Shop fox W1837 User Manual

MODEL W1837
10" OPEN-STAND 
HYBRID TABLE SAW
OWNER'S MANUAL
3092372
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © NOVEMBER, 2015 BY WOODSTOCK INTERNATIONAL, INC., REVISED OCTOBER, 2017 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
(FOR MODELS MANUFACTURED SINCE 9/17)
#17768BLWKMNJH  Printed in China
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Contact Info Manual Accuracy Machine Specifications Identification Controls & Components
SAFETY ............................................... 8
Standard Machinery Safety Instructions Additional Safety for Table Saws Preventing Kickback Protecting Yourself From Kickback
ELECTRICAL ....................................... 12
Circuit Requirements Grounding Requirements Extension Cords Converting Voltage to 240V
SETUP .............................................. 15
Unpacking Items Needed for Setup Inventory Hardware Recognition Chart Cleaning Machine Machine Placement Assembly Dust Collection Test Run Recommended Adjustments
OPERATIONS....................................... 30
General Operation Overview Workpiece Inspection Non-Through & Through Cuts Blade Size Requirements Blade Selection Blade Installation Blade Guard Assembly Riving Knife Ripping Crosscutting Miter Cuts Blade Tilt/Bevel Cuts Dado Cutting Rabbet Cutting Resawing
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SHOP-MADE SAFETY ACCESSORIES ............ 54
Featherboards Push Sticks Push Blocks Narrow-Rip Auxiliary Fence & Push Block Outfeed & Support Tables Crosscut Sled
ACCESSORIES ...................................... 62
Table Saw Accessories
MAINTENANCE .................................... 63
General Cleaning & Protecting Lubrication
SERVICE ............................................ 65
General Blade Tilt Calibration Miter Slot to Blade Parallelism Spreader or Riving Knife Alignment Adjusting Fence Calibrating Fence to Blade Fence Scale Calibration Table/Dado Insert Adjustment Miter Gauge Adjustments Belt Tension & Replacement Troubleshooting Electrical Safety Instructions Wiring Diagram Electrical Components
PARTS .............................................. 83
Main Cabinet & Stand Fence & Rails Blade Guard Miter Guage Labels & Cosmetics
WARRANTY ........................................ 93
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SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
SERVICE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
the instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make mistakes, but our policy of continuous improve­ment
machine you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This infor­mation is required for all Technical Support calls and it will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
Model W1837 (For Machines Mfd. Since 9/17)
INTRODUCTION
Contact Info
Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Manual Accuracy
made every effort to be exact with
also means that sometimes the
.
,
e post current
manual updates for free
woodstockint.com.
Manufacture Date and Serial Number
Manufacture
Date
Serial Number
-2-
Model W1837 (For Machines Mfd. Since 9/17)
MODEL W1837
10" 2 HP OPENSTAND HYBRID TABLE SAW
Product Dimensions
Weight.......................................................................................................... 243 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................ 57‐1/4 x 37‐1/2 x 35‐3/4 in.
Footprint (Length x Width)......................................................................... 21 x 19‐1/2 in.
Space Required for Full Range of Movement (Width x Depth)........................... 57‐1/4 x 37‐1/2 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight.......................................................................................................... 260 lbs.
Length x Width x Height........................................................................... 42 x 30 x 23 in.
INTRODUCTION
Electrical
Power Requirement.......................................................... 120V or 240V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 120V
Full‐Load Current Rating.............................................................. 15A at 120V, 7.5A at 240V
Minimum Circuit Size................................................................... 20A at 120V, 15A at 240V
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 14 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................. NEMA 5‐15 for 120V
Recommended Plug Type..................................................................... NEMA 6‐15 for 240V
Switch Type................................................................. ON/OFF Push Button w/Lockout Pin
Motors
Main
Horsepower................................................................................................. 2 HP
Phase.............................................................................................. Single‐Phase
Amps.............................................................................. 15A at 120V, 7.5A at 240V
Speed.................................................................................................. 3450 RPM
Type................................................................................ Capacitor‐Start Induction
Power Transfer ..................................................................................... Belt Drive
Bearings................................................................. Sealed & Permanently Lubricated
-3-
Main Specifications
INTRODUCTION
Model W1837 (For Machines Mfd. Since 9/17)
Main Information
Table Saw Type.......................................................................................... Hybrid
Maximum Blade Diameter............................................................................... 10 in.
