Shop fox W1845 User Manual

Page 1
MODEL W1845
OSCILLATING EDGE SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 6/17)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © OCTOBER, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
Identification ..................................... 5
SAFETY ............................................... 6
Standard Machinery Safety Instructions ...... 6
Additional Safety
for Oscillating Edge Sanders .................... 8
ELECTRICAL .........................................9
Circuit Requirements ............................9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
SETUP .............................................. 11
Unpacking ....................................... 11
Items Needed for Setup ....................... 11
Lifting & Moving ................................ 11
Inventory ........................................ 12
Hardware Recognition Chart ................. 13
Cleaning Machine ............................... 14
Machine Placement ............................ 15
Anchoring to Floor ............................. 16
Assembly ......................................... 17
Dust Collection ................................. 19
Sanding Spindle ................................. 20
Belt Tracking .................................... 21
Test Run .......................................... 22
OPERATIONS....................................... 23
General .......................................... 23
Platen Angle Adjustment ...................... 24
Table Adjustment............................... 24
Miter Gauge ..................................... 25
Spindle Table Height ........................... 26
Spindle Sanding ................................. 26
Edge & End Sanding ............................ 27
Fence ............................................. 27
ACCESSORIES ...................................... 28
Edge Sander Accessories ...................... 28
MAINTENANCE .................................... 29
General .......................................... 29
Cleaning & Protecting ......................... 29
Lubrication ...................................... 30
Spindle Connector .............................. 31
Eccentric Gear .................................. 31
SERVICE ............................................ 32
General .......................................... 32
Calibrating Angle Gauge ...................... 32
Removing Drive Roller ......................... 33
Troubleshooting ................................. 34
Electrical Safety Instructions ................. 36
Wiring Diagram ................................. 37
PARTS .............................................. 38
Sanding Head/Table ........................... 38
Base/Gearbox ................................... 39
Labels & Cosmetics ............................ 42
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
WARRANTY ........................................ 45
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
Page 4
Model W1845 (For Machines Mfd. Since 6/17)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Page 5
Model W1845 (For Machines Mfd. Since 6/17)
MODEL W1845
6" X 108" OSCILLATING EDGE SANDER 3 HP
Product Dimensions
Weight.......................................................................................................... 495 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 60 x 28 x 49 in.
Footprint (Length x Width)......................................................................... 32 x 19‐1/2 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 597 lbs.
Length x Width x Height........................................................................... 58 x 30 x 44 in.
Must Ship Upright.................................................................................................. Yes
INTRODUCTION
Electrical
Power Requirement.................................................................... 240V, Single‐Phase, 60 Hz
Full‐Load Current Rating......................................................................................... 11A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 12 AWG
Plug Included....................................................................................................... Yes
Included Plug Type........................................................................................ NEMA 6‐15
Switch Type............................................................ Magnetic Switch w/Overload Protection
Motors
Main
Horsepower................................................................................................. 3 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 11A
Speed.................................................................................................. 1725 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... Direct Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Operation Information
Sanding Belt Speed.................................................................................. 3150 FPM
Sanding Belt Oscillations.............................................................................. 1/4 in.
Sanding Belt Length.................................................................................... 108 in.
Sanding Belt Width........................................................................................ 6 in.
Sanding Belt Tilt..................................................................................... 0–90 deg.
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Page 6
INTRODUCTION
Table Information
Platen Information
Construction
Model W1845 (For Machines Mfd. Since 6/17)
Table Length......................................................................................... 35‐1/2 in.
Table Width............................................................................................... 12 in.
Table Thickness....................................................................................... 1‐1/2 in.
Table Travel................................................................................................ 4 in.
Floor To Table Height................................................................... 35‐3/4 ‐ 39‐3/4 in.
End Table Length................................................................................... 11‐1/2 in.
End Table Width.......................................................................................... 10 in.
End Table Thickness.................................................................................... 3/4 in.
End Table Travel......................................................................................... 10 in.
Platen Type.................................................................................. Graphite Coated
Platen Length........................................................................................ 39‐3/4 in.
Platen Width.......................................................................................... 6‐3/4 in.
Table............................................................................. Precision‐Ground Cast Iron
Frame....................................................................................................... Steel
Base......................................................................................................... Steel
Drive Roller.......................................................................................... Aluminum
Idler Roller.............................................................................................. Rubber
Miter Block........................................................................................... Aluminum
Paint Type/Finish............................................................................. Powder Coated
Other Related Information
Number of Dust Ports......................................................................................... 2
Dust Port Size.............................................................................................. 4 in.
Belt Release.................................................................................... Quick‐Release
Drive Roller Size........................................................................................... 7 in.
Idler Roller Size....................................................................................... 3‐7/8 in.
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ..................................................................... 15 min.
Serial Number Location .................................................................................... ID Label
Sound Rating .................................................................................................... 90 dB
ISO 9001 Factory ................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................... No
Features
Sanding Surfaces Tilt Vertical and Horizontal T‐Slot Table and Miter Gauge Quick Belt Release Lever Graphite‐Coated Platen Oscillating Sanding Surfaces Sanding Belt Oscillates at 52 Cycles per Minute Includes (3) 4‐1/2" Long Sanding Drums with the Following Diameters: 1‐1/2", 2", 3" Platen Tilts 0–90 Degrees (5 Deg. Scale)
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Page 7
Model W1845 (For Machines Mfd. Since 6/17)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
C
B
A
P
O
N
M
L
D
E
F
O
G
H
A. Sanding Spindle Table B. Left Dust Port C. Belt Access Door D. Emergency Stop Switch E. Backstop F. Right Dust Port G. Motor H. Angle Adjustment & Lock Handle
For Your Own Safety, Read Instruction Manual Before Operating Sander
a) Wear eye protection. b) Support workpiece with miter gauge, backstop, or worktable. c) Maintain d) Avoid kickback by sanding in accordance with the directional arrows.
1
16" maximum clearance between table and sanding belt.
I
J
K
I. Belt Tracking Adjustment J. Table Lock Levers K. Vertical Table Adjustment Handwheel L. Storage Compartment M. Sanding Table N. ON/OFF Switch O. Vertical Adjustment Lock Handles P. Spindle Table Adjustment Lock Handle
Right Side
Controls
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Page 8
Model W1845 (For Machines Mfd. Since 6/17)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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Page 9
Model W1845 (For Machines Mfd. Since 6/17)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-7-
Contact Technical Support at (360) 734-3482.
Page 10
Model W1845 (For Machines Mfd. Since 6/17)
the larger this gap is, the greater the risk
Additional Safety for Oscillating Edge Sanders
Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving components. Impact injuries can occur from kickback if workpiece is improperly fed into moving sandpaper. Serious pinch injuries can occur from touching in-running nip point between table and
SAFETY
sanding surface. Long-term respiratory damage can occur from using sander without proper use of a respirator. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
SANDPAPER DIRECTION. Feeding workpiece
incorrectly can cause it to be thrown from machine, striking operator or bystanders, or causing your hands to slip into the moving sandpaper. To reduce these risks, only sand against direction of sandpaper travel, ensure workpiece is properly supported, and avoid introducing sharp edges into moving sandpa­per on leading side of workpiece.
