ShoreLand'r SRV2042T User Manual

SR-V2042T Parts Manual
SR-GV2042T 2X4 Tandem SeaRay 4200 - Galv.
1 62340 Literature Bag - Trailers 4 4300198 ST215/75R 14C Tire/Galv Dir Rim 1 66289 Hdwe Bag - Bulk 1 6629000 Frame Bundle SRGV2042T 1 6631700 Axle Assembly for 2X4 (80 Wide) Frame 1 6631800 Axle W/Brakes 2X4 (80 Wide)
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SR-GNV2042T 2X4 Tandem SeaRay 4200 -Green
1 62340 Literature Bag - Trailers 4 4300199 ST215/75R 14C Tire/MSilver Dir Rim 1 66289 Hdwe Bag - Bulk 1 6629013 Frame Bundle SR-GNV2042T 1 6631703 Axle Assembly for 2X4 (80 Wide) Frame 1 6631803 Axle W/Brakes 2X4 (80 Wide)
1 62340 Literature Bag - Trailers 4 4300199 ST215/75R 14C Tire/MSilver Dir Rim 1 66289 Hdwe Bag - Bulk 1 6629008 Frame Bundle SR-PWV2042T 1 6631703 Axle Assembly for 2X4 (80 Wide) Frame 1 6631803 Axle W/Brakes 2X4 (80 Wide)
SR-BKV2042T 2X4 Tandem SeaRay 4200 - Black
1 62340 Literature Bag - Trailers 4 4300199 ST215/75R 14C Tire/MSilver Dir Rim 1 66289 Hdwe Bag - Bulk 1 6629003 Frame Bundle SR-BKV2042T 1 6631703 Axle Assembly for 2X4 (80 Wide) Frame 1 6631803 Axle W/Brakes 2X4 (80 Wide)
SR-BLV2042T 2X4 Tandem SeaRay 4200 - Blue
1 62340 Literature Bag - Trailers 4 4300199 ST215/75R 14C Tire/MSilver Dir Rim 1 66289 Hdwe Bag - Bulk 1 6629014 Frame Bundle SR-BLV2042T 1 6631703 Axle Assembly for 2X4 (80 Wide) Frame 1 6631803 Axle W/Brakes 2X4 (80 Wide)
Tire Size &
Carrying Capacity Chart
Tire Load Carrying Size Range Capacity
ST215/75R14 C 1870lbs.
Refer to tire side wall for correct tire pressure.
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing.
Tongue weight too high, move the axle assembly forward. Tongue weight too low, move the axle assembly backward. Tongue weight should be 5% to 7% of the total gross weight of the boat and trailer combined.
SR-V2042T Parts List
REF#PART# DESCRIPTION .......................................... QTY
1 6034010 JACK INSIDE SPACER ZYU .................... 1
2 6034110 JACK RETAINER PLATE ZYU .................. 1
3 60403-- 2-7/8" BUNK BRACKET ............................ 2
4 60929-- WINCH HOLDER CASE ........................... 1
5 60930-- WINCH POST 7IN ................................... 1
6 6107503 END CAP - BLACK PROFILE 2000 .......... 2
7 61292-- 4-7/8" BUNK BRACKET ............................ 4
- 64145 BRAKELINE ASSY 186" W/COILS .......... 1
8 65541-- TONGUE 3X5X55 ....................................... 1
-- 65596-- TONGUE ASSEMBLY W/UFP ACTUATOR 55
9 65542-- OUTER HOUSING - UFP ACTUATOR ......... 1
- 65601 BRAKELINE ASSY 56" ............................. 1
10 66283-- 5-1/2" BUNK BRACKET ............................ 4
11 66291-- FRAME WMENT 80 WIDE 202 LONG ..... 1
12 66292-- BUNK ASSY W/BRKTS 11 FT SRV2040T 2 13 66293-- BUNK ASSY W/BRKTS 6FT SRV2040T .. 2
14 0110059 HH 3/8-16 X 3 3/4 CS GR5 ....................... 10
15 0110096 HH 1/2" X 1-1/2" ........................................ 1
16 0110114 HH 1/2-13 X 4 CS GR5 ............................. 4
17 0110118 HH 1/2-13 X 4 1/2 CS GR5 ....................... 2
18 0110120 HH 1/2-13 X 5 CS GR5 ............................. 1
19 0110125 HH 1/2-13 X 5 1/2 CS GR5 ....................... 1
20 0140040 HH 3/8-16 X 1 CS GR5 ............................. 10
21 0210102 CARR 3/8-16 X 1 GR5 .............................. 1
22 0210130 CARR 3/8-16 X 3 3/4 GR5 ........................ 3
23 0210204 CARR 1/2-13 X 1 1/4 GR5 ........................ 2
24 0210218 CARR 1/2-13 X 4 GR5 .............................. 3
25 0810126 SCREW SELFTAPPING TYPE B 1/4X1/2 4
Parts Drawing
NOTE: Optional equipment and replacement parts must be purchased through an authorized ShoreLandr dealer.