Arbor Size................................................................................................ 5/8 in.
Arbor Speed.......................................................................................... 3450 RPM
Maximum Width of Dado............................................................................ 13/16 in.
Blade Tilt Direction........................................................................................ Left
Max Blade Tilt........................................................................................ 0–45 deg.
Maximum Depth of Cut At 90 Degrees............................................................ 3‐1/4 in.
Maximum Depth of Cut At 45 Degrees............................................................ 2‐1/4 in.
Max Rip Right of Blade w/Included Fence & Rails.................................................. 30 in.
Max Rip Left of Blade w/Included Fence & Rails.................................................... 15 in.
Additional Blade Information
Included Blade Information........................................................................ 10" x 40T
Riving Knife/Spreader Thickness................................................................... 0.090 in.
Required Blade Body Thickness........................................................... 0.060 – 0.086 in.
Required Blade Kerf Thickness............................................................ 0.094 – 0.126 in.
Rim Speed at Max Blade Diameter............................................................... 9,025 FPM
Table Information
Floor to Table Height.............................................................................. 35‐3/4 in.
Table Size with Extension Wings Width......................................................... 40‐1/4 in.
Table Size with Extension Wings Depth............................................................... 27 in.
Distance Front of Table to Center of Blade..................................................... 15‐1/2 in.
Distance Front of Table to Blade At Maximum Cut............................................ 11‐1/2 in.
Main Table Size Thickness.......................................................................... 1‐5/8 in.
Fence Information
Fence Type.......................................................... Camlock T‐Shape w/ Aluminum Face
Fence Size Length.................................................................................. 35‐3/4 in.
Fence Size Width..................................................................................... 3‐1/8 in.
Fence Size Height................................................................................... 2‐7/16 in.
Fence Rail Type......................................................................... Extruded Aluminum
Fence Rail Length........................................................................................ 64 in.
Fence Rail Width..................................................................................... 3‐1/8 in.
Fence Rail Height.................................................................................... 2‐1/4 in.
Miter Gauge Information
Miter Gauge Slot Type.................................................................................. T‐Slot
Miter Gauge Slot Size Width.......................................................................... 3/4 in.
Miter Gauge Slot Size Height.......................................................................... 3/8 in.
Construction
Table................................................................................................... Cast Iron
Wings................................................................................................... Stamped
Cabinet...................................................................................... Pre‐Formed Steel
Trunnions.............................................................................................. Cast Iron
Fence Assembly..................................................................................... Aluminum
Rails................................................................................................... Aluminum
Miter Guage Construction......................................................................... Aluminum
Guard...................................................................................... Aluminum & Plastic
Body/Cabinet Paint Type/Finish........................................................... Powder Coated
Arbor Bearings.......................................................... Sealed & Permanently Lubricated
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Model W1837 (For Machines Mfd. Since 9/17)
Other Related Information
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location ........................................................... ID Label on Front of Machine
Sound Rating ............................................................................................... 81 – 83 dB
ISO 9001 Factory .................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes
Features
Precision‐Ground Cast‐Iron Table Powder‐Coated Steel Extension Wings Cast‐Iron Trunnions Easy‐Glide Fence System Quick‐Release Blade Guard Assembly 4" Dust Port T‐Slot Miter Gauge Included 10" x 40T Blade Built‐In Mobile Base
INTRODUCTION
Accessories
Push Stick Standard Table Insert Dado Table Insert Miter Gauge
-5-
INTRODUCTION
Become familiar with the names and locations of the controls and features shown below to better
Model W1837 (For Machines Mfd. Since 9/17)
Identification
Extension
START/
STOP
Switch
Blade
Height Lock
Blade Height
Left
Wing
Handwheel
Miter
Gauge
Blade Tilt
Scale
Blade
Guard
Fence
Lock
Handle
Fence
Extension
Mobile Base
Caster
Right
Wing
Blade Tilt
Handwheel
Scale
Front Fence
Rail
Lock
Blade Tilt
Rear
Fence
Rail
Fence
Rail
Brace
For Your Own Safety Read Instruction Manual Before Operating Saw
a) Wear eye protection. b) Use saw-blade guard and spreader for
every operation for which it can be
used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions
on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.
