Shop fox W1848, W1668 User Manual

Page 1
MODEL W1668/W1848
1
13
4" OSCILLATING
DRILL PRESS
W1668
W1848
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#18837MN V2.03.17
(FOR MODELS MANUFACTURED SINCE 08/16)
COPYRIGHT © MARCH, 2017 BY WOODSTOCK INTERNATIONAL, INC.
Printed in China
Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Contents
INTRODUCTION .....................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
W1668 Machine Specifications ................. 3
W1848 Machine Specifications ................. 5
SAFETY ...............................................7
Standard Machinery Safety Instructions ...... 7
Additional Safety for Drill Presses ............. 9
ELECTRICAL ....................................... 10
Circuit Requirements .......................... 10
Grounding Requirements ...................... 11
Extension Cords ................................ 11
SETUP .............................................. 12
Unpacking ....................................... 12
Items Needed for Setup ....................... 12
Inventory ........................................ 13
Machine Placement ............................ 14
Cleaning Machine ............................... 14
Anchoring to Floor (W1848) .................. 15
Bench Mounting (W1668) ...................... 16
Assembly ......................................... 17
Dust Collection ................................. 23
Test Run .......................................... 24
Spindle Break-In ................................ 25
Adjusting Table Height & Tilt ................ 30
Adjusting Drilling Speed ....................... 31
Drill Press Speed Chart ........................ 32
Adjusting Depth Stop .......................... 32
Calculating Spindle Speed for Drilling ...... 33
Changing Drill/Drum ........................... 34
Using the Oscillator ............................ 35
ACCESSORIES ...................................... 37
Drill Press Accessories ......................... 37
MAINTENANCE .................................... 38
General .......................................... 38
Lubrication ...................................... 38
Table and Base .................................. 38
Sanding Sleeves ................................. 38
Tensioning/Replacing Belts ................... 38
SERVICE ............................................ 39
Troubleshooting ................................. 39
Electrical Safety Instructions ................. 41
Wiring Diagram ................................. 42
PARTS .............................................. 43
Main .............................................. 43
Labels ............................................ 46
WARRANTY ........................................ 49
SAFETYINTRODUCTION
SET UPELECTRICAL OPERATIONS
ADJUSTMENTS
OPERATIONS....................................... 26
General .......................................... 26
Tensioning Belt ................................. 27
Tensioning Feed Shaft Spring ................. 28
Adjusting Quill Shaft Screw .................. 29
MAINTENANCE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Page 4
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
the instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make mistakes, but our policy of continuous improve­ment
machine you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This infor­mation is required for all Technical Support calls and it will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
Model W1668/W1848 (Mfd. Since 08/16)
INTRODUCTION
Contact Info
Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Manual Accuracy
made every effort to be exact with
also means that sometimes the
.
,
e post current
manual updates for free
woodstockint.com.
Manufacture Date and Serial Number
The W1668 is a benchtop drill press. The W1848 is a floor model drill press. With the excep­tion of the base, column, and flange, these two machines are exactly the same.
Manufacture
Date
Serial Number
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Page 5
W1668 Machine Specifications
Model W1668/W1848 (Mfd. Since 08/16)
131/4" OSCILLATING BENCHTOP DRILL PRESS
Product Dimensions
Weight.......................................................................................................... 113 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 15 x 24 x 38 in.
Footprint (Length x Width)......................................................................... 17‐1/2 x 11 in.
Shipping Dimensions
Carton #1
Type............................................................................................. Cardboard Box
Content................................................................................................. Machine
Weight.................................................................................................... 61 lbs.
Length x Width x Height............................................................... 25 x 16 x 10‐3/4 in.
Must Ship Upright............................................................................................ No
Carton #2
Type............................................................................................. Cardboard Box
Content..................................................................................................... Base
Weight.................................................................................................... 62 lbs.
Length x Width x Height........................................................... 32 x 18‐3/4 x 8‐1/2 in.
Must Ship Upright............................................................................................ No
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full‐Load Current Rating........................................................................................... 9A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 9 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
INTRODUCTION
MODEL W1668
Motors
Main
Horsepower.............................................................................................. 3/4 HP
Phase.............................................................................................. Single‐Phase
Amps........................................................................................................... 9A
Speed.................................................................................................. 1725 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
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Page 6
Main Specifications
INTRODUCTION
Model W1668/W1848 (Mfd. Since 08/16)
Operation Information
Type.................................................................................................. Oscillating
Swing................................................................................................. 13‐1/4 in.
Spindle Taper.............................................................................................. JT33
Spindle Travel........................................................................................ 3‐1/8 in.
Max. Distance From Spindle to Column........................................................... 6‐3/4 in.
Max. Distance From Spindle to Table............................................................ 17‐1/4 in.
Number of Spindle Speeds.................................................................................. 12
Range of Spindle Speeds..................................................................... 250 – 3050 RPM
Max. Head Swivel..................................................................................... 360 deg.
Drilling Capacity (Mild Steel)............................................................... 5/8 in. in Steel
Drill Chuck Type.............................................................................. JT33 Key Chuck
Drill Chuck Size..................................................................................... 1 – 16 mm
Oscillating Stroke Length.............................................................................. 3/4 in.
Spindle Information
Distance From Spindle to Base......................................................................... 24 in.
Quill Diameter........................................................................................ 1.565 in.
Table Information
Max. Table Tilt (Left/Right).......................................................................... 90 deg.
Table Swing............................................................................................ 360 deg.
Table Swivel Around Center........................................................................ 360 deg.
Table Swivel Around Column....................................................................... 360 deg.
Max. Movement of Work Table................................................................... 11‐3/4 in.
Table Diameter...................................................................................... 12‐3/8 in.
Table Thickness............................................................................................ 1 in.
Vertical Table Travel.............................................................. Crank Handle Operation
Number of T‐Slots............................................................................................. 5
T‐Slot Size............................................................................................... 5/8 in.
T‐Slot Centers.............................................................................................. 3 in.
Floor‐To‐Table Height.................................................................... 9‐1/2 – 21‐1/4 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Column..................................................................................................... Steel
Spindle Housing....................................................................................... Cast Iron
Head.................................................................................................... Cast Iron
Base.................................................................................................... Cast Iron
Paint Type/Finish...................................................................................... Enamel
Other Related Information
Base Length.......................................................................................... 17‐1/2 in.
Base Width................................................................................................ 11 in.
Column Diameter...................................................................................... 2.79 in.
Depth Stop Type......................................................... Threaded Rod with Positive Stop
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 2 in.
Has Work Light............................................................................................... No
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Page 7
W1848 Machine Specifications
Model W1668/W1848 (Mfd. Since 08/16)
131/4" OSCILLATING FLOOR DRILL PRESS
Product Dimensions
Weight.......................................................................................................... 122 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 15 x 24 x 63 in.
Footprint (Length x Width)......................................................................... 17‐1/2 x 11 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight.......................................................................................................... 138 lbs.
Length x Width x Height........................................................................... 58 x 22 x 11 in.
Must Ship Upright.................................................................................................. Yes
INTRODUCTION
MODEL W1848
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Full‐Load Current Rating........................................................................................... 9A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Motors
Main
Type......................................................................... TEFC Capacitor‐Start Induction
Horsepower.............................................................................................. 3/4 HP
Phase.............................................................................................. Single‐Phase
Amps........................................................................................................... 9A
Speed.................................................................................................. 1725 RPM
Power Transfer ................................................................................... V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
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Page 8
Main Specifications
Operation Information
INTRODUCTION
Spindle Information
Table Information
Model W1668/W1848 (Mfd. Since 08/16)
Type.................................................................................................. Oscillating
Swing................................................................................................. 13‐1/4 in.
Spindle Taper.............................................................................................. JT33
Spindle Travel........................................................................................ 3‐1/8 in.
Max. Distance From Spindle to Column........................................................... 6‐5/8 in.
Number of Spindle Speeds.................................................................................. 12
Range of Spindle Speeds..................................................................... 250 ‐ 3050 RPM
Max. Head Swivel..................................................................................... 360 deg.
Drilling Capacity (Mild Steel)......................................................................... 5/8 in.
Drill Chuck Type.............................................................................. JT33 Key Chuck
Drill Chuck Size..................................................................................... 1 ‐ 16 mm
Oscillating Stroke Length.............................................................................. 3/4 in.
Quill Diameter........................................................................................ 1.565 in.
Max. Table Tilt (Left/Right).......................................................................... 90 deg.
