ShoreLand'r SRV58TBBAL User Manual V.2

(Service Manual for models after serial number 391044)

WARNING: The 2” ball used to tow this trailer must have a 7500 lb. rating.

SRV58TBBAL-03

69082 Literature Bag - Trailers - Brakes 6901403 Frame Bundle *ST215/75R14C OWL Mod Chrome Rim 67326 Hdwe Bag - Bulk Parts 6238600 Rocker Bag - Tandem 69352 Brake Kit - Tandem Axle Connection 3310050 Jack 800 lb. Swivel 3310053 Jack Mounting Hardware Bag 4610048 Spring, 5-Leaf

*Check with your dealer/customer service representative for current tire/rim assembly part number.

ShoreLand’r offers its product line in painted nishes. When ordering parts, it is important that you specify the nish or color you have on

your product. The 5-digit number along with a 2-digit space _ _, note

that the parts can be purchased in various nishes.

03..........Black

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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SRV58TBBAL Specications

Capacity 5800 lbs. GVWR: 7480 lbs. GAWR: 3740 lbs. Ship Wt: 1280 lbs. Frm Size: 2X5 (10 Ga.) Tire Size: ST215X75R14C Rim Size: 14 X 6 “J” Brake: Surge Hydraulic (Disc) Coupler: 2” Hitch Ball: 7500 lb. rating Safety Chain: 7100 lbs. Suspension: 25” Hook Tongue Size: 3X5X63” Swing Tongue

Table of Contents

Frame Drawing & Bill of Materials .........................................2-3

Swing Tongue, Actuator, Safety Chain (Disc) ........................2-3

SP Winch / Jack Drawing & BOM .........................................4

Tire Size & Carrying Capapcity Chart ...................................5

Axle Assembly Dwg / BOM (Disc) .........................................5-6

More Information ...................................................................7-8

SEE DETAIL A

SEE DETAIL B

SEE DETAIL C

DETAIL A SCALE 0.060

DETAIL B SCALE 0.060

DETAIL C SCALE 0.060

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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ITEM PART # DESCRIPTION QTY