FEEDING WORKPIECE. Jamming workpiece into
sanding surface could cause it to be grabbed aggressively, pulling hands into sanding sur­face. Firmly grasp workpiece in both hands and ease it into sandpaper using light pressure.
AVOIDING ENTANGLEMENT. Entanglment in mov-
ing parts can cause pinching and crushing inju­ries. Keep all guards in place and closed. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair.
SANDING DUST. Sanding creates large amounts of
dust that can lead to eye injury or respiratory illness. Reduce risk by wearing approved eye and respiratory protection when using sander. Never operate without adequate dust collec­tion system in place and running. Dust collec­tion is not a substitute for using a respirator.
WORKPIECE INTEGRITY. Sanding fragile work-
pieces can result in loss of control, resulting in abrasion injuries, impact injuries, or dam­age to sandpaper. Only sand solid workpieces that can withstand power sanding forces. Make sure workpiece shape is properly supported; avoid sanding workpieces without flat bot­tom surfaces unless some type of jig is used to maintain support and control when sanding force is applied.
SANDPAPER CONDITION. Worn or damaged sand-
paper can aggressively grab workpiece, result­ing in subsequent injuries from operator loss of workpiece control. Always inspect sandpaper before operation and replace if worn or dam­aged.
WORKPIECE SUPPORT & HAND PLACEMENT.
Rotating sandpaper can remove a large amount of flesh quickly, and kickback can occur with violent force if workpiece is not properly sup­ported during operation. Always sand with workpiece firmly against table or another sup­port device. Never touch moving sandpaper on purpose.
IN-RUNNING NIP POINTS. The gap between mov-
ing sandpaper and fixed table/support cre­ates a pinch point for fingers or workpieces;
of fingers or workpieces getting caught in it. Minimize this risk by adjusting table/support to
no more than 1⁄16" away from sandpaper. For
spindle sanders, always use the table insert that fits closest diameter of installed drum.
MINIMUM STOCK DIMENSION. Small workpieces
can be aggressively pulled from your hands, causing contact with sanding surface. Always use a jig or other holding device when sanding small workpieces, and keep hands and fingers
at least 2" away from sanding surface.
WORKPIECE INSPECTION. Nails, staples, knots,
or other imperfections in workpiece can be dislodged and thrown from sander at a high rate of speed at people, or cause damage to sandpaper or sander. Never sand stock that has embedded foreign objects or questionable imperfections.
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Page 11
Model W1845 (For Machines Mfd. Since 6/17)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 240V ................ 11 Amps
Circuit Requirements
Circuit Type ............ 220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................ 15 Amps
Plug/Receptacle ................................... NEMA 6-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
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Page 12
Grounding Requirements
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
This machine is equipped with a power cord that has an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
the available receptacle or the machine
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
Model W1845 (For Machines Mfd. Since 6/17)
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 240V Connection
wire and NE M A 6-15 grounding
(see figure). The plug must only be inserted into
receptacle that is properly installed and
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire, match the required
Minimum Gauge Size at 240V ...................... 12 AWG
Maximum Length (Shorter is Better) ................50 ft.
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240V
Current Carrying Prongs
6-15 PLUG
Figure 1. NEMA 6-15 plug & receptacle.
No adapter should be used with the required plug. If the plug does not fit
must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.
GROUNDED
6-15 RECEPTACLE
Grounding Prong
Page 13
Model W1845 (For Machines Mfd. Since 6/17)
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
Immediately discard all plastic bags and packing materials to eliminate
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
Straining or crushing
improperly lifting the
parts. To reduce this
SETUP
Unpacking
through this entire manual
the controls and opera-
Items Needed for Setup
Description Qty
An Assistant ..........................................1 Minimum
Eye Protection .....................................1 Per Person
Phillips Screwdriver #2 .........................................1
Flat Head Screwdriver .........................................1
Machinist's Square ..............................................1
Hammer ..........................................................1
Socket
Ratchet w/6" extension ........................................1
Hex Wrench 4mm ...............................................1
Dust Collector ...................................................1
Dust Hoses .......................................................2
Hose Clamps .....................................................2
7
8" .......................................................1
Lifting & Moving
Use a forklift to move the machine to a suitable location. Remove from crate.
To move the Model W1845 to another location, lift it from the cabinet base with forklift tines. DO NOT lift it with straps under the sanding table.
machine!
SUFFOCATION HAZARD!
SETUP
choking/suffocation hazards for children and animals.
HEAVY LIFT!
injury may occur from
machine or some of its
risk, get help from other people and use a forklift (or other lifting equip­ment) rated for weight of machine.
Wear safety glasses during entire setup process!
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Page 14
Model W1845 (For Machines Mfd. Since 6/17)
The following is a list of items shipped with your machine
Before beginning setup, lay these
items out and inventory them.
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
Inventory
.
D
B
E
A
SETUP
F
Figure 2. Inventory box contents.
After all the parts have been removed from the packaging, you should have the following items:
Box Contents (Figure 2) Qty.
A. Fence .............................................1
B. Dust Port (Left) .................................1
C. Spindle Table Assembly ........................1
D. Sanding Belt 6" x 108" .........................1
E. Dust Port Cover (Right) ........................1
F. Dust Port (Right) ................................1
G. Table Insert 3" ...................................1
H. Table Insert 2" ...................................1
I. Table Insert 1
J. Sanding Drum 3" ................................1
K. Sanding Drum 2" ................................1
L. Sanding Drum 1
M. Spindle ...........................................1
N. Miter Gauge .....................................1
O. Backstop .........................................1
1
2"................................1
1
2" .............................1
C
J LHG
KI
M
N
O
P. Hardware Bag (Not Shown)
Lock Handle (Spindle) .........................1
5
Star Knobs
Hex Bolts
Hex Bolt
Phillips Head Screws
16"-18 x 1" .........................2
5
16"-18 x 1" (Backstop) ............2
5
16"-18 x 1⁄2" (Spindle) .............1
1
4"-20 x 3⁄8"
(Dust Ports) ......................................8
1
Flat Washers
Spindle Washer
Flat Washers
4" (Dust Ports) .................8
5
16" (Spindle) ................1
5
16" (Backstop) .................4
Hinge Pins (Dust Ports) ........................2
Wrench 10 x 12mm, Open-End ...............1
Hex Wrench 5mm ...............................1
Hex Wrench 6mm ...............................1
• Rod ................................................1
Drive Puller Plate ...............................1
5
Cap Screw
Cap Screws
16"-18 x 11⁄4" (Roller) ............1
1
4"-20 x 13⁄4" (Roller) ............2
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Page 15
Model W1845 (For Machines Mfd. Since 6/17)
Hardware Recognition Chart
USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.