Table Swivel Around Center........................................................................ 360 deg.
Table Swivel Around Column....................................................................... 360 deg.
Max. Movement of Work Table................................................................... 25‐1/4 in.
Table Diameter...................................................................................... 12‐3/8 in.
Table Thickness............................................................................................ 1 in.
Vertical Table Travel.............................................................. Crank Handle Operation
Number of T‐Slots............................................................................................. 5
T‐Slot Size............................................................................................... 1/2 in.
T‐Slot Centers.............................................................................................. 3 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Column..................................................................................................... Steel
Spindle Housing....................................................................................... Cast Iron
Head.................................................................................................... Cast Iron
Base.................................................................................................... Cast Iron
Paint Type/Finish...................................................................................... Enamel
Other Related Information
Depth Stop Type............................................................ Threaded Rod w/Positive Stop
Number of Dust Ports......................................................................................... 1
Dust Port Size......................................................................................... 2‐1/4 in.
Has Work Light............................................................................................... No
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ................................................................. 30 Minutes
Serial Number Location .................................................................................... ID Label
ISO 9001 Factory .................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................... No
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Page 9
Model W1668/W1848 (Mfd. Since 08/16)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
For Your Own Safety,
SAFETY
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
SAFETY
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
-7-
Page 10
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
SAFETY
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
Only use machine for its intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Model W1668/W1848 (Mfd. Since 08/16)
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-8-
Contact Technical Support at (360) 734-3482.
Page 11
Model W1668/W1848 (Mfd. Since 08/16)
may unexpectedly shift, spin out of control, or be thrown if bit/cutting tool “grabs” during
mounted vise, or brace against column to prevent
NEVER hold workpiece by hand during
NEVER start machine with bit/cutting
tool touching workpiece; allow spindle to gain full
cutting tools may break apart during operation and hit operator or bystanders. Dull bits/cutting tools increase cutting resistance and are more likely to grab and spin/throw workpiece. Always
cracks before each use. Replace dull, chipped, or
safely and all guards and other components work
To avoid contact
ever clear chips while spindle is
reduce risk of
Additional Safety for Drill Presses
Serious injury or death can occur from getting clothing, jewelry, or long hair entangled in rotat­ing spindle or bit/cutting tool. Contact with rotating bit/cutting tool can result in severe cuts or amputation of fingers. Flying metal chips can cause blindness or eye injuries. Broken bits/cutting tools, unsecured workpieces, chuck keys, or other adjustment tools thrown from rotating spindle can strike nearby operator or bystanders with great force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.
WEARING PROPER PPE. Flying chips created
by drilling can cause eye injuries or blindness. Always wear a face shield in addition to safety glasses. Always keep hands and fingers away from drill bit/cutting tool. Avoid awkward hand posi­tions, where a sudden slip could cause hand to move into bit/cutting tool.
AVOIDING ENTANGLEMENT. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure. Always allow spindle to stop on its own. DO NOT stop spindle using your hand or any other object.
REMOVING ADJUSTMENT TOOLS. Chuc k key, drawbar wrench, and other tools left on machine can become deadly projectiles when spindle is started. Remove all loose items or tools used on spindle immediately after use.
SECURING BIT/CUTTING TOOL. Firmly secure bit/ cutting tool so it does not fly out of spindle during operation or startup.
SECURING TABLE AND HEADSTOCK. To avoid accidental contact with tool/bit, tighten all table and headstock locks before operating drill.
CORRECT SPINDLE SPEED. Using wrong spindle speed can cause bits/cutting tools to break and strike operator or bystanders. Follow recom­mended speeds and feeds for each size/type of bit/cutting tool and workpiece material.
WORKPIECE PREPARATION. To avoid loss of workpiece control, DO NOT drill material with an uneven surface on the table, unless a suitable support is used. To avoid impact injuries, make sure workpiece is free of nails or foreign objects in area to be drilled.
WORKPIECE CONTROL. An unsecured workpiece
operation. Clamp workpiece to table or in table-
rotation. operation.
speed before drilling.
INSPECTING BIT/CUTTING TOOL. Damaged bits/
inspect bits/cutting tools for sharpness, chips, or
cracked bits/cutting tools immediately.
MAINTAINING MACHINE. Keep machine in proper working condition to help ensure that it functions
as intended. Perform routine inspections and all necessary maintenance. Never operate machine with damaged or worn parts that can break or result in unexpected movement during operation.
CLEANING MACHINE SAFELY. with tool/bit, n turning. To avoid cuts and eye injuries, DO NOT clear chips by hand or with compressed air—use a brush or vacuum instead.
DISCONNECT POWER FIRST. To electrocution or injury from unexpected startup, make sure drill is turned OFF, disconnected from power, and all moving parts have come to a com­plete stop before changing bits/cutting tools or starting any inspection, adjustment, or mainte­nance procedure.
SAFETY
-9-
Page 12
ELECTRICAL
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
Circuit Requirements
Model W1668/W1848 (Mfd. Since 08/16)
SAFETY
Full-Load Current Rating
Full-Load Current Rating at 110V ....................9 Amps
Circuit Requirements for 110V
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
-10-
Page 13
Model W1668/W1848 (Mfd. Since 08/16)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
This machine is equipped with a power cord with an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
you are in doubt about whether the tool is
If you ever notice that a cord or
For 110V Connection
wire and NE M A 5-15 grounding
(see figure). The plug must only be inserted into
receptacle that is properly installed and
110V
5-15 PLUG
Figure 1. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
Neutral Hot
ELECTRICAL
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire, match the required
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
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Page 14
SETUP
Immediately discard all
materials to eliminate
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
Unpacking
Items Needed for Setup
Description Qty
Safety Glasses for Each Person ..........................1
Degreaser or Solvent for Cleaning ................Varies
Disposable Rags for Cleaning ......................Varies
• Straightedge ................................................1
Plumb Bob ..................................................1
Dust Collection System ...................................1
SETUP
Dust Hose 2" ...............................................1
Hose Clamp 2" .............................................1
Phillips Head Screwdriver ................................1
Hex Wrench 16mm ........................................1
Assistant for Lifting .......................................1
Model W1668/W1848 (Mfd. Since 08/16)
through this entire manual
the controls and opera-
machine!
Wear safety glasses during entire setup process!
USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.
SUFFOCATION HAZARD!
plastic bags and packing
choking/suffocation hazards for children and animals.
-12-
Page 15
Model W1668/W1848 (Mfd. Since 08/16)
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note:
check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
Inventory
If you cannot find an item on this list, carefully
Box Inventory (Figures 2 & 3) Qty
A. Headstock Assembly .......................................1
B. Table .........................................................1
C. Column ......................................................1
D. Rack .........................................................1
E. Table Bracket ..............................................1
F. Rack Ring ...................................................1
G. Base ..........................................................1
H. Dust Port Halves ...........................................2
I. Depth Stop Bracket .......................................1
J. Chuck Guard Assembly ....................................1
K. Table Inserts (
L. Sanding Mandrel ...........................................1
M. Spindle Handles ............................................3
N. Hand Crank Handle ........................................1
O. Hand Crank .................................................1
P. Lock Handle M12-1.75 ....................................1
Q. Lock Handle M10-1.5 ......................................1
R. Belt Cover Knob ............................................1
S. Key ...........................................................1
T. Drill Chuck JT33 ...........................................1
U. Pinion Gear .................................................1
V. Spindle Sander Set D2877 (not shown) .................1
W. Motor Lock Screw M8-1.25 X 25 (not shown) .........1
5
8", 1", 13⁄8", 17⁄8") ..................1 ea
Keep machine disconnected from power until instructed otherwise.
A
B
C
D
G
E
F
H
I
I
J
Figure 2. W1668/W1848 inventory.
L
K
M
SETUP
Tools and Fasteners (not shown) Qty
—Special Wrench 25mm ..................................1
—Open End Wrench 13 x 14 ..............................1
—Hex Wrenches 3, 4, 5mm .........................1 ea.
—Hex Nut M8-1.25 (Mandrel) ............................1
3
—Mandrel Washers —Mandrel Washer —Mandrel Washer
4" OD x 5⁄8" ID (Mandrel) ........2
7
8" OD x 3⁄8" ID (Mandrel) .........1
5
8" OD x 3⁄8" ID (Mandrel) .........1
—Hex Bolts M10-1.5 x 25 (Colum/Base) ................4
—Phillips Head Screws M4-.7 x 22 (Dust Port) ........4
—Cap Screw M5-.8 x 20 (Chuck).........................1
-13-
N
U
T
P
S
R
Q
Figure 3. Additional W1668/W1848
inventory items.
