SS1181
Lite Kite for the ATV Utility Trailer
SS1181 Material List
ITEM PART# DESCRIPTION QTY
1 66668 PLASTIC TUBE .845"OD .045WALL .. 2
2 66669 WIRE TUBE FOR ATV ........................ 1
3 6667003 ATV LIGHT CHANNEL ........................ 2
4 0110020 HH 1/4-20 X 3/4 MS ZP ....................... 3
5 0110037 HH 3/8-16 X 1 1/4 CS GR5 ................. 2
6 0810925 SCRW SELFDRILL HWH #10-16X3/4 4
7 1340095 WASHER USS FLAT 3/8 ..................... 4
8 1440097 FLANGE LOCKNUT SMALL 1/4 ......... 3
9 1440101 FLANGE LOCKNUT SMALL 3/8-16 .... 2
10 1540038 COTTER KEY 1/8 X 1 1/2 ................... 2
11 2210142 CHAIN 3/16X20 LINK CHAIN ............. 2
12 2300001 CONDUIT CLAMP EMT 3/4 ................ 1
13 2300002 CONDUIT CLAMP R-12 ...................... 2
14 3510030 GROMMET 7/8IN MOLDED .............. 4
15 5110348 BO LICENSE PLATE BRACKET ........ 1
16 5110377 TAILLIGHT RIGHT DRYLAUNCH .. 1
17 5110378 TAILLIGHT LEFT DRYLAUNCH..... 1
18 5110427 SIDE MARKER LIGHT ........................ 2
- 5110428 WIRE HARNESS - FRAME ................ 1
SS1181 Light Kit Assembly Instructions
Run the frame harnesss wires through the
hole on the top side of the tongue when the
trailer is in it’s normal upright position. Push
the wires to the rear of the tongue and
thread the wires through the wire hole at
the top side of the tongue in it’s normal
upright position. Place grommets in both
wire holes.
Install molded grommets over wires to
secure in the wires in hole next to the wire
tube.
Slide the wire tube (Ref.#3) into the rear
cross channel and through the chasis. Note
that the two pre-drilled holes on the wire
tube must be inserted in first as shown.
Thread the frame harness wires just
installed in the tongue into the wire tube.
Pull wires out the rear of the tube so that
the plugs are exposed.
Insert the side marker light wires through
the large pre-drilled hole in the side of the
tongue. Pull out the front of the tongue.
Mount the side marker light to the tongue in
the pre-drilled holes using #10-16 X 3/4”
self-drill screws (Ref.#9) as shown.
Insert two (2) 1/8” X 1-1/2” cotter key
(Ref.#14) through the pre-drilled holes on
the wire tube (Ref.#3) as shown. Separate
the legs of the cotter key to secure.
Connect wires from the side marker light
to the plugs provided on the frame harness
- brown on brown.
Insert a 3/8” X 1-1/4” hex bolt with a 3/8”
flat washer and safety chain through the
lower hole on the front of the tongue.
Secure with a 3/8” flat washer and 3/8”
flange lock nut. repeat procedure on
opposite side of the tongue. Loosen and
remove the rear hex nut holding the coupler
to the tongue and place the white ground
wire on the bolt threads. Replace the nut
and tighten.
Place the taillight into the light channel with
the green/brown wiring and white grounding wire fed through the wire hole as
shown.
Notice that the left taillight has the yellow
and brown wire. Slide the taillight into the
light channel. Install the license plate
bracket over the bolts on the taillight. Attach
to the rear crossmember and secure with
the hardware provided with the taillight.