26 0810925 SCREW SELFDRILL HWH #10-16 X 3/4 .... 2
REF#PART# DESCRIPTION ............................................ QTY
27 0810930 SCREW SELFTAP #10-12X1 1/4 TYPE A 20
28 0810945 SCREW SELFDRILL 1/4-14X3/4 ............. 1
29 1310170 WASHER#10 USS FLAT ........................... 2
30 1340030 LOCKWASHER 3/8 S/T MED ................... 3
31 1340095 WASHER USS FLAT 3/8 ........................... 4
32 1340100 WASHER USS FLAT 1/2 ........................... 3
33 1410109 HEX NUT FINISH 3/8-16 .......................... 3
34 1410209 HEX LOCKNUT 1/2 ................................... 1
35 1440101 FLANGE LOCKNUT SMALL 3/8-16 .......... 21
36 1440102 FLANGE LOCKNUT SMALL 1/2-13 .......... 13
37 2210145 CHAIN 1/4(7MM)X 10 LINKS .................... 1
38 2220272 CHAIN 8/0 MACH CHAIN 37" W/837 ....... 2
39 3110237 WINCH HANDLE DL1802 ........................ 1
40 3310050 800 LB SWIVEL JACK ............................... 1
41 3510022 GROMMET 7/16IN MOLDED .................. 1
42 3510030 GROMMET 7/8IN MOLDED .................... 11
43 3510065 4" BOW ROLLER - BLACK ....................... 1
44 3510122 LIGHT BEZEL - WHITE ............................. 2
45 3510158 PLASTIC DRIVE RIVOT ........................... 4
46 3510542 MOLDED REAR CROSSMEMBER PAD.. 3
47 3991012 ACTUATOR INNER ................................... 1
- 4510505 COUPLING-NO.302X3 WTHR-HD TUBE 1
48 5110008 TAILLIGHT CURVED LEFT .................. 1
49 5110009 TAIL LIGHT CURVED RIGHT ................... 1
50 5110045 3 LIGHT CLUSTER 1994 LEXAN ........... 1
51 5110112 MARINE YELLOW CLEARANCE LIGHT . 2
52 5110348 BO LICENSE PLATE BRACKET .............. 1
- 5110349 HARNESS TONGUE 7FT ....................... 1
- 5110365 WIRE 2X5 TANDEM FENDER RIGHT ..... 2
- 5110402 HARNESS FRAME 2X4 200+2X5 RT....... 1
- 5110403 HARNESS FRAME 2X4 200+2X5 LT ...... 1
- 5110455 DO-RAY DOUBLE GROUND WIRE ......... 1
53 LH308 CUP WASHER .......................................... 2
54 S-3390 STEP PAD RIGHT 2 1/2 X 7 .................. 1
55 S-3391 STEP PAD LEFT 2 1/2 X 7 ..................... 1
56 S-3510 TONGUE COVER PLATE ......................... 1
57 S-3179G 2X6 BUNK BRKT SPUN GALV. ................ 10
DECALS:
4811334 Decal Grease Zerk Arrow ...................... 2
4850378 Decal Sea Ray ....................................... 2
4850184 Decal for Coated UFP Actuator ............. 1
4810709 Decal Trailer Caution/Warning ............... 1
4811349 Decal Profile 2000 .................................. 2
4811358 Decal Clr W/Black Letters Profile........... 1
4811357 Decal Clr W/White Letters Profile .......... 1
4850360 Decal NMMA Certified Trailer ................ 1
NOTE: ShoreLandr offers their product line in either galvanized or painted finish. When ordering parts it is important that you specify the finish or color you have on your product. The five digit number along with a two digit space _ _, notes the parts which can be purchased with various finishes. When ordering these items use the five digit prefix and include the following two digit suffix for proper finish.
