Shop fox W1849 User Manual

MODEL W1849
14" RESAW BANDSAW
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 11/16)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © JANUARY, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
V1.02.17
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
Machine Specifications .......................... 3
Identification ..................................... 5
Controls & Components ......................... 6
SAFETY ............................................... 9
Standard Machinery Safety Instructions ...... 9
Additional Safety for Bandsaws .............. 11
ELECTRICAL ....................................... 12
Circuit Requirements .......................... 12
Grounding Requirements ...................... 13
Extension Cords ................................ 13
Converting Voltage to 220V .................. 14
SETUP .............................................. 15
Unpacking ....................................... 15
Items Needed for Setup ....................... 15
Inventory ........................................ 16
Hardware Recognition Chart ................. 17
Cleaning Machine ............................... 18
Machine Placement ............................ 19
Lifting & Moving ................................ 20
Anchoring to Floor ............................. 21
Assembly ......................................... 22
Dust Collection ................................. 26
Adjustment Overview.......................... 27
Initial Blade Tracking .......................... 27
Test Run .......................................... 29
Tensioning Blade ............................... 30
Fine-Tune Tracking ............................. 32
Adjusting Blade Support Bearings ........... 33
Adjusting "Euro-Style" Roller-Disc Guides .. 34
Installing Blade Guide Roller Bearings ...... 36
Adjusting Blade Guide Roller Bearings ...... 37
Aligning Table ................................... 39
Aligning Fence .................................. 41
OPERATIONS....................................... 42
General .......................................... 42
Workpiece Inspection .......................... 43
Setting Upper Blade Guide Height .......... 44
Blade Selection ................................. 44
Blade Selection Chart ......................... 48
Blade Care & Break-In ......................... 49
Blade Breakage ................................. 49
Changing Blade ................................. 50
Tilting Table ..................................... 51
Ripping ........................................... 52
Crosscutting ..................................... 52
Resawing ......................................... 53
Cutting Curves .................................. 53
Stacked Cuts .................................... 54
ACCESSORIES ...................................... 55
Bandsaw Accessories ........................... 55
MAINTENANCE .................................... 57
Schedule ......................................... 57
Wheel Brushes .................................. 57
Cleaning & Protecting ......................... 57
Lubrication ...................................... 58
SERVICE ............................................ 60
Troubleshooting ................................. 60
Tensioning/Replacing V-Belt .................. 63
Blade Lead ...................................... 65
Adjusting Wheel Brushes ...................... 66
Adjusting Quick-Release Lever ............... 66
Adjusting Guide Post Parallelism ............ 67
Aligning Wheels ................................. 70
Calibrating Table Tilt Scale Pointer ......... 74
Electrical Safety Instructions ................. 75
Wiring Diagram ................................. 76
PARTS .............................................. 77
Main .............................................. 77
Main Parts List .................................. 78
Table, Trunnion, & Blade Guides ............ 79
Table, Trunnion, & Blade Guides Parts List 80
Fence ............................................. 81
Labels & Cosmetics ............................ 82
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
SERVICE PARTS
WARRANTY ........................................ 85
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
the instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make mistakes, but our policy of continuous improve­ment
machine you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor: Specification: Specification: Specification: Specification: Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This infor­mation is required for all Technical Support calls and it will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
Contact Info
Woodstock International Technical Support
Phone: (360) 734-3482
SET UP ELECTRICALMAINTENANCE
Email: techsupport@woodstockint.com
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Manual Accuracy
made every effort to be exact with
also means that sometimes the
.
,
e post current
manual updates for free
woodstockint.com.
Manufacture Date and Serial Number
OPERATIONS SAFETY INTRODUCTION
SERVICEPARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Manufacture
Date
Serial Number
Model W1849 (For Machines Mfd. Since 11/16)
MODEL W1849
14" RESAW BANDSAW
Product Dimensions
Weight.......................................................................................................... 261 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 27‐1/2 x 32 x 76 in.
