ShoreLand'r SRV24 User Manual V.1

®
SRV24-08, SRV24B-08, SRV24-18 & SRV24B-18
SeaRay 2X4 Full Bunk Trailers
SRV24-08 Sea Ray 2X4 Full Bunk
62340 Literature Bag - Trailers 6690818 Frame Bundle - SR V24 Galv 66913 Hardware Bag - Bulk Parts 4300237 ST185/80R13C MR Tire/Galv Dir Rim
SRV24B-08 Sea Ray 2X4 Full Bunk - Brake
62340 Literature Bag - Trailers 6728318 Frame Bundle - SR V24B 66296 Hardware Bag - Bulk Parts 4300237 ST185/80R13C MR Tire/Galv Dir Rim
Tire Size and Carrying Capacity Chart
Tire Size ........................... ST185/80R13-C
GVWR .............................. 2960 LB.
Axle .................................. Brake/ non-brake
Refer to the tire side wall for correct tire pressure.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
SRV24-18 Sea Ray 2X4 Full Bunk
62340 Literature Bag - Trailers 6690808 Frame Bundle - SR V24B PW 66913 Hardware Bag - Bulk Parts 4300236 ST185/80R13C MR Tire/MS Dir Rim
SRV24B-18 Sea Ray 2X4 Full Bunk - Brake
62340 Literature Bag - Trailers 6692908 Frame Bundle - SR V24B PW 66296 Hardware Bag - Bulk Parts 4300236 ST185/80R13C MR Tire/MS Dir Rim
Axle Adjustment
This trailer is equipped with a non-adjustable axle. Tongue weight of this trailer is directly related to the placement of the gear in the boat.
Best towing is achieved when the tongue weight is 5-7% of the total gross load of the complete unit.
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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FINAL ASSEMBLY INSTRUCTIONS
Remove the hardware bag from the frame, remove parts and sort by size.
TONGUE
The tongue comes shipped banded to the bunks. Cut the banding and position the tongue into the tongue channel of the frame.
Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with a 1/2” lock nut.
Remove the wire harness from the rear of the tongue. Place the wire harness and the brake line (If equipped with brakes) through the hole provided in the tongue cover plate. (See Detail A).
Secure the tongue cover plate in position with the same 1/2” x 1-1/2” hex bolt that secures the back of the tongue to the tongue channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts just installed.
Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire provided either into the rear of the tongue or else remove the grommets in the side frames and place the extra wire in the side frame. Replace the grommets just removed. Attach the ring on the white ground wire to the main frame with the self­tapping screw provided. A hole is provided in the rear tongue channel support.
(FOR BRAKE INSTALLATION ONLY)
Locate the brass brake line coupling. Remove the plastic cap and thread the brake line coming out the rear of the tongue into one end of the coupling. Bend the line in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line from the side frame. Once aligned thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
SAFETY CHAINS
The safety chains are shipped installed.
SPRINGS
The springs are shipped already installed to the axle. It is ready to install to the frame.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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Swing Tongue Assembly
for Non-Brake Axle
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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Swing Tongue Assembly
for Drum Brake Installation
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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Swing Tongue Assembly
for Disc Brake Installation
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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Profile 2000 Winch
with Jack
WINCH POST ASSEMBLY
The winch post assembly is assembled and pre-adjusted to fit the bow eye of the boat. Attach the winch post assembly to the tongue using 3­1/2” x 4 carriage bolts and hex flange lock nuts. Align the flats on the winch shaft with the flats in the hole of the winch handle. Slip onto the shaft and secure with the nut provided. Tighten.
Note: All nuts and bolts must be tightened before towing.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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AXLE See Detail B, page 2.
Place one of the spring bracket bushings into the rear of the spring bracket and secure with a 9/16” x 3-1/4” hex bolt and hex lock nut. Repeat in other spring bracket.
Position the axle under the frame, then hook the hook end of the spring around the bushings just installed. Note that if the axle is positioned too low when trying to hook, the hooks will not hook around the bushings.
Raise the front of the springs up so they align with the front hole of the spring bracket. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts. Tighten all spring bolts at this time.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com
M301236
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Non-Brake Axle Assembly
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
Page 9 of 12
Drum Brake Axle Assembly
ONE AXLE DRUM BRAKE INSTALLATION
Cut the tape securing the brake line hose to the axle. Place the end of the hose up through the hole provided in the brake line clip bracket. Secure in place with the hose clip provided.
Remove the plastic cap from the end of the frame brake line coming out of the side frame by the axle. Carefully uncoil the brake line so that it will reach the end of the hose just attached to the brake line clip bracket. Thread the brake line fitting into the brake line hose. Tighten. The axle assembly has been pre-bled at the factory during assembly.
Fill the actuator reservoir with brake fluid and bleed the line per the instructions in the brake manual. All bleeding to the line can be done through the bleeder on the right wheel cylinder For bleeding instructions see the ShoreLand’r Owners Manual.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
ONE AXLE DISC BRAKE INSTALLATION
(Galvanized Models Only) Cut the tape securing the brake line hose to the axle. Remove the brass plug from the port in the brass block on the right brake caliper. Thread the brake hose male end into the port from which the plug was removed and tighten. Place the other end of the hose up through the hole provided in the brake line clip bracket. Secure in place with the hose clip provided.
Remove the plastic cap from the end of the frame brake line coming out of the side frame by the axle. Carefully uncoil the brake line so that it will reach the end of the hose just attached to the brake line clip bracket. Thread the brake line fitting into the brake line hose. Tighten. The axle assembly has been pre-bled at the factory during assembly. All bleeding to the line can be done through the bleeder on the right caliper. For bleeding instructions see the ShoreLand’r Disc Brake Manual.
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Disc Brake Axle Assembly
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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BUNKS See Detail C on page 2.
Position the bunks onto the brackets already installed to the cross members. Attach the bunks to the bunk brackets using 3/8” x 1” hex bolts and hex flange lock nuts. The 3/8” bolts can be tightened but do not over tighten because the bunks should be allowed to rotate slightly to conform to the boat bottom once the boat is set on the trailer.
Note: All nuts and bolts must be tightened before towing. The law requires that the white ground wire on both the tongue wire harness and vehicle harness be properly grounded to respective trailer and vehicle frames.
Trailer Adjustments
The adjustment of the trailer to your boat is very important not only for the trailer, but also the boat. Failure to do so may lead to potential failure or damage to either the trailer or boat.
Adjust as follows:
Winch Post
Slide the winch post base backward on the tongue until the bow roller comes in contact with the boat. This bow roller needs to be positioned directly above the boat bow eye to prevent your boat from moving forward in the event of a sudden stop. This adjustment is made at the factory and should be correct for your boat. However, it can be moved up or down by removing the rear bolt that mounts the winch head to the base. When this bolt is removed, the head can be ro­tated up or down to reach the desired height required to fit your boat. Once in this position, align the closest pair of holes in the brackets and reinsert the bolt just removed. Tighten. Attach the winch strap and crank winch tight. Attach the bow eye safety chain into the bow eye of the boat as well. This is just another level of protection to keep your boat and trailer together as one unit.
Adjustments are now complete.
Re-check all fasteners on the complete trailer to make sure they are all tight and ready for towing. All fasteners should be periodically check before towing.
Refer to your ShoreLand’r Owner’s Packet for warranty information.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M301236
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