1
4"
3
8"
1
2"
5
8"
16" INCH APART
1
LINES ARE
5
16"
7
16"
9
16"
3
4"
7
8"
1
1
1
1
1
3
1
2
1
2
1
2
3
2
3
4"
2"4"
4"
2"
4"
#10
1
4"
5
16"
3
8"
7
16"
1
2"
D
I
A
R
E
H
S
A
W
R
E
H
8mm
S
A
W
R
E
H
S
7
A
16"
W
R
E
H
S
A
W
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
#10
M
E
T
E
8"
M
E
T
E
R
M
E
R
E
T
R
T
E
E
H
S
A
D
R
E
H
S
A
W
5
D
I
A
D
I
A
D
I
A
M
E
R
4mm
R
E
H
S
10mm
A
W
D
R
3
8"
W
I
A
M
E
T
E
R
D
I
A
R
A
E
T
9
16"
M
E
T
E
R
M
E
T
E
R
H
S
A
W
A
I
D
M
R
E
E
H
S
D
I
R
E
H
S
A
W
5
A
A
M
E
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16"
W
E
T
T
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E
H
S
A
W
D
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5mm
R
E
H
S
1
A
W
D
R
E
12mm
D
2"
I
A
E
H
S
R
E
H
S
A
6mm
I
M
R
A
A
E
T
R
1
4"
W
D
W
M
E
T
E
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SETUP
5mm 10mm 15mm 20mm 25mm 30mm 35mm
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
40mm 45mm 50mm 55mm
LINES ARE 1MM APART
60mm 65mm 70mm 75mm
4mm
5mm
6mm
8mm
10mm
12mm
16mm
Cap Screw
Hex Bolt
External Retaining Ring
Key
Carriage Bolt
Flat Head Screw
Internal Retaining Ring
Flat Washer
Flange Bolt
Tap Screw
E-Clip
Lock Washer
Button Head Screw
Set Screw
Lock Nut
Hex Nut
Phillips Head Screw
Wing Nut
Hex Wrench
-13-
Page 16
To prevent machine, the factory has coated t of your machine compound
I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:
• Cleaner/degreaser and grease
Safety glasses & disposable gloves
Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
Model W1845 (For Machines Mfd. Since 6/17)
he bare metal surfaces
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.
-14-
Page 17
Model W1845 (For Machines Mfd. Since 6/17)
Weight Load
Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Placement
Machine Specifications for the
longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
See below for
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
28"
= Electrical
Connection
from traffic, material handling, moisture,
access to a means of disconnecting the power source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
56"
60"
SETUP
Figure 3. Working clearances.
-15-
Page 18
Anchoring to Floor
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we recommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see Figure) are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Model W1845 (For Machines Mfd. Since 6/17)
Number of Mounting Holes .................................. 4
Diameter of Mounting Hardware .......................
Anchoring to Concrete Floors
SETUP
7
16"
Lag Screw
Flat Washer
Machine Base
Lag Shield Anchor
Concrete
Drilled Hole
Figure 4. Popular method for anchoring
machinery to a concrete floor.
To anchor Model W1845 to a concrete floor, thread 7⁄16" lag screw through the (4) cabinet corner braces into a lag shield anchor inserted into the floor.
-16-
Page 19
Model W1845 (For Machines Mfd. Since 6/17)
Before beginning the assembly process, refer to Items Needed for Setup
Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable). Be sure to complete all steps in the assembly procedure prior to performing the Test Run.
Assembly
and gather everything you need.
To assemble machine, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Open belt access door by removing star knobs (see Figure 5) and opening all latches.
DO NOT attempt to perform any adjustments to the sanding belt while the machine is connected to a power source. Failure to unplug before adjusting the sanding belt could result in serious personal injury.
Star Knobs
3. Lift belt tensioning lever, as shown in Figure 6.
4. Determine belt direction from arrows on dust port
and access door.
5. Match arrows on sander to arrows inside sanding belt. Place and center belt on sanding drums.
6. Tension sanding belt by pushing belt tensioning lever down.
7. Close belt access door, insert star knobs, and latch levers.
8. Adjust belt tracking as described on Page 21.
SETUP
Figure 5. Star knobs securing belt access
door.
Figure 6. Belt tensioning lever in released
position.
-17-
Page 20
9. Place a flat washer on each hex bolt and thread approximately one turn into holes in platen, as shown in Figure 7.
10. Slide back stop onto hex bolts and tighten, allowing
1
/8" clearance from belt to bottom of the backstop, as
shown in Figure 8.
Model W1845 (For Machines Mfd. Since 6/17)
Figure 7. Backstop bolts.
11. Align right dust port holes with tapped holes on back
of sander.
12. Insert Phillips head screws and washers through aligned holes and tighten (see Figure 9).
OPERATIONS
13. Align hinges of left dust port with hinges on front of sander.
14. Mount left dust port using hinge pins and latches in a similar fashion to dust port cover.
15. Align dust port cover hinges with hinges on back of sander.
16. Insert hinge pins through aligned hinges, as shown in Figure 10, and tap with a hammer for full insertion.
17. Latch belt access door to dust port cover.
Figure 8. Backstop installed.
Figure 9. Installing right dust port.
Dust Port Cover
Hinge
Pins
-18-
Figure 10. Dust port cover installed.
Page 21
Model W1845 (For Machines Mfd. Since 6/17)
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.
Dust Collection
Recommended CFM at Dust Port: ................ 400 CFM
There are two 4" dust-collection ports for the sander
that should be connected to a dust collector. The port locations are shown in Figure 11.
Components and Hardware Needed: Qty
Dust Collector ...................................................1
Dust Hoses 4" ....................................................2
Hose Clamps 4" ..................................................4
This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respira­tory illness. Reduce your risk by wear­ing a respirator and capturing the dust with a dust collection system.
Tools Needed
Phillips Head Screwdriver #2 ..................................1
To connect your machine to a dust-collection system, do these steps:
1. Use 4" diameter hose and clamps to connect a dust- collection system to your dust ports (see Figure 11).
2. Tug the hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
Figure 11. W1845 dust ports.
OPERATIONS
-19-
Page 22
Sanding Spindle
The Model W1845 comes with a spindle sanding attachment for sanding curved surfaces. The included sanding drums measure 1 sure to periodically adjust table height to minimize spot wear on the spindle/belt.
Items Needed: Qty
Sanding Drum (dia. of choice) ................................1
Table Insert (dia. of choice) ..................................1
To install sanding spindle, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Release the belt guard latch, open cover, and latch
cover to the belt access door.
3. Remove the (3) cap screws and false cover from the drum.
1
/2", 2", and 3" in diameter. Be
Model W1845 (For Machines Mfd. Since 6/17)
Figure 12. Tightening spindle cap screws.
Rod
4. Line up the screw holes and place the spindle into the drum.
5. Thread cap screws removed in Step 3 into drum and tighten, as shown in Figure 12.
6. Slide sanding drum onto spindle, and insert spindle washer and hex bolt into top of spindle.
7. Insert rod into hole in base of spindle to anchor it,
OPERATIONS
and tighten hex bolt, as shown in Figure 13.
8. Insert spindle table assembly shaft into opening in idler roller bracket (see Figure 14).
9. Thread table lock handle into pre-tapped hole in
idler roller bracket.
Note: The handle is spring-loaded and can be used
as a ratchet.
10. Remove 4" table insert by removing (3) flat head
screws in the insert.
11. Replace with table insert that matches sanding drum diameter. Tighten with flat head screws removed in
Step 10.
Figure 13. Using included rod to anchor
spindle.
Spindle
Table
Assembly
Idler
Roller
Bracket
Figure 14. Spindle table assembly
installed.
-20-
Page 23
Model W1845 (For Machines Mfd. Since 6/17)
Belt Tracking
After sanding belt has been installed or replaced, or used for a significant amount of time, it is necessary to adjust the sanding belt tracking.
To adjust sanding belt tracking, do these steps:
1. Turn machine ON long enough to observe tracking of
the sanding belt, then turn machine OFF.
