®
SRV42TB-_ _
(Service Manual for models after serial number 392188)
SRV42TB-_ _
69082 Literature Bag - Brakes - Trailers
4610072 Spring, 5-Leaf
80500-_ _ Frame Bundle - SRV42TB
*ST175/80R13C Dir Rim
69563 Hdwe Bag - Bulk Parts
*Check with your dealer/customer service representative for current tire/rim assembly part number.
ShoreLand’r offers its product line in painted nishes. When
ordering parts, it is important that you specify the nish or
color you have on your product. The 5-digit number along
with a 2-digit space _ _, note that the parts can be purchased
in various nishes.
03 ........ Black
08 ........ Pearl White
14 ........ Blue
18 ........ Galvanized with Pearl White Plastic
22 ........ Red
25 ........ Yellow
SRV42TB Specications
Capacity 4200 lbs.
GVWR: 5440 lbs.
GAWR: 2720 lbs.
Ship Wt: 920 lbs.
Frm Size: 2X4 (11 Ga)
Tire Size: ST175X80R13-C
Rim Size: 13 X 4 “J”
Brake: Surge Hydraulic / Surge Disc
Coupler: 2” Actuator, 6000 lbs.
Safety Chain: 7600 lb.
Suspension: 5 Leaf Hook Springs
Tongue Size: 3X5X65” Swing Tongue
Table of Contents
Frame Drawing & Bill of Materials ........................................2-3
Swing Tongue, Actuator, Safety Chain (Disc) .......................4
Prole 2000 Winch / Jack Drawing & BOM ..........................5
Chassis Dwg / BOM .............................................................6-7
Tire Size & Carrying Capapcity Chart ..................................7
Axle Assembly Dwg / BOM (Drum) ......................................8
Axle Assembly Dwg / BOM (Disc) ........................................9
Winch Dwg / BOM ................................................................10
Bunk Dwg / BOM..................................................................11
More Information ..................................................................12
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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ITEM PART # DESCRIPTION QTY
NOTE
1 61292 BUNK BRKT FRONT 4 7/8IN 4
2 61294 BUNK BRKT FRONT 3 7/8IN 2
3 66287 BUNK ASSY SRV1946T 10FT W BRKTS 2
4 66294 WINCH ASSY SEA RAY 1
5 67287 SWINGTONGUE ASSY 65IN DISC 1
6 68271 TONGUE COVER PLATE 1
7 69550 FRAME WMENT SRV42/46 FG 1
8 0110059 HH 3/8-16 X 3 3/4 CS GR5 6
9 0110114 HH 1/2-13 X 4 CS GR5 1
10 0110120 HH 1/2-13 X 5 CS GR5 1
11 0140040 HH 3/8-16 X 1 CS GR5 6
12 0140094 HH 1/2-13 X 1 1/2 CS GR5 1
13 0210130 CARR 3/8-16 X 3 3/4 GR5 3
14 0210218 CARR 1/2-13 X 4 GR5 3
15 0810925 SCREW SELFDRILL HWH #10-16 X 3/4 2
16 1340030 LOCKWASHER 3/8 S/T MED ULTRASEAL 3
17 1340095 WASHER USS FLAT 3/8 3
18 1340100 WASHER USS FLAT 1/2 2
19 1410109 HEX NUT 3/8-16 3
20 1440101 HEX LOCKNUT FLANGE 3/8-16 W/T&T 12
21 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 6
22 2210301 CHAIN SAFETY 8/0 MACH X25LK W/LA 2
23 3510022 GROMMET 7/16IN MOLDED 1
24 3510030 GROMMET 7/8IN MOLDED 6