O
Page 16
Model W1668/W1848 (Mfd. Since 08/16)
Machine Placement
Floor & Workbench Load: Refer to
the Machine Data Sheet for weight and footprint specifications for your machine. Some residential floors (W1848) and workbenches (W1668) may require additional reinforcement to support the machine.
Working Clearances: Consider existing and
anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables, or other machinery when establishing a location for your machine. See Figure 4 for the minimum working clearances of the Model W1668/ W1848.
INJURY HAZARD! Untrained
SETUP
users can injure themselves with this machine. Restrict access to machine when you are away, especially if it is installed where chil­dren are present.
Cleaning Machine
The table and other unpainted parts of your machine are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine­based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.
NEVER clean with gasoline or other petroleum­based solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!
24"
15"
Figure 4. Working clearances.
ALWAYS work in well­ventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards.
-14-
Page 17
Model W1668/W1848 (Mfd. Since 08/16)
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we recommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see Figure) are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Anchoring to Floor (W1848)
Number of Mounting Holes .................................. 8
Diameter of Mounting Hardware .....
5
16" (6) & 1⁄2" (2)
Anchoring to Concrete Floors
SETUP
Lag Screw
Flat Washer
Machine Base
Lag Shield Anchor
Concrete
Drilled Hole
Figure 5. Popular method for anchoring
machinery to a concrete floor.
-15-
Page 18
Bench Mounting (W1668)
The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.
The strongest mounting option is a “Through Mount” (see example) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.
Another option is a “Direct Mount” (see example) where the machine is secured directly to the workbench with lag screws and washers.
Model W1668/W1848 (Mfd. Since 08/16)
Number of Mounting Holes .................................. 8
Diameter of Mounting Hardware .....
5
16" (6) & 1⁄2" (2)
SETUP
Bolt
Flat Washer
Machine Base
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 6. Typical "Through Mount" setup.
Lag Screw
Flat Washer
Machine Base
Workbench
Figure 7. Typical "Direct Mount" setup.
-16-
Page 19
Model W1668/W1848 (Mfd. Since 08/16)
Assembly
Before beginning the assembly process, refer to Items Needed for Setup and gather everything you need. Ensure all parts have been properly cleaned of the heavy-duty rust-preventative applied at the factory, if applicable. Be sure to complete all steps in the assembly procedure prior to performing the Tes t Run.
To assemble the drill press, do these steps:
1. Position the drill press base on a flat and
stable surface.
2. Secure the base to the mounting surface
(Refer to Pages 8–9).
3. Place the column on the base, line up the
four mounting holes, and secure tightly with the four M10-1.5 x 25 hex bolts, using a 16mm wrench.
SETUP
4. Bring the dust port halves together, align
the mounting holes on the dust port and table, then secure with the four M4-.7 x 22 Philips head screws, as shown in Figure 9.
Figure 8. Using holes as a drill guide.
Figure 9. Installing the dust port.
-17-
Page 20
7. Insert the 12mm lock handle into the table
support bracket through the blind hole, into the threaded hole, and thread inward three turns, as shown in Figure 10.
8. If the pinion is not already installed, insert
it shaft-end into the hole on the side of the table support bracket, as shown in Figure
11.
Model W1668/W1848 (Mfd. Since 08/16)
12mm Lock Handle
Figure 10. Loosely installing table lock lever.
SETUP
9. Align the set screw in the crank handle
with the flat on the pinion shaft and tight­en, as shown in Figure 12.
10. Thread the handle into the crank handle (Figure 12).
11. If the column ring is installed on the colum, loosen the set screw on the ring and remove it.
Flat on Pinion
Figure 11. Pinion installation positioning.
Crank
Handle
-18-
Flat on
Handle
Pinion
Figure 12. Crank and set screw positioning.
Page 21
Model W1668/W1848 (Mfd. Since 08/16)
12. Position the rack so the long un-toothed end is facing upward (see Figure 13).
13. Insert the rack into the table support bracket so the teeth face out and mesh with the pinion (see Figure 13).
14. While holding the rack in place, slide the table support bracket onto the column.
15. Allow the bracket and rack to slide down until the bottom of the rack bevel slips into the tapered shoulder on the column sup­port.
Long Un-toothed Rack End is
Facing
Upward
16. Slide the column ring onto the column with
the inside bevel in the down position (see
Figure 14).
17. Adjust the ring until the tip of the rack
fits inside the bevel, and
the rack rotates freely when you rotate the table support around the column.
18. Secure the table support with the table
lock lever.
Use caution when tightening the set screw. Over tightening will split the column ring.
19. Carefully tighten the set screw on the ring.
20. Thread the 10mm lock handle into the
table bracket through the blind hole, into the threaded hole, and thread inward three turns.
Figure 13. Rack, column, table support position.
SETUP
Column Ring Bevel Facing
Downward
Figure 14. Column ring bevel positioning.
21. Align the shaft under the table with the
hole on the end of the table support brack­et and install (see Figure 15).
22. Tighten the table lock lever.
10mm Lock
Handle
Figure 15. Table installation.
-19-
Page 22
DO NOT over tighten the set screws and strip the threads or bend the column.
23. With an assistant, position the pocket over the column (Figure 16) and allow the headstock to slide down until the col­umn fully seats up and into the headstock
1
(approximately 3
2").
Tip: Place a few drops of multi-purpose
grease on the column to help the head­stock seat more easily.
24. Align the headstock directly over the foot of the base as viewed from the front of the drill press and center it using a plumb bob and ruler (see Figure 17).
Model W1668/W1848 (Mfd. Since 08/16)
Belt Cover
Knob
Figure 16. Aligning the pocket in the headstock
with the column.
SETUP
25. Tighten the two set screws to secure the headstock to the column (see Figure 18).
26. Install the belt cover knob with the includ­ed Phillips head screw (see Figure 16).
Figure 17. Aligning headstock with base.
Set Screws
-20-
Figure 18. Securing the headstock to the
column.
Page 23
Model W1668/W1848 (Mfd. Since 08/16)
27. Clean the drill chuck and spindle with min­eral spirits and follow all safety warnings on the container. Failure to clean the tapered-mating surfaces of the spindle and drill chuck will result in the chuck falling off during use.
28. Use the provided chuck key to adjust the jaws of the chuck until they are well inside the drill chuck body (see Figure 19).
Figure 19. Jaws adjusted inside chuck body.
29. Place the drill chuck on the spindle, and
insert the drill chuck, as shown in Figure 20.
capscrew into the hole of the
30. Tighten the screw so the drill chuck is seat­ed securely on the spindle.
• If the chuck fails to remain secure on the
spindle, repeat Step 1, DO NOT use a
hammer to seat the drill chuck onto the spindle!
31. Thread the handles into the hub, as shown in Figure 21.
32. Tighten the handles with the included
wrench until they are snug, DO NOT over- tighten.
SETUP
Figure 20. Inserting the hex cap screw.
-21-
Figure 21. Installing spindle handles.
Page 24
33. Slide chuck guard onto bottom of depth stop brack- et, as shown in Figure 22.
34. Secure chuck guard to bracket with four M4-.7 x 10
Phillips head screws and 4mm flat washers, as shown in Figure 23.
Model W1668/W1848 (Mfd. Since 08/16)
Depth Stop Bracket
Figure 22. Chuck guard installed on depth
stop bracket.
SETUP
Depth Stop Bracket
Figure 23. Chuck guard secured to depth
stop bracket.
Screws
& Washers
(2 of 4)
-22-
Page 25
Model W1668/W1848 (Mfd. Since 08/16)
Dust Collection
Recommended CFM at Dust Port ......... 150 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust col­lector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.
This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in perma­nent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
Figure 24. Dust port connected to dust
collection system.
SETUP
Tools Needed Qty
Dust Collection System ............................. 1
Dust Hose 2" ......................................... 1
Hose Clamps 2" ......................................2
To connect hose, do these steps:
1. Fit a 2" dust hose over the dust port, as shown in Figure 24, and secure it in place with a hose clamp.
2. Tug the hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
-23-
Page 26
Test Run
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE oper­ating the machine again. The Troubleshooting table in the SERVICE section of this manual can help.
Model W1668/W1848 (Mfd. Since 08/16)
Serious injury or death can result from using this machine BEFORE understanding its con­trols and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
To test run the machine, do these steps:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
then turn machine OFF.