2. If sanding belt does not track on a centered path across the rollers, adjustment is necessary.
3. DISCONNECT MACHINE FROM POWER!
4. Loosen the jam nut shown in Figure 15 about 1 turn.
5. Determine if the sanding belt is tracking too high, or
too low:
—If the belt tracks above center, turn adjustment
nut, shown in Figure 15, counterclockwise.
Jam
Nut
CW/
CCW
—If the sanding belt tracks below center, turn
adjustment nut clockwise.
6. Tighten jam nut.
7. Connect machine to power and turn ON. Observe
belt tracking behavior:
—If belt is tracking correctly, no further adjustment
is necessary.
—If belt is not tracking correctly, repeat Steps 3–7.
Adjustment
Nut
Figure 15. Check and adjustment nuts.
OPERATIONS
-21-
Page 24
Test Run
performed. Operating an improperly set
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
section of this
manual can help.
Troubleshooting table in the SERVICE
The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the emergency stop button works correctly.
Model W1845 (For Machines Mfd. Since 6/17)
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding setup instructions have been
To test run the machine, do these steps:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
SETUP
3. Push E-stop button in, then twist it clockwise so it pops out—this resets the switch so it will start the machine (see Figure 16).
4. Push the ON button to start the machine. A correctly operating machine runs smoothly with little or no vibration or rubbing noises.
5. Press E-stop button to stop machine (see Figure 17).
6. WITHOUT resetting E-stop button, press ON button.
The machine should not start.
— If machine does not start, the E-stop button safety
feature is working correctly. Congratulations! The Test Run is complete.
up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/ property damage.
I
S
W
T
Figure 16. Resetting the E-stop button.
T
E-Stop Button
— If machine does start (with E-stop button pushed
in), immediately disconnect power from machine. The E-stop button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
Figure 17. E-stop switch location.
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Page 25
Model W1845 (For Machines Mfd. Since 6/17)
This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!
The overview below provides the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to its generic nature, this overview is to be an instructional guide.
OPERATIONS
General
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
NOT intended
To complete a typical operation, the operator does the following:
1. Examines workpiece to make sure it is suitable for
sanding. No extreme bows, knots, or cracks should exist.
2. Prepares and trims workpiece as necessary.
3. Adjusts table horizontally to allow maximum
clearance between table and sandpaper.
4. Inspects sandpaper for damage and replaces if necessary.
5. Chooses sandpaper grit appropriate for operation and correctly installs sandpaper.
6. Ties back loose hair and clothing, and puts on face shield and respirator. Takes all other required safety precautions.
7. Starts sander.
8. While holding workpiece with both hands, gradually
eases workpiece into sanding belt or spindle.
1
16"
To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.
If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations. Above all, safety
must come first!
OPERATIONS
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Page 26
Platen Angle Adjustment
The sanding angle of the oscillating edge sander is variable between 0 and 90 degrees.
Model W1845 (For Machines Mfd. Since 6/17)
To adjust platen angle, do these steps:
1. Loosen angle adjustment lock handle and tilt sander
until the pointer is aligned with desired angle, as shown in Figure 18.
2. Tighten angle adjustment lock handle.
Note: Refer to Page 32 to calibrate the angle scale.
Table Adjustment
The table on the oscillating edge sander moves both vertically and horizontally to accommodate various workpiece shapes and thicknesses. Adjust table height periodically to reduce spot wear of your sanding belt.
Vertically Adjusting Table
1. Loosen the lock handles that secure table height
position.
Lock Handle
Pointer
Figure 18. Adjusted sanding angle.
Lock
Handles
2. Turn table height adjustment handwheel shown in Figure 19 clockwise to raise table or
OPERATIONS
counterclockwise to lower table.
3. When desired position is achieved, tighten the lock handles to secure table height.
Horizontally Adjusting Table
1. Move table lock levers to the loose position, as
illustrated by labels on machine.
2. Push or pull table until there is a gap of no more
3. Move table lock levers to the locked position to
1
/16" from sanding belt, as shown in Figure 20.
than
secure table position.
Handwheel
Figure 19. Height adjustment controls.
Maximum
1
16" Gap
Table Lock Levers
Figure 20. Horizontal table adjustment.
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Page 27
Model W1845 (For Machines Mfd. Since 6/17)
Miter Gauge
The miter gauge needs to be adjusted perpendicular to the face of the belt when it is mounted in the table slot.
To adjust the miter gauge, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Use a machinist's square with one edge against face
of miter gauge and the other against belt face, as shown in Figure 21.
3. Loosen lock knob on miter gauge (see Figure 21) to adjust it flush with edge of the square.
4. Tighten lock knob, and verify the setting.
Note: Sometimes the tightening procedure can
affect adjustment.
5. Loosen the screw that secures the angle pointer, and
adjust pointer to the 0˚ mark on scale.
6. Retighten screw that secures the angle pointer.
Machinist's
Square
Lock Knob
Figure 21. Squaring miter gauge to belt.
OPERATIONS
-25-
Page 28
Spindle Table Height
The spindle table on the oscillating edge sander can be moved vertically to accommodate various sanding operations and to decrease spot wear on the sanding drums.
To adjust spindle table height, do these steps:
1. Loosen adjustment lock handle shown in Figure 22.
2. Raise or lower spindle table to desired height.
3. Tighten adjustment lock handle.
Model W1845 (For Machines Mfd. Since 6/17)
KEEP HANDS CLEAR of all pinch points when adjusting the spindle table.
Spindle Sanding
The spindle sander on the Model W1845 produces a high­quality sanding finish on inside contours.
OPERATIONS
To perform spindle sanding operations, do these steps:
1. Make sure that appropriate spindle and table inserts
have been installed correctly and that both are secured tightly (see Page 20).
2. Position table in desired location and turn sander
ON.
3. While securely holding the workpiece, lightly press it against the spindle and maintain consistent pressure against table, as shown in Figure 23. Use extra caution when sanding end-grain.
Figure 22. Spindle table adjustment lock
handle.
Do not use the spindle sanding attachment without the spindle table properly installed and the correct table insert for the drum in place. Failure to do so could result in serious personal injury.
4. When you have completed your sanding operation,
turn sander OFF.
-26-
Figure 23. Spindle sanding.
Page 29
Model W1845 (For Machines Mfd. Since 6/17)
Edge & End Sanding
Proper use of the oscillating edge sander will yield excellent sanding results due to the oscillating movement.
To perform an edge or end sanding operation, do these steps:
1. Start sander by turning sander ON.
2. Support the workpiece against the backstop, and
slowly feed workpiece into moving belt, as shown in
Figure 24.
3. When you have completed your sanding operation,
turn sander OFF.
If you must feed a workpiece into the sanding belt corner first, feed the trailing corner first. Feeding the leading corner first could cause the sanding belt to grab the workpiece and jerk it out of your hands.
Backstop
Figure 24. Typical edge sanding operation.
OPERATIONS
Fence
The Model W1845 comes with a removable fence to assist sanding operations when table is in the horizontal position.
Items Needed: Qty
Fence .............................................................1
Star Knob .........................................................2
Flat Washer
To mount fence, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Set fence on table and align the slots with the
threaded holes in table.
