Shop fox W1844 User Manual

MODEL W1844
WALL-MOUNT DUST COLLECTOR 
W/CANISTER FILTER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 5/17)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © AUGUST, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#19009JH  Printed in Taiwan
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
SAFETY ............................................... 6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Dust Collectors ......... 8
ELECTRICAL .........................................9
Circuit Requirements ............................9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
Converting Voltage to 240V .................. 11
SETUP .............................................. 12
Unpacking ....................................... 12
Items Needed for Setup ....................... 12
Unpacking ....................................... 13
Inventory ........................................ 13
Hardware Recognition Chart ................. 14
Machine Placement ............................ 15
Assembly ......................................... 16
Dust Collection System ........................ 17
Test Run .......................................... 19
OPERATIONS....................................... 20
General .......................................... 20
Machine Storage ................................ 20
ACCESSORIES ...................................... 21
MAINTENANCE .................................... 22
General .......................................... 22
Cleaning & Protecting ......................... 22
Cleaning Canister Filter ....................... 23
Replacing Bags .................................. 23
SERVICE ............................................ 24
General .......................................... 24
Tightening Impeller ............................ 24
Troubleshooting ................................. 25
Electrical Safety Instructions ................. 27
Wiring Diagram ................................. 28
PARTS .............................................. 29
Main .............................................. 29
WARRANTY ........................................ 33
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
SERVICE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Model W1844 (For Machines Mfd. Since 5/17)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Model W1844 (For Machines Mfd. Since 5/17)
MODEL W1844
WALLMOUNT DUST COLLECTOR WITH CANISTER FILTER
Product Dimensions
Weight........................................................................................................... 62 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 19‐1/2 x 22 x 46 in.
Footprint (Length x Width).............................................................................. 14 x 14 in.
Shipping Dimensions
Carton #1
Type............................................................................................. Cardboard Box
Content................................................................................................. Machine
Weight.................................................................................................... 50 lbs.
Length x Width x Height..................................................................... 20 x 22 x 19 in.
Carton #2
Type............................................................................................. Cardboard Box
Content......................................................................................... Canister Filter
Weight.................................................................................................... 14 lbs.
Length x Width x Height..................................................................... 16 x 16 x 20 in.
Electrical
Power Requirement.......................................................... 120V or 240V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 120V
Full‐Load Current Rating............................................................... 7A at 120V, 3.5A at 240V
Minimum Circuit Size................................................................... 15A at 120V, 15A at 240V
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included....................................................................................................... Yes
Included Plug Type.................................................................................... 5‐15 for 120V
Recommended Plug Type............................................................................. 6‐15 for 240V
Switch Type............................................................ Paddle Safety Switch w/Removable Key
INTRODUCTION
Motors
Main
Horsepower................................................................................................. 1 HP
Phase.............................................................................................. Single‐Phase
Amps.................................................................................................... 7A/3.5A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer .......................................................................................... Direct
Bearings................................................................. Sealed & Permanently Lubricated
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INTRODUCTION
Model W1844 (For Machines Mfd. Since 5/17)
Main Specifications
Operation
Dust Collector Type.............................................................................. Single‐Stage
Approved Dust Types.................................................................................... Wood
Filter Type...................................................................................... Canister Filter
Airflow Performance................................................................................. 537 CFM
Max Static Pressure (at 0 CFM)........................................................................ 7.2 in.
Main Inlet Size............................................................................................. 4 in.
Inlet Adapter Included...................................................................................... No
Machine Collection Capacity At One Time................................................................. 1
Maximum Material Collection Capacity......................................................... 1.5 cu. ft.
Filtration Rating...................................................................................... 1 Micron
Bag Information
Number of Upper Bags........................................................................................ 1
Upper Bag Diameter................................................................................ 14‐1/2 in.
Upper Bag Length........................................................................................ 12 in.
Canister Information
Number of Canister Filters................................................................................... 1
Canister Filter Diameter................................................................................ 15 in.
Canister Filter Length............................................................................ 16‐3/16 in.
Impeller Information
Impeller Type........................................................................................ Radial Fin
Impeller Size.............................................................................................. 10 in.
