Shop fox W1846 User Manual

MODEL W1846
SPINDLE SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 6/17)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#19124JH Printed in China
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
Identification ..................................... 5
SAFETY ...............................................6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Spindle Sanders ........ 8
ELECTRICAL .........................................9
Circuit Requirements ............................9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
SETUP .............................................. 11
Unpacking ....................................... 11
Items Needed for Setup ....................... 11
Inventory ........................................ 11
Hardware Recognition Chart ................. 12
Machine Placement ............................ 13
Cleaning Machine ............................... 13
Bench Mounting................................. 14
Assembly ......................................... 14
Dust Collection ................................. 15
Test Run .......................................... 16
OPERATIONS....................................... 17
General .......................................... 17
Disabling Switch ................................ 17
Sleeve Selection ................................ 18
Sleeve Installation ............................. 18
Sanding .......................................... 18
ACCESSORIES ...................................... 19
Spindle Sander Accessories ................... 19
MAINTENANCE .................................... 20
General .......................................... 20
Cleaning & Protecting ......................... 20
SERVICE ............................................ 21
Troubleshooting ................................. 21
Electrical Safety Instructions ................. 22
Wiring Diagram ................................. 23
PARTS .............................................. 24
Main .............................................. 24
Labels & Cosmetics ............................ 26
WARRANTY ........................................ 29
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
Model W1846 (For Machines Mfd. Since 6/17)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Model W1846 (For Machines Mfd. Since 6/17)
MODEL W1846
BENCHTOP OSCILLATING SPINDLE SANDER
Product Dimensions
Weight........................................................................................................... 46 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 23 x 18 x 20 in.
Footprint (Length x Width)......................................................................... 22‐1/2 x 17 in.
Shipping Dimensions
Type......................................................................................................... Cardboard
Content........................................................................................................ Machine
Weight........................................................................................................... 56 lbs.
Length x Width x Height........................................................................... 25 x 20 x 22 in.
INTRODUCTION
Electrical
Power Requirement.................................................................... 120V, Single‐Phase, 60 Hz
Full‐Load Current Rating........................................................................................ 2.6A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type........................................................................................ NEMA 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Motors
Main
Horsepower.............................................................................................. 1/4 HP
Phase.............................................................................................. Single‐Phase
Amps......................................................................................................... 2.6A
Speed.................................................................................................. 1725 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... Direct Drive
Bearings............................................................... Shielded & Permanently Lubricated
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INTRODUCTION
MODEL W1846
BENCHTOP OSCILLATING SPINDLE SANDER
Product Dimensions
Weight........................................................................................................... 46 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 23 x 18 x 20 in.
Footprint (Length x Width)......................................................................... 22‐1/2 x 17 in.
Shipping Dimensions
Type......................................................................................................... Cardboard
Content........................................................................................................ Machine
Weight........................................................................................................... 56 lbs.
Length x Width x Height........................................................................... 25 x 20 x 22 in.
Electrical
Power Requirement.................................................................... 120V, Single‐Phase, 60 Hz
Full‐Load Current Rating........................................................................................ 2.6A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type........................................................................................ NEMA 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Motors
Main
Horsepower.............................................................................................. 1/4 HP
Phase.............................................................................................. Single‐Phase
Amps......................................................................................................... 2.6A
Speed.................................................................................................. 1725 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... Direct Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Model W1846 (For Machines Mfd. Since 6/17)
Spindle Sander Info
Sanding Drum Diameters...................................................... 1/2, 3/4, 1, 1‐1/2, 2, 3 in.
Sanding Drum Length................................................................................ 4‐1/2 in.
Spindle Oscillation...................................................................................... 30 SPM
Stroke Length.............................................................................................. 1 in.
Table Length.............................................................................................. 18 in.
Table Width............................................................................................... 18 in.
Table Thickness...................................................................................... 11/16 in.
Spindle Shaft Diameter................................................................................ 1/2 in.