Footprint (Length x Width).............................................................................. 23 x 18 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 332 lbs.
Length x Width x Height........................................................................... 30 x 24 x 79 in.
Must Ship Upright.................................................................................................. Yes
INTRODUCTION
Electrical
Power Requirement.......................................................... 110V or 220V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full‐Load Current Rating.............................................................. 15A at 110V, 7.5A at 220V
Minimum Circuit Size................................................................... 20A at 110V, 15A at 220V
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 14 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Recommended Plug Type............................................................................. 6‐15 for 220V
Switch Type.......................................... ON/OFF Push Button Switch w/Emergency Stop Paddle
Motors
Main
Type......................................................................... TEFC Capacitor‐Start Induction
Horsepower................................................................................................. 2 HP
Phase.............................................................................................. Single‐Phase
Amps................................................................................................... 15A/7.5A
Speed.................................................................................................. 1720 RPM
Power Transfer ..................................................................................... Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Main Specifications
Bandsaw Size.............................................................................................. 14 in.
Max Cutting Width (Left of Blade)............................................................... 13‐1/2 in.
Max Cutting Width (Left of Blade) w/Fence......................................................... 12 in.
Max Cutting Height (Resaw Height)................................................................... 14 in.
Blade Speeds......................................................................................... 2820 FPM
-3-
INTRODUCTION
Model W1849 (For Machines Mfd. Since 11/16)
Blade Information
Standard Blade Length................................................................................. 120 in.
Blade Width Range.............................................................................. 1/8 – 3/4 in.
Type of Blade Guides...................................................... "Euro Style" Roller‐Disc Guides
Guide Post Adjustment Type.............................................................. Rack‐and‐Pinion
Has Quick‐Release.......................................................................................... Yes
Table Information
Table Length......................................................................................... 21‐3/4 in.
Table Width.......................................................................................... 16‐1/8 in.
Table Thickness....................................................................................... 1‐1/2 in.
Table Tilt............................................................................... Left 5, Right 45 Deg.
Table Tilt Adjustment Type............................................................... Rack‐and‐Pinion
Floor‐to‐Table Height................................................................................... 37 in.
Fence Locking Position.................................................................................. Front
Fence is Adjustable for Blade Lead...................................................................... Yes
Resaw Fence Attachment Included......................................................................
Miter Gauge Included.......................................................................................
Construction Materials
Table................................................................................................... Cast Iron
Trunnion.................................................................................................... Steel
Fence..................................................................................... Extruded Aluminum
Base/Stand................................................................................................. Steel
Frame/Body................................................................................................ Steel
Wheels................................................................................................. Cast Iron
Tire................................................................................................ Polyurethane
Wheel Cover .............................................................................................. Steel
Paint Type/Finish............................................................................. Powder Coated
Yes
No
Other Related Information
Wheel Diameter.......................................................................................... 14 in.
Wheel Width.......................................................................................... 1‐1/8 in.
Number of Dust Ports......................................................................................... 2
Dust Port Size.............................................................................................. 4 in.
Compatible Mobile Base............................................................................... D2057A
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location .......................................................................... Machine ID Label
ISO 9001 Factory .................................................................................................. Yes
Features
14" Resaw Capacity Equipped with Roller‐Disc ("Euro Style") Blade Guides Optional Ball‐Bearing Blade Guides Available Modular Blade Guide Design for Easy Changeovers Between Styles Rack‐and‐Pinion Table Tilt Adjustments Cast‐Iron Fence Base with 2‐Position Extruded‐Aluminum Fence Storage Area for Extra Blades, Miter Gauge, and Blade Guide Assemblies When Not In Use Cast‐Iron Wheels and Steel Table Trunnion Blade Tension Indicator with Window in Wheel Cover
-4-
Model W1849 (For Machines Mfd. Since 11/16)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
Upper Wheel
Cover
Blade
Tension
Window
& Scale
Blade
Tension
Handwheel
ON/OFF
Switch
Fence
Lock
Handle
Lower Wheel
Cover
Blade Tracking
Window
Guide Post
Elevation
Handwheel
Guide Post
Guide Post
Lock Knob
Fence
Table Tilt
Lock Lever
4" Dust Port
(Upper)
Lower Wheel
Adjustment Hub
Blade
Tension
Quick-
Release
Lever
Tracking
Control
Knob
w/Lock
Lever
Table Tilt
Adjustment
Lever
Motor
Blade
Storage
Area
4" Dust Port
(Lower)
For Your Own Safety, Read Instruction Manual Before Operating Saw.