SETUP
The motor should run smoothly and without
unusual noises.
4. Remove switch disabling key (see example).
5. Try to start machine with paddle switch.
The machine should not start.
— If machine does not start, the switch dis-
abling feature is working as designed.
— If machine does start, immediately stop
the machine. The switch disabling fea­ture is not working correctly. This safety feature must work properly before pro­ceeding with regular operations. Call Tech Support for help.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.
Figure 25. Removing switch key from paddle
switch.
-24-
Page 27
Model W1668/W1848 (Mfd. Since 08/16)
Spindle Break-In
The spindle break-in procedure distributes lubri­cation throughout the bearings to reduce the risk of early bearing failure if there are any "dry" spots or areas where lubrication has settled in the bearings. You must complete this procedure before placing operational loads on the spindle for the first time when the machine is new or if it has been sitting idle for longer than 6 months.
Always start the spindle break-in at the lowest speed to minimize wear if there are dry spots. Allow the spindle to run long enough to warm up and distribute the bearing grease, then incremen­tally increase spindle speeds and repeat this pro­cess at each speed until reaching the maximum spindle speed. Following the break-in procedure in this progressive manner helps minimize any potential wear that could occur before lubrication is fully distributed.
Complete the spindle bearing break-in pro­cedure to prevent rapid wear and tear of spindle components once the drill press is placed into operation.
To perform spindle break-in:
1. Make sure machine has been properly lubri-
cated. Refer to Lubrication on Page 38.
2. Make sure spindle area is free of obstruc­tions.
3. Set spindle speed to the lowest RPM. Refer to Adjusting Drill Speed on Page 31.
4. Run spindle for 10 minutes at the slow­est speeds, 5 minutes at each speed listed below, in progressive order.
a. 250 RPM b. 640 RPM c. 1530 RPM d. 1870 RPM e. 3050 RPM
5. Turn machine OFF.
Congratulations! Spindle break-in is now complete.
SETUP
DO NOT perform this procedure indepen­dently of the Test Run section. The drill press could be seriously damaged if the con­trols are set differently than instructed in that section.
-25-
Page 28
OPERATIONS
This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!
The overview below provides the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to its generic nature, this overview is to be an instructional guide.
General
Model W1668/W1848 (Mfd. Since 08/16)
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
NOT intended
To complete typical operation, operator does following:
1. Examines workpiece to make sure it is suitable for drilling.
2. Puts on required safety glasses and face shield.
3. Firmly secures workpiece to table using a vise or T-slot clamps.
4. Installs correct cutting tool for operation.
5. Adjusts table to correct height, then locks it in place.
6. Selects appropriate spindle speed according to V-belt
OPERATIONS
configuration chart located inside belt cover.
7. Connects machine to power, and starts spindle rota­tion in proper direction for cutting tool installed.
To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.
If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations. Above all, safety
must come first!
8. Begins drilling.
9. When finished, stops spindle rotation and discon­nects machine from power.
-26-
Page 29
Model W1668/W1848 (Mfd. Since 08/16)
Tensioning Belt
The drill press main drive belts last a long time; however, during machine life, a belt may stretch slightly, which can cause the pulleys to slip under load. You will then need to adjust the motor-to-idler pulley belt tension to com­pensate for this normal stretching.
NOTE: The spindle-to-idler pulley belt automati­cally adjusts to the correct tension when the motor-to-idler pulley belt tension is adjusted.
NOTICE
The oscillator belt is not adjustable. If the belt shows cracks or is slipping, replace the belt with a new one.
Motor Lock
Screw
Push Rod
Figure 26. Motor lock screw.
MAKE SURE your machine is unplugged during all assembly, adjustments, or maintenance procedures. Otherwise serious personal injury may occur!
To adjust the drive belt tension, do these steps:
1. DISCONNECT THE MACHINE FROM POWER!
2. Open the belt cover.
3. Loosen the motor lock screw at the side of
the headstock, as shown in Figure 26.
4. Gently pivot the motor away from the push
rod rubber until the belt is tight.
5. Hold the motor in position so the rubber
pad is held against the motor.
Motor Pulley
ADJUSTMENTS
Belt Deflection Gap
Should Be About
11⁄2"
Figure 27. Measuring belt deflection.
6. Tighten the lock screw, and make sure the
belt deflection gap is correct when pinched together between the pulleys (see Figure
27).
• If the gap between both inner sides of the belt is greater or less than 1 Steps 3 through 6 until the deflection gap
1
2".
is 1
1
2", repeat
-27-
Page 30
Tensioning Feed
Shaft Spring
The feed shaft return spring is adjusted at the factory; however, during the life of the drill press you may want to adjust the feed shaft return spring to a stronger return pressure.
To adjust the feed shaft spring tension, do these steps:
MAKE SURE your machine is unplugged during all assembly, adjustments, or maintenance procedures. Otherwise serious personal injury may occur!
Model W1668/W1848 (Mfd. Since 08/16)
Cover Nut
Jam Nut
Spring Lock
Cover
Figure 28. Typical feed shaft return spring assy.
Depth Stop
Reads “0”
WEAR safety glasses when adjusting springs. Serious injury may occur if this warning is ignored!
1. DISCONNECT THE MACHINE FROM POWER!
2. Wipe off any oil on the spring lock cover so
ADJUSTMENTS
it will not slip in your fingers when you hold the cover from spinning (see Figure 28).
3. Rotate the oscillator pulley so the depth stop
reads “0” and the quill shaft is completely seated, as shown in Figure 29.
4. Put on thick leather gloves and hold the
spring cover against the side of the head­stock, so the cover stays splined with the locking lug, and remove the jam nut to loosen the cover nut approximately (6.4mm).
5. Pull the cover outward just enough to dis-
engage the spring-cover lock slot from the locking lug (see Figure 30).
1
4"
Rotate Oscillator
Pulley Until
Depth Stop
Reads Zero.
Figure 29. Fully seating quill shaft.
Locking Lug
Spring-Cover
Lock Slot
6. Rotate the cover counterclockwise to
increase spring tension, or let the cover slowly unwind in the clockwise direction to reduce spring tension (see Figure 30).
Figure 30. Typical spring cover lock slot and
locking lug.
-28-
Page 31
Model W1668/W1848 (Mfd. Since 08/16)
7. Engage the next available spring-cover lock
slot with the locking lug, and hold the spring lock cover tightly against the side of the headstock (see Figure 31).
8. Snug the cover nut against the spring cover
just until the nut stops, and then back-off the nut approximately enough so there is no binding anywhere along complete spindle travel.
9. Hold the cover nut and tighten the jam nut against the cover nut (see Figure 31).
1
3 turn, or just
Adjusting Quill Shaft
Screw
While you may never have to adjust the quill shaft screw, you should understand its function and know how to adjust it should you ever need to remove the quill for cleaning. This screw pre­vents the quill from rotating during drilling and sanding procedures, and if adjusted incorrectly, the quill may have lash or bind.
To adjust the quill-shaft screw, do these steps:
Cover Nut
Figure 31. Hold the spring cover tightly.
ADJUSTMENTS
1. DISCONNECT THE MACHINE FROM POWER!
2. Clean and lubricate the quill shaft with a
thin coat of light oil, and make sure the quill travels freely (see Figure 32).
3. Loosen the jam nut shown in Figure 33.
4. Turn the quil shaft screw clockwise or coun-
terclockwise to establish free, unbinding travel while moving the quill up and down through its entire range of travel.
5. When the quil shaft screw is screwed inward
against the quill as far as the screw can go without binding the quill, hold the screw and tighten the jam nut.
6. Recheck for quill binding and looseness
while moving the quill up and down through its entire range of travel and readjust as required.
Figure 32. Clean and oil quill shaft.
Jam Nut
Quill Shaft
Screw
Figure 33. Typical quill-shaft screw and
jam nut.
-29-
Page 32
Adjusting Table
Height & Tilt
You can adjust the table height and tilt to accommodate for workpiece height or achieve special drilling/sanding angles. You can also move the table out of the way and use the drill press base as a table for drilling/sanding.
To adjust the table, do these steps:
1. Loosen the table lock lever.
2. Turn the hand crank to raise or lower the
table, as shown in Figure 34.
3. Position the table so the opening in the
installed table insert is centered to the drill bit or sanding drum.
Model W1668/W1848 (Mfd. Since 08/16)
Figure 34. Raise or lower the table.
NOTE: If the table is not needed, pivot
the table to the back side of the column (Figure 35) so you can support the work­piece on the base (drilling operations
only).
