ShoreLand'r SRV59TBBA User Manual

®
SRV59TBBA-03, SRV59TBBA-14 & SRV59TBBA-22
SRV59TBBA-03
69082 Literature Bag - Brakes - Trailers 6901503 Frame Bundle *ST215/75R14C Tire/Aluminum Star Rim 67328 Hdwe Bag - Bulk Parts 6238600 Rocker Bag - Tandem 69352 Brake Kit - Tandem Axle Connection 3510053 Jack Mounting Hardware Bag 3310050 JJack 800 lb. Swivel 4610048 Spring, 5-Leaf - Hook
SRV59TBBA-14
69082 Literature Bag - Brakes - Trailers 6901514 Frame Bundle *ST215/75R14C Tire/Aluminum Star Rim 67328 Hdwe Bag - Bulk Parts 6238600 Rocker Bag - Tandem 69352 Brake Kit - Tandem Axle Connection 3510053 Jack Mounting Hardware Bag 3310050 Jack 800 lb. Swivel 4610048 Spring, 5-Leaf - Hook
SRV59TBBA-22
69082 Literature Bag - Brakes - Trailers 6901522 Frame Bundle *ST215/75R14C Tire/Aluminum Star Rim 67328 Hdwe Bag - Bulk Parts 6238600 Rocker Bag - Tandem 69352 Brake Kit - Tandem Axle Connection 3510053 Jack Mounting Hardware Bag 3310050 Jack 800 lb. Swivel 4610048 Spring, 5-Leaf - Hook
*Check with your dealer/customer service representative for current tire/rim assembly part number.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 1 Rev C 04/10/2009
SRV59TBBA Specications
Capacity 5940 lbs. GVWR: 7480 lbs. GAWR: 3740 lbs. Ship Wt: 1280 lbs. Frm Size: 2X5 (10 Ga.) Tire Size: ST215X75R14C Rim Size: 14 X 6 “J” Brake: Surge Hydraulic (Disc) Coupler: 2-5/16” Class IV Safety Chain: 7100 lbs. Suspension: 25” Hook Tongue Size: 3X5X63” Swing Tongue
ShoreLand’r offers their product line a painted nish. When ordering parts it is important that you specify the nish or color you have on your product. The ve (5) digit number along with a two (2) digit space _ _, note the parts which can be purchased with various nishes. When ordering these items use the ve (5) digit number along with a two (2) digit sufx for the proper nish.
03..........Black
14..........Blue
22..........Red
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 2 Rev C 04/10/2009
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 3 Rev C 04/10/2009
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 4 Rev C 04/10/2009
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 5 Rev C 04/10/2009
Tire Size and Carrying Capacity Chart
Tire Size ............................ST215/75R14-C
GVWR ...............................7480 LB.
Carrying Capacity ..............5940 LB.
Axle....................................Disc Brake
Refer to the tire side wall for correct tire pressure.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 6 Rev C 04/10/2009
Dealer / Distributor:
Remove all parts banded or taped to the frame assembly. Locate the bulk hardware and sort ac­cording to size.
Tongue:
Slide tongue into the tongue cap on the front of the trailer, align holes and insert ½” x 4” hex bolt through the through tongue cap and secure with ½” ange lock nut.
Pull wires from the rear of tongue and feed them thru the tongue cover, slide the tongue cover over the brake line tube that extends from the rear of tongue. Align the hole in the tongue cover, the tongue, and the frame cap insert a ½” x 1-½” hex bolt and secure with a ½” at washer and a ½” ange lock nut.
Plug harnesses from the tongue into the matching color harness that extends from each side frame; slide the excess wire back into the tongue. Very carefully form the brake lines that extends from the tongue and right side frame until they are aligned remove the plug and cap and screw the two to­gether. Tighten line securely.
Safety Chains:
Take a ½” x 5” hex bolt slide on a ½” at washer
and one (1) of the safety chains; insert the bolt into the hole on the actuator housing through tongue and out other side. Place the second safety chain
on the bolt followed with a ½” at washer and se­cure with a ½” ange lock nut.
Bunk Assembly:
Place the pre-assembled bunks on the preset bunk brackets and secure with a 3/8” x 1” hex bolt and
secure with a 3/8” ange lock nut. Repeat at each
bunk bracket location.
Rockers:
Remove all parts from bag, insert the bushings into the hole and slide the rocker into the center bracket on the spring bracket, making sure that the grease zerk points toward the ground, insert a ¾” x 4 ½” hex bolt from the outside in. Secure with a ¾” lock nut. Repeat process on other side.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 7 Rev C 04/10/2009
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 8 Rev C 04/10/2009
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 9 Rev C 04/10/2009
Springs/axles:
Mount springs on axle by aligning the stub bolt on the leaf springs with the hole in the center of the spring pad on the axle, place a spring clamp on top of the leaf spring. Slide two (2) ½” x 2-5/16” x 6-½” square u-bolts over the springs and spring clamp, slide a spring/axle u-bolt pad over the threaded
ends of the u-bolts and secure with ½” ange lock
nuts. Repeat on other side of axle and on other axle.
Place axle with the brakes to the rear of the trailer, slide a spring bushing into the rear loop on the spring bracket and insert a 9/16” x 3-¼” hex bolt from the outside in and secure with a 9/16” lock nut. Repeat on other side of trailer. Slide the hook end of the spring over the bushing and swing the axle up so the hole in the front of the leaf spring aligns with the rear hole in the rocker, insert 9/16” x 3-¼” hex bolt and secure with 9/16” lock nut. Repeat on other side. To mount the front non brake axle, insert a spring bushing into the front of the rocker and align with the hole, insert a 9/16” x 3-¼” hex bolt and secure with a 9/16” lock nut. Repeat on the other side. Swing axle into place so the front of the leaf spring aligns with the hole in the front loop on the spring bracket and insert a 9/16” x 3­¼” hex bolt from the outside in and secure with a 9/16” lock nut. Repeat on other side.
Remove plug from right side caliper and insert brake hose assembly securely, place the other end of the hose into the clip on the spring bracket and secure with the hose clip. Carefully uncoil the brake line and insert into the hose.
Consumer / Owner:
Your SeaRay trailer is designed, assembled and
pre-adjusted to t your boat. If properly maintained
it will give your boat maximum support and many years of care free service.
Follow these instructions before using your trailer:
Read your ShoreLand’r Owner’s Guide and all safety decals on the trailer.
Wash and wax your trailer regularly. Always rinse your trailer after each use, especially when boat­ing in salt or brackish water.
The law requires that the white ground wire on both the trailer wire harness and the vehicle har­ness be properly grounded.
Re-check all fasteners for tighteness before tow­ing.
Contact your authorized ShoreLand’r dealer if you experience a problem with your trailer. To lo­cate a dealer, please use www.shorelandr.com
- dealer locator feature.
For further information or assistance, contact
ShoreLand’r at 1-800-859-3028 or visit www. shorelandr.com.
Tire And Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2”
ne threaded tapered lug nuts provided. Tighten
to 80-90 ft/lb. of torque using the rotation pattern as shown in the ShoreLandr’s Owners Manual. Re-torque the lug nuts after 50 miles of driving and then periodically thereafter.
Brakes:
Refer to the Brake Service Manual for brake bleed­ing procedure, service and maintenance.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003248
Page 10 Rev C 04/10/2009
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