Shop fox W1830 User Manual

Page 1
MODEL W1830
4005867
HANGING 3-SPEED
AIR FILTER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 04/15)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MARCH, 2012 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2015 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#14736TS  Printed in China
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
SAFETY ............................................... 5
Standard Machinery Safety Instructions ...... 5
Additional Safety for Air Filters ................7
ELECTRICAL .........................................8
Circuit Requirements ............................8
Grounding Requirements ........................ 9
Extension Cords .................................. 9
SETUP .............................................. 10
Unpacking ....................................... 10
Inventory ........................................ 10
Power Connection .............................. 11
Test Run .......................................... 12
Site Planning .................................... 13
Mounting to Ceiling ............................ 14
OPERATIONS....................................... 16
General .......................................... 16
Machine Storage ................................ 16
Filtering Performance ......................... 16
ACCESSORIES ...................................... 17
Air Filter Accessories .......................... 17
MAINTENANCE .................................... 18
Cleaning Filters ................................. 18
SERVICE ............................................ 19
General .......................................... 19
Replacing Fuse .................................. 19
Remote Control Battery Replacement ...... 19
Electrical Safety Instructions ................. 20
Electrical Wiring Diagram ..................... 21
Troubleshooting ................................. 22
PARTS .............................................. 23
Cabinet & Remote Control .................... 23
Control Panel ................................... 24
Motor & Impeller ............................... 25
Label Placement ............................... 26
WARRANTY ........................................ 29
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
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Model W1830 (For Machines Mfd. Since 4/15)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Page 5
Model W1830 (For Machines Mfd. Since 4/15)
MODEL W1830
SHOP FOX® HANGING AIR FILTER
Product Dimensions
Weight........................................................................................................... 31 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................ 20 x 17 x 10 in.
Footprint (Length x Width).............................................................................. 20 x 17 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight........................................................................................................... 34 lbs.
Length x Width x Height........................................................................... 24 x 20 x 13 in.
INTRODUCTION
Motors
Main
Type......................................................................... ODP Permanent-Split Capacitor
Horsepower.............................................................................................. 1/8 HP
Phase.............................................................................................. Single-Phase
Amps........................................................................................................... 1A
Speed................................................................................... 1200, 1400, 1750 RPM
Bearings................................................................. Sealed & Permanently Lubricated
Main Specifications
Operation
Dust Collector Type.................................................................................. Air Filter
Approved Dust Types.............................................................................. Particulate
Filter Type................................................................................ Pleated/Bag Panels
Airflow Capacity.......................................................................... 260, 362, 409 CFM
Filtration Rating...................................................................................... 1 Micron
Impeller Information
Impeller Type.................................................................................... Squirrel Cage
Impeller Size................................................................................. 5-1/2 – 5-1/5 in.
Construction
Frame....................................................................................................... Steel
Impeller.................................................................................................... Steel
Paint Type/Finish............................................................................. Powder Coated
Blower Housing............................................................................................ Steel
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INTRODUCTION
Model W1830 (For Machines Mfd. Since 4/15)
Controls and Features
Machine
Hook
Exhaust
Port
Remote Control
Front View
Control
Panel
Handle
Rear View
Outer Filter
Inner Filter
(Behind Outer Filter
READ and understand this entire manual before using this machine. Serious per­sonal injury may occur if safety and operational information is not under­stood and followed. DO NOT risk your safety by not reading!
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Page 7
Model W1830 (For Machines Mfd. Since 4/15)
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
NOTICE
operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
SAFETY
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
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Page 8
Model W1830 (For Machines Mfd. Since 4/15)
APPROVED OPERATION. Untrained operators
ONLY USE AS INTENDED
USE RECOMMENDED ACCESSORIES
CHILDREN & BYSTANDERS.
REMOV
SECURING WORKPIECE.
FEED DIRECTION.
GUARDS & COVERS.
NEVER STAND ON MACHINE.
STABLE MACHINE. Unexpected movement during
will do the job safer and better at the rate for
positions that make workpiece control difficult
can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
SAFETY
. Only use machine for
its intended purpose. Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result!
. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.
E ADJUSTING TOOLS. Never leave
adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.
operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.
FORCING MACHINERY. Do not force machine. It
which it was designed.