Finish / Color Suffix
Galvanized 00 or G Pearl White 08 or PW Black 03 or BK Green 13 or GN Blue 14 or BL
REF#PART# DESCRIPTION ............................................ QTY
1 4279 SHIM PAD U BOLT 12GA FRAME ............ 4
2 60954-- FENDER 10IN POLY ................................. 2
3 60955-- FENDER 10IN POLY ................................. 2
4 61213 BRAKELINE ASSY 6 1/2IN ........................ 1
5 62384-- SPRING BRKT 10IN TANDEM ................. 2
6 6239210 TANDEM BOGIE 2X5 ................................ 2
7 66155-- AXLE WMENT (74 WIDE) ........................... 2
8 0110080 HH 7/16-14 X 1 CS GR5 ............................. 8
9 0110170 HH 9/16-18 X 3 1/4 CS GR5 ....................... 8
10 0110282 HH 3/4-10 X 4 1/2 CS GR5 ......................... 2
11 0140040 HH 3/8-16 X 1 CS GR5 ............................... 8
12 0140047 HH 3/8-16 X 1 3/4 CS GR5 ......................... 4
13 0210130 CARR 3/8-16 X 3 3/4 GR5 .......................... 2
14 0310170 SUB 1/2" X 2-5/16"X6-1/2 ............................ 8
15 0310276 SUB 1/2 X 2 9/16 X 6 1/2 ............................. 4
16 1310035 LOCKWASHER 7/16 S/T ............................ 8
17 1310163 WASHER 1.377 OD X .390 ID .................... 16
18 1340206 WASHER 1.5 OD X .765 ID X .186/.206 ..... 4
19 1410149 HEX NUT FINISH 7/16-14........................... 8
20 1410229 HEX LUGNUT 1/2-20 13/16 OD Z&U ......... 20
21 1440101 FLANGE LOCKNUT SMALL 3/8-16 ............ 14
22 1440102 FLANGE LOCKNUT SMALL 1/2-13 ............ 24
23 1440259 HEX LOCKNUT 9/16-18 GRA ..................... 8
24 1440319 HEX LOCKNUT 3/4-10 GRB ....................... 2
25 1440349 HEX NUT SLOTTED PLAIN ....................... 4
26 1540038 COTTER KEY 1/8 X 1 1/2 ........................... 4
REF#PART# DESCRIPTION ............................................ QTY
27 3510122 LIGHT BEZEL - WHITE ............................... 4
28 3510132 AXLE PAD 12IN BLK .................................. 2
29 3510158 PLASTIC DRIVE RIVOT ............................. 8
30 3610050 BUSHING 3/4 IDX1 ODX1 1/2 BRONZE .. 2
31 3620211 ZERK 1/4-28 STRAIGHT GREASE ........... 2
32 4300198 ST215/75R 14C TIRE/GALV DIR RIM ........ 4
-- 4300199 ST215/75R 14C TIRE/MSILVER DIR RIM . 4
33 4410089 SPINDLE SLEEVE 1 1/4-3/4IN BRG ......... 4
34 4410130 SEAL 1 3/8IN .............................................. 4
35 4410246 SL BEARING PROTECTOR BRA .............. 4
36 4410247 BEARING BUDDY - STAINLESS STEEL ... 4
37 4440160 ROLLER BEARING 1 1/16IN .................... 4
38 4440170 ROLLER BEARING 1 3/8IN ...................... 4
39 4470400 HUB 1 3/8 X 1 1/16 CAST ......................... 2
40 4510510 TEE W/O CLIP - FRAME LINE- 702X3 ...... 1
- 4510511 HOSE - 18" MALE-FEMALE BRAKE .......... 1
41 4540015 DICO 10" BRAKE DRUM ............................ 2
42 4540062 10 PREMIER FREE BACKING .................. 2
43 4610073 SPRING 5 LEAF HOOK ............................. 4
44 5110112 MARINE YELLOW CLEARANCE LIGHT ... 2
45 5110113 MARINE RED CLEARANCE LIGHT .......... 2
46 S-3387 2" PLASTIC CHANNEL BRACKET ............. 2
47 S-3501 RUBBER CUP WASHER ............................ 16
48 S-3207G SPRING BRKT BUSHING PLATED ZYU ... 4
49 S-3409G SPRING CLAMP 1/4X1 1/2X4 ZYU ......... 4
50 S-3449G SPRING AND AXLE U-BOLT PLATE .......... 4
SR-V2042T Final Assembly Instructions
Rocker Boxes:
Align the center of the hole of the rocker arm with the center hole of the spring bracket. Secure with a 3/4 X 4-1/ 2 hex bolt from the outside-in and tighten with a 3/4 hex lock nut.