4. Tighten the table lock lever.
5. Loosen the table tilt lock bolt.
6. Turn the index pin jam nut clockwise and
ADJUSTMENTS
draw the index pin out of the casting until you can rotate the table to your desired angle, and use the tilt scale to find your desired drilling or sanding angle (see Figure
36).
NOTE: Use this index pin only for indexing
the table in the “Zero degree” position. (To index the table back to the zero posi­tion, turn the table to zero, tap the index pin back into the casting, snug the index pin jam nut, and tighten the table tilt lock bolt.)
Figure 35. Table adjusted behind column.
Table Tilt
Lock Bolt
Index Pin and
Index Pin Jam
Nut
7. Tighten the tilt table lock bolt, and double
check your angle.
Tilt
Scale
Figure 36. Table tilt lock bolt.
-30-
Page 33
Model W1668/W1848 (Mfd. Since 08/16)
Changing Spindle
Speeds
The Model W1668 13-1⁄4'' Oscillating Drill Press
has 12 speeds ranging from 250 to 3050 RPM.
Refer to the speed charts located under the
belt guard while following the instructions
below.
UNPLUG the drill press before changing speeds to avoid accidental start up. Failure to do this may result in serious personal injury.
Motor Lock
Screw
Push Rod
Figure 37. Loosening the lock knob.
To change the drilling speed, do these steps:
1. DISCONNECT THE MACHINE FROM POWER!
2. Refer to the speed chart located under the
belt cover or refer to the "Drill Press Speed" chart on Page 33, and choose the
desired speed.
3. Loosen the motor lock screw (see Figure
37).
4. Pull the motor toward the front of the drill
press to remove tension from the V-belt.
5. Move the V-belt to the desired V-grooves on
the motor and spindle pulleys (see Figure
38).
6. Push the motor toward the back of the
headstock; the push rod is spring loaded and will follow the motor (see Figure 37).
ADJUSTMENTS
Figure 38. Adjusting belt to desired speed.
Motor
Pulley
7. Tighten the lock screw, and make sure the
belt deflection is 1 sides when the belt is pinched together between the pulleys, as shown in Figure
39. Refer to “Belt Tension” in the ADJUSTMENTS section on Page 15 forde- tails.
8. Close the cover. The motor will not start
until the cover is closed.
1
2" between both inner
-31-
Belt Deflection
gap should be
about
11⁄2"
Figure 39. Measuring belt deflection.
Page 34
Model W1668/W1848 (Mfd. Since 08/16)
Drill Press Speed Chart
Use Figure 38 to select the optimum motor-to-spindle pulley ratio for drilling, cutting, and sanding operations. The belt setting in the example in Figure 40 shows the spindle belt in the #1 spindle pulley position and the motor belt in the #7 motor pulley location. This will produce a speed of 1,870 RPM.
Figure 40. Drill Press Speed Chart.
Adjusting Depth Stop
NOTICE
BACK-OFF the depth stop completely and secure the stop nuts before using the oscillat­ing feature. If the depth stop is left adjusted for a shallow hole, or the nuts rattle down to the stop while in operation, the depth stop will bottom out and break the oscillator.
Your new drill press comes fitted with a depth
ADJUSTMENTS
stop that allows drilling holes at a preset depth.
To adjust the drilling depth, do these steps:
1. DISCONNECT THE MACHINE FROM POWER!
2. Rotate the oscillator pulley until the depth
stop reads “0” (see Figure 41).
3. Loosen the jam nut on the depth stop rod
(see Figure 42).
Depth Stop
Reads “0”
Rotate Oscillator
Pulley Until
Depth Stop Reads
Zero.
Figure 41. Retracting the oscillator for drilling.
Jam Nut
4. Turn the stop nut to the desired depth as
indicated by the depth stop scale (see Figure 42).
5. Tighten the jam nut against the stop nut
while making sure the stop nut stays in position.
6. To make sure the depth has been set cor-
rectly, drill a hole into scrap stock before drilling into any workpiece, and readjust the depth stop if necessary.
Stop Nut
Figure 42. Actual stop depth being measured.
-32-
Page 35
Model W1668/W1848 (Mfd. Since 08/16)
5/8" – 1" 800 600
Calculating Spindle Speed for Drilling
Using the Drill Bit Speed Chart
The chart shown in Figure 43 is intended as a guide only. Always follow the manufacturer's speed recommendations if provided with your drill bits, cutters, or hole saws. Exceeding the recommended speeds may be dangerous to the operator.
The speeds shown here are intended to get you started. The optimum speed will always depend on various factors, including tool diameter, drill­ing pressure, material hardness, material quality, and desired finish.
Often, when drilling materials other than wood, some type of lubrication is necessary.
Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600
11/16" – 1" 750 500 1000 400 1000 350
Lubrication Suggestions
Wood ............................................. None
Plastics .................................. Soapy Water
Brass ........................ Water-Based Lubricant
Aluminum .................Paraffin-Based Lubricant
Mild Steel ....................... Oil-Based Lubricant
Larger bits turning at slower speeds tend to grab the workpiece aggressively. This can result in the operator's hand being pulled into the bit or the workpiece being thrown with great force. Always clamp the work­piece to the table to prevent injuries.
ADJUSTMENTS
pade/Forstner Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
S
1/4" – 1/2" 2000 1500
9/16" – 1" 1500 1250
1-1/8" – 1-7/8" 1000 750
2–3" 500 350
ole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
H
1/2" – 7/8" 500 500 600 600 600 500 1" – 1-7/8" 400 400 500 500 500 400 2" – 2-7/8" 300 300 400 400 400 300 3" – 3-7/8" 200 200 300 300 300 200
4" – 5" 100 100 200 200 200 100
osette Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
R
Carbide Insert Type 350 250
One-Piece Type 1800 500
T
enon/Plug Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
3/8" – 1/2" 1200 1000
Figure 43. Drill bit speed chart.
-33-
Page 36
Changing Drill/Drum
NEVER troubleshoot or adjust the machine while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a stop before proceeding!
To change drill bits and sanding drums, do these steps:
Model W1668/W1848 (Mfd. Since 08/16)
1. DISCONNECT THE MACHINE FROM POWER!
2. Use the chuck key to open the chuck wide
enough to accept the new bit or the sand­ing drum mandrel (see Figure 44).
3. Install the bit or mandrel so the chuck jaws
will grab as much of the bit or mandrel shank as it can.
• If you are installing a small drill bit, make sure it is held between three jaws instead of only two, and NEVER allow a chuck to grab the fluted body of drill bits.
• If you are installing the sanding drum, install the paper and drum before install­ing the spindle into the drill chuck (con­tact your local SHOP FOX drums and paper).
4. Tighten the chuck with the chuck key,
using any of the three key end locations. (see Figure 45).
®
dealer for
Figure 44. Installing bit.
Figure 45. Chuck key engaged.
5. Choose the insert that has an opening
OPERATIONS
which is approximately sanding drum chosen. For drilling, always use the table insert (see Figure 46) with the smallest opening. A table insert is not needed when a 2" drum is used.
6. Install the chosen table insert into the
pocket in the top of the table.
7. Remove the chuck key and reconnect the
power source.
8. Reverse these steps to remove the drill bit
or sanding drum.
1
4" bigger than the
Figure 46. Sanding drum table insert.
-34-
Page 37
Model W1668/W1848 (Mfd. Since 08/16)
Using the Oscillator
UNPLUG the machine and remove all handles before using the oscillating fea­ture. The handles swing during operation.
One of the great features of the Model W1668
1
4'' Oscillating Drill Press is its sanding capa-
13 bility. The drill press can be converted from drilling operations to sanding operations in just a few steps.
Belt and stor-
age bracket
To use the oscillating feature, do these steps:
1. DISCONNECT THE MACHINE FROM POWER!
2. Remove the spindle handles.
3. Lift the belt cover and remove the round
belt located on the storage bracket under the speed chart, as shown in Figure 47.
4. Stretch the belt onto the top groove in the
spindle and oscillating pulley, as shown in Figure 48.
Close the cover. The motor will not start
5.
until the cover is closed.
6. Loosen the jam nut for the depth stop and
adjust both nuts until they are positioned at the top of the depth stop rod. Tighten the jam nut (see Figure 49).
Figure 47. Oscillator belt on storage bracket.
Figure 48. Stretch the belt to fit on pulleys.