AWKWARD POSITIONS. Keep proper footing and
balance at all times when operating machine. Do not overreach! Avoid awkward hand
or increase the risk of accidental injury.
UNATTENDED OPERATION. Never leave machine
running while unattended. Turn machine off and ensure all moving parts completely stop before walking away.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. An improperly maintained machine may increase the risk of serious injury.
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged parts, wires, cords, or plugs before operating machine.
Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.
accidental contact with cutting tool may occur if machine is tipped. Machine may be damaged.
Guards and covers can
Serious injury or
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle the cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet or damp locations.
EXPERIENCING DIFFICULTIES. If at any time you
are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support for help at (360) 734-3482.
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Page 9
Model W1830 (For Machines Mfd. Since 4/15)
Additional Safety for Air Filters
INTENDED USE. This air filter is designed
to capture dust from ambient air in a woodworking shop for a short time after cutting or sanding operations. DO NOT use this air filter to collect particles of silica, metal, lead paint, asbestos, or hazardous bacterium. DO NOT allow this filter to collect liquids, combustible fumes, burning or smoking material, or toxic fumes.
HAZARDOUS DUST. Dust exposure may cause
cancer, birth defects, or long-term respiratory damage. Be aware of the dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
LEAD PAINT DUST AND ASBESTOS FIBERS. DO
NOT try to collect lead paint or asbestos fibers with this machine. Due to the high hazard to human health, these materials must be collected with special equipment.
DISCONNECTING POWER SUPPLY. Turn the
switch OFF, disconnect the air filter from the power supply, and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service, cleaning, maintenance, or adjustments.
REGULAR CLEANING. For best performance,
regularly check/clean the filters to avoid the buildup of fine dust. Make sure to regularly clean the surrounding area where the machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase the risk of fire.
SUSPENDED DUST PARTICLES AND IGNITION
SOURCES. DO NOT operate the air filter in
areas where explosion risks are high. Areas of high risk include, but are not limited to, areas near pilot lights, open flames, or other ignition sources.
SAFETY
DUST ALLERGIES. Dust from certain woods
may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction.
WEAR RESPIRATOR. Fine dust that is too small
to be caught in the filter will be blown into the ambient air during operation. Wearing a NIOSH approved respirator during this time will reduce your risk of permanent respiratory damage.
EMPTYING DUST. When removing dust from the
filters, turn OFF the switch, disconnect power, and wear a respirator and safety glasses. Empty dust away from ignition sources and into an approved container.
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, dam­age to equipment or poor work results.
FIRE SUPPRESSION. Only operate the air filter
in locations that contain a fire suppression system or have a fire extinguisher nearby.
IMPELLER HAZARDS. DO NOT place your hands
or tools inside the air filter housing during operation for any reason. The powerful suction could easily cause accidental contact with the impeller which could cause serious personal injury or damage to the machine.
OPERATING LOCATION. DO NOT operate the air
filter in rainy or wet locations—exposure to water may create a shock hazard or decrease the life of the machine.
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Page 10
Model W1830 (For Machines Mfd. Since 4/15)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
where only one machine will be running
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 120V .....................1 Amp
Circuit Requirements for 120V
This machine is prewired to operate on a 120V power supply circuit that has a verified ground and meets the following requirements:
Circuit Type ...................... 120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to a dedicated circuit—
at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
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Page 11
Model W1830 (For Machines Mfd. Since 4/15)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
electrician install the proper receptacle
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
This machine is equipped with a power cord that has an equipment-grounding The plug
receptacle ( accordance with local codes and ordinances.
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
you are in doubt about whether the tool is
If you ever notice that a cord or
ELECTRICAL
For 120V Connection
wire and NE M A 5-15 grounding plug.
must only be inserted into a matching
see Figure) that is properly installed and grounded in
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire
Minimum Gauge Size at 120V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
, match the required
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120V
5-15 PLUG
Figure 1. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an
on a power supply circuit that meets the requirements for this machine.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
Neutral Hot
Page 12
SETUP
Unpacking
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
Inventory
The following is a description of the main components shipped with the Model W1830. Lay the components out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.
Model W1830 (For Machines Mfd. Since 4/15)
Keep machine disconnected from power until instructed otherwise.