NOTE

1 61292 BUNK BRKT FRONT 4 7/8IN 4

2 61294 BUNK BRKT FRONT 3 7/8IN 2

3 61640 WINCH ASSY W/42"POST 1

4 67407 FRAME WMENT - SEA RAY 55TBB 1

5 67408 BUNK ASSY SR55TL 2

6 68271 TONGUE COVER PLATE 1

7 69558 SWINGTONG ASSY DISC 5IN L 1

8 0110059 HH 3/8-16 X 3 3/4 CS GR5 6

9 0110114 HH 1/2-13 X 4 CS GR5 1

10 0110120 HH 1/2-13 X 5 CS GR5 1

11 0140040 HH 3/8-16 X 1 CS GR5 6

12 0140094 HH 1/2-13 X 1 1/2 CS GR5 1

13 0210032 CARR 1/4-20 X 3/4 GR5 2

14 0210130 CARR 3/8-16 X 3 3/4 GR5 3

15 0810965 SCREW #10 X 1 1/2 SQ PAN SELF DRILL 2

16 1310004 LOCKWASHER 1/4 INTERNAL TOOTH 2

17 1340030 LOCKWASHER 3/8 S/T MED ULTRASEAL 3

18 1340095 WASHER USS FLAT 3/8 3

19 1340100 WASHER USS FLAT 1/2 2

20 1410049 HEX NUT FINISH 1/4-20 2

21 1410109 HEX NUT 3/8-16 3

22 1440101 HEX LOCKNUT FLANGE 3/8-16 W/T&T 12

23 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 3

24 2210301 CHAIN SAFETY 8/0 MACH X25LK W/LA 2

25 2400026 TIE DOWN RETRACTABLE 2

26 3510022 GROMMET 7/16IN MOLDED 1

27 3510030 GROMMET 7/8IN MOLDED 6

28 3510158 PLASTIC DRIVE RIVOT 4

29 3510253 LIGHT BEZEL - AMBER 2

30 3510368 TAILLIGHT STEP PAD TREAD TAPE 2

31 3510542 MOLDED REAR CROSSMEMBER PAD 3

32 3510597 GROMMET 13/16IN WITH SPLIT 9/16ID 4

33 4510565 HOSE BRAKELINE MALE-MALE 220IN 1

34 5110127 REFLECTOR ANDERSON AMBER 2

35 5110348 BO LICENSE PLATE BRACKET 1

- 5110567 HARNESS FRAME 238" FULL GROUND RT 1

- 5110568 HARNESS FRAME 238" FULL GROUND LT 1

36 5110569 TAILLIGHT RIGHT LED PETERSON 1

37 5110570 TAILLIGHT LEFT LED PETERSON 1

38 5110571 LIGHT CLUSTER THREE LED 1

39 5110572 MARINE YELLOW CLEARANCE LIGHT 2

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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ITEM PART # DESCRIPTION QTY

NOTE

1 68264 WINCH HOLDER CHANNEL WINCH POST 1

2 68265 BOW PIVOT PLATE - LEFT 1

3 68266 BOW PIVOT PLATE - RIGHT 1

4 68273 WINCH POST WMENT 42IN 1

5 68683 CUP WASHER - WINCHES 4

6 0110114 HH 1/2-13 X 4 CS GR5 3

7 0110125 HH 1/2-13 X 5 1/2 CS GR5 2

8 0140040 HH 3/8-16 X 1 CS GR5 3

9 0140090 HH 1/2-13 X 1 CS GR5 2

10 0210102 CARR 3/8-16 X 1 GR5 1

11 0340200 SUB 1/2 X 3 9/16 X 6 W/2 3/8 THR 2

12 1310040 LOCKWASHER 1/2 S/T MED 3

13 1340095 WASHER USS FLAT 3/8 2

14 1440101 HEX LOCKNUT FLANGE 3/8-16 W/T&T 4

15 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 8

16 1440159 HEX NUT FINISH 1/2-13 3

17 2210145 CHAIN 1/4 (7MM) X 10 LINKS 1

18 3110242 WINCH HANDLE 1

19 3110345 WINCH DL1800A W/STRAP NO HANDLE 1

20 3510539 CAP BLACK FOR 3X4 WINCH CAP 1

21 3510586 END CAP PROFILE 2000 TAN 4

22 3510587 ROLLER 4" BOW YATES TAN #450 2

23 4810709 DECAL TRAILER CAUTION AND WARNI 1

- 4811425 DECAL PINCH POINT LANDING 1

24 4811451 DECAL NMMA CERTIFIED TRAILER 1

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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SEE DETAIL D

SEE DETAIL E

DETAIL D SCALE 0.120

DETAIL E SCALE 0.200

Tire Size and Carrying Capacity Chart

Tire Size ............................ST215/75R14-C

GVWR ...............................7040 LB.

Carrying Capacity ..............5800 LB.

Axle....................................Disc Brake

Refer to the tire side wall for correct tire pressure.