25 3510158 PLASTIC DRIVE RIVOT 4
26 3510253 LIGHT BEZEL - AMBER 2
27 3510368 TAILLIGHT STEP PAD TREAD TAPE 2
28 3510542 MOLDED REAR CROSSMEMBER PAD 3
29 3510597 GROMMET 13/16IN WITH SPLIT 9/16ID 4
30 4510564 HOSE BRAKELINE MALE-MALE 200IN 1
31 5110127 REFLECTOR ANDERSON AMBER 2
32 5110348 BO LICENSE PLATE BRACKET 1
- 5110565 HARNESS FRAME 214" FULL GROUND RT 1
- 5110566 HARNESS FRAME 214" FULL GROUND LT 1
33 5110572 MARINE YELLOW CLEARANCE LIGHT 2
34 5110573 TAILLIGHT RIGHT PETERSON FG 1
35 5110574 TAILLIGHT LEFT PETERSON FG 1
36 5110575 LIGHT CLUSTER THREE FG 1
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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ITEM PART # DESCRIPTION QTY
NOTE
1 65542 OUTER HOUSING FOR UFP ACTUATOR 1
OUTER HOUSING FOR UFP ACTUATOR 5IN65542
2 66364 SWING TONGUE WMENT 47 IN 1
SWINGTONGUE WMENT 47 IN66364
3 66368 FOLD-AWAY TONGUE WELDMENT 1
FOLD AWAY TONGUE WMENT66368
4 66370 SWING TONGUE LATCH PIN 1
SWINGTONGUE LATCH PIN66370
5 0110114 HH 1/2-13 X 4 CS GR5 3
HH 1/2-13 X 4 CS GR50110114
6 0140096 HH 1/2-13 X 1 3/4 CS GR5 2
HH 1/2-13 X 1 3/4 CS GR5 A3250140096
7 1340100 WASHER USS FLAT 1/2 4
WASHER USS FLAT 1/21340100
8 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 5
HEX LOCKNUT FLANGE 1/2-131440102
9 1540305 HAIRPIN COTTER #9 ZP 1
HAIRPIN COTTER #9 ZP1540305
10 3510030 GROMMET 7/8IN MOLDED 1
GROMMET 7/8IN MOLDED3510030
11 3510169 WIRE CLIP ADHESIVE BACK 1
WIRE CLIP W/ADHESIVE BACK3510169
12 3991015 ACTUATOR UFP INNER DISC BRAKE 1
****ACT INNER DRUM BRAKE USE39910143991015
13 4510563 HOSE BRAKELINE MALE-MALE 78IN 1
HOSE BRAKELINE MALE-MALE 78IN4510563_FLAT
- 4811471 DECAL CAUTION BRAKE LOCKOUT KEY 1
DECAL CAUTION BRAKE LOCKOUT KEY4811471
- 4850182 DECAL SWINGTONGUE INSTRUCTION 1
DECAL SWINGTONGUE INSTRUCTION4850182
- 4850183 DECAL SWINGTONGUE PINCH POINT 1
DECAL SWINGTONGUE PINCH POINT4850183
- 4850184 DECAL FOR COATED UFP ACTUATOR 1
DECAL FOR COATED UFP ACTUATOR4850184
14 4850412 DECAL WARNING CAPACITY SWING TONGUE 1
DECAL WARNING CAPACITY SWING TONGUE4850412
15 7010168 CAP PLASTIC OUTER MEMBER 2IN DI 1
CAP PLASTIC OUTER MEMBER 2IN DIA7010168
- 7010188 DECAL PUSH BRKT UFP ACTUATORS 1
DECAL PUSH BRKT UFP ACTUATORS7010188
1
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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ITEM PART # DESCRIPTION QTY
NOTE
1 60340 JACK INSIDE SPACER ZYU 1
2 60341 JACK RETAINER PLATE ZYU 1
3 60816 WINCH POST SPACER 1
4 60931 WINCH POST 9IN 1
5 65659 PROFILE 2000 WINCH ASSY W/1802 PARTS 1
6 0110118 HH 1/2-13 X 4 1/2 CS GR5 2
7 0210204 CARR 1/2-13 X 1 1/4 GR5 2
8 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 4
9 3110237 WINCH HANDLE DL1802 1
10 3310050 800 LB SWIVEL JACK 1
1
2
3
4
5
6
7
8
9
10
For winch parts breakdown
drawing and BOM, refer to
page 10.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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1