a) Wear eye protection. b) Do not remove jammed cutoff pieces
until blade has stopped.
c) Maintain proper adjustment of blade
tension, blade guides, and thrust bearings.
d) Adjust upper guide to just clear
workpiece.
e) Hold workpiece firmly against table.
-5-
Controls & Components
INTRODUCTION
Refer to Figures 1–8 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
ON/OFF Switch & Fence
A. ON Button: Turns motor ON when pressed.
Model W1849 (For Machines Mfd. Since 11/16)
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
A
B. Stop Paddle: Turns motor OFF when pressed.
C. Fence: Used for ripping or resawing. Distance
from blade determines width of cut. Can be used in horizontal position (as shown in Figure 1) for thin workpieces or in vertical position (as shown in
Figure 2) for normal workpieces.
D. Fence Lock Lever: Secures fence to fence base
when mounted horizontally or vertically.
E. Fence Base: Mounts fence to rail, and allows fence
to be switched between horizontal or vertical positions.
F. Fence Lock Handle: Secures fence position along
fence rail.
B
D
E
F
Figure 1. ON/OFF switch and fence
mounted in horizontal position.
D
E
C
C
F
-6-
Figure 2. Fence mounted vertically.
Model W1849 (For Machines Mfd. Since 11/16)
INTRODUCTION
Guide Post
K
H
I
J
Figure 3. Guide post controls.
H. Guide Post Handwheel: Adjusts height of
guide post above workpiece, using a rack­and-pinion system.
I. Guide Post w/Scale: Houses upper blade
guides and support bearing, and shields operator from upper portion of blade. Adjusts up or down as necessary to position upper blade guides/support bearing as close as possible to workpiece for maximum cutting accuracy and minimum blade exposure to operator. Scale on side of guide post indicates height of upper blade guide above table.
Blade Tension & Tracking
O
M
N
Figure 5. Blade tension scale, blade tension
handwheel, and tracking window.
M. Blade Tension Scale: Displays blade tension
using numbers 1–8. For reference purposes only—after you have found the proper tension for the particular blade installed.
N. Blade Tension Handwheel: Increases/
decreases blade tension (refer to Page 30 for more information).
O. Blade Tracking Window: Allows
monitoring/adjustment of blade tracking without requiring w heel cover to be open (refer to Page 27 for more information).
J. "Euro-Style" Upper Blade Guides &
Support Bearing: Supports blade above
workpiece during operations.
K. Guide Post Lock Knob: Secures guide post
in position after adjustment.
L
Figure 4. Hinge-open blade cover.
L. Hinge-Open Blade Cover: Opens for blade
changes and upper blade guide adjustments (refer to Page 50).
Q
R
P
Figure 6. Blade tracking controls and blade
tension quick-release lever.
P. Tracking Control Lock Lever: Secures
position of blade tracking control knob.
Q. Tracking Control Knob: Sets tilt position of
upper wheel to set/control blade tracking (refer to Page 27 for more information).
R. Blade Tension Quick-Release Lever:
Quickly releases blade tension to speed up blade changes and prevent unnecessary wear on blade and saw components when not in use. Move UP to release blade tension. Move DOWN to re-tension blade.
-7-
Model W1849 (For Machines Mfd. Since 11/16)
entire manual before using
Table Tilt
S
Figure 7. Table tilt controls.
S. Table Tilt Lock Lever: Secures table tilt
position on trunnion. Must be loosened before table tilt can be adjusted.