3. Thread the star knobs and flat washers into the threaded table holes (see Figure 25) and tighten.
5
/16" ................................................2
Fence
Table
Figure 25. Fence installed.
Star Knobs
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Page 30
Model W1845 (For Machines Mfd. Since 6/17)
ACCESSORIES
Edge Sander Accessories
The following edge sander accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
The D2057A Shop Fox Heavy-Duty Mobile Base is one of the most stable mobile bases on the market. Its heavy-duty casters are arranged on outriggers for a low center of gravity so you can move your W1845 easily and lock it in place. The D2057A can be leveled without the use of shims or tools. It has a weight capacity of 700 lbs.
W1304—PRO-STIK® Belt Cleaner 13⁄8" x 41⁄4" W1305—PRO-STIK® Belt Cleaner 1 W1306 —PRO-STIK® Belt Cleaner 1 W1307—PRO-STIK® Belt Cleaner 2" x 2" x 12"
These Pro-Stik belt cleaners use crepe-rubber to quickly remove gum and grit from belts and discs without damage. Just press the cleaning block against your sanding belt until it is clean.
W1309—PRO-STIK® 6" Abrasive Belt/Disk Cleaner with Handle
The W1309 Pro-Stik 6" Abrasive Belt-Disk Cleaner with Handle has a
OPERATIONS
knob on the end of its handle for those two-handed belt cleaning jobs. Both the wooden knob and handle provide great control during abrasive belt cleaning operations.
D3741—Shop Fox Auxiliary Table w/Dust Downdraft
This Shop Fox® Auxiliary Table w/Dust Downdraft improves dust collection when workpieces are sanded on the spindle drum or end of the sanding belt. Includes the auxiliary table and 1
1
4" table inserts. The 41⁄4" table insert will fit over the main
and 4 sanding belt and idler roller for belt sanding. The smaller table inserts only fit the sanding drum for drum sanding. Easy to install and instructions included.
3
8" x 81⁄2"
1
2" x 11⁄2" x 81⁄2"
3
4", 21⁄4", 31⁄4"
W1307
W1306
W1305
W1304
W1309
D3741
-28-
Page 31
Model W1845 (For Machines Mfd. Since 6/17)
MAINTENANCE
General
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check
Loose mounting bolts.
Damaged sanding belt.
Worn or damaged wires.
Any other unsafe condition.
Weekly Maintenance
Check/adjust lubrication level in gearbox.
Monthly Check
V-belt tension, damage, or wear.
Clean/vacuum dust buildup from inside cabinet and off motor.
Cleaning & Protecting
Cleaning the Model W1845 is relatively easy. Vacuum excess sawdust and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin-dissolving cleaner to remove it.
Protect the unpainted cast-iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep your table rus t­free with regular applications of quality lubricants.
MAKE SURE that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.
MAINTENANCE
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Page 32
Lubrication
After operating the Model W1845 for approximately 500 hours, check the gearbox oil level and refill as needed.
Items Needed: Qty
Open-End Wrench 10 x 12mm ................................1
Hex Wrench 5mm ...............................................1
Grease Gun w/All-Purpose Grease ...........................1
Oil Can w/Light Machine Oil ..................................1
SAE 80W Gear Oil ................................... As Needed
Checking/Refilling Gearbox Oil
1. DISCONNECT MACHINE FROM POWER!
2. Place belt sander in horizontal position.
3. Remove cap screws on top of gearbox cover shown in Figure 26.
Model W1845 (For Machines Mfd. Since 6/17)
Figure 26. Gearbox cap screws.
4. Remove hex bolts on opposite side of gearbox and
remove the gearbox cover.
5. Remove oil fill plug on top of gearbox, as shown in Figure 27, and fill with SAE 80W gear oil until level
1
/2" from top. Replace oil fill plug.
is
6. Re-install gearbox cover with hex bolts and cap screws removed in Steps 3-4.
Oil Ports & Grease Fittings
There are two oil ports shown in Figure 28 and four grease fittings shown in Figure 29. Lubricate these points after approximately 50 hours of use.
Rack and Pinion Gear
The rack and pinion gear that moves the table vertically should be greased well to maintain smooth operation.
To grease rack and pinion gear, do these steps:
1. With table in its lowest position, wipe rack and
pinion with a rag to remove buildup of sawdust and old grease.
SERVICE
2. Apply a coat of all-purpose grease to rack and pinion gears.
Figure 27. Oil fill hole and fill plug.
Figure 28. Oil ports on oscillating
assembly.
Note: All other bearings on Model W1845 are sealed
and permanently lubricated.
-30-
Figure 29. Grease fittings inside sanding
body.
Page 33
Model W1845 (For Machines Mfd. Since 6/17)
Spindle Connector
The spindle connector connects the shafts from the motor to the gearbox and is secured by two set screws (see Figure 30) that need to be tightened every time the gearbox oil is filled (every 500 hours).
Tools Needed Qty
Hex Wrench 5mm ...............................................1
Hex Wrench 4mm ...............................................1
Open-End Wrench 10 x 12mm ................................1
To secure spindle connector set screws, do these steps:
1. Refer to Lubrication, Checking/Refilling Gearbox Oil, Steps 1 –3 on Page 30 to remove gearbox cover.
2. Tighten set screws shown in Figure 30.
3. Re-install gearbox cover.
Figure 30. Location of spindle connector
set screws.
Eccentric Gear
The eccentric gear on Model W1845 is connected to the shaft by a set screw (see Figure 31). This set screw needs to be tightened every time the gearbox oil is filled (every 500 hours).
Tools Needed Qty
Hex Wrench 5mm ...............................................1
Hex Wrench 4mm ...............................................1
Open End Wrench 10 x 12mm .................................1
To secure eccentric gear set screw, do these steps:
1. Refer to Lubrication, Checking/Refilling Gearbox Oil, Steps 1–4 on Page 30 to remove gearbox cover.
2. Tighten set screw on eccentric gear (see Figure 31).
3. Re-install gearbox cover.
Figure 31. Location of eccentric gear set
screw.
SERVICE
-31-
Page 34
General
This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.
Model W1845 (For Machines Mfd. Since 6/17)
SERVICE
MAKE SURE that your machine is unplugged during all service proce­dures! If this warning is ignored, seri­ous personal injury may occur.
Calibrating Angle Gauge
In order to maintain accuracy and precision with the oscillating edge sander, periodically calibrate the angle gauge.
Tools Needed Qty
Machinist's Square ..............................................1
Flat Head Screwdriver .........................................1
To calibrate the angle gauge, do the following steps:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen angle adjustment lock handle (see Figure 32).
3. Place machinist's square on table and press it against the platen, as shown in Figure 33.
4. Adjust platen until it is flush with the machinist's square.
5. Tighten angle adjustment lock handle.
SERVICE
6. Loosen angle indicator pin screw, shown in Figure 32,
7. Align angle indicator pin with the 90˚ mark and
tighten angle indicator pin screw.
1
2 turn.
-32-
Angle Adjustment
Lock Handle
Figure 32. Angle indicator pin screw.
Machinist's
Square
Figure 33. Aligning table to platen.
Angle Indicator
Pin Screw
Page 35
Model W1845 (For Machines Mfd. Since 6/17)
Removing Drive Roller
Model W1845 comes equipped with a puller to remove the drive roller should it become necessary to do so.