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31
32
33
34
35
38
39
40
SEE DETAIL C
4
15
30
DETAIL C
SCALE 0.120
5
36
37
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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ITEM PART # DESCRIPTION QTY
NOTE
1 4279 SHIM PAD U BOLT 12GA FRAME 4
2 60880 FENDER 9IN POLY RF/LR 1
3 60887 FENDER 9IN POLY LF/RR 1
4 62386 ROCKER ASSEMBLY 2
5 62392 TANDEM BOGIE 2X5 2
6 66163 SPRING BRKT 9IN TANDEM 2
7 66363 AXLE ASSY PWC2013 1
8 68358 AXLE DISC BRAKES 80 WIDE NO PAD 1
9 68610 SPRING BRKT BUSHING PLATED ZYU 4
10 68614 SPRING CLAMP 1/4X1 1/2X4 ZYU 4
11 68616 SPRING AND AXLE U-BOLT PLATE 4
12 68996 FENDER 9IN POLY LF/RR NO HOLES 1
13 68997 FENDER 9IN POLY LR/RF NO HOLES 1
14 0110170 HH 9/16-18 X 3 1/4 CS GR5 8
15 0110282 HH 3/4-10 X 4 1/2 CS GR5 2
16 0140047 HH 3/8-16 X 1 3/4 CS GR5 4
17 0210058 CARR 5/16-18 X 1 GR5 SS 8
18 0310170 SUB 1/2 X 2 5/16 X 6 1/2 8
19 0310276 SUB 1/2 X 2 9/16 X 6 1/2 4
20 0730103 SCREW #10-32 X 1 MACHINE 2
21 1310025 LOCKWASHER 5/16 S/T MED 8
22 1310163 WASHER 1.377X.39X.105 8
23 1310170 WASHER#10 USS FLAT 2
24 1410069 HEX NUT FINISH 5/16-18 8
25 1410229 HEX LUGNUT 1/2-20 13/16 OD Z&U 20
26 1430550 NUT KEP #10-32 ZP 2
27 1440101 HEX LOCKNUT FLANGE 3/8-16 W/T&T 4
28 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 24
29 1440259 HEX LOCKNUT 9/16-18 GRA 8
30 1440319 HEX NUT 3/4-16 UNF 2
31 3510022 GROMMET 7/16IN MOLDED 4
32 3510158 PLASTIC DRIVE RIVOT 4
33 3510253 LIGHT BEZEL - AMBER 2
34 3510263 RUBBER CUP WASHER 8
35 3510597 GROMMET 13/16IN WITH SPLIT 9/16ID 1
36 3610050 BUSHING 3/4 IDX1 ODX1 1/2 BRONZE 2
37 3620211 ZERK 1/4-28 STRAIGHT GREASE 2
38 4510656 CLAMP METAL 3/8 DIA. W/RUBBER#25106 2
39 4610072 SPRING 5 LEAF HOOK 4
40 5110572 MARINE YELLOW CLEARANCE LIGHT 2
Tire Size and Carrying Capacity Chart
Tire Size ................................ST175/80R13-C
GVWR ...................................5440 LB.
Carrying Capacity ..................4200 LB.
Axle........................................Drum / Disc Brake
Refer to the tire side wall for correct tire pressure.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
Page 7 REV E 02/04/2008
ITEM PART # DESCRIPTION QTY
NOTE
1 66155 AXLE WMENT (80 WIDE) 1
2 1340206 WASHER 1.5 OD X .765 ID X .186/.206 2
3 1440349 HEX NUT SLOTTED PLAIN 2
4 1540038 COTTER KEY 1/8 X 1 1/2 ULTRASEAL 2
5 4410089 SPINDLE SLEEVE 1 3/8-1 1/16 2
6 4410130 SEAL 1 3/8IN 2
7 4410246 SL BEARING PROTECTOR BRA 2
8 4410247 BEARING BUDDY - STAINLESS STEEL 2
9 4440160 ROLLER BEARING 1 1/16IN 2
10 4440170 ROLLER BEARING 1 3/8IN 2
11 4470400 HUB 1 3/8 X 1 1/16 CAST 2
1
2
3
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7
8
9
10
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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ITEM PART # DESCRIPTION QTY
NOTE
1 66155 AXLE WMENT (80 WIDE) 1
2 0610042 SOCKET HEAD SCREW 7/16-20X1-1/4 4