T. Table Angle Indicator: Shows table tilt
angle.
U. Trunnion w/Table Tilt Scale: Functions as a
SETUP
tilting base for table. Graduated in degrees from 5° left—45° right for setting bevel angle.
VUT
Lower Wheel Adjustment
X
W
Figure 8. Lower wheel adjustment controls.
X. Lower Wheel Adjustment Hub: Adjusts
position of lower wheel to upper wheel if coplanar adjustments become necessary (refer to Page 73 for more information).
Note: The wheels are factory-set to be
coplanar, so we strongly recommend that you avoid making adjustments here unless it becomes absolutely necessary.
V. Table Tilt Adjustment Lever: Adjusts angle
of table tilt using a rack-and-pinion system.
W. Positive Stop: Allows for quickly returning
table to a calibrated 0° setting after it has been tilted to the right (refer to Page 51 for more information).
READ and understand this
this machine. Serious per­sonal injury may occur if safety and operational information is not under­stood and followed. DO NOT risk your safety by not reading!
-8-
Model W1849 (For Machines Mfd. Since 11/16)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
SAFETY
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
-9-
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
SAFETY
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
Only use machine for its intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Model W1849 (For Machines Mfd. Since 11/16)
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-10-
Contact Technical Support at (360) 734-3482.
Model W1849 (For Machines Mfd. Since 11/16)
Additional Safety for Bandsaws
Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below.
SAFETY
HAND PLACEMENT. Placing hands or fingers in
line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly. Do not position fingers or hands in line with blade, and never reach under table while blade is moving.
SMALL/NARROW WORKPIECES. If hands slip
during a cut while holding small workpieces with fingers, serious personal injury could occur. Always support/feed small or narrow workpieces with push sticks, push blocks, jig, vise, or some type of clamping fixture.
BLADE SPEED. Cutting workpiece before blade
is at full speed could cause blade to grab workpiece and pull hands into blade. Allow blade to reach full speed before starting cut. DO NOT start machine with workpiece contacting blade.
FEED RATE. To avoid risk of workpiece slipping
and causing operator injury, always feed stock evenly and smoothly.
BLADE CONDITION. Dull blades require more
effort to perform cut, increasing risk of accidents. Do not operate with dirty, dull, cracked or badly worn blades. Inspect blades for cracks and missing teeth before each use. Always maintain proper blade tension and tracking while operating.
CLEARING JAMS AND CUTOFFS. Always stop
bandsaw and disconnect power before clearing scrap pieces that get stuck between blade and table insert. Use brush or push stick, not hands, to clean chips/cutoff scraps from table.
GUARDS/COVERS. Blade guards and covers
protect operator from the moving bandsaw blade. The wheel covers protect operator from getting entangled with rotating wheels or other moving parts. ONLY operate this bandsaw with blade guard in proper position and wheel covers completely closed.
BLADE REPLACEMENT. To avoid mishaps that
could result in operator injury, make sure blade teeth face down toward table and blade is properly tensioned and tracked before operating.
UPPER BLADE GUIDE SUPPORT. To reduce
exposure of operator to blade and provide maximum blade support while cutting, keep upper blade guides adjusted to just clear workpiece.
CUTTING TECHNIQUES. To avoid blade getting
pulled off wheels or accidentally breaking and striking operator, always turn bandsaw OFF and wait for blade to come to a complete stop before backing workpiece out of blade. DO NOT back workpiece away from blade while bandsaw is running. DO NOT force or twist blade while cutting, especially when sawing small curves. This could result in blade damage or breakage.
WORKPIECE SUPPORT. To maintain maximum
control and reduce risk of blade contact/ breakage, always ensure adequate support of long/large workpieces. Always keep workpiece flat and firm against table/fence when cutting to avoid loss of control. If necessary, use a jig or other work-holding device.
BLADE CONTROL. To avoid risk of injury due
to blade contact, always allow blade to stop on its own. DO NOT try to stop or slow blade with your hand or the workpiece.