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

Page 6 REV E 01/21/08

ITEM PART # DESCRIPTION QTY

NOTE

1 4279 SHIM PAD U BOLT 12GA FRAME 4

2 62386 ROCKER ASSEMBLY 2

3 62392 TANDEM BOGIE 2X5 2

4 68358 AXLE DISC BRAKES 80 WIDE NO PAD 2

5 68610 SPRING BRKT BUSHING PLATED ZYU 4

6 68614 SPRING CLAMP 1/4X1 1/2X4 ZYU 4

7 68616 SPRING AND AXLE U-BOLT PLATE 4

8 69011 FENDER ASSY - TANDEM POLY 2

9 69278 TANDEM SPRING MTG BRKT WMENT LEFT 1

10 69279 TANDEM SPRING MTG BRKT WMENT RIGHT 1

11 0110170 HH 9/16-18 X 3 1/4 CS GR5 8

12 0110282 HH 3/4-10 X 4 1/2 CS GR5 2

13 0140040 HH 3/8-16 X 1 CS GR5 8

14 0310170 SUB 1/2 X 2 5/16 X 6 1/2 8

15 0310280 SUB 1/2 X 2 9/16 X 7 5/8 4

16 0730103 SCREW #10-32 X 1 MACHINE 4

17 1310170 WASHER#10 USS FLAT 4

18 1340095 WASHER USS FLAT 3/8 8

19 1410235 HEX LUGNUT 1/2-20 13/16 OD Z&U 20

20 1430550 NUT KEP #10-32 ZP 4

21 1440101 HEX LOCKNUT FLANGE 3/8-16 W/T&T 8

22 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 24

23 1440259 HEX LOCKNUT 9/16-18 GRA 8

24 1440319 HEX NUT 3/4-16 UNF 2

25 3510158 PLASTIC DRIVE RIVOT 4

26 3510253 LIGHT BEZEL - AMBER 2

27 3510363 FENDER STEP PAD TREAD TAPE 2

28 3510364 FENDER STEP PAD TREAD TAPE 2

29 3510597 GROMMET 13/16IN WITH SPLIT 9/16ID 2

30 3610050 BUSHING 3/4 IDX1 ODX1 1/2 BRONZE 2

31 3620211 ZERK 1/4-28 STRAIGHT GREASE 2

32 4510656 CLAMP METAL 3/8 DIA. W/RUBBER#25106 4

33 4610048 SPRING 5 LEAF HOOK 4

34 4811334 DECAL GREASE ZERK ARROW 2

35 5110100 METAL FRAME CLIP - SMALL 2

36 5110572 MARINE YELLOW CLEARANCE LIGHT 2

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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Dealer / Distributor:

Remove all parts banded or taped to the frame assembly. Locate the bulk hardware and sort according to size.

Tongue:

Slide tongue into the tongue cap on the front of the trailer, align holes and insert ½” x 4” hex bolt through the tongue cap and secure with ½” ange lock nut.

Pull wires from the rear of tongue and feed them thru the tongue cover, slide the tongue cover over the brake line tube that extends from the rear of tongue. Align the hole in the tongue cover, the tongue, and the frame cap insert a ½” x 1-½” hex bolt and secure with a ½” at washer and a ½” ange lock nut.

Plug harnesses from the tongue into the matching color harness that extends from each side frame; slide the excess wire back into the tongue. Very carefully form the brake lines that extends from the tongue and right side frame until they are aligned. Remove the plug and cap and screw the two together. Tighten line securely.

Safety Chains:

Take a ½” x 5” hex bolt slide on a ½” at washer and one

(1) of the safety chains; insert the bolt into the hole on the actuator housing through tongue and out other side. Place

the second safety chain on the bolt followed with a ½” at washer and secure with a ½” ange lock nut.

Bunk Assembly:

Place the pre-assembled bunks on the preset bunk brackets and secure with a 3/8” x 1” hex bolt and secure with a 3/8”

ange lock nut. Repeat at each bunk bracket location.

Rockers:

Remove all parts from bag, insert the bushings into the hole and slide the rocker into the center bracket on the spring bracket, making sure that the grease zerk points toward the ground, insert a ¾” x 4 ½” hex bolt from the outside in. Secure with a ¾” lock nut. Repeat process on other side.

Springs/axles:

Mount springs on axle by aligning the stub bolt on the leaf springs with the hole in the center of the spring pad on the axle, place a spring clamp on top of the leaf spring. Slide two (2) ½” x 2-5/16” x 6-½” square u-bolts over the springs and spring clamp, slide a spring/axle u-bolt pad over the threaded ends of the u-bolts and secure with ½” ange lock nuts. Repeat on other side of axle and on other axle.