3 1310035 LOCKWASHER 7/16 S/T MED 4
4 1340206 WASHER 1.5 OD X .765 ID X .186/.206 2
5 1440349 HEX NUT SLOTTED PLAIN 2
6 1540038 COTTER KEY 1/8 X 1 1/2 ULTRASEAL 2
7 3510597 GROMMET 13/16IN WITH SPLIT 9/16ID 2
8 4410089 SPINDLE SLEEVE 1 3/8-1 1/16 2
9 4410130 SEAL 1 3/8IN 2
10 4410246 SL BEARING PROTECTOR BRA 2
11 4410247 BEARING BUDDY - STAINLESS STEEL 2
12 4410289 CALIPER ASSY 9.75 LEFT 1
13 4410290 CALIPER ASSY 9.75 RIGHT 1
14 4410291 HUB/VENTED ROTOR, C.B., 13 2
15 4440160 ROLLER BEARING 1 1/16IN 2
16 4440170 ROLLER BEARING 1 3/8IN 2
17 4510506 PLUG - #131X3B (BLUEDOT) - BRASS 1
18 4510566 HOSE BRAKELINE MALE-MALE 94IN 1
1
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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ITEM PART # DESCRIPTION QTY
NOTE
1 65657 WINCH HOLDER CASE 1
2 68671 NYLON WINCH CASE BUSHING-3/4OD X 4.25 1
3 68683 CUP WASHER - WINCHES 2
4 0110064 HH 3/8-16 X 5 CS GR5 2
5 0110125 HH 1/2-13 X 5 1/2 CS GR5 1
6 204009 SHAFT BUSHING DL1400/2500 2
7 204360 SPACER WASHER DL1602 1
8 204808 REEL SPACER DL1700 1
9 204809 HANDLE HUT DL1602 1
10 205014 LOCK NUT DL1400/1700/1802/2500 1
11 205116 E-RING DL1602/1700/2500 1
12 205139 SPACER WASHER 1
13 205269 RATCHET PAWL BOLT 1/4-20 X 5 1
14 205270 LOCKNUT 3/8-16 JAM STYLE FOR WINCH 1
15 206281 EXTENSION SPRING - BLUE 1
- 206282 WARRANTY TAG DL1800/1802 WINCH 1
16 0210102 CARR 3/8-16 X 1 GR5 1
17 304731 DRIVE SHAFT UPPER DL1802 1
18 404868 REVERSABLE RATCHET PAWL 1
19 404872 RACHET SPACER DL1700/2500 1
20 404878 RATCHET SLEEVE DL1700/2500 1
21 1340095 WASHER USS FLAT 3/8 1
22 1440101 HEX LOCKNUT FLANGE 3/8-16 W/T&T 2
23 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T&T 1
24 2210145 CHAIN 1/4(7MM)X 10 LINKS 1
25 3110348 WINCH REEL W/STRAP DL1800/1802 1
26 3510586 END CAP PROFILE 2000 TAN 2
27 3510587 ROLLER 4" BOW YATES TAN #450 1
28 3520011 PLUG 3/8IN WHITE PLASTIC 4
29 3520019 PLUG 1IN WHITE PLASTIC 2
- 4811349 DECAL PROFILE 2000 2
- 4811358 DECAL CLEAR W/BLACK LETTERS PROF 1
30 4811451 DECAL NMMA CERTIFIED TRAILER 1
- 4850383 DECAL CAPACITY DL1802A 1
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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ITEM PART # DESCRIPTION QTY
NOTE
1 68664 2X6 BUNK BRKT SPUN GALV. 3
BUNK BRKT SPUN GALV 2X668664
2 0810930 SCREW SELFTAP #10-12X1 1/4 TYPE A 6
SCREW #10-12X1 1/4 SELFTAP, WAXED0810930
3 3910023 BUNKWOOD 2 X 6 X 10FT FIR 1
BUNKWOOD 2 X 6 X 10FT FIR3910023
SEE DETAIL D
DETAIL D
SCALE 0.160
1
2
3
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
Page 11 REV E 02/04/2008
Dealer / Distributor:
Remove all parts banded or taped to the frame assembly.
Locate the bulk hardware and sort according to size.
Tongue:
Slide tongue into the tongue cap on the front of the trail-
er, align holes and insert ½” x 4” hex bolt through the
through tongue cap and secure with ½” ange lock nut.