B
A
C
Shipping Inventory: (Figure 2) Qty
SETUP
A. Air Filter Unit ..............................................1
B. Hanging Chains .............................................4
C. Ceiling Hooks ...............................................4
D. Machine Hooks .............................................4
E. Remote Control w/Batteries .............................1
Installed & Not Shown Qty
Outer Filter .................................................1
Inner Filter .................................................1
D
E
Figure 2. Shipping inventory.
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Model W1830 (For Machines Mfd. Since 4/15)
Power Connection
To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine.
Connecting Power
Insert the power cord plug into a matching power supply receptacle. The machine is now connected to the power source.
Disconnecting Power
Grasp the molded plug and pull it completely out of the receptacle. Do not pull by the cord as this may damage the wires inside.
Figure 3. Connecting power.
Figure 4. Disconnecting power.
SETUP
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Page 14
Test Run
Once you have unpacked the machine, perform a test run before mounting to the ceiling to make sure it runs prope rly.
If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page
20.
If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance.
To test run the machine, do these steps:
1. Make sure you have read the safety instructions at
the beginning of the manual.
2. Place the air filter on a workbench or similar stable
surface that can support the load.
Model W1830 (For Machines Mfd. Since 4/15)
3. Connect the air filter to power.
SETUP
4. Press the ON SPEED button on the control panel of
the air filter (see Figure 5) to turn the unit ON. The machine should begin to operate.
— Strange or unusual noises should be investigated
and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.
Note: Do not be alarmed if you notice a small
amount of vibration during the Test Run. It is normal for all air filters to produce a small amount of vibration during operation. This vibration is much more noticeable when operating on a hard surface, such as a workbench, compared to when operating in a suspended position, as designed.
5. Push the ON SPEED button repeatedly to cycle
through the three air flow speed options. The lights on the control panel should display the selected speed.
Figure 5. Air filter control panel.
8. Push the remote control ON SPEED
button (see Figure 6) repeatedly to cycle through the air flow options. The lights on the control panel should display the selected speed.
9. Push the remote control TIME button
repeatedly to cycle through the three time options. The lights on the control panel should display the amount of time the air filter will run before automatically turning OFF.
10. Press the remote control OFF button
to turn the air filter OFF.
6. Press the OFF button to turn the machine OFF.
7. Point the remote control directly at the control
panel, and press the remote control ON SPEED button to turn the machine ON.
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Figure 6. Remote control.
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Model W1830 (For Machines Mfd. Since 4/15)
Site Planning
Site planning is an important step to maximize the effectiveness of the hanging air filter. Air circulation must be thought out and all obstructions to the air path considered.
Think of air circulation in terms of the circular motion of the air before and after the air filter. The air exiting the filter is exhausted at a higher velocity than that entering it. Consequently, exhaust being vented inside a building can have an effect on the pattern of air circulation.
Air
Filter
Air circulation patterns will vary depending upon which air flow speed is used and according to your specific shop setup. Figure 7 shows an example of good air circulation.
Figure 8 shows an example of poor air circulation, where the air filter is placed too close to obstructions. In this situation, the velocity of the air is lost and circulation is diminished.
Below is a list of things to keep in mind when selecting a spot for the air filter:
Study your shop layout and try to determine the best location for the hanging air filter. Air flow that is obstructed will cause a short cycle effect, producing unsatisfactory results. There must be a clearance of at least 3 ft. from any obstructions in front and back of the unit.
Try to place the air filter in front of high dust producers like sanders or near areas where sanding will take place.
Figure 7. The air filter placement
promotes GOOD circular air motion.
SETUP
Air
Filter
Figure 8. The air filter placement is too
close to the walls and leaves much of the
room unfiltered.
Make sure that an electrical outlet with a properly grounded receptacle is available at the location you choose.
Do not place the hanging air filter where garage doors may pass closely or where it may impede transport or movement of any other object.
Try to place the unit where it is easy to access for turning it on, cleaning and maintenance.
It is very important that the hanging air filter be supported properly. Please follow these guidelines when planning where to mount the unit:
Where the mounting brackets attach is the top of the unit. The hanging air filter can only be secured by the machine hooks on its top.
