Shop fox W1847 User Manual

 MODEL W1847
BUFFING SYSTEM
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 9/17)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION ..................................................................................................2
Woodstock Technical Support ............................................................................ 2
Machine Specifications .................................................................................... 3
Identification ............................................................................................... 4
SAFETY ............................................................................................................5
Standard Machinery Safety Instructions ................................................................ 5
Additional Safety for Buffing Systems .................................................................. 7
ELECTRICAL ......................................................................................................8
Circuit Requirements ...................................................................................... 8
Grounding Requirements .................................................................................. 9
Extension Cords ............................................................................................ 9
SETUP ........................................................................................................... 10
Unpacking ................................................................................................. 10
Inventory .................................................................................................. 10
Items Needed for Setup ................................................................................. 10
Machine Placement ...................................................................................... 11
Cleaning Machine......................................................................................... 11
Bench Mounting .......................................................................................... 12
Test Run .................................................................................................... 13
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS ................................................................................................... 14
General .................................................................................................... 14
Installing Buffing Wheels ................................................................................ 15
Buffing Tips ............................................................................................... 16
Buffing Compound Selection ........................................................................... 17
Buffing Wheel Selection ................................................................................. 18
Loading Compound on Wheels ......................................................................... 19
ACCESSORIES .................................................................................................. 20
Buffing System Accessories ............................................................................. 20
MAINTENANCE ................................................................................................. 21
Schedule ................................................................................................... 21
Cleaning & Protecting ................................................................................... 21
Lubrication ................................................................................................ 21
Troubleshooting........................................................................................... 22
Electrical Safety Instructions ........................................................................... 23
Wiring Diagram ........................................................................................... 24
PARTS ........................................................................................................... 25
Main System ............................................................................................... 25
Labels & Cosmetics ...................................................................................... 26
OPERATIONS
SERVICE PARTS
WARRANTY ..................................................................................................... 29
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Model W1847 (For Machines Mfd. Since 9/17)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Model W1847 (For Machines Mfd. Since 9/17)
MODEL W1847
BUFFING SYSTEM
Product Dimensions
Weight........................................................................................................... 53 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height.......................... 31‐1/4 x 7‐1/2 x 11‐1/2 in.
Footprint (Length x Width)................................................................................ 7 x 10 in.
Electrical
Power Requirement.............................................................................................. 115V
Full‐Load Current Rating......................................................................................... 14A
Minimum Circuit Size............................................................................................. 20A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included....................................................................................................... Yes
Included Plug Type........................................................................................ NEMA 5‐15
Switch Type.............................................................................. Push / Pull Power Switch
INTRODUCTION
Motors
Main
Horsepower................................................................................................. 1 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 14A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... Direct Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Operation Info
Buffer Type....................................................................................... Bench Model
Maximum Wheel Diameter.............................................................................. 12 in.
Wheel Bore.............................................................................................. 5/8 in.
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time .................................................................... 15 min.
Serial Number Location .......................................................................... Machine ID Label
ISO 9001 Factory .................................................................................................. Yes
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INTRODUCTION
Become familiar with the names and locations of the controls and features shown below to better
Model W1847 (For Machines Mfd. Since 9/17)
Identification
A
A. Buffing Wheel Hex Nut (LH) B. Buffing Wheel Flange (2 each) C. T-Bushing D. T-Bushing 1"
D
C
B
H
3
4"
E
F
C
G
D
B
E. Buffing Wheel Shaft F. Buffing Wheel Hex Nut (RH) G. Motor H. ON /OFF Switch
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
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Model W1847 (For Machines Mfd. Since 9/17)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
SAFETY
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
SAFETY
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
Only use machine for its intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Model W1847 (For Machines Mfd. Since 9/17)
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
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Contact Technical Support at (360) 734-3482.
Model W1847 (For Machines Mfd. Since 9/17)
Additional Safety for Buffing Systems
Serious injury or death can occur from impact injuries. Rotating buffing wheels can easily remove skin, or entanglement/amputation injuries can occur from being caught in moving parts or in-running pinch points. To minimize risk of getting hurt or killed, anyone operating machine MUST completely heed hazards and warnings below.
SAFETY
HAND/WHEEL CONTACT. Never purposely touch
the moving buffing wheel or shaft. Take care to keep fingers away from buffing wheel during operations. If the workpiece is small or difficult to hold, use a workpiece holding fixture. Abrasive accessories can quickly remove large amounts of skin!
AVOID WORKPIECE GRAB. Firmly support the
workpiece against the rotation direction of the buffing wheel. Otherwise, the buffing wheel could grab the workpiece and pull your hands into the moving wheel.
AVOID KICKBACK. Avoid kickback by buffing in
accordance with directional arrows. Always buff on the downward side of the wheel—pay close attention to the direction of wheel rotation to avoid placing the workpiece against the upward side of the buffing wheel. Avoid buffing with excessive force.
WORKPIECE SELECTION. Always inspect the
condition of your workpiece. DO NOT buff pieces with loose knots, large splinters, sharp edges, and DO NOT buff knives, cable, chain or other potentially dangerous objects that may be grabbed by the buffing wheel and thrown at the operator.
WORKPIECE FEED. Allow the wheel to reach
full speed, then slowly ease the workpiece into the buffing wheel, holding it in front of and slightly below the wheel center. Do not place the workpiece on the top or sides of the buffing wheel and do not place an edge or corner of the workpiece against the buffing wheel, or jam it against the wheel. The workpiece may eject toward the operator or be torn from the operator's hands, causing serious personal injury.
WORKPIECE CONTROL. If you cannot hold small
workpieces securely, do not buff them with this machine. Secure them with clamps or similar jigs or use a smaller buffer.
DISCONNECT POWER WHEN SERVICING.
Disconnect the machine from power and allow the wheel to come to a complete stop before service, maintenance, or adjustments. Avoid pulling cord-connected machinery from the cord—instead, grasp the plug when disconnecting it from power.
AVOID ENTANGLEMENT. Tie back long hair and
remove any loose-fitting clothing or jewelry that could be caught up in the buffing wheel or other moving machine parts. Avoid wearing gloves as they may get caught in the buffing wheel and cause entanglement injuries.
MOUNTING TO BENCH/STAND. An unsecured
buffer may become dangerously out of control during operation. Make sure buffer is FIRMLY secured to a bench/stand before use.
CORRECT ACCESSORIES AND USE. Never install
a grinding wheel on this buffer. It is only designed for buffing and polishing. Never exceed the maximum speed listed on each buffing/polishing wheel.
OPERATOR POSITION. Do not stand directly in
front of the buffer wheel when turning the machine on, or when buffing. Do not buff material at the rear of the machine.
BE AWARE OF DUST ALLERGIES. Be aware that
certain woods may cause an allergic reaction in people and animals, especially when fine dust is created by buffing . Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction.
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Model W1847 (For Machines Mfd. Since 9/17)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 115V .................. 14 Amps
Circuit Requirements for 115V
Circuit Type .......110V, 115V, 120V, 60 Hz, Single-Phase
Circuit Size ............................................. 20 Amps
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
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