Impeller Blade Thickness............................................................................. 3/32 in.
Construction
Upper Bag................................................................................................. Fabric
Base.......................................................................................... Steel Sheet Metal
Impeller............................................................................ Balanced Cast Aluminum
Paint Type/Finish............................................................................. Powder Coated
Blower Housing............................................................................. Steel Sheet Metal
Body......................................................................................... Steel Sheet Metal
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location ............................................................. ID Label on Blower Housing
ISO 9001 Factory .................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................... No
Features
1‐Micron Canister Filtration 10" Cast Aluminum Impeller Steel Base Plate Mounts Easily to Most Walls White Powder‐Coated Finish Ideal Point‐Of‐Use Dust Collector
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Model W1844 (For Machines Mfd. Since 5/17)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
Inlet
Filter
Cleaning
Handle
Collection
Bag
Paddle Switch
w/Removable
Key
Wall
Bracket
Motor
Canister
Filter
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
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Model W1844 (For Machines Mfd. Since 5/17)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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Model W1844 (For Machines Mfd. Since 5/17)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
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Contact Technical Support at (360) 734-3482.
Model W1844 (For Machines Mfd. Since 5/17)
INTENDED USE. This dust collector is only
OPERATING LOCATION.
DISCONNECTING POWER SUPPLY.
IMPELLER HAZARDS.
HAZARDOUS
DUST ALLERGIES.
there is a possibility of an allergic reaction.
EMPTYING DUST. When emptying dust from
reduce this risk, thoroughly ground all plastic
Regularly check/empty the
Additional Safety for Dust Collectors
intended for collecting wood dust and chips from woodworking machines. DO NOT use this dust collector to collect metal, dirt, pebbles, drywall, asbestos, lead paint,
SAFETY
silica, liquids, aerosols, or any flammable, combustible, or hazardous materials.
To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from the working area, or in another room that is equipped with a smoke detector. DO NOT operate the dust collector in rainy or wet locations—exposure to water may create a shock hazard and decrease machine life.
switch OFF, disconnect the dust collector from the power supply, and allow the impeller to completely stop before leaving the machine unattended or doing any service, cleaning, maintenance, or adjustments.
DO NOT place your hair, loose clothing, hands, or tools near the open inlet during operation for any reason. Only operate machine with ducting attached to inlet. The powerful suction could easily cause accidental contact with the impeller, which will cause serious personal injury or damage to the machine. Always keep small animals and children away from open dust­collection inlets.
Turn the
the collection container, wear a respirator and safety glasses. Empty dust away from ignition sources and into an approved container.
FIRE SUPPRESSION. Only operate the dust
collector in locations that contain a fire suppression system or have a fire extinguisher nearby.
SUSPENDED PARTICULATE & IGNITION SOURCES.
DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited to, areas near pilot lights, open flames, or other ignition sources.
AVOIDING SPARKS. DO NOT allow steel or rocks
to strike the impeller—this may produce sparks. Sparks can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing tramp metal (nails, staples, spikes, etc.), immediately turn OFF the dust collector, disconnect it from power, and wait for the impeller to stop—then empty the collection container into an approved airtight metal container.
STATIC ELECTRICITY. High amounts of static
electricity are generated when plastic ducting is used for dust-collection lines. Although rare, sparks caused by static electricity can cause explosions or fire. To
DUST—WEAR RESPIRATOR. Fine
dust that is too small to be caught in the filter will be blown into the ambient air during operation. Always wear a NIOSH­approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage.
Dust from certain woods may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case
ducting used in the dust-collection system.
REGULAR CLEANING.
collection bags or drum to avoid buildup of
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fine dust that can increase the risk of fire. Make sure to regularly clean the surrounding area where the machine is operated— excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase the risk of fire.
Model W1844 (For Machines Mfd. Since 5/17)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to instructions for details.)
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 120V ....................7 Amps
Full-Load Current Rating at 240V ................. 3.5 Amps
Circuit Requirements for 120V (Prewired)
Voltage Conversion
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Circuit Requirements for 240V
Circuit Type ...............220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 6-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
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