OPERATIONS
NOTICE
ALWAYS back-off the depth stop completely and secure the depth stop nuts before using the oscillating feature. If the depth stop is left adjusted for a shallow hole, or the nuts rattle down to the stop while in operation, the depth stop will bottom out and break the oscillator.
Figure 49. Back-off the depth stop nuts.
-35-
Page 38
7. Remove the mandrel nut from the mandrel.
8. Install the sanding drum, sandpaper, and
top and bottom mandrel washers on the mandrel, then secure with the mandrel nut, as shown in Figure 50.
9. Choose the insert that has an opening
which is slightly bigger than the sanding drum chosen (see Figure 50).
• For general drill bits, small reamers, and miscellaneous small cutting and sanding
5
bits, use the
• For the 1'' sanding drum, use the 1
8'' and the 1'' table inserts.
3
8''
table insert.
1
• For the 1
2'' sanding drum, use the 1 7⁄8''
table insert.
Model W1668/W1848 (Mfd. Since 08/16)
Insert
Mandrel Nut
Bottom Mandrel
Washer
Figure 50. Sanding drum table insert.
• For the 2'' sanding drum, use no table insert.
10. Set the chosen table insert into the pocket
in the top of the table, insert the sanding drum mandrel into the chuck, then tighten chuck (see Figure 51).
11. Loosen and pivot the table so the opening
in the installed table insert is centered to the drill bit or sanding drum.
12. Adjust the table height to use all of the grit
on the paper as the paper wears.
• If the thickness of the workpiece does not allow much table movement and the sand­ing drum paper is partially worn on one
OPERATIONS
end, remove the drum from the sanding spindle, turn it end for end and replace it on the sanding spindle to use the newer part of the sandpaper.
13. Turn the drill press ON, and begin sanding.
NEVER sand or drill with-
out the table in position and the workpiece secured. Serious person­al injury may occur.
Top Mandrel
Washer
Insert
Figure 51. Sanding drum installed.
-36-
Page 39
Model W1668/W1848 (Mfd. Since 08/16)
ACCESSORIES
Drill Press Accessories
The following Drill Press accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online deal­ers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of deal­ers at: 1-800-840-8420 or at sales@woodstockint.com.
Sanding Sleeves are sized to fit the D2677 Drum Sander Set. These hard Sanding Sleeves are available in 60, 80, 100, 120, and 150 grits. Keep plenty of these consumable Sanding Sleeves on hand.
Sanding Sleeves
Size (Dia. x Ht.)
1
4" D2683 D2684 D2685 D2686 D2687
1" X
1
1
2" X 1⁄4" D2688 D2689 D2690 D2691 D2692
1
2" X 4
60 Grit 80 Grit 100 Grit 120 Grit 150 Grit
4" D2693 D2694 D2695 D2696 D2697
The 4" PRO-STIK
Stick with Handle
is the easiest solution for
increas-
®
ing the life of sanding sleeves by removing pitch and sawdust particles from the abrasive pores, which later harden in place if not removed. Simply press the cleaner lightly against the moving abrasive surface to remove clogged-up pitch and sawdust.
PRO-STIK® cleaners are available in other sizes for any cleaning application that would need cleaners with handles, as blocks, or as flat pads. (Not recommended for wide­belt sanders.)
D2677 Drum Sander Set includes three rubber sanding drums 41⁄4"
1
in length to accommodate 1", 1
2" and 2" diameter sanding sleeves.
This kit also includes one 80 grit sleeve for each drum to get things started.
3
D2722 Mandrel is a
8" shank and is required to use our Drum
Sander Set with any machine. Mandrel is included with the
®
SHOP FOX
Drill Press Clamps
Oscillating Drill Presses featured above.
adjust quickly and easily to lock your workpiece in any position. The clamping pad pivots to conform to any workpiece, ensuring uniform pressure.
W1301 6" Drill Press Clamp (11⁄2" Capacity) D2192 10" Drill Press Clamp (3" Capacity) D2493 12" Drill Press Clamp (5" Capacity)
OPERATIONS
-37-
Page 40
Model W1668/W1848 (Mfd. Since 08/16)
MAINTENANCE
General
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.
Daily Check
Make sure drill is disconnected from power
when not in use.
Check for loose mounting bolts.
Make sure drill is clean and lubricated.
Check for worn or damaged wires.
Check for any other unsafe condition.
Check belts for tension and wear.
Every 90 Days
Lubricate quill and column racks.
Sanding Sleeves
As sanding drums are used, the abrasive sleeve will quickly become "loaded" with sawdust. If not removed, this sawdust will harden on the abrasive surface, rendering the sleeve useless. Routinely clean the sanding sleeve with a rubber gum abrasive cleaner like the PRO-STIK® clean­ers, as shown on Page 30.
Always discard worn sanding sleeves. As abrasive sleeves begin to wear, grit will begin to fall off and cause gouges in the workpiece. Glue used to hold the grit to the paper will rub off onto the workpiece interfering with the final finish.
Inspecting/Replacing
Belts
Inspect regularly for tension and wear. Refer to Figure 52 for proper belt tension. Belt deflec­tion should be approximately 1­ate pressure. Check pulleys to ensure that they are properly aligned when installing V-belts.
1
2" under moder-
Lubrication
For the quill, table, and column, an occasional application of light machine oil is all that is necessary. For the quill and column racks, lubri­cate with NLGI #2 grease every 90 days. Before applying lubricant, clean off any dust or metal chips.
Your goal is to achieve adequate lubrication. Too much lubrication will attract dirt and dust, which could cause various parts of your machine to lose their freedom of movement.
MAINTENANCE
Keep the table and other unpainted surfaces rust-free with regular applications of products like Boeshield sider products like Kleen Bore's Rust Guardit™.
Table & Base
®
T-9. For long term storage con-
To replace the V-belts, refer to Adjusting Drilling Speed on Page 31 to loosen the belts. Remove them from the pulleys, then install new V-belts.
Pulley
Deflection
1-1⁄2"
Pulley
Figure 52. Belt tension.
-38-
Page 41
Model W1668/W1848 (Mfd. Since 08/16)
The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
SERVICE
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is underpowered.
1. Switch disabling key removed or at fault.
2. Incorrect power supply voltage or circuit size.
3. Power supply circuit breaker tripped or fuse blown.
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. Start capacitor at fault.
7. Centrifugal switch at fault.
8. Motor at fault.
1. Incorrect/dull cutter/bit for task.
2. Feed rate/cutting speed too fast.
3. Belt(s) slipping.
4. Machine undersized for task.
5. Motor overheated.
6. Pulley slipping on shaft.
7. Centrifugal switch at fault.
8. Motor at fault.
1. Insert disabling key or replace.
2. Ensure correct power supply voltage and circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections (Page 40).
5. Check/xbroken,disconnected,orcorroded
wires.
6. Test/replace.
7. Adjust/replace centrifugal switch if available.
8. Test/repair/replace.
1. Use correct cutter/bit.
2. Decrease feed rate/cutting speed (Page 31).
3. Ensure belts are oil free, tension/replace belt(s); ensure pulleys are aligned (Page 31).
4. Perform operation with different machine.
5. Clean motor, let cool, and reduce workload.
6. Tighten loose pulley; replace broken/missing parts.
7. Adjust/replace centrifugal switch if available.
8. Test/repair/replace.
Machine has vibration or noisy operation.
1. Motor or other drive component loose.
2. V-belt(s) worn or loose.
3. Motor fan rubbing on fan cover.
4. Pulley loose.
5. Motor mount loose/broken.
6. Motor or spindle bearings at fault.
7. Chuck unbalanced or cutter dull.
1. Inspect/replace damaged bolts/nuts, and
retightenwiththreadlockinguid,ifnecessary.
2. Inspect/replace belts with a new matched set (Page 31).
3. Fix/replace fan cover; replace loose/damaged fan.
4. Re-align/replace shaft, pulley set screw, and key.
5. Tighten/replace.
6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
7. Replace chuck; replace/resharpen cutter.
-39-
MAINTENANCE
Page 42
Model W1668/W1848 (Mfd. Since 08/16)
Drill Press Operations
Symptom Possible Cause Solution
Tool loose/lack of power in spindle.
Workpiece or tool vibrates or chatters during operation.
Headstock is hard to raise.
Bad surface finish. 1. Spindle speed too fast for workpiece
Spindle overheats. 1. Drill operated at high speeds for extended
Spindle does not return to highest position.
Depth stop pro­ducing inaccurate results.
Drill Press does not oscillate.