-6-
Model W1837 (For Machines Mfd. Since 9/17)
Controls & Components
Refer to Figures 1–3 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
A. ON/OFF Switch: Starts and stops the motor. The
switch can be disabled for safety by inserting the disabling pin or a padlock (not included) through the START button.
INTRODUCTION
To reduce your risk of seri­ous injury, read this entire manual BEFORE using machine.
Note: Paddle cover must be lifted to access ON
switch.
B. Handwheel Locks: Lock blade height and angle
when tightened (one on each handwheel).
Blade Height Handwheel: Adjusts blade height from
C.
. Blade Tilt Handwheel: Adjusts angle of blade tilt
D
1
4".
0"–3
from 90°–45°.
A
Figure 1. Location of START/STOP switch.
B
C
Figure 2. Blade adjustment handwheels
and locks.
B
D
E. Fence Lock: Locks fence when pushed down, and
unlocks fence when pulled up.
-7-
E
Figure 3. Fence lock handle.
Model W1837 (For Machines Mfd. Since 9/17)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
-8-
Model W1837 (For Machines Mfd. Since 9/17)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-9-
Contact Technical Support at (360) 734-3482.
INTRODUCTION
completely stop before removing cut-off pieces
insert. Never use your hands to move cut-off
deadly force at operator or bystanders. Only
Model W1837 (For Machines Mfd. Since 9/17)
Additional Safety for Table Saws
Serious cuts, amputation, or death can occur from contact with rotating saw blade during operation. Workpieces, broken blades, or flying particles thrown by blade can blind or strike operators or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
HAND & BODY POSITIONING. Keep hands away
from saw blade and out of blade path during operation, so they cannot accidentally slip into blade. Only operate at front of machine and always stand to side of blade path. Never reach behind or over blade.
BLADE GUARD. The blade guard protects opera­tor from rotating saw blade. Make sure blade guard is installed, adjusted correctly, and used for all possible “through cuts.” Promptly repair or replace if damaged. Re-install immediately after operations that require its removal.
RIVING KNIFE. Use riving knife for all “non­through cuts.” Make sure it is aligned and posi­tioned correctly. Promptly repair or replace it if damaged.
KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback, and learn how to protect yourself if it does occur.
FEEDING WORKPIECE. Feeding workpiece incor­rectly increases risk of kickback. Always allow blade to reach full speed before cutting, feed workpiece from front of saw, making sure work­piece is flat against table and a fence, miter gauge, or other guide is used to feed workpiece in a straight line. Feed cuts through to completion. Never start saw with workpiece touching blade or pull workpiece from behind blade. Never back workpiece out of cut, move it sideways, or per­form a “freehand” operation. Never plunge cut.
PUSH STICKS/PUSH BLOCKS. To reduce risk of accidental blade contact, use push sticks/push blocks whenever possible. In event of an acci­dent, these will often take damage that would have occurred to hands/fingers.
FENCE. To reduce risk of kickback, make sure fence remains properly adjusted and parallel with blade. Always lock fence before using.
CUT-OFF PIECES. To avoid risk of injury due to blade contact, turn saw OFF and allow blade to
near blade or trapped between blade and table
pieces away from blade while saw is running.
BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crashing blade and sending metal fragments flying with
adjust blade height and tilt when blade is com­pletely stopped and saw is OFF.
CHANGING BLADES. Accidental startup while changing saw blade can result in serious injury. To reduce risk of accidental blade contact, always disconnect power before changing blades.
DAMAGED SAW BLADES. Damaged saw blade teeth can become deadly projectiles. Never use blades that have been dropped or damaged.
DADO AND RABBET OPERATIONS. Dado and rabbeting operations require special attention since they must be performed with blade guard removed, which increases risk of blade contact. DO NOT attempt dado or rabbeting operations without first reading these sections in this man­ual.