WORKPIECE MATERIAL. This machine is
intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.
-11-
Model W1849 (For Machines Mfd. Since 11/16)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to instructions for details.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 110V .................. 15 Amps
Full-Load Current Rating at 220V ................. 7.5 Amps
Circuit Requirements for 110V (Prewired)
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 20 Amps
Plug/Receptacle .................................... NEMA 5-15
Circuit Requirements for 220V
Circuit Typ e ...............220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 6-15
Voltage Conversion
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
-12-
Model W1849 (For Machines Mfd. Since 11/16)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
A NEMA 6-15 plug (see figure) has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. into a matching and grounded in accordance with all local codes and ordinances.
This machine is equipped with a power cord with an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
110V
GROUNDED
5-15 RECEPTACLE
ELECTRICAL
you do not understand these grounding requirements,
you are in doubt about whether the tool is
If you ever notice that a cord or
For 110V Connection (Prewired)
wire and NE M A 5-15 grounding
(see figure). The plug must only be inserted into
receptacle that is properly installed and
For 220V Connection
The plug must only be inserted
receptacle that is properly installed
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire, match the required
Minimum Gauge Size .................................. 12 AWG
Maximum Length (Shorter is Better)..................50 ft.
Extension Cords
-13-
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 9. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.
220V
Current Carrying Prongs
6-15 PLUG
Figure 10. NEMA 6-15 plug & receptacle.
GROUNDED
6-15 RECEPTACLE
Grounding Prong
Converting Voltage
MOTOR
220V
START
CAPACITOR
200MFD 250VAC
RUN
CAPACITOR
50MFD
250VAC
Ground
MOTOR
110V
START
CAPACITOR
200MFD 250VAC
RUN
CAPACITOR
50MFD
250VAC
Ground
to 220V
For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
The voltage conversion MUST be performed by an electrician or qualified service personnel. The voltage conversion procedure requires rewiring the motor and installing the correct plug. The necessary wiring diagrams are provided in the Wiring section, beginning on Page 75 for your reference.
IMPORTANT: If the diagram on the motor conflicts with the diagrams in the Wiring section, the motor may have changed since the manual was printed. Use the diagram on the motor instead.
Model W1849 (For Machines Mfd. Since 11/16)
SETUP
Items Needed Qty
Phillips Head Screwdriver #2 ............................1
Electrical Tape ................................. As Needed
Wire Nut (14 AWG x 3) ....................................1
Plug 6-15 ....................................................1
Remove These
Wire Nuts
E
U
V
Wire Cutters/Stripper.....................................1
To convert Model W1849 to 220V, do these steps:
3
124
1. DISCONNECT MACHINE FROM POWER!
2. Cut off existing 5-15 plug.
3. Open motor junction box, then remove two wire
Figure 11. Inside motor junction box.
nuts indicated in Figure 11.
4. Connect wires as indicated in Figure 12. Secure wire
connections with wire nuts, and wrap them with electrical tape so they will not vibrate loose during operation.
5. Close and secure motor junction box.
6. Install a 6-15 plug on power cord, according to plug
Connect
Wires with
Nuts Here
U
124
V
To Switch
E
3
manufacturer's instructions. If plug manufacturer's instructions are not available, NEMA standard 6-15 plug wiring is provided on Page 76. Figure 12. Motor rewired to 220V.
-14-
To Switch
Model W1849 (For Machines Mfd. Since 11/16)
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
Immediately discard all
materials to eliminate
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
Straining or crushing
improperly lifting the
parts. To reduce this
SETUP
Unpacking
through this entire manual
the controls and opera-
Items Needed for Setup
Description Qty
Safety Glasses for Each Person ..........................1
Degreaser or Solvent for Cleaning ................Varies
Disposable Rags for Cleaning ......................Varies
Lifting Strap/Chain (rated for at least 400 lbs.) .....1
Lifting Equipment (rated for at least 400 lbs.) .......1
Dust Collection System ...................................1
4" Dust Hose ................................................1
4" Hose Clamp ..............................................1
Assistant for Lifting .......................................1
1 X 4 Block 12" .............................................1
2 x 4 Block 12" .............................................1
machine!