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The hanging air filter must be supported by wood joists that are capable of supporting at least 100 lbs each. DO NOT attach the hanging air filter to only sheet rock, press board or paneling. These materials cannot support the filter, and it may fall.
Avoid hitting your head on the hanging air filter. Make sure there is enough clearance between the unit and the ground, especially important in a basement. If possible, position the air filter in an area that has little foot traffic but still offers easy access to the switch and filters.
Page 16
Mounting to Ceiling
The Model W1830 performs best when hung from the ceiling.
Model W1830 (For Machines Mfd. Since 4/15)
The advantage of having the air filter mounted to the ceiling is that the air circulation pattern is not blocked by equipment and obstacles closer to the floor.
When choosing a location to mount the air filter to the ceiling, keep in mind the clearance necessary underneath the machine for foot traffic or other operations. The mounting chains can be used at full length, which will bring the bottom of the air filter to approximately 25 from the ceiling, or the chains can be doubled-up, which will bring the unit approximately 19
Important: The ceiling hooks must only be screwed into solid wood. Otherwise, they may pull out under load and cause the air filter to fall.
To mount the air filter to the ceiling, do these steps:
SETUP
1. Replace the four Phillips head screws shown in
Figure 9 with the four provided machine hooks (see Figure 10).
1
2" below the ceiling.
1
2"
ONLY mount the air filter unit to joists or table that can hold at least 100 lbs. DO NOT mount the unit only to sheet rock, pressboard, paneling, or honeycomb wall panels with expansion­type fasteners. The fasteners can tear out and the air filter can fall. Ignoring this caution can result in injury or property damage.
2. Tighten each hex nut on the hooks against the air
filter body to secure them in place.
Phillips Head Screws
Figure 9. Remove these Phillips head
screws.
Hook
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Hex Nut
Figure 10. Machine hook installed.
Page 17
Model W1830 (For Machines Mfd. Since 4/15)
Note: Some positions for the ceiling hooks may be
slightly uneven from each another. To make up for this, minor adjustments can be made to the length of the hanging assembly by adjusting the amount that the machine hook is threaded into the air filter housing (see Figure 11). After adjusting the hook height, tighten the hex nut to secure the hook.
3
3. Drill a
32" pilot hole into the center of the joists at
the mounting locations, then fully thread the ceiling hooks into the joists (see Figure 12).
Hex Nut
Important: If the joists are covered with sheet rock
or paneling, use a stud finder or other device to locate the center of the joists.
4. Attach the provided chains to the ceiling hooks.
5. With the help of another person to hold the air
filter up, attach the other end of the chains to the machine hooks.
Figure 11. Machine hook partially
threaded to adjust the hanging length.
Ceiling
Joist
Hook
Machine
Hook
SETUP
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Figure 12. Air filter mounted to the joists.
THIS AIR FILTER IS TO BE USED FOR WOOD DUST ONLY. Do not use it to
filter toxic fumes, paint spray, or dissipate smoke or fumes, which could damage the filters.
Page 18
Model W1830 (For Machines Mfd. Since 4/15)
20' x 20' x 8'
3200 ft
3
409 CFM 409 CFM
= =
3200 ft
3
7.8 Minutes
60 Min.
7.8 Min.
OPERATIONS
General
Turning ON & OFF
When the air filter is connected to power, press the ON SPEED button on the air filter control panel or the remote control to turn the unit ON.
Note: The remote control communicates with the air filter using infrared (IR) and must be pointed directly at the air filter control panel to work properly.
Changing Air Flow Speeds
The air filter can be set to operate in three air flow speeds—260 (LO), 362 (MED), and 409 CFM (HI). CFM is the acronym for Cubic Feet per Minute of air flow that is generated through the air filter.
To cycle through the available speeds, press the ON SPEED button on the control panel or remote control repeatedly. This will illuminate the corresponding lights on the control panel.
Setting Timer
The air filter can be set for a timed performance of 1, 2, or 4 hours. At the end of this time, the
OPERATIONS
air filter will automatically turn OFF.
Filtering Performance
When used in conjunction with an efficient dust collection system, the Model W1830 removes most fine wood particles up to 1 micron from the air. This air filter is capable of recirculating the air in a room measuring 20' x 20' x 8' approximately 7.7 times an hour. We recommend that the volume of air in your room be recirculated 6–9 times an hour for the best filtering effect.