Items Needed Qty
5
Cap Screw Cap Screws
16"-18 x 11⁄4" ......................................1
1
4"-20 x 13⁄4" .....................................2
Drive Puller Plate ...............................................1
Hex Wrench 5mm ...............................................1
Hex Wrench 6mm ...............................................1
7
Socket
/8" ........................................................1
Ratchet w/6" extension ........................................1
To remove drive roller, do the following steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove hex nut and lock washer securing driver roller to shaft.
1
3. Thread (2)
⁄4"-20 x 13⁄4" cap screws on puller
four turns into threaded holes in drive roller (see Figure 34).
5
4. Thread and tighten
⁄16"-18 x 11⁄4" cap screw into
center of puller, shown in Figure 34, until drive roller is pulled.
5
16"-18 x 11⁄4"
Cap Screw
Puller
1
4"-20 x 13⁄4" Cap Screws
Figure 34. Using the drive roller puller.
5. To re-install, place drive roller on shaft, and thread
lock washer and hex nut onto shaft and tighten securely.
Note: DO NOT hammer drive roller onto shaft or you
will cause damage to the shaft.
SERVICE
-33-
Page 36
Model W1845 (For Machines Mfd. Since 6/17)
The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor and Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start or power supply breaker trips immediate­ly after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. E-Stop Button depressed/at fault.
2. Incorrect power supply voltage or circuit size.
3. Power supply circuit breaker tripped or fuse blown.
4. Motor wires connected incorrectly.
5. Thermal overload relay has tripped.
6. Start capacitor at fault.
7. Contactor not energized/has poor contacts.
8. Wiring open/has high resistance.
9. ON/OFF or circuit breaker switch at fault.
10. Motor at fault.
1. Workpiece material is not suitable for this machine.
2. Run capacitor at fault.
3. Motor wired incorrectly.
4. Motor bearings at fault.
5. Machine undersized for task.
6. Motor overheated, tripping machine circuit breaker.
7. Contactor not energized/has poor contacts.
8. Motor at fault.
1. Main drive roller hex nut is missing or loose.
2. Machine incorrectly mounted/resting on floor.
3. Motor fan rubbing on fan cover.
4. Motor or component loose.
5. Motor mount loose/broken.
6. Motor bearings at fault.
1. Rotate E-Stop Button head to reset. Replace if at
fault (Page 22).
2. Ensure correct power supply voltage and circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse (Page 9).
4. Correct motor wiring connections (Page 36).
5. Reset; adjust trip load dial if necessary; replace.
6. Test/replace if at fault.
7. Test all legs for power; replace if necessary.
8. Check/fix broken, disconnected, or corroded wires (Page 36).
9. Replace switch/circuit breaker.
10. Test/repair/replace.
1. Only cut wood products; make sure moisture content is below 20%.
2. Test/repair/replace.
3. Wire motor correctly (Page 36).
4. Test/repair/replace.
5. Clean/replace sandpaper; reduce feed rate/ sanding depth.
6. Clean motor/let cool, and reduce workload. Reset circuit breaker.
7. Test all legs for power/replace if at fault.
8. Test/repair/replace.
1. Inspect keys and set screws. Replace or tighten if necessary (Page 33).
2. Tighten mounting bolts; relocate/shim machine.
3. Fix/replace fan cover; replace loose/damaged fan.
4. Inspect/replace damaged bolts/nuts, and re-tighten with blue thread-locking fluid.
5. Tighten/replace.
6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
SERVICE
-34-
Page 37
Model W1845 (For Machines Mfd. Since 6/17)
Operations
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine vibrates excessively (non­motor related).
Sanded surface not square.
Deep sanding grooves or scores in workpiece.
Abrasive grit rubs off the belt ea sily.
Sanding belt surfaces clog quickly or burn.
Burn marks on workpiece.
Glazed sanding surfaces.
Workpiece frequently gets pulled out of your hand.
1. Stand not stable on floor.
2. Incorrect sanding belt tension.
3. Drive roller too loose.
4. Broken/defective sanding belt.
1. Table not perpendicular to belt. 1. Adjust platen tilt by calibrating angle gauge
1. Sandpaper too coarse for desired finish.
2. Workpiece sanded across grain.
3. Too much sanding force on workpiece.
4. Workpiece held still against belt.
1. Sanding belt has been stored in an incorrect environment.
2. Sanding belt has been folded or crushed.
1. Too much pressure against belt.
2. Sanding softwood.
3. Sanding belt too fine.
1. Using too fine of sanding grit.
2. Too much pressure against belt.
3. Work held still for too long.
1. Sanding wet stock.
2. Sanding stock with high residue.
3. Belt worn or filled with pitch/residue.
1. Not supporting workpiece against backstop.
2. Starting workpiece on a leading corner.
1. Reposition to level surface, or shim stand.
2. Make sure tension lever is engaged (Page 17).
3. Adjust drive roller (Page 33).
4. Replace sanding belt (Page 17).
(Page 32).
1. Use finer grit sanding belt.
2. Sand with grain.
3. Reduce pressure on workpiece while sanding
(Page 27).
4. Keep workpiece moving while sanding with belt.
1. Store sanding belt away from extremely dry/hot or damp/wet temperatures.
2. Store sanding belt flat, not folded or bent.
1. Reduce pressure on workpiece while sanding (Page 27).
2. Use different stock. Or, accept characteristics of workpiece and plan on cleaning/replacing belts frequently.
3. Use coarser grit sanding belt.
1. Use coarser grit sanding belt.
2. Reduce pressure on workpiece while sanding (Page 27).
3. Do not keep workpiece in one place for too long.
1. Dry stock properly before sanding.
2. Use different stock. Or, accept characteristics of workpiece and plan on cleaning/replacing belts frequently.
3. Replace belt or clean pitch/residue from belt with belt-cleaning stick.
1. Use backstop/miter gauge to support workpiece (Page 27).
2. Start workpiece on a trailing corner.
Belt has difficulty tracking correc tly.
1. Sanding belt tracking incorrect.
2. Incorrect sanding belt tension.
3. Sanding belt damaged, worn, or misshapen.
-35-
1. Adjust sanding belt tracking (Page 21).
2. Make sure tension lever is engaged (Page 17).
3. Replace sanding belt (Page 17).
SERVICE
Page 38
Model W1845 (For Machines Mfd. Since 6/17)
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
at (360) 734-3482 wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!
QUALIFIED ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual when connecting your machine to a power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding the information included in this section, contact our Technical Support at
(360) 734-3482.
WIRING DIAGRAM COLOR KEY
SERVICE
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-36-
YELLOW YELLOW
GREEN PURPLE
PINK
LIGHT BLUE
BLUE WHITE
TUR­QUOISE
Page 39
Model W1845 (For Machines Mfd. Since 6/17)
Wiring Diagram
Disconnect power before performing any electrical service. Electricity presents serious shock hazards that will result in severe personal injury and even death!