Wear safety glasses during entire setup process!
SETUP
SUFFOCATION HAZARD!
plastic bags and packing
choking/suffocation hazards for children and animals.
HEAVY LIFT!
injury may occur from
machine or some of its
risk, get help from other people and use a forklift (or other lifting equip­ment) rated for weight of this machine.
-15-
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note:
check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
If you cannot find an item on this list, carefully
Inventory (Figures 13-14) Qty
A. Main Bandsaw Body (not shown) ........................1
B. Table .........................................................1
C. Table Insert ................................ .................1
D. Fence Face .................................................1
E. Fence Base Guide Assembly .............................1
F. Fence Rail ..................................................1
G. Gap Screw Lock Lever M8-1.25 x 35 ....................1
H. Fence Support Bracket ...................................1
I. Cap Screws M6-1 x 12 (Fence Support) ................2
J. Hex Bolts M8-1.25 x 16 (Table/Trunnion) ..............4
K. Flat Washer 8 x 20 (Table/Gap Screw) .................1
SETUP
L. Flat Washers 6mm (Fence Support) ....................2
M. Flat Washers 8mm (Table/Trunnion)....................4
N. Hex Bolt M8-1.25 x 110 (Positive Stop/Saw Body) ...1
O. Hex Nut M8-1.25 Thin (Table/Trunnion) ...............1
P. Hex Nut M8-1.25 (Positive Stop/Saw Body) ...........1
Q. Lock Washers 8mm (Table/Trunnion) ...................4
R. Fence Base Lock Lever ...................................1
S. Fence Face Lock Lever M8-1.25 x 50 ...................1
T. Fence Guide Plate .........................................1
U. Flat Washer 8mm (Fence Base) .........................1
V. Hex Nut M8-1.25 (Fence Base) ..........................1
W. Hex Bolts M6-1 x 20 (Fence Rail) .......................2
X. Flat Washers 6mm (Fence Rail) .........................2
Y. Lock Washers 6mm (Fence Rail) ........................2
Z. Hex Wrench 5mm ..........................................1
AA. Hex Wrench 6mm ..........................................1
AB. Open-End Wrench 10/13mm .............................1
Model W1849 (For Machines Mfd. Since 11/16)
B
C
D
E
F
Figure 13. Box 1 inventory.
G
I
K
O
R
L
P
J
S
H
M
Q
U
T
N
V
-16-
W
Z
Figure 14. Box 2 hardware inventory.
X
AA
Y
AB
Model W1849 (For Machines Mfd. Since 11/16)
Hardware Recognition Chart
USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.