Therefore, rooms with a larger volume may require two or more air filters to achieve proper filtering.
To calculate the recirculating rate for your shop space, do these steps:
1. Calculate the volume of air in your shop by
multiplying the length x width x height of the room (see the example below). Then, divide the volume by the speed (CFM) you have chosen to operate the air filter. This will give you how many minutes it takes to recirculate the air in the room.
Example: The room measures 20' x 20' x 8'
and you are operating the air filter at 409 CFM (HI).
To cycle through the available time settings, press the TIME button on the remote control repeatedly. This will illuminate the corresponding lights on the control panel.
Machine Storage
When the air filter is not in use, unplug the power cord from the power source. Secure the power cord away from potential hazards, such as high traffic areas, sharp objects, heat sources, harsh chemicals or fumes, damp areas, etc.
= =
2. Calculate how many times per hour the
room volume is recirculated through the air filter by dividing 60 minutes by the circulating time from Step 1. This will give you how many times an hour the air in the room is recirculated through the air filter.
=
7.7 Times per Hour
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7.8 Minutes
Page 19
Model W1830 (For Machines Mfd. Since 4/15)
ACCESSORIES
Air Filter Accessories
The following Air Filter accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
D3834—Inner Filter for Model W1830 D3835—Outer Filter for Model W1830
We recommend that you keep a set of filters on hand to ensure uninterrupted service of your air filter.
D3834
The Shop Fox Model W1746 is one machine that will sit in the shop and gather dust—fine dust that is! With its three speed fan, automatic shut-off and 0.3 micron filter, this fine dust air filter circulates shop air and captures the fine dust that otherwise stays suspended. Even with an efficient dust collector, if other machines are making dust, you need this fine air filter.
D3835
OPERATIONS
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Page 20
MAINTENANCE
Cleaning Filters
The amount of air filter operation has a direct bearing on when you must clean or replace the filters.
To maintain efficient operation, check the filters approximately every 40 hours of use in light or moderately dusty environments. In very dusty environments, check the filters every eight hours of use. Always wear a respirator when checking the filters.
To change and service the filters, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Un-latch the filter retaining clips from the top and
bottom of the unit, as shown in Figure 13, and remove the outer filter. Place the filter in a trash bag and shake it gently to remove the bulk of the dust.
Model W1830 (For Machines Mfd. Since 4/15)
Keep the air filter unit unplugged during all maintenance procedures. Ignoring this warning may result in laceration or amputation injuries from accidental startup!
If you choose to use compressed air to further clean
the filter, do so outdoors and in an appropriate environment where people are not in the immediate vicinity.
3. Remove the inner filter, place it inside a trash bag
and gently shake the dust from the inside of the filter.
Optional: Wash the inner filter with water to remove
the remaining dust, then let it air dry completely.
4. Re-install the inner filter, then re-install the outer
filter with the wire mesh facing to the inside.
5. Re-latch the retaining clips to secure the filters.
MAINTENANCE
Note: During regular use the filters can be cleaned several times before replacement becomes necessary. To determine whether the filters need to be replaced, hold them up to the sunlight and visually inspect them. If you cannot see through the filters due to caked dust and grim, replace them before putting air filter back into operation.
Always wear a respirator and safety glasses when cleaning the filters. Sawdust may cause allergic reactions or respiratory problems.
Retaining Clip (1 of 2)
Inner Filter
Outer Filter
Figure 13. Filters exposed for cleaning.
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Page 21
Model W1830 (For Machines Mfd. Since 4/15)
SERVICE
General
This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:
tech-support@shopfox.biz.
Replacing Fuse
The fuse on the control panel will blow in the case of a thermal overload.
MAKE SURE that your machine is unplugged during all service proce­dures! If this warning is ignored, seri­ous personal injury may occur.
Replace the fuse only with a fast-acting, 2 amp, 250V fuse (Part Number X1830055).
Tool Needed Qty
Phillips Screwdriver #2 .........................................1
To replace the machine fuse, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Unthread the fuse holder cap from the control panel
(see Figure 14) and remove it. The fuse will come out with it.