1. Tool incorrectly installed in spindle taper.
2. Debris on tool or spindle taper mating surfaces.
3. Taking too big of a cut.
4. V-belts are loose.
5. Wrong voltage.
1. Table locks not tight.
2. Workpiece not secure.
3. Spindle speed/feed rate is too fast.
4. Spindle or quill extended too far down.
5. Quill shaft screw not tight.
1. Headstock lock nuts at fault.
2. Rack and pinion at fault or jammed with grime/debris.
material.
2. Dull or incorrect cutting tool.
3. Wrong rotation direction of cutting tool.
4. Workpiece not secure.
5. Spindle extended too far down during operation.
period.
1. Poorly adjusted return spring.
2. Worn return spring.
1. Depth stop not calibrated. 1. Calibrate depth stop (Page 32).
1. Oscillator belt is not installed properly, broken, slipping or otherwise at fault.
2. Oscillation mechanism is at fault.
1. Remove and re-install (Page 34).
2. Clean tool and spindle taper.
3. Lessen depth of cut and allow chips to clear (Page
32).
4. Properly tension V-belts (Page 38).
5. Correct voltage.
1. Tighten table locks (Page 30).
2. Properly clamp workpiece on table or in vise.
3. Set spindle speed correctly (Page 31) or use
slower feed rate.
4. Fully retract spindle and lower headstock. This increases rigidity to decrease vibration.
5. Tighten quill shaft screw (Page 29).
1. Loosen/replace lock nuts.
2. Fix/replace broken or loose parts; clean and lubricate rack and pinion.
1. Set spindle speed correctly (Page 31).
2. Sharpen cutting tool or select one that better suits the operation.
3. Check for proper cutting tool rotation.
4. Properly clamp workpiece on table or in vise.
5. Fully retract spindle and lower headstock. This increases rigidity.
1. Allow drill to cool.
1. Increase return spring tension (Page 28).
2. Replace return spring.
1. Replace oscillator belt (Page 31).
2. Remove oscillating mechanism and replace broken parts.
MAINTENANCE
-40-
Page 43
Model W1668/W1848 (Mfd. Since 08/16)
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
at (360) 734-3482 wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!
QUALIFIED ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual when connecting your machine to a power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding the information included in this section, contact our Technical Support at
(360) 734-3482.
MAINTENANCE
WIRING DIAGRAM COLOR KEY
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-41-
YELLOW YELLOW
GREEN PURPLE
PINK
LIGHT BLUE
BLUE WHITE
TUR­QUOISE
Page 44
ON/OFF Switch
KEDU HY18
250V 12A
Model W1668/W1848 (Mfd. Since 08/16)
Wiring Diagram
Pulley Cover
Safety Switch
Read
Page 61
STOP
Before
Wiring
OPERATIONS
To Power
Cord
110 VAC
5-15 Plug
To Motor
Hot
Ground
Neutral
Ground
Ground
Start Capacitor
200MFD
125V
110V Motor
Ground
Start
Capacitor
Pulley Cover
Safety Switch
ON/OFF
Switch
Figure 53. Headstock wiring.
Figure 54. Motor start capacitor wiring.
-42-
Page 45
Model W1668/W1848 (Mfd. Since 08/16)
PARTS
Main
53
W1848
3
52-1
52-3
54
5
52-6
52
47
52-4
51
52-2
52-7 52-8
56
54
46
45
4950
23
W1668
3
24
75
55
43
44
25
81
76
26
41
67
42
27
57
40
28
12
74
58
29
39
9
157
13
80
73
59
72
15
146
36
150
8
70
71
151
79
77
78
17
135
149
22
16
82
62
19
147
148
69
61
156
30
38
38
144
140
68
139
65
6317
64
63
31
11
60-3
116
66
33
60-4
60-1
34
32
35
114
112
23
115
21
23
20
60-10
60
102
103
104
105
60-6
83
84
85
86
87
118
117
60-2
60-7
60-9
60-8
60-5
152
97
98
99
100
86A
5
7
2
2
6
7
141
6
1
142
90
143
93
92
96
95
94
53
159-2
159-1
159-4 159-6 159-7
88
91
159-3
159-5
89
159
PARTS
159-1 159-2
-43-
Page 46
Model W1668/W1848 (Mfd. Since 08/16)
Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 X1848001 BASE (W1848) 52-2 X1848052-2 S. CAPACITOR 200M 125V 1 X1668001 BASE (W1668) 52-3 X1848052-3 MOTOR FAN COVER 2 X1848002 COLUMN FLANGE (W1848) 52-4 X1848052-4 WIRING HARNESS 2 X1668002 COLUMN FLANGE (W1668) 52-6 X1848052-6 CAPACITOR COVER 3 X1848003 COLUMN (W1848) 52-7 X1848052-7 CENTRIFUGAL SWITCH 3 X1668003 COLUMN (W1668) 52-8 X1848052-8 CONTACT PLATE 5 X1848005 COLUMN & COLUMN FLANGE ASSY (W1848) 53 X1848053 HEX NUT M8-1.25 5 X1668005 COLUMN & COLUMN FLANGE ASSY (W1668) 54 X1848054 FLAT WASHER 8MM 6 X1848006 HEX BOLT M10-1.5 X 35 (W1848) 55 X1848055 HEX BOLT M8-1.25 X 25 6 X1668006 HEX BOLT M10-1.5 X 25 (W1668) 56 X1848056 HEX BOLT M8-1.25 X 20 7 X1848007 RACK 31-1/2" (W1848) 57 X1848057 PUSH ROD 7 X1668007 RACK 16-15/16 (W1668) 58 X1848058 SPRING 8 X1848008 COLUMN RING 59 X1848059 RUBBER WASHER 9 X1848009 SET SCREW M6-1 X 10 60 X1848060 OSCILLATING MECHANISM 11 X1848011 TABLE 60-1 X1848060-1 PLASTIC GEAR 12 X1848012 WORM PINION 60-2 X1848060-2 OSCILLATING MECHANISM ARM 13 X1848013 CLAMP BOLT M12-1.75 X 50 60-3 X1848060-3 PULLEY 15 X1848015 WORM GEAR 60-4 X1848060-4 WORM GEAR 16 X1848016 LIFT HANDLE 60-5 X1848060-5 DRIVE ARM 17 X1848017 SET SCREW M6-1 X 10 60-6 X1848060-6 BODY 19 X1848019 CLAMP BOLT M10-1.5 X 30 60-7 X1848060-7 OSC. MECH ARM BOLT M6-1 X 20 20 X1848020 DUST PORT 2" 60-8 X1848060-8 CAP SCREW M5-.8 X 15 21 X1848021 PHLP HD SCR M4-.7 X 22 60-9 X1848060-9 CAP SCREW M5-.8 X 15 22 X1848022 HEAD CASTING 60-10 X1848060-10 SET SCREW M6-1 X 6 23 X1848023 HEX NUT M10-1.5 61 X1848061 OSCILLATOR BELT 24 X1848024 SPRING COVER 62 X1848062 PULLEY COVER 25 X1848025 RETURN SPRING 63 X1848063 BALL BEARING 6203-2RS 26 X1848026 SPRING WASHER 10MM 64 X1848064 COLLAR 27 X1848027 BUSHING 65 X1848065 INTERNAL SPLINE SLEEVE 28 X1848028 HEX NUT M8-1.25 66 X1848066 SPLINE SLEEVE ASSY 29 X1848029 SET SCREW M8-1.25 X 25 DOG-PT 67 X1848067 MOTOR MOUNT 30 X1848030 FEED SHAFT 68 X1848068 LOCK NUT M18-1.5 31 X1848031 DEPTH COLLAR 69 X1848069 SPINDLE PULLEY 32 X1848032 ROLL PIN 6 X 20MM 70 X1848070 PHLP HD SCR M6-1.0 X 20 33 X1848033 FEED COLLAR 71 X1848071 LOCK WASHER 6MM 34 X1848034 HANDLE BAR M10-1.5, 155L 72 X1848072 PHLP HD SCR M5-0.8 X 10 35 X1848035 KNOB M10-1.5 73 X1848073 FLAT WASHER 5MM 36 X1848036 LOCK KNOB M8-1.25 74 X1848074 KNOB 38 X1848038 RIVET 75 X1848075 MOTOR PULLEY 39 X1848039 SET SCREW M8-1.25 X 10 76 X1848076 KEY 40 X1848040 SET SCREW M10-1.5 X 12 77 X1848077 IDLER ARM 41 X1848041 PHLP HD SCR M4-.7 X 10 78 X1848078 IDLER PULLEY 42 X1848042 EXT TOOTH WASHER 4MM 79 X1848079 BALL BEARING 6202-2RS 43 X1848043 ROLL PIN 6 X 20MM 80 X1848080 INT RETAINING RING 35MM 44 X1848044 PHLP HD SCR M4-.7 X 10 81 X1848081 V-BELT M20 3L200 45 X1848045 SWITCH BOX 82 X1848082 V-BELT M26 3L260 46 X1848046 LIMIT SWITCH 83 X1848083 EXT RETAINING RING 11MM 47 X1848047 STRAIN RELIEF THREADED 84 X1848084 BALL BEARING 6201-2RS 49 X1848049 SHOP FOX PADDLE SWITCH 110V 85 X1848085 RUBBER WASHER 50 X1848050 PADDLE SWITCH KEY 86 X1848086 QUILL 51 X1848051 POWER CORD 18G 3W 112" 5-15P 86A X1848086A QUILL ASSY 52 X1848052 MOTOR 3/4HP 110V 1-PH 87 X1848087 BALL BEARING 6202ZZ 52-1 X1848052-1 MOTOR FAN
PARTS
-44-
Page 47
Model W1668/W1848 (Mfd. Since 08/16)
Main Parts List (Cont.)