CUTTING CORRECT MATERIAL. Cutting metal, glass, stone, tile, etc., increases risk of operator injury due to kickback or flying particles. Only cut natural and man-made wood products, laminate­covered wood products, and some plastics. Never cut materials not intended for this saw.
-10-
Model W1837 (For Machines Mfd. Since 9/17)
Preventing Kickback
Below are ways to avoid the most common causes of kickback:
Only cut workpieces with at least one smooth and straight edge. DO NOT cut warped, cupped or twisted wood.
• Keep the blade guard installed and working correctly for all through-cuts.
Never move the workpiece backwards or try to back it out of a cut while the blade is moving. If you cannot complete a cut for some reason, stop the saw motor and allow the blade to completely stop before backing the workpiece out. Promptly fix the condition that prevented you from completing the cut before starting the saw again.
Protecting Yourself
SAFETY
Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, kickback will likely occur. Always use the rip fence or miter gauge to support the workpiece.
Make sure the spreader or riving knife is aligned with the blade. A misaligned spreader or riving knife can cause the workpiece to catch or bind, increasing the chance of kickback.
Take the time to check and adjust the rip fence parallel with the blade; otherwise, the chances of kickback are extreme.
The spreader or riving knife maintains the kerf in the workpiece, reducing the chance of kickback. Always use the riving knife for all non-through operations, unless using with dado blade smaller than 10" in diameter. Always use the spreader with the blade guard for all through cuts.
Feed cuts through to completion. Anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased.
From Kickback
Even if you know how to prevent kickback, it may still happen. Here are some ways to protect yourself if kickback DOES occur:
Stand to the side of the blade during every cut. If kickback does occur, the thrown workpiece usually travels directly in front of the blade.
Wear safety glasses or a face shield. In the event of kickback, your eyes and face are the most vulnerable parts of your body.
Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade, which could cause amputation.
Use a push stick to keep your hands farther away from the moving blade. If kickback occurs, the push stick will most likely take the damage your hand would have received.
Use featherboards or anti-kickback devices to assist with feeding and prevent or slow down kickback.
• Keep the blade guard installed and in good working order. Only remove it when performing non-through cuts and immediately re-install the blade guard when finished. Remember, always use the riving knife for all non-through operations, unless a dado blade is installed.
Make multiple, shallow passes when perform­ing a non-through cut. Making a deep non­through cut will greatly increase the chance of kickback.
-11-
Statistics show that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during kickback.
Model W1837 (For Machines Mfd. Since 9/17)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to instructions for details.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 120V .................. 15 Am ps
Full-Load Current Rating at 240V ................. 7.5 A m p s
Circuit Requirements for 120V (Prewired)
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 20 Amps
Plug/Receptacle .................................... NEMA 5-15
Circuit Requirements for 240V
Circuit Type ...............220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NE M A 6 -15
Voltage Conversion
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
-12-
Model W1837 (For Machines Mfd. Since 9/17)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
A NEMA 6-15 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. into a matching installed and grounded in accordance with all local codes and ordinances.
This machine is equipped with a power cord with an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
120V
GROUNDED
5-15 RECEPTACLE
ELECTRICAL
you do not understand these grounding requirements,
you are in doubt about whether the tool is
If you ever notice that a cord or
For 120V Connection (Prewired)
wire and NE M A 5-15 grounding
(see figure). The plug must only be inserted into
receptacle that is properly installed and
For 240V Connection
The plug must only be inserted
receptacle (see Figure) that is properly
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire
Minimum Gauge Size at 120V .......................14 AWG
Maximum Length (Shorter is Better) .................50 ft.
Extension Cords
, match the required
-13-
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 4. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.
240V
Current Carrying Prongs
6-15 PLUG
Figure 5. NEMA 6-15 plug & receptacle.
GROUNDED
6-15 RECEPTACLE
Grounding Prong
Converting Voltage to
Ground
Ground
or machine damage. To reduce this risk,
240V
The voltage conversion MUST be performed by an electrician or qualified service personnel.