Axle/Springs:
Fasten the springs to the axle with a 1/2 square u-bolt over the spring clamp (Ref.#49) and then over the axle. Secure the legs of the u-bolts to the u-bolt plate (Ref.#50) and tighten with 1/2 flange lock nuts. NOTE: Make certain the hook end of the springs point in same direction to the rear of the trailer, on both axles! For the rear spring and axle place a galvanized spring bracket bushing in the rear of the spring bracket. Insert a 9/16 X 32-1/4 hex bolt through the bracket from the outside-in and tighten with 9/ 16 hex lock nuts. Slide the end of the hook spring over the bushing just installed; raise the front of spring and fasten with a 9/16 X 3-1/4 hex bolt and a 9/16 hex lock nut. Repeat on the other side. Tighten all nuts and bolts but do not over tighten. Allow the spring room enough to move.
For installation of the front spring and axle repeat the above procedure, however, place the bushing in the rocker box in the hook end of the spring. Insert the bolts and secure with hex lock nuts as before.
Mount the tires and rims using 80-90 ft. lbs. torque on lug nuts using proper tightening procedures.
Brakes:
Refer to the brake manual for service and maintenance.
Winch:
Mount the Profile 2000 winch assembly with jack on the tongue in a desired location that best fits your watercraft using three (3) 1/2 X 4 carriage bolts and 1/2 flange lock nuts. Install the winch handle on the Profile 2000 winch shaft.
Bunks:
Install and secure the 2X6 bunk onto the bunk brackets with 3/8 X 1 hex bolts and 3/8 flange lock nuts. Make sure the bunks are positioned so that the bunk bracket attached to the bunk and the bracket attached to the frame are mounted together so that you have metal to metal stops to keep the bunks from pivoting to far. Tighten as far as possible but still allow the bunk to fully pivot side to side.
Assembly should be complete except for tightening some of the bolts. These bolts were left loose to aid in adjusting the trailer to the boat only. All bolts and nuts must be tightened before towing.
NOTE: The law requires that the white ground wire on both the tongue wire harness and vehicle harness be properly grounded to respective trailer and vehicle frames.
Tongue:
Install the tongue assembly into the tongue channel of the trailer frame. Thread the tongue harness through the tongue plate cover. Secure the tongue plate cover (Ref.#56) and the rear of the swing tongue assembly with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex lock nut. Tighten both bolts. Tighten bolts but do not over tighten. Match tongue harness wires with the correct frame harness wires, plug-in. Wiring is complete.
Safety Chain:
Using a ½ X 5 hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ½ flat washer on ½ X 5 hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ½ flat washer and ½ flange lock nut. Tighten.
Trailer Adjustments
Before adjusting the winch post check to see that the transom of the boat is flush with rear of the bunks.
Place the boat onto the trailer so that it is resting on the bunks. The transom must be flush with bunks at the rear of the trailer. Once the boat is positioned as described above, make the following adjustments.
Winch Post:
Slide the winch post into position. Note that the winch holder (upper portion) must be positioned just above the bow eye. Run the winch strap over the upper nylon bushing in the winch case and secure to bow eye. Tighten all bolts on the winch post. Slip the bow eye safety chain into the bow eye. Adjustment is complete. Check the tongue weight.
NOTE: Double-check all nuts and bolts to insure that they are properly tightened before towing.
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 Tele: 712/364-3365 0002721
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