ShoreLand'r SRV42TB User Manual V.4

®
SRV42TB-_ _
(Service Manual for models after serial number 392188)
SRV42TB-_ _
69082 Literature Bag - Brakes - Trailers 4610072 Spring, 5-Leaf 80500-_ _ Frame Bundle - SRV42TB *ST175/80R13C Dir Rim 69563 Hdwe Bag - Bulk Parts 66363-_ _ Axle Assy 80 Wide
*Check with your dealer/customer service representative for current tire/rim assembly part number.
ShoreLand’r offers its product line in painted nishes. When ordering parts, it is important that you specify the nish or
color you have on your product. The 5-digit number along with a 2-digit space _ _, note that the parts can be purchased
in various nishes.
03 ........ Black
14 ........ Blue
18 ........ Galvanized with Pearl White Plastic
22 ........ Red
25 ........ Yellow
SRV42TB Specications
Capacity 4200 lbs. GVWR: 5440 lbs. GAWR: 2720 lbs. Ship Wt: 920 lbs. Frm Size: 2X4 (11 Ga) Tire Size: ST175X80R13-C Rim Size: 13 X 4 “J” Brake: Surge Hydraulic / Surge Disc Coupler: 2” Actuator, 6000 lbs. Safety Chain: 7600 lb. Suspension: 5 Leaf Hook Springs Tongue Size: 3X5X65” Swing Tongue
Table of Contents
Frame Drawing & Bill of Materials ........................................2-3
Swing Tongue, Actuator, Safety Chain (Disc) .......................4
Prole 2000 Winch / Jack Drawing & BOM ..........................5
Chassis Dwg / BOM .............................................................6-7
Tire Size & Carrying Capapcity Chart ..................................7
Axle Assembly Dwg / BOM (Drum) ......................................8
Axle Assembly Dwg / BOM (Disc) ........................................9
Winch Dwg / BOM ................................................................10
Bunk Dwg / BOM..................................................................11
More Information ..................................................................12
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Refer to Page 10 for winch drawing and bill of materials.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Tire Size and Carrying Capacity Chart
Tire Size ................................ST175/80R13-C
GVWR ...................................5440 LB.
Carrying Capacity ..................4200 LB.
Axle........................................Drum / Disc Brake
Refer to the tire side wall for correct tire pressure.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Non-Brake Axle
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Disc Brake Axle
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Dealer / Distributor:
Remove all parts banded or taped to the frame assembly. Locate the bulk hardware and sort according to size.
Tongue:
Slide tongue into the tongue cap on the front of the trail­er, align holes and insert ½” x 4” hex bolt through the through tongue cap and secure with ½” ange lock nut.
Pull wires from the rear of tongue and feed them thru the tongue cover, slide the tongue cover over the brake line tube that ex­tends from the rear of tongue. Align the hole in the tongue cov­er, the tongue, and the frame cap insert a ½” x 1-½” hex bolt and secure with a ½” at washer and a ½” ange lock nut.
Plug harnesses from the tongue into the matching color har­ness that extends from each side frame; slide the excess wire back into the tongue. Very carefully form the brake lines that extends from the tongue and right side frame until they are aligned remove the plug and cap and screw the two to­gether. Tighten line securely.
Safety Chains:
Take a ½” x 5” hex bolt slide on a ½” at washer and one
(1) of the safety chains; insert the bolt into the hole on the actuator housing through tongue and out other side. Place
the second safety chain on the bolt followed with a ½” at washer and secure with a ½” ange lock nut.
the front non brake axle, insert a spring bushing into the front of the rocker and align with the hole, insert a 9/16” x 3-¼” hex bolt and secure with a 9/16” lock nut. Repeat on the other side. Swing axle into place so the front of the leaf spring aligns with the hole in the front loop on the spring bracket and insert a 9/16” x 3- ¼” hex bolt from the outside in and secure with a 9/16” lock nut. Repeat on other side.
Remove plug from right side caliper and insert brake hose assembly securely, place the other end of the hose into the clip on the spring bracket and secure with the hose clip. Carefully uncoil the brake line and insert into the hose.
Tire and Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2” ne
threaded tapered lug nuts provided. Tighten to 80-90 ft/lb. of torque using the rotation pattern as shown in the Shore- Landr’s Owners Manual. Re-torque the lug nuts after 50 miles of driving and then periodically thereafter.
Brakes:
Refer to the Brake Service Manual for brake bleeding proce­dure, service and maintenance.
Consumer/ Owner:
Bunk Assembly:
Place the pre-assembled bunks on the preset bunk brackets and secure with a 3/8” x 1” hex bolt and secure with a 3/8”
ange lock nut. Repeat at each bunk bracket location.
Rockers:
Remove all parts from bag, insert the bushings into the hole and slide the rocker into the center bracket on the spring bracket, making sure that the grease zerk points toward the ground, insert a ¾” x 4 ½” hex bolt from the outside in. Se­cure with a ¾” lock nut. Repeat process on other side.
Springs/Axles:
Mount springs on axle by aligning the stub bolt on the leaf springs with the hole in the center of the spring pad on the axle, place a spring clamp on top of the leaf spring. Slide two (2) ½” x 2-5/16” x 6-½” square u-bolts over the springs and spring clamp, slide a spring/axle u-bolt pad over the
threaded ends of the u-bolts and secure with ½” ange lock
nuts. Repeat on other side of axle and on other axle.
Place axle with the brakes to the rear of the trailer, slide a spring bushing into the rear loop on the spring bracket and insert a 9/16” x 3-¼” hex bolt from the outside in and secure with a 9/16” lock nut. Repeat on other side of trailer. Slide the hook end of the spring over the bushing and swing the axle up so the hole in the front of the leaf spring aligns with the rear hole in the rocker, insert 9/16” x 3-¼” hex bolt and secure with 9/16” lock nut. Repeat on other side. To mount
Your SeaRay trailer is designed, assembled and pre-adjust-
ed to t your boat. If properly maintained it will give your boat
maximum support and many years of care free service.
Follow these instructions before using your trailer:
Read your ShoreLand’r Owner’s Guide and all safety de­cals on the trailer.
Wash and wax your trailer regularly. Always rinse your trailer after each use, especially when boating in salt or brackish water.
The law requires that the white ground wire on both the trailer wire harness and the vehicle harness be properly grounded.
Re-check all fasteners for tighteness before towing.
Contact your authorized ShoreLand’r dealer if you experi­ence a problem with your trailer. To locate a dealer, please use www.shorelandr.com - dealer locator feature.
For further information or assistance, contact ShoreLand’r at 1-800-859-3028 or visit www.shorelandr.com.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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