The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on
IMPORTANT: If the diagram included on the motor conflicts with the one on Page 81, the motor may have changed since the manual was printed. Use the diagram included on the motor instead.
Items Needed Qty
ELECTRICAL
Phillips Head Screwdriver #2 ............................1
• Electrical Tape ................................. As Needed
Wire Nut (14 AWG x 3) ....................................1
• Plug 6-15 ....................................................1
Wire Cutters/Stripper.....................................1
Page 81 for your reference.
Model W1837 (For Machines Mfd. Since 9/17)
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
To convert the Model W1837 to 240V, do these steps:
1. DISCONNECT MACHINE FROM POWER!
Cut off existing 5-15 plug.
2.
3. Open motor junction box, remove two wire nuts
indicated in
4. Use wire nuts to connect wires as indicated in Figure
7. Twist wire nuts onto their respective wires and
wrap them with electrical tape so they will not come loose.
Close and secure motor junction box.
5.
6. Install a 6-15 plug on the power cord, according
to plug manufacturer's instructions. If plug manufacturer's instructions are not available, NEMA standard 6-15 plug wiring is provided on Pa
Figure 6, and then disconnect wires.
ge 81.
To Switch
Remove
Wire Nuts
and
Disconnect
Wires
Figure 6. Inside motor junction box (motor
pre-wired to 120V).
Connect
Wires
and
Secure
with Nuts
4
2
4
1
3
To Switch
1
3
2
Figure 7. Motor rewired to 240V.
-14-
Model W1837 (For Machines Mfd. Since 9/17)
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
Immediately discard all
materials to eliminate
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
SETUP
Unpacking
through this entire manual
Items Needed for Setup
Description Qty
Additional People ..........................................1
Safety Glasses for Each Person ..........................1
• Cleaner/Degreaser ............................ As Needed
Disposable Shop Rags ......................... As Needed
Straightedge 4' .............................................1
Wrenches or Sockets 13mm ..............................2
Phillips Head Screwdriver #2 ............................1
Flat Head Screwdriver #2 ................................1
Hex Wrench 8mm ..........................................1
Dust Collection System ...................................1
Dust Hose 4" ................................................1
Hose Clamps 4" ............................................2
the controls and opera-
machine!
Wear safety glasses dur­ing entire setup process!
USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.
SUFFOCATION HAZARD!
SETUP
plastic bags and packing
choking/suffocation hazards for children and animals.
-15-
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note:
check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
Model W1837 (For Machines Mfd. Since 9/17)
D E
C
If you cannot find an item on this list, carefully
Box 1 Contents (Figure 8): Qty
A. Saw Body (Not Shown) ....................................1
Extension Wings ............................................2
B.
. Saw Blade 10" x 40T .......................................1
C
Dado Insert .................................................1
D.
Table Insert .................................................1
E.
Front Fence Rail ...........................................1
F.
. Rear Fence Rail .......................................1 Ea.
G
Box 2 Contents (Figure 9): Qty
H. Fence Assembly ............................................1
Blade Guard Assembly ....................................1
I.
SETUP
Push Stick ...................................................1
J.
Miter Gauge ................................................1
K.
Spreader/Riving Knife ....................................1
L.
. Fence Rail Brace ...........................................1
M
. Wrench 23mm Closed, 22mm Open ................1 Ea
N
Fence Rail End Caps ......................................4
O.
Miter Gauge Handle w/Washer ..........................1
P.
. Star Knobs ..................................................2
Q
Motor Cover ................................................1
R.
Access Panel ................................................1
S.
Hex Wrenches 3, 4, 5, 6, 8mm ......................1 Ea
T.
. Handwheels .................................................2
U
B
F
G
Figure 8. Box 1 contents.
H
K
R
Figure 9. Box 2 contents.
L
ON
S
I
M
P
T
J
Q
U
Box 3 Contents (Figure 10): Qty
V. Caster Foot Levers ........................................3
. Caster Support Brackets ..................................2
W
. Casters ......................................................3
X
-16-
V
X
Figure 10. Box 3 contents.