Number of Table Inserts...................................................................................... 6
Other Related Info
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 2 in.
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Serial Number Location ................................................ Machine ID Label on Front of Machine
Features
A Spacious 18‐inch Table Leaves Plenty of Room to Navigate While Smoothing Curved Edges. Sanding Drums Store Neatly in the Base for Easy, Organized Access. Space‐Saving Benchtop Style. ON/OFF Paddle Switch with Removable Key. Includes 6 Sanding Drums from 1/2" to 3" in Diameter.
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Model W1846 (For Machines Mfd. Since 6/17)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
Spindle
Drum and
Sanding Sleeve
Table
Sander Body
Spindle Lock Knob
Spindle Washer
2" Dust Port
Table Insert
Power
Cord
Table Inserts
Drum & Sanding Sleeves
Spindle Washers
ON/OFF Paddle Switch w/Lockout Key
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
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Model W1846 (For Machines Mfd. Since 6/17)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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Model W1846 (For Machines Mfd. Since 6/17)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
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Contact Technical Support at (360) 734-3482.
Model W1846 (For Machines Mfd. Since 6/17)
pieces can result in loss of control, resulting
Additional Safety for Spindle Sanders
Serious injury or death can occur from fingers, clothing, jewelry or hair getting entangled in rotating spindle or other moving components. Abrasion injuries can occur from touching rotating sanding drum with bare skin. Workpieces thrown by drum can strike operator or bystanders with
SAFETY
moderate force, causing impact injuries. Long-term respiratory damage can occur from using sander without proper use of a respirator. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
HA ND PL ACE M EN T. Rotating sanding drums can
remove a large amount of flesh in a few sec­onds. Always keep hands away from drum dur­ing operation. Never touch moving drum on purpose. Use a brush to clean table of sawdust and chips.
FEEDING WORKPIECE. Forcefully jamming work-
piece into sanding surface could cause work­piece to eject back at operator or damage machine. Always allow spindle to reach full speed. Firmly hold workpiece with both hands and ease it against spindle using light pressure.
DRUM DIRECTION. Feeding workpiece incorrectly
can cause it to be thrown from machine, allow­ing your hands to slip into the rotating drum or striking yourself or bystanders. To reduce these risks, feed workpiece against direction of rotation, and never sand tapered or pointed stock with point facing feed direction.
SANDING DUST. Sanding creates large amounts
of dust and flying chips that can lead to eye injury or serious respiratory illness. Reduce your risk by always wearing approved eye and respiratory protection when using sander. Never operate without adequate dust collec­tion system in place and running. However, dust collection is not a substitute for using a respirator.
POWER DISCONNECT. An accidental startup
while changing sleeves can result in entangle­ment or abrasion injuries. Always disconnect machine from power source before changing sanding sleeve to avoid this risk.
AVOIDING ENTANGLEMENT. DO NOT wear loose
clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure.
SANDING SLEEVE CONDITION. Worn or damaged
sanding sleeves can tear apart and become entangled in spindle, resulting in subsequent injuries from operator loss of workpiece control. Replace worn or damaged sanding sleeves promptly.
WORKPIECE INSPECTION. Nails, staples, knots,
or other imperfections in workpiece can be dislodged and thrown from sander at high rate of speed into operator or bystanders, or cause damage to sanding sleeves or drum. Never sand stock that has embedded foreign objects or questionable imperfections.
TABLE INSERTS. A pinch point for fingers and
workpieces exists in the gap between table and oscillating drum. Always use table insert that fits closest to diameter of installed drum to keep this gap as small as possible and reduce risk of injury.
WORKPIECE INTEGRITY. Sanding fragile work-
in entanglement, impact injuries, or damage to the sanding sleeve or drum. Only sand solid workpieces that can withstand power sand­ing forces. Make sure shape of workpiece is properly supported; avoid sanding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when sanding force is applied.
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