A
L1/1 L3/5 7L2/3
Emergency
STOP Button
Read
Page 36
STOP
Before Wiring
T1/2 T3/6 8
1/2
T2/4
3/4
Contactor SDE MA-09
Run Capacitor
60MFD 250VAC
5/6
Ground
B
240VAC 6-15 Plug
(As Recommended)
RESET
12
18
AMP
OL Relay
15
96
SDE RA-20
98
95
Ground
G
Hot
240
VAC
Hot
Motor
3HP
240V
Grnd
-37-
Start Capacitor
400MFD 125VAC
SERVICE
Page 40
Model W1845 (For Machines Mfd. Since 6/17)
104
138
99
68
67
PARTS
Sanding Head/Table
15
13
14
16
186
102
106
10
11
12
105
112
163
40
101
170 169
107
111
52
201
30
45
60
75
90
17
35
200
75
60
38
100
195
110
109 114 92
113
33
24
23
30
45
22
21
18
20
19
59
62
58
61
169 170
57
60
41
64
36
42
39
162
167
164
103
186
102
35
100
161
93
92
165
121
163
166
108
170
120
191
106
118
119
107
172
195
176
25
37
168
173
168
171
66
108
177
49
175
66
190
150
178
179
174
66
66
181
190
189
180
78
148
27
47
159
188
173
159
182
151
184
185
149
183
179
187
143
144
186
180
109
77
155
154
85
86
87
56
146
84
156
187
199
84
156
157-1
82
157
153
84
82
84
83
152
84
145
65
156
55
46
53
83
160
10
70
65
81
100
116
117
116
115
29
34
147
147-1
147-2
147-3
31
30
147-5
147-6
34
32
31
141
140
147-4
138
139
142
201-1
PARTS
-38-
Page 41
Model W1845 (For Machines Mfd. Since 6/17)
Base/Gearbox
76-4
76-2
76-1
76
76-3
154
69
45
94
95
97
196
195
45
50
193
51
197
26
191
50
190 194
192
104
138
105
53
28
54
191
190
194
89
110
109
193
92
88
132
125
127
133
126
134
134 133 129
135
91
90
158
158
136
63
130
133 134
134 132
128
131
137
138
80
130
133
134
79
187
173
124
123
122
72
71
75
65
73
74
122
198
9
98
98
43
48
44
-39-
PARTS
Page 42
Model W1845 (For Machines Mfd. Since 6/17)
Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
9 X1845009 DOOR W/LATCH 60 X1845060 RUBBER DRUM 1-1/2" 10 X1845010 FLAT WASHER 1/4 61 X1845061 RUBBER DRUM 2" 11 X1845011 FLAT WASHER 1/4 PLASTIC 62 X1845062 RUBBER DRUM 3" 12 X1845012 STUD 1/4-20 X 1-1/4 63 X1845063 ADJUSTMENT LABEL 13 X1845013 PHLP HD SCR 10-24 X 1/4 64 X1845064 SANDING DRUM SPINDLE 14 X1845014 POINTER PLATE 65 X1845065 CONDUIT CONNECTOR 3/8" 15 X1845015 POINTER BODY 66 X1845066 GREASE FITTING 1/8-27 30-DEG 16 X1845016 MITER STOP SHAFT 67 X1845067 COVER FOR DUST PORT 17 X1845017 PIVOT PIN 68 X1845068 GUARD 18 X1845018 HEX NUT 10-24 69 X1845069 POWER CORD 12G 3W 72" 6-15P 19 X1845019 PHLP HD SCR 10-24 X 3/4 70 X1845070 PLASTIC CONDUIT 3/8 X 18" 20 X1845020 FLAT HD SCR 10-24 X 3/8 71 X1845071 PLASTIC CONDUIT 3/8 X 12" 21 X1845021 FLAT WASHER #10 72 X1845072 PLASTIC CONDUIT 3/8 X 24" 22 X1845022 MITER BAR 73 X1845073 CONDUIT CONNECTOR 3/8" 23 X1845023 MITER GAUGE BODY 74 X1845074 MOTOR POWER CORD 12G 3W 54" 24 X1845024 FEMALE KNOB 1/4-20 75 X1845075 E-STOP POWER CORD 16G 2W 36" 25 X1845025 CAP SCREW M5-.8 X 16 76 X1845076 MAG SWITCH MP-09 240V 60HZ 3HP 26 X1845026 PHLP HD SCR 10-24 X 3/4 76-1 X1845076-1 CONTACTOR SDE MA-09 220-240V 27 X1845027 CAP SCREW 5/16-18 X 1-1/4 76-2 X1845076-2 OL RELAY SDE RA-20 12-18A 28 X1845028 HEX NUT 1/4-20 76-3 X1845076-3 MAG SWITCH FRONT COVER 29 X1845029 HEX SPINDLE BACK COVER 76-4 X1845076-4 MAG SWITCH REAR COVER 30 X1845030 HEX SPINDLE 77 X1845077 SANDING BELT 6" X 108" 31 X1845031 SLEEVE 78 X1845078 GRAPHITE PAD 6-3/4" X 40-1/2" 32 X1845032 HEX SPINDLE FRONT COVER 79 X1845079 BACKSTOP 33 X1845033 SET SCREW 5/16-18 X 3/4 80 X1845080 ECCENTRIC GEAR 34 X1845034 CAP SCREW M6-1 X 16 81 X1845081 FLAT WASHER 1/4 35 X1845035 TABLE MOUNTING BRACKET 82 X1845082 STUD-FT M14-2 X 95 36 X1845036 IDLER ROLLER COVER 83 X1845083 TIE ROD 37 X1845037 EXT RETAINING RING 25MM 84 X1845084 HEX NUT M14-2 38 X1845038 FLAT HD SCR 10-24 X 3/8 85 X1845085 THREADED BUSHING 3/8-16 39 X1845039 TABLE INSERT 1-1/2" 86 X1845086 FLAT WASHER 3/8 40 X1845040 TABLE INSERT 2-1/2" 87 X1845087 ADJUSTABLE HANDLE 80L, 3/8-16 X 2 41 X1845041 TABLE INSERT 3" 88 X1845088 ANGLE GAUGE LABEL 42 X1845042 TABLE INSERT 4" 89 X1845089 MITER GAUGE SPACER 43 X1845043 HEX WRENCH 5MM 90 X1845090 FLAT HD SCR 1/4-20 X 3/4 44 X1845044 HEX WRENCH 6MM 91 X1845091 SCALE PLATE 45 X1845045 WOOD BOARD 25 X 395 X 457MM 92 X1845092 LOCK NUT 5/16-18 46 X1845046 POINTER 93 X1845093 CARRIAGE BOLT 5/16-18 X 1-1/4 47 X1845047 PLATE 70 X 32 X 8MM 94 X1845094 ACORN NUT 3/8-16 48 X1845048 WRENCH 10 X 12MM OPEN-ENDS 95 X1845095 BALL BEARING 6001ZZ 49 X1845049 SPINDLE LOCK ROD 7 X 120MM 97 X1845097 ECCENTRIC BOLT 50 X1845050 TABLE ADJUSTMENT LABEL 98 X1845098 HINGE PIN 8 X 45MM 51 X1845051 ROTATION LABEL 99 X1845099 TABLE 52 X1845052 HANDWHEEL TYPE-11 160D X 16B-S 100 X1845100 CAP SCREW 5/16-18 X 3/4 53 X1845053 PHLP HD SCR 10-24 X 3/8 101 X1845101 HEX BOLT 5/16-18 X 1 54 X1845054 GEARBOX FLEXIBLE COVER 102 X1845102 SPINDLE 55 X1845055 FENCE 103 X1845103 RACK GEAR 56 X1845056 HEX BOLT 1/4-20 X 1/4 104 X1845104 ADJUSTABLE HANDLE 40L, 1/4-20 X 1/2 57 X1845057 SANDING SLEEVE 1-1/2" 105 X1845105 INSERT 5 X 3MM, COPPER 58 X1845058 SANDING SLEEVE 2" 106 X1845106 FEMALE KNOB 3/8-16 59 X1845059 SANDING SLEEVE 3" 107 X1845107 HANDLE BAR