1
4"
3
8"
1
2"
5
8"
16" INCH APART
1
LINES ARE
5
16"
7
16"
9
16"
3
4"
7
8"
1
1
1
1
1
3
1
2
1
2
1
2
3
2
3
4"
2"4"
4"
2"
4"
#10
1
4"
5
16"
3
8"
7
16"
1
2"
D
I
A
R
E
H
S
A
W
R
E
H
8mm
S
A
W
R
E
H
S
7
A
16"
W
D
R
E
H
S
A
W
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
#10
M
E
T
E
5
8"
D
I
A
D
I
A
I
A
M
E
T
E
R
R
M
E
T
E
R
M
E
T
E
R
E
H
S
A
D
R
E
H
S
A
W
4mm
R
E
H
S
10mm
A
W
D
R
3
8"
W
I
A
M
E
T
E
R
D
I
A
R
E
A
E
T
9
16"
M
E
T
E
R
M
E
T
E
R
H
S
A
A
I
D
M
R
S
A
I
A
R
5
16"
W
M
E
T
E
E
T
E
R
E
H
D
R
E
H
S
A
W
E
H
S
A
W
D
I
I
A
M
R
5mm
E
H
S
A
W
R
E
12mm
W
R
D
1
2"
I
D
I
A
A
M
E
R
E
H
1
S
A
W
D
R
E
H
S
A
W
6mm
M
T
E
R
D
I
4"
I
A
R
E
T
E
R
A
M
E
T
E
R
M
E
T
E
SETUP
5mm
10mm 15mm 20mm 25mm 30mm 35mm
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
40mm 45mm 50mm 55mm
LINES ARE 1MM APART
60mm 65mm 70mm 75mm
4mm
5mm
6mm
8mm
10mm
12mm
16mm
Cap Screw
Hex Bolt
External Retaining Ring
Key
Carriage Bolt
Flat Head Screw
Internal Retaining Ring
Flat Washer
Flange Bolt
Tap Screw
E-Clip
Lock Washer
Button Head Screw
Set Screw
Lock Nut
Hex Nut
Phillips Head Screw
Wing Nut
Hex Wrench
-17-
To prevent machine, the factory has coated t of your machine compound
I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:
• Cleaner/degreaser and grease
Safety glasses & disposable gloves
Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
Model W1849 (For Machines Mfd. Since 11/16)
he bare metal surfaces
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.
-18-
Model W1849 (For Machines Mfd. Since 11/16)
Weight Load
Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Placement
Machine Specifications for the
longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
See below for
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
= Electrical Connection
from traffic, material handling, moisture,
access to a means of disconnecting the power source or engaging a lockout/tagout device.
27½"
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Keep Workpiece Unloading Area Unobstructed
32"
Keep Workpiece Loading Area Unobstructed
SETUP
Figure 15. W1849 working clearances.
-19-
Lifting & Moving
Straining or crushing
improperly lifting the
parts. To reduce this
Special care should be taken when moving this bandsaw. To reduce your risk of injury or accidental damage, use one of the following methods to lift or move this bands aw.
Using Forklift & Eye Bolt
1. Use forklift to move crate to prepared location, then
remove crate from shipping pallet.
2. Unbolt bandsaw from pallet.
3. Make sure eye bolt is securely threaded, then place
lifting hook through eye bolt (see Figure 16) and lift bandsaw slowly with forklift enough to clear pallet.
Model W1849 (For Machines Mfd. Since 11/16)
HEAVY LIFT!
injury may occur from
machine or some of its
risk, get help from other people and use a forklift (or other lifting equip­ment) rated for weight of this machine.
4. Remove pallet and slowly set bandsaw into position.
Using Forklift & Wood Blocks
1. Use forklift to move crate to prepared location, then
SETUP
remove crate from shipping pallet.
2. Unbolt bandsaw from pallet.
3. Carefully place forklift forks under bandsaw head.
Insert a 1x4 block between head and left fork, and a 2x4 block between head and right fork so bandsaw is level, as shown in Figure 17.
4. Lift bandsaw off of pallet, remove pallet, then
slowly lower bandsaw into position.
Note: If you are concerned about your forklift forks
hitting the tension handwheel, remove handwheel before positioning forks, then re-install it after placing bandsaw in final location.
Using Pallet Jack & Furniture Dolly
1. Use pallet jack to move crate to prepared location,
then remove crate from shipping pallet.
Eye Bolt
Lifting Hook
Figure 16. Lifting bandsaw with eye bolt
and chain.
2x4 1x4
2. Unbolt bandsaw from pallet.
3. With help of another person, carefully "walk"
bandsaw (or use furniture dolly to move bandsaw) off of pallet and into position.
Figure 17. Example of lifting bandsaw
with forklift using wood shims.
-20-
Model W1849 (For Machines Mfd. Since 11/16)
Anchoring to Floor
Number of Mounting Holes ....................................4
Diameter of Mounting Hardware ..........................
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we recommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
3
8"
Anchoring to Concrete Floors
Lag shield anchors with lag screws (see Figure 18) are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Lag Screw
Flat Washer
Machine Base
Lag Shield Anchor
Concrete
Drilled Hole
Figure 18. Popular method for anchoring
machinery to a concrete floor.