REF PART # DESCRIPTION REF PART # DESCRIPTION
88 X1848088 SPINDLE, JT33 CHUCK 139 X1848139 FLAT WASHER 8MM 89 X1848089 CHUCK 1-16MM JT33 140 X1848140 EXT RETAINING RING 8MM 90 X1848090 CHUCK KEY 141 X1848141 RUBBER DRUM 2" X 4-1/4" 91 X1848091 CAP SCREW M5-0.8 X 20 142 X1848142 RUBBER DRUM 1-1/2" X 4-1/4" 92 X1848092 HEX NUT M8-1.25 143 X1848143 RUBBER DRUM 1" X 4-1/4" 93 X1848093 MANDREL 144 X1848144 TRAVEL INDICATOR PLATE 94 X1848094 MANDREL WASHER 1-3/4" 146 X1848146 TABLE BRACKET N/S 95 X1848095 MANDREL WASHER 7/8" 147 X1848147 COLUMN SUPPORT N/S 96 X1848096 MANDREL WASHER 5/8" 148 X1848148 HEX BOLT M16-2 X 50 97 X1848097 WRENCH 14MM X 1/2" 149 X1848149 FLAT WASHER 16MM 98 X1848098 3MM HEX WRENCH 150 X1848150 COLUMN SUPPORT PIN 99 X1848099 4MM HEX WRENCH 151 X1848151 HEX NUT M6-1 100 X1848100 5MM HEX WRENCH 152 X1848152 OSCILLATING DRILL PRESS WRENCH 102 X1848102 TABLE INSERT 5/8" I.D. 156 X1848156 TABLE BRACKET ASSY 103 X1848103 TABLE INSERT 1" I.D. 157 X1848157 EXT RETAINING RING 15MM 104 X1848104 TABLE INSERT 1 3/8" I.D. 159 X1848159 CHUCK GUARD ASSY 105 X1848105 TABLE INSERT 1 7/8" I.D. 159-1 X1848159-1 PHLP HD SCR M4-.7 X 30 112 X1848112 DEPTH STOP ROD 159-2 X1848159-2 HEX NUT M4-.7 114 X1848114 DEPTH STOP BRACKET 159-3 X1848159-3 TAP SCREW M2.2 X 4.5 115 X1848115 FLAT WASHER 5MM 159-4 X1848159-4 HEX BOLT M5-.8 X 12
116 X1848116 CAP SCREW M5-0.8 X 12 159-5 X1848159-5 WING NUT M5-.8 117 X1848117 DEPTH STOP MOUNT 159-6 X1848159-6 PHLP HD SCR M4-.7 X 10 118 X1848118 CAP SCREW M8-1.25 X 20 159-7 X1848159-7 FLAT WASHER 4MM 135 X1848135 AXLE
-45-
PARTS
Page 48
Mfd. for Woodstock in China
12. Prevent unauthorized use by children or untrained users.
WARNING
ENTAGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
W1848 Machine Labels
(02.14.17)
• Scale= 1:1 (unless otherwise noted)
• Labels MUST be made of chemical-resistant material
WARNING
ENTAGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
COLOR CODES
PANTONE 151 C or RAL 2005
WARNING
SF LOGO RED
PANTONE 1795C
SF LOGO YELLOW
PANTONE 600C
ACCIDENTAL INJURY
HAZARD! Disconnect power supply before adjustments, setup or maintenance!
Always keep this cover closed during operation.
PINCHING HAZARD!
Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
Always keep this cover closed during operation.
PINCHING
HAZARD!
WARNING!
HAZARD!
Always wear safety glasses when using this machine.
160 161
(02.17.17)
• Scale= 1:1 (unless otherwise noted)
• Labels MUST be made of chemical-resistant material
EYE INJURY
HAZARD!
Always wear safety glasses when using this machine.
WARNING
ENTAGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
Labels
162
Use Existing
Label
WARNING!
READ and UNDERSTAND
MANUAL to avoid serious
injury! If a manual is not
available, DO NOT use
machine! Instead, go to
www.shopfox.biz or call (
360) 734-3482.
Model W1668/W1848 (Mfd. Since 08/16)
163
ACCIDENTAL INJURY
HAZARD! Disconnect power supply before adjustments, setup or maintenance!
164
WARNING!
PINCHING
HAZARD! Always keep this cover closed during operation.
168
166
(W1848)
166
(W1668)
REF PART # DESCRIPTION REF PART # DESCRIPTION
160 X1848160 EYE INJURY HAZARD LABEL 165 X1848165 ELECTRICITY LABEL 161 X1848161 ENTANGLEMENT HAZARD LABEL 166 X1848166 MACHINE ID LABEL (W1848) 162 X1848162 READ MANUAL LABEL 166 X1668166 MACHINE ID LABEL (W1668) 163 X1848163 DISCONNECT POWER LABEL 167 X1848167 TOUCH-UP PAINT, SHOP FOX WHITE 164 X1848164 PINCHING HAZARD LABEL 168 X1848168 TOUCH-UP PAINT, SHOP FOX BLACK
MAINTENANCE
MODEL W1848 FLOOR-MODEL
Specifications
Motor: 3/4 HP, 110V, 60 Hz, 9A Speeds: 12 (250–3050 RPM) Swing: 13-1/4" Spindle Travel: 3-1/8" Drill Chuck Size: 1–16mm Oscillating Stroke Length: 3/4" Weight: 122 lbs.
Mfd. for Woodstock in China
Specifications
Motor: 3/4 HP, 110V, 60 Hz, 9A Speeds: 12 (250–3050 RPM) Swing: 13-1/4" Spindle Travel: 3-1/8" Drill Chuck Size: 1–16mm Oscillating Stroke Length: 3/4" Weight: 113 lbs.
Mfd. for Woodstock in China
OSCILLATING DRILL PRESS
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses.
3. Only plug power cord into a grounded outlet.
4. Disconnect power before setting up or servicing.
5. Tie back long hair, roll up long sleeves, and DO NOT wear loose
6. Keep all guards and covers in place during operation.
7. Clamp or brace workpiece to prevent rotation.
Date
8. Avoid putting hands where they could slip into rotating bits.
9. Always remove chuck keys and other tools before use.
10. Use correct speeds for drill accessories and workpiece.
S/N
11. When using as sander, always sand against spindle rotation.
12. Prevent unauthorized use by children or untrained users.
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses.
3. Only plug power cord into a grounded outlet.
4. Disconnect power before setting up or servicing.
5. Tie back long hair, roll up long sleeves, and DO NOT wear loose
6. Keep all guards and covers in place during operation.
7. Clamp or brace workpiece to prevent rotation.
Date
8. Avoid putting hands where they could slip into rotating bits.
9. Always remove chuck keys and other tools before use.
10. Use correct speeds for drill accessories and workpiece.
S/N
11. When using as sander, always sand against spindle rotation.
12. Prevent unauthorized use by children or untrained users.
WARNING!
clothing, gloves, or jewelry.
MODEL W1668 BENCHTOP
OSCILLATING DRILL PRESS
WARNING!
clothing, gloves, or jewelry.
165
167
-46-
Page 49
Page 50
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 51
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the
and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect
owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Page 52
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