PARTS
-40-
Page 43
Model W1845 (For Machines Mfd. Since 6/17)
Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
108 X1845108 LOCK COLLAR 153 X1845153 SWITCH COVER 109 X1845109 CAP SCREW 1/4-20 X 1/2 154 X1845154 PHLP HD SCR 10-24 X 3/4 110 X1845110 SPINDLE SPACER 155 X1845155 E-STOP SWITCH 111 X1845111 BALL BEARING 38 X 42 X 20T 156 X1845156 STAR KNOB 5/16-18 X 3/4 112 X1845112 BUSHING 157 X1845157 PLATEN COVER 113 X1845113 PINION ROD 157-1 X1845157-1 DRIVER ROLLER COVER 114 X1845114 BUSHING, COPPER 158 X1845158 CAP SCREW 1/4-20 X 1/2 115 X1845115 PINION SPINDLE 159 X1845159 THRUST BEARING 51101 116 X1845116 SPACER 160 X1845160 PHLP HD SCR 1/4-20 X 1/4 117 X1845117 PINION GEAR 161 X1845161 CAP SCREW 3/8-16 X 3/4 118 X1845118 BUSHING, COPPER 162 X1845162 CAST-IRON TABLE U-TYPE 119 X1845119 CAP SCREW 5/16-18 X 3/4 163 X1845163 CAP SCREW M4-.7 X 10 120 X1845120 RACK & PINION BOX 164 X1845164 KEY 8 X 8 X 315 W/SCREW HOLES 121 X1845121 ADJUSTING PLATE 165 X1845165 TABLE SPINDLE 122 X1845122 PHLP HD SCR 1/4-20 X 5/8 166 X1845166 ADJUSTABLE HANDLE 80L, 3/8-16 X 1 123 X1845123 GEARBOX COVER HANDLE 167 X1845167 IDLER ROLLER 124 X1845124 GEARBOX COVER 168 X1845168 BALL BEARING 6205Z 125 X1845125 GEARBOX DRAIN PLUG NPT 1/8 X 3/8 169 X1845169 HEX BOLT 5/16-18 X 1/2 126 X1845126 HEX NUT M8-1.25 170 X1845170 FLAT WASHER 5/16 127 X1845127 CAP SCREW M8-1.25 X 75 171 X1845171 IDLER ROLLER SPINDLE 128 X1845128 KEY 7 X 7 X 16 172 X1845172 IDLER ROLLER BRACKET 129 X1845129 WORM SHAFT 173 X1845173 HEX BOLT 5/16-18 X 1 130 X1845130 OIL SEAL W/HOLE 174 X1845174 SHAFT 131 X1845131 DRIVE SHAFT 175 X1845175 CAP SCREW 1/4-20 X 1-1/4 132 X1845132 OIL SEAL W/O HOLE 176 X1845176 HEX NUT 5/8-11 133 X1845133 INT RETAINING RING 35MM 177 X1845177 FLAT WASHER 5/8 134 X1845134 BALL BEARING 6202Z 178 X1845178 COMPRESSION SPRING 135 X1845135 ALUMINUM RING 179 X1845179 LOCK NUT 1/4-20 136 X1845136 WORM GEAR 180 X1845180 CAP SCREW 1/4-20 X 3/4 137 X1845137 GEARBOX 181 X1845181 SPINDLE 138 X1845138 SET SCREW 5/16-18 X 1/2 182 X1845182 SPINDLE BRACKET 139 X1845139 SPINDLE CONNECTOR 183 X1845183 FEMALE KNOB 1/2-13 140 X1845140 HEX BOLT 5/16-18 X 1/2 184 X1845184 HANDLE BAR 141 X1845141 GEARBOX FIXING PLATE 185 X1845185 HEX NUT 1/2-12 142 X1845142 HEX BOLT 3/8-16 X 1 186 X1845186 CAP SCREW 5/16-18 X 1/2 143 X1845143 HEX NUT 5/8-11 187 X1845187 FLAT WASHER 5/16 144 X1845144 LOCK WASHER 5/8 188 X1845188 TENSIONING LINK ARM 145 X1845145 DUST PORT 4" 189 X1845189 PLATEN 146 X1845146 DRIVE ROLLER 190 X1845190 LOCK WASHER 5/16 147 X1845147 MOTOR 3HP 220V 1PH 191 X1845191 HEX BOLT 5/16-18 X 1/2 147-1 X1845147-1 FAN COVER 192 X1845192 LOCK NUT 3/4-10 147-2 X1845147-2 FAN 193 X1845193 HEX BOLT 3/4-10 X 2-1/4 147-3 X1845147-3 S CAPACITOR 400UF 125V 1-3/4 X 3-7/8 194 X1845194 SWIVEL BRACKET 147-4 X1845147-4 CAPACITOR COVER 195 X1845195 HEX NUT 3/8-16 147-5 X1845147-5 JUNCTION BOX 196 X1845196 HEX BOLT 3/8-16 X 3/4 147-6 X1845147-6 R CAPACITOR 60UF 250V 1-3/8 x 3-3/8 197 X1845197 GEARBOX 148 X1845148 CAP SCREW 1/4-20 X 1-3/4 198 X1845198 BASE 149 X1845149 MOTOR BRACKET 199 X1845199 STRAIN RELIEF TYPE-3 M16-1.5 150 X1845150 LOCK NUT M12-1.75 200 X1845200 HEX NUT 5/16-18 151 X1845151 HEX BOLT M12-1.75 X 75 201 X1845201 FOLDING HANDLE M6-1, 23 X 87 152 X1845152 HEX NUT 10-24 201-1 X1845201-1 FLAT HD SCR M6-1 X 8
PARTS
-41-
Page 44
Model W1845 (For Machines Mfd. Since 6/17)
301
REF PART # DESCRIPTION REF PART # DESCRIPTION
Labels & Cosmetics
309
307
306
302
303
304
308
305
301 X1845301 EYE/LUNG WARNING LABEL 306 X1845306 DISCONNECT POWER LABEL 302 X1845302 READ MANUAL LABEL 307 X1845307 ELECTRICITY WARNING LABEL 303 X1845303 SHOP FOX LOGO PLATE 3-1/4 X 8-1/8 308 X1845308 TOUCH-UP PAINT, SHOP FOX BLACK 304 X1845304 MODEL NUMBER LABEL 309 X1845309 TOUCH-UP PAINT, SHOP FOX WHITE 305 X1845305 MACHINE ID LABEL
Safety labels warn about machine hazards and how to prevent serious personal injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing machine to be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.
PARTS
-42-
Page 45
Model W1845 (For Machines Mfd. Since 6/17)
Page 46
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 47
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and right to change specifications at any time
WARRANTY
.
reserve the
Page 48
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