Place axle with the brakes to the rear of the trailer, slide a spring bushing into the rear loop on the spring bracket and insert a 9/16” x 3-¼” hex bolt from the outside in and secure with a 9/16” lock nut. Repeat on other side of trailer. Slide the hook end of the spring over the bushing and swing the axle up so the hole in the front of the leaf spring aligns with the rear hole in the rocker, insert 9/16” x 3-¼” hex bolt and

ITEM PART # DESCRIPTION QTY

NOTE

1 66155 AXLE WMENT (80 WIDE) 1

2 0610042 SOCKET HEAD SCREW 7/16-20X1-1/4 4

3 1310035 LOCKWASHER 7/16 S/T MED 4

4 1340206 WASHER 1.5 OD X .765 ID X .186/.206 2

5 1440349 HEX NUT SLOTTED PLAIN 2

6 1540038 COTTER KEY 1/8 X 1 1/2 ULTRASEAL 2

7 3510597 GROMMET 13/16IN WITH SPLIT 9/16ID 2

8 4410089 SPINDLE SLEEVE 1 3/8-1 1/16 2

9 4410130 SEAL 1 3/8IN 2

10 4410246 SL BEARING PROTECTOR BRA 2

11 4410247 BEARING BUDDY - STAINLESS STEEL 2

12 4410289 CALIPER ASSY 9.75 LEFT 1

13 4410290 CALIPER ASSY 9.75 RIGHT 1

14 4410291 HUB/VENTED ROTOR, C.B., 13 2

15 4440160 ROLLER BEARING 1 1/16IN 2

16 4440170 ROLLER BEARING 1 3/8IN 2

17 4510506 PLUG - #131X3B (BLUEDOT) - BRASS 1

18 4510566 HOSE BRAKELINE MALE-MALE 94IN 1

secure with 9/16” lock nut. Repeat on other side. To mount the front non brake axle, insert a spring bushing into the front of the rocker and align with the hole, insert a 9/16” x 3-¼” hex bolt and secure with a 9/16” lock nut. Repeat on the other side. Swing axle into place so the front of the leaf spring aligns with the hole in the front loop on the spring bracket and insert a 9/16” x 3- ¼” hex bolt from the outside in and secure with a 9/16” lock nut. Repeat on other side.

Remove plug from right side caliper and insert brake hose assembly securely, place the other end of the hose into the clip on the spring bracket and secure with the hose clip. Carefully uncoil the brake line and insert into the hose.

Tire And Wheel Assemblies

Mount the tire and wheel assemblies using the 1/2” ne

threaded tapered lug nuts provided. Tighten to 80-90 ft/lb. of torque using the rotation pattern as shown in the ShoreLandr’s Owners Manual. Re-torque the lug nuts after 50 miles of driving and then periodically thereafter.

Brakes:

Refer to the Brake Service Manual for service and maintenance.

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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ITEM PART # DESCRIPTION QTY

NOTE

1 68664 2X6 BUNK BRKT SPUN GALV. 3

2 0810930 SCREW SELFTAP #10-12X1 1/4 TYPE A 6

3 3910024 BUNKWOOD 2 X 6 X 12FT FIR 1

SEE DETAIL F

DETAIL F SCALE 0.140

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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Consumer / Owner:

Your SeaRay trailer is designed, assembled and pre-adjust-

ed to t your boat. If properly maintained it will give your boat

maximum support and many years of care free service.

Follow these instructions before using your trailer:

Read your ShoreLand’r Owner’s Guide and all safety decals on the trailer.

Wash and wax your trailer regularly. Always rinse your trailer after each use, especially when boating in salt or brackish water.

The law requires that the white ground wire on both the trailer wire harness and the vehicle harness be properly grounded.

Re-check all fasteners for tighteness before towing.

Contact your authorized ShoreLand’r dealer if you experience a problem with your trailer. To locate a dealer, please use www.shorelandr.com - dealer locator feature.

For further information or assistance, contact ShoreLand’r at 1-800-859-3028 or visit www.shorelandr.com.

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003249

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ShoreLand'r SRV58TBBAL User Manual V.2

Specifications and Main Features

Frequently Asked Questions

User Manual