SHOWTEC PLE-30-040 User Manual

PLE-30-040 Chainhoist Controller V2

Highlite International B.V. – Vestastraat 2 – 6468 EX – Kerkrade – the Netherlands

Ordercode: 70282

MANUAL

ENGLISH

Ordercode: 70282

PLE-30-040 Chainhoist Contoller

Table of contents

Warning ............................................................................................................................................................................... 2

Safety Instructions ......................................................................................................................................................... 2

Operating Determinations .......................................................................................................................................... 4

Rigging ............................................................................................................................................................................ 4

Return Procedure .......................................................................................................................................................... 5

Claims .............................................................................................................................................................................. 5

Description of the device ................................................................................................................................................. 6

Features .......................................................................................................................................................................... 6

Frontside.......................................................................................................................................................................... 6

Backside ......................................................................................................................................................................... 7

Functional Description ...................................................................................................................................................... 8

Installation ........................................................................................................................................................................... 9

Set Up and Operation ....................................................................................................................................................... 9

Forward Rotation / Up .................................................................................................................................................. 9

Backwards Rotation / Down ....................................................................................................................................... 9

Idle Position (0) .............................................................................................................................................................. 9

Emergency Stop ............................................................................................................................................................ 9

Pin Assignment for a 16-pin Harting socket............................................................................................................10

Maintenance ....................................................................................................................................................................10

Troubleshooting ...............................................................................................................................................................11

Exploded View ............................................................................................................................................................12

Parts ...............................................................................................................................................................................13

Connection Diagram .................................................................................................................................................14

Declaration of Conformity .............................................................................................................................................15

Product Specifications ....................................................................................................................................................16

Dimensions ........................................................................................................................................................................17

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Ordercode: 70282

PLE-30-040 Chainhoist Contoller

Your shipment includes:

● Showtec Chainhoist Controller with fixed 1,5m powercable

● User manual

Warning

Unpacking Instructions

Immediately upon receiving this product, carefully unpack the carton and check the contents to ensure
that all parts are present, and have been received in good condition. Notify the dealer immediately and
retain packing material for inspection if any parts appear damaged from shipping or the carton itself
shows signs of mishandling. Save the carton and all packing materials. In the event that a fixture must be
returned to the factory, it is important that the fixture be returned in the original factory box and packing.

Safety Instructions

Every person involved with the installation, operation and maintenance of this device has to:

● be qualified and have full knowledge of national regulations regarding electrical installation

● follow the instructions of this manual

● This device contains no user-serviceable parts. Refer servicing to qualified technicians only.

● Before your initial start-up, please make sure that there is no damage caused by transportation.

Should there be any, consult your dealer and do not use the device.

● To maintain perfect condition and to ensure a safe operation, it is absolutely necessary for the user

to follow the safety instructions and warning notes written in this manual.

● Please consider that damages caused by manual modifications to the device are not subject to

warranty and can lead to lethal injury.

● This device contains no user-serviceable parts. Refer servicing to qualified technicians only.

● All selected electrical components meet the needs for industrial use and requirements stated in fhe

EC machine directive, EN standards and IEC regulations.

● For indoor use only, controllers may only be used in areas, which are secured against environmental

influences and with operating temperatures from -5 degree Celsius till +40 degree Celsius.

● Cabling should comply with the applicable standards.

● Decent plugs should be used.

● All external cabling should be tested on functionality and resistance in Ohms.

● Failures in cabling and plugs could cause malfunction of the hoist and controllers.

● We took every precaution to ensure the accuracy of this manual. However, no liability will be

accepted for any errors written in this manual.

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Ordercode: 70282

PLE-30-040 Chainhoist Contoller

IMPORTANT:

The manufacturer will not accept liability for any resulting damages caused by the non-observance of
this manual or any unauthorized modification to the device.

• Never let the power-cord come into contact with other cables! Handle the power-cord and all

connections with the mains with particular caution!

• Never remove warning or informative labels from the unit.

• Never use anything to cover the ground contact.

• Never leave any cables lying around.

• Do not switch the device on and off in short intervals, as this would reduce the device’s life.

• Do not shake the device. Avoid brute force when installing or operating the device.

• Avoid contact with water or other liquids.