W
Model W1837 (For Machines Mfd. Since 9/17)
Hardware (See Hardware Recognition Chart) Qty
Button Head Cap Screws M8-1.25 X 16
(Legs/Caster Brackets) ...................................4
Flat Washers 8mm (Legs/Caster Brackets) Lock Washers 8mm (Legs/Caster Brackets) Hex Nuts M8-1.25 (Legs/Caster Brackets)
.................4
.................4
..................4
Hex Bolts M8-1.25 X 65 (Casters) Lock Nuts M8-1.25 (Casters)
Hex Bolts M8-1.25 X 65 (Caster Foot Levers)...............3
Spacers 8mm (Caster Foot Levers) Lock Nuts M8-1.25 (Caster Foot Levers)
Cap Screws M10-1.5 X 25 (Extension Wing/Table) Flat Washers 10mm (Extension Wing/Table) Lock Washers 10mm (Extension Wing/Table)
Hex Bolts M8-1.25 X 16 (Switch) Lock Washers 8mm (Switch) Hex Nuts M8-1.25 (Switch)
Hex Bolts M8-1.25 X 30 (Front Fence Rail/Table) Hex Nuts M8-1.25 (Front Fence Rail/Table)
Cap Screws M8-1.25 X 25 (Rear Fence Rail/Table) Hex Nuts M8-1.25 (Rear Fence Rail/Table)
Cap Screw M8-1.25 x 16 (Fence Rail Brace) Hex Bolt M8-1.25 x 16 (Fence Rail Brace) Hex Nuts M8-1.25 (Fence Rail Brace)
....................................2
............................3
..................................3
...........................6
....................3
.........6
...............6
...............6
.............................2
..................................2
.........8
................8
........8
.................4
................1
..................1
........................2
SETUP
Button Head Cap Screws M5-.8 X 12 (Rear Panel)
.........6
-17-
Model W1837 (For Machines Mfd. Since 9/17)
Hardware Recognition Chart
USE THIS CHART TO IDENTIFY
D
I
A
R
5
8"
M
E
T
E
R
HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.
A
W
E
H
S
#10
1
4"
3
8"
1
2"
5
8"
5
16"
7
16"
9
16"
3
4"
7
8"
1
4"
5
16"
R
E
H
8mm
S
A
W
D
I
A
M
E
T
E
R
R
E
H
S
10mm
A
W
1
1
1
4"
1
1
2"
3
4"
1
2
16" INCH APART
1
SETUP
LINES ARE
1
2
4"
1
2
2"
3
2
4"
3
3
8"
7
16"
1
2"
D
I
A
R
E
7
R
E
H
S
A
#10
16"
D
I
A
W
M
E
T
E
R
M
E
T
E
R
H
S
D
R
E
H
S
A
W
4mm
H
S
A
W
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
D
R
E
3
8"
A
W
I
A
M
E
T
E
R
D
I
A
R
E
A
E
T
9
16"
M
E
T
E
R
M
E
T
E
R
H
S
A
A
I
D
M
R
S
I
A
R
5
16"
A
M
E
T
E
E
T
E
R
W
E
H
D
R
E
H
S
A
W
E
H
S
A
W
D
I
I
A
M
R
5mm
E
H
S
A
W
R
E
12mm
W
R
D
1
2"
I
A
H
D
I
A
M
E
R
E
H
1
S
4"
A
W
D
R
E
S
A
W
6mm
M
E
T
E
R
T
E
R
D
I
A
M
E
T
E
R
I
A
M
E
T
E
R
5mm 10mm 15mm 20mm 25mm 30mm 35mm
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
40mm 45mm 50mm 55mm
LINES ARE 1MM APART
60mm 65mm 70mm 75mm
4mm
5mm
6mm
8mm
10mm
12mm
16mm
Cap Screw
Hex Bolt
External Retaining Ring
Key
Carriage Bolt
Flat Head Screw
Internal Retaining Ring
Flat Washer
Flange Bolt
Tap Screw
E-Clip
Lock Washer
Button Head Screw
Set Screw
Lock Nut
Hex Nut
Phillips Head Screw
Wing Nut
Hex Wrench
-18-
Model W1837 (For Machines Mfd. Since 9/17)
To prevent machine, the factory has coated t of your machine compound
I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:
• Cleaner/degreaser and grease
Safety glasses & disposable gloves
Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
he bare metal surfaces
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.