Pull wires from the rear of tongue and feed them thru the tongue
cover, slide the tongue cover over the brake line tube that extends from the rear of tongue. Align the hole in the tongue cov-
er, the tongue, and the frame cap insert a ½” x 1-½” hex bolt and
secure with a ½” at washer and a ½” ange lock nut.
Plug harnesses from the tongue into the matching color harness that extends from each side frame; slide the excess
wire back into the tongue. Very carefully form the brake lines
that extends from the tongue and right side frame until they
are aligned remove the plug and cap and screw the two together. Tighten line securely.
Safety Chains:
Take a ½” x 5” hex bolt slide on a ½” at washer and one
(1) of the safety chains; insert the bolt into the hole on the
actuator housing through tongue and out other side. Place
the second safety chain on the bolt followed with a ½” at
washer and secure with a ½” ange lock nut.
the front non brake axle, insert a spring bushing into the front
of the rocker and align with the hole, insert a 9/16” x 3-¼”
hex bolt and secure with a 9/16” lock nut. Repeat on the
other side. Swing axle into place so the front of the leaf
spring aligns with the hole in the front loop on the spring
bracket and insert a 9/16” x 3- ¼” hex bolt from the outside in
and secure with a 9/16” lock nut. Repeat on other side.
Remove plug from right side caliper and insert brake hose
assembly securely, place the other end of the hose into the
clip on the spring bracket and secure with the hose clip.
Carefully uncoil the brake line and insert into the hose.
Tire And Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2” ne
threaded tapered lug nuts provided. Tighten to 80-90 ft/lb.
of torque using the rotation pattern as shown in the Shore-
Landr’s Owners Manual. Re-torque the lug nuts after 50
miles of driving and then periodically thereafter.
Brakes:
Refer to the Brake Service Manual for brake bleeding procedure, service and maintenance.
Consumer/ Owner:
Bunk Assembly:
Place the pre-assembled bunks on the preset bunk brackets
and secure with a 3/8” x 1” hex bolt and secure with a 3/8”
ange lock nut. Repeat at each bunk bracket location.
Rockers:
Remove all parts from bag, insert the bushings into the hole
and slide the rocker into the center bracket on the spring
bracket, making sure that the grease zerk points toward the
ground, insert a ¾” x 4 ½” hex bolt from the outside in. Secure with a ¾” lock nut. Repeat process on other side.
Springs/Axles:
Mount springs on axle by aligning the stub bolt on the leaf
springs with the hole in the center of the spring pad on the
axle, place a spring clamp on top of the leaf spring. Slide
two (2) ½” x 2-5/16” x 6-½” square u-bolts over the springs
and spring clamp, slide a spring/axle u-bolt pad over the
threaded ends of the u-bolts and secure with ½” ange lock
nuts. Repeat on other side of axle and on other axle.
Place axle with the brakes to the rear of the trailer, slide a
spring bushing into the rear loop on the spring bracket and
insert a 9/16” x 3-¼” hex bolt from the outside in and secure
with a 9/16” lock nut. Repeat on other side of trailer. Slide
the hook end of the spring over the bushing and swing the
axle up so the hole in the front of the leaf spring aligns with
the rear hole in the rocker, insert 9/16” x 3-¼” hex bolt and
secure with 9/16” lock nut. Repeat on other side. To mount
Your SeaRay trailer is designed, assembled and pre-adjust-
ed to t your boat. If properly maintained it will give your boat
maximum support and many years of care free service.
Follow these instructions before using your trailer:
Read your ShoreLand’r Owner’s Guide and all safety decals on the trailer.
Wash and wax your trailer regularly. Always rinse your trailer
after each use, especially when boating in salt or brackish
water.
The law requires that the white ground wire on both the
trailer wire harness and the vehicle harness be properly
grounded.
Re-check all fasteners for tighteness before towing.
Contact your authorized ShoreLand’r dealer if you experience a problem with your trailer. To locate a dealer, please
use www.shorelandr.com - dealer locator feature.
For further information or assistance, contact ShoreLand’r
at 1-800-859-3028 or visit www.shorelandr.com.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
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