• Only operate the fixture after having checked that the housing is firmly closed and all screws are

tightly fastened.

• Only operate the device after having familiarized with its functions.

• Avoid flames and do not put close to flammable liquids or gases.

• Always allow free air space of at least 50 cm on the backside of the unit for ventilation.

• Always disconnect power from the mains, when device is not used or before cleaning! Only handle

the power-cord by the plug. Never pull out the plug by tugging the power-cord.

• Make sure that the available voltage is not higher than stated on the rear panel.

• Make sure that the power-cord is never crimped or damaged. Check the device and the power-

cord from time to time. If the powercord is damaged, return the device to an authorized dealer for
repair.

• If device is dropped or struck, disconnect mains power supply immediately. Have a qualified

engineer inspect for safety before operating.

• If the device has been exposed to drastic temperature fluctuation (e.g. after transportation), do not

switch it on immediately. The arising condensation water might damage your device. Leave the
device switched off until it has reached room temperature.

• If your Showtec device fails to work properly, discontinue use immediately. Pack the unit securely

(preferably in the original packing material), and return it to your Showtec dealer for service.

• For qualified personnel use only. Make sure that the device is installed out of reach of unauthorized

persons. Never leave the unit running unattended.

• The device must be installed by qualified personal according the national regulations. The

manufacturer will not accept liability for damages caused by the misuse or incorrect installation of
this device.

• The device must always be properly connected to the Protective Earth.

• Repairs, servicing and electric connection must be carried out by a qualified technician.

• WARRANTY: Till two year after date of purchase.

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Ordercode: 70282

PLE-30-040 Chainhoist Contoller

Operating Determinations

● This device is not designed for permanent operation. Consistent operation breaks will ensure that the

device will serve you for a long time without defects. Make sure to read the manual provided with
the chainhoists connected for optimal use.

● The device is for indoor use -5°C >=ta =< 40°C.

● The relative humidity must not exceed 50 % at the maximum ambient temperature of 40° C.

● If this device is operated in any other way, than the one described in this manual, the product may

suffer damages and the warranty becomes void.

● Any other operation may lead to lethal injuries.

You endanger your own safety and the safety of others!

Rigging

Please follow the European and national guidelines concerning rigging, trussing and all
other safety issues.

Do not attempt the installation yourself !
Always let the installation be carried out by an authorized dealer !

Improper installation can cause serious damage to people and property !

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Ordercode: 70282

PLE-30-040 Chainhoist Contoller

Return Procedure

Returned merchandise must be sent prepaid and in the original packing, call tags will not be issued.
Package must be clearly labeled with a Return Authorization Number (RMA number). Products returned
without an RMA number will be refused. Highlite will not accept the returned goods or any responsibility.
Call Highlite 0031-455667723 or mail [e-mail] and request an RMA prior to shipping the fixture.
Be prepared to provide the model number, serial number and a brief description of the cause for the
return. Be sure to properly pack fixture, any shipping damage resulting from inadequate packaging is the
customer’s responsibility. Highlite reserves the right to use its own discretion to repair or replace
product(s). As a suggestion, proper UPS packing or double-boxing is always a safe method to use.

Note: If you are given an RMA number, please include the following information on a piece of paper
inside the box:

01) Your name.

02) Your address.

03) Your phone number.

04) A brief description of the symptoms.

Claims

The client has the obligation to check the delivered goods immediately upon delivery for any short­comings and/or visible defects, or perform this check after our announcement that the goods are at their
disposal. Damage incurred in shipping is the responsibility of the shipper; therefore the damage must be
reported to the carrier upon receipt of merchandise.
It is the customer's responsibility to notify and submit claims with the shipper in the event that a fixture is
damaged due to shipping. Transportation damage has to be reported to us within one day after receipt
of the delivery.
Any return shipment has to be made post-paid at all times. Return shipments must be accompanied with
a letter defining the reason for return shipment. Non-prepaid return shipments will be refused, unless
otherwise agreed in writing.
Complaints against us must be made known in writing or by fax within 10 working days after receipt of the
invoice. After this period complaints will not be handled anymore.
Complaints will only then be considered if the client has so far complied with all parts of the agreement,
regardless of the agreement of which the obligation is resulting.

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