-19-
Machine Placement
Weight Load
Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Specifications for the
Model W1837 (For Machines Mfd. Since 9/17)
longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
SETUP
See below for
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Wall
Min. 30"
from traffic, material handling, moisture,
access to a means of disconnecting the power source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
= Power Connection
571⁄4"
1
⁄4"
31
37
1
⁄2"
Figure 11. Working clearances.
-20-
Model W1837 (For Machines Mfd. Since 9/17)
Before beginning the assembly process, refer to Items Needed for Setup
Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable). Be sure to complete all steps in the assembly procedure prior to performing the Tes t Run.
Assembly
and gather everything you need.
x 2
To assemble table saw, do these steps:
1. With help from another person, lift table saw unit
off of shipping pallet and onto floor.
Install each of the two caster support brackets onto
2.
right front and rear stand legs using (2) M8-1.25 X 16 button head cap screws, (2) 8mm flat washers, (2) 8mm lock washers, and (2) M8-1.25 hex nuts
Figure 12).
(see
3. Install casters onto caster support brackets and
mounting bracket using (3) M8-1.25 X 65 hex bolts and (3) M8-1.25 lock nuts (see
Install caster foot levers onto support brackets
4.
and mounting bracket, each using (1) M8-1.25 X 65 hex bolt, (2) spacers, and (1) M8-1.25 lock nut
Figure 14).
(see
Figure 13).
Caster
Support
Brackets
Figure 12. Caster support brackets
installed on stand legs.
Mounting
Bracket
x 3
Figure 13. Caster installed onto mounting
bracket.
Caster Foot
Lever
SETUP
x 1
Spacer Spacer
Figure 14. Caster foot lever (1 of 3)
installed on front right support bracket.
-21-
Model W1837 (For Machines Mfd. Since 9/17)
5. Install handwheels on shafts, making sure notch
in each handwheel fits over pin on each shaft, as shown in knobs.
6. Turn blade tilt handwheel until blade tilt indicator
points to 15° on blade angle scale (see Figure 16).
Figure 15, and then secure with star
Notch
Figure 15. Handwheel properly installed.
Blade Tilt
Indicator
Blade Elevation
Star Knob
Handwheel
SETUP
Inspect mating surfaces of cast iron table for burrs
7.
or foreign material that may inhibit installation of extension wings.
Mating edges of table and wings must be clean,
smooth, and flat. If necessary, use a wire brush or file to remove any flashing, dings, or high spots. This step will ensure that wings will mount properly to main table.
8. With another person to hold wings in place, attach
each extension wing to main table using (3) M10-1.5 x 25 cap screws, (3) 10mm lock washers, and (3) 10mm flat washers (see
Figure 17).
Blade Tilt
Handwheel
Figure 16. Blade tilt indicator and angle
scale.
Cap Screw
M10-1.5 x 25
Lock Washer
10mm
Flat Washer
10mm
Extension Wings
-22-
Figure 17. Extension wings installed.
Model W1837 (For Machines Mfd. Since 9/17)
9. Place straightedge across extension wings and main
table to ensure combined table surface is flat.
— If combined table surface is flat, skip to next step.
— If outside end of extension wing tilts down, remove
wing and place a strip of masking tape along bot­tom edge of main table to shim end of wing up
Figure 18).
(see
— If outside end of extension wing tilts up, remove
wing and place a strip of masking tape along top edge of main table to shim end of extension wing down (see Figure 19).
Note: After re-installing wings, remove all excess
masking tape with a razor blade.
Figure 18. Masking tape location for tilting
the extension wing up.
10. Remove (2) M8-1.25 x 16 hex bolts from switch and
insert into bottom slot on left end of fence rail (see Figure 20). These will be used later for mounting the switch.
SETUP
Figure 19. Masking tape location for tilting
the extension wing down.
x 2
Figure 20. Location of hex bolts for
mounting switch.
-23-
11
. Install end cap with (1) pre-installed tap screw on
left end of front fence rail (see Figure 21).
