6M]
9 [34]
12 [45] 13 [49]
Amps Fuse Inlet Outlet
3.0 A 4 A 3/4” NPT-M 3/4” Barb
4.5 A 6 A 3/4” NPT-M 3/4” Barb
4.5 A 6 A 3/4” NPT-M 1-1/8” Barb
Amps Fuse Inlet Outlet
3.0 A 4 A 3/4” NPT-M 3/4” Barb
4.5 A 6 A 3/4” NPT-M 3/4” Barb
4.5 A 6 A 3/4” NPT-M 1-1/8” Barb
Inlet
1 Ft [.3 M] 2 Ft [.6 M] 3 Ft [.9 M] 4 Ft [ 1.3 M ] 5 Ft [1.6 M] Amps Fuse Inlet Outlet
600 GPH [2271 LPH] 27 [102] 21 [79] 12 [45] 6 [23] 3.0 A 4 A 3/4” NPT-M 3/4” Barb 800 GPH [3028 LPH] 38 [144] 32 [121] 27 [102] 18 [68] 14 [53] 4.5 A 6 A 3/4” NPT-M 3/4” Barb
1100 GPH [4163 LPH] 44 [166] 35 [132] 28 [106] 21 [79]
12 [45]
4.5 A 6 A 3/4” NPT-M 1-1/8” Barb
*Specifications given at design voltage of 13.6V DC per ABYC recommendations.
Base
LIMITED WARRANTY
SHURflo warrants its Piranha™ series bait pumps to be free of defects in material and workmanship under normal use for a period of two (2) years from the date of manufacture, as indicated on the pump label. SHURflo is not responsible for problems due to improper installation or maintenance. Returns are to be shipped prepaid to SHURflo. For complete Limited Warranty details contact SHURflo.
SHURflo reserves the right to update specifications, prices, or make substitutions.
SHURflo, LLC Headquarters
Mailing Address: 5900 Katella Avenue
Cypress, California 90630
Shipping Address/UPS: 5900 Katella Avenue
Phone (562) 795-5200 Ÿ Toll Free (800) 854-3218 Ÿ Fax (562) 795-7564
Cypress, California 90630
911-611 Rev G © 2008 SHURflo, LLC All Rights Reserved
Phone (562) 795-5200 Ÿ Toll Free (800) 854-3218 Ÿ Fax (574) 264-2169
Patent # 6715994 / 5833437
SHURflo, LLC East
52748 Park Six Court
Elkhart, Indiana 46514-5427
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