3. Replace the fuse and fully thread the cap in to
secure it.
Remote Control Battery
Replacement
The remote control uses two AA batteries. To replace them, slide the battery compartment cover down and off the remote (see Figure 15). Insert the batteries in the proper direction and replace the cover.
Fuse
Holder Cap
Figure 14. Fuse holder cap on the control
panel.
Batteries
SERVICE
Cover
-19-
Figure 15. Remote control battery
compartment cover removed.
Page 22
Model W1830 (For Machines Mfd. Since 4/15)
Troubleshooting
This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and
moving parts have come to a complete stop!
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start or a breaker trips.
Machine stalls or is under­powered.
Machine has vibration or noisy operation.
Loud, repetitious noise, or excessive vibration coming from air filter.
Air filter does not ade­quately collect dust; poor performance.
1. Power supply switched OFF or is at fault.
2. Remote control not working or bat­teries are dead.
3. Infrared transmission is blocked or remote too far away.
4. Wall circuit breaker tripped.
5. Control panel fuse blown.
6. Wiring is open/has high resistance.
7. Infrared receiver at fault.
8. Control panel ON SPEED button at fault.
9. Motor at fault.
1. Motor overheated.
2. Run capacitor at fault.
3. Motor at fault.
1. Motor or component loose.
2. Motor fan rubbing on fan cover.
3. Motor bearings at fault.
1. Air filter is not mounted properly and wobbles.
2. Impeller fan is damaged, loose, or severely unbalanced.
3. The motor mounting is loose.
4. Motor fan housing is dented, caus­ing the motor fan blade to hit the housing while spinning.
1. The filters are dirty. 1. Clean the filters.
1. Ensure power supply is ON/has correct voltage.
2. Replace batteries; point remote control directly at control panel.
3. Make sure the infrared receiver on the control panel is not blocked; try using the remote closer to the filter.
4. Ensure circuit size is correct/replace weak breaker.
5. Check filters/resolve reason for blown fuse; replace fuse (see Page 19).
6. Check/fix broken, disconnected, or corroded wires.
7. Inspect/replace if faulty.
8. Replace faulty ON SPEED button.
9. Test/repair/replace.
1. Clean filters to reduce load on motor.
2. Test/repair/replace.
3. Test/repair/replace.
1. Inspect/replace damaged bolts/nuts, and re-tighten with thread locking fluid.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
1. Stabilize the air filter.
2. Unplug air filter, and inspect the impeller for dents, bends, loose fins. Replace impeller if any damage is found.
3. Make sure all fasteners on the air filter are tight.
4. Replace motor fan housing.
SERVICE
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Page 23
Model W1830 (For Machines Mfd. Since 4/15)
SHOCK HAZARD.
QUALIFIED ELECTRICIAN
WIRE CONNECTIONS.
WIRE/COMPONENT DAMAGE
. The motor wiring shown in these
shocked, wait at least this long before working
Electrical Safety Instructions
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.
connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!
hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.
tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
Working on wiring that is
. Due to the inherent
All connections must be
. Damaged wires
MOTOR WIRING
diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
CAPACITORS/INVERTERS. Some capacitors and
power inverters store an electrical charge for up to five minutes after being disconnected from the power source. To avoid being
on these components.
ELECTRICAL REQUIREMENTS. You MUST follow
the electrical requirements at the beginning of this manual when connecting your machine to a power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 734-3482.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
WIRING DIAGRAM COLOR KEY
BLUE
BROWN
GRAY
ORANGE
-21-
YELLOW YELLOW
GREEN PURPLE
PINK
LIGHT BLUE
BLUE WHITE
TUR­QUOISE
SERVICE
Page 24
Read
Page 21
Model W1830 (For Machines Mfd. Since 4/15)
Electrical Wiring Diagram
STOP
Before Wiring
Neutral
Hot
110VAC 5-15 Plug
(As Recommended)
Ground
Power
Cord
Ground
Fuse
F2A250V
Control
Panel
Ground
8MFD 375VAC
Run Capacitor
Motor
Ground
Cabinet
Impeller
Housing
SERVICE
-22-
Page 25
Model W1830 (For Machines Mfd. Since 4/15)
PARTS
Cabinet & Remote Control
102
101
103
108