. Orient fence rail so scale faces you. Slide (8) M8-1.25
12
x 30 hex bolts into open slot (see Figure 22).
Model W1837 (For Machines Mfd. Since 9/17)
x 1
Figure 21. Left end cap of front fence
rail.
Scale
x 8
Slot
SETUP
13. Align hex bolts in fence rail with holes in table, then
insert bolts into table. Be sure scale on fence rail is facing up. Hand tighten (8) M8-1.25 hex nuts onto hex bolts. Do not fully tighten yet (see Figure 23).
Figure 22. Hex bolt positioned in front
fence rail slot.
Figure 23. Mounting front fence rail.
-24-
Model W1837 (For Machines Mfd. Since 9/17)
14. Install switch onto hex bolts from Step 10 using
(2) M8-1.25 hex nuts and (2) 8mm lock washers (see Figure 24).
Install rear fence rail on rear of table using (8)
15.
M8-1.25 x 25 cap screws, as shown in Figure 25. Secure outer four cap screws with M8-1.25 hex nuts.
x 2
Figure 24. Switch installed.
Rear Fence Rail
16. Install saw blade as instructed in Blade Installation
on Page 34.
. Install table insert in table opening (see Figure 26).
17
Check to make sure it is flush and adjust if necessary
Table/Dado Insert Adjustment on Page 75 for
(see more information).
x 2
Figure 25. Mounting rear fence rail.
Figure 26. Standard table insert installed.
x 4
x 2
SETUP
-25-
18. Place fence on front fence rail, as shown in Figure 27. Press handle down to lock fence in
position.
Using blade height handwheel, raise blade 1–2
19. inches.
Turn blade tilt handwheel until blade tilt indicator
20. on front of machine points to 0° on blade angle scale.
21. Slide fence so it lightly touches right side of blade (see Figure 28). Do not yet lock fence.
. Nudge fence rail so zero mark of scale (on right)
22
lines up with cross-hair in fence scale window (see Figure 28).
Model W1837 (For Machines Mfd. Since 9/17)
Fence
Front
Fence
Rail
Figure 27. Fence installed on front rail.
Fence Scale
Window
. Tighten hex nuts to secure both fence rails.
23
SETUP
24. Check fence scale calibration by moving fence to 1" mark on scale and measuring distance between blade tooth (see Figure 29) and fence.
—If crosshair aligns exactly with 1" mark, no adjust-
ments need to be made.
—If crosshair does not align with 1" mark, loosen fence
scale window screws, move crosshair over 1" mark, then tighten screws.
. Lift fence off of table and re-install to left of blade,
25
then slide fence so it lightly touches left side of blade.
. Check left fence scale window.
26
Fence Lightly
Touching Blade
Figure 28. Fence scale calibration.
Figure 29. Checking calibration of fence
scale.
—If crosshair aligns with zero mark on left fence scale,
no adjustments need to be made.
—If crosshair does not align with zero mark on scale,
loosen fence scale window screws, move crosshair over zero mark, then tighten screws.
-26-
Model W1837 (For Machines Mfd. Since 9/17)
27. Install blade guard as instructed on Page 35.
. Using a helper, mount fence rail brace to rear fence
28
rail with (1) M8-1.25 x 16 cap screw and (1) M8-1.25 hex nut (see Figure 30).
Note: Do not tighten cap screw yet.
29. Insert (1) M8-1.25 x 16 hex bolt into front end of fence rail brace, then slide hex head and tab of brace into slot in front fence rail (see Figure 31). Tighten cap screw and hex nut on rear end of fence rail brace.
Fence Rail
Brace
x 1
Rear
Fence Rail
Figure 30. Attaching rear end of fence rail
brace.
Slot
Front
Fence Rail
Ta b
. Measure distance (A) from table edge to rear end of
30
fence rail brace, then adjust front end of fence rail brace so it is the same distance (B) from table edge (see Figure 32).
. Secure hex bolt on front of rail brace with (1)
31
M8-1.25 hex nut.
SETUP
x 1
Figure 31. Attaching front end of fence
rail brace.
A
B
x 1
Figure 32. Fence rail brace installed.
-27-
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