SETUP
-21-
Assembly
Before beginning the assembly process, refer to Items Needed for Setup and gather everything you need.
Ensure all parts have been properly cleaned of the heavy-duty rust-preventative applied at the factory, if applicable. Be sure to complete all steps in the assembly procedure prior to performing the Test Run.
Model W1849 (For Machines Mfd. Since 11/16)
31/2"
To assemble bandsaw, do these steps:
1. Thread (1) M8-1.25 hex nut partially onto M8-1.25
x 110 hex bolt, as shown in Figure 19, then thread bolt into panel above lower wheel until top of bolt is approximately 3 nut for now. (Refer to Adjusting Positive Stop on
Page 40.)
2. Remove protective shipping cover from blade, then
remove table insert and shipping screw from table (see Figure 20).
3. Place table on saw, sliding table gap around blade
SETUP
(see Figure 20).
4. Carefully position table so gap faces to right (see Figure 21).
1
/2" above panel. Finger-tighten hex
Figure 19. Installing hex bolt to set
positive stop.
Blade
Table
Gap
Table Insert
Removed
Figure 20. Placing table on saw with gap
positioned around blade.
Shipping Screw
Removed
5. Secure table to trunnion using (4) M8-1.25 x 16 hex bolts, (4) 8mm lock washers, and (4) 8mm flat washers (see Figure 22).
-22-
Table
Gap
Figure 21. Table rotated with gap facing
to the right.
x 4
Figure 22. Table-to-trunnion mounting
hardware installed.
Model W1849 (For Machines Mfd. Since 11/16)
6. Install table insert (see Figure 23).
7. Install table gap screw lock lever, secure with (1)
M8-1.25 thin hex nut and (1) 8 x 20mm flat washer (see Figure 23), then tighten gap screw to ensure table surface is flush across gap.
Table Insert
Gap Screw
Assembly
Figure 23. Table insert and gap screw
installed.
8. Install fence support using (2) M6-1 x 12 cap screws and (2) 6mm flat washers (see Figure 24).
9. Install fence rail using (2) M6-1 x 20 hex bolts, (2) 6mm flat washers, and (2) 6mm lock washers (see Figure 25).
Fence Support
SETUP
x 2
Figure 24. Installing fence support.
x 2
-23-
Fence Rail
Figure 25. Installing fence rail.
10. Thread (1) M8-1.25 hex nut onto lock lever, install
lock lever onto fence base, then tighten hex nut to secure (see Figure 26).
11. Install adjustable handle onto fence base with (1) 8mm flat washer, and thread into fence base guide plate (see Figure 27).
Model W1849 (For Machines Mfd. Since 11/16)
Lock
Lever
Fence
Base
Hex Nut M8-1.25
Figure 26. Fence base lock lever installed.
Fence Base
Flat Washer
Guide Plate
SETUP
12. Place fence base guide on fence rail with lock lever raised up. Push lock lever down to secure fence in place (see Figure 28).
Adjustable
Handle
Figure 27. Fence base adjustable handle
and guide plate installed.
Fence Base Guide
Rail
Lock Lever in
Down (Locked)
Position
-24-
Figure 28. Fence base installed on fence
rail.
Model W1849 (For Machines Mfd. Since 11/16)
13. Mount fence to fence base guide, sliding T-channel around fence base guide plate (see Figure 29).
— For normal workpieces or resawing, mount fence
in vertical position, as shown in Figure 29, then rotate fence base lock lever to secure.
— For thin workpieces, mount fence in horizontal
position, as shown in Figure 30, then rotate fence base lock lever to secure.
T-Channel
Fence
Fence Lock
Lever
Figure 29. Installing fence in vertical
T-Channel
Fence Base Guide
position.
Fence
SETUP
Fence Lock
Lever
Figure 30. Fence installed in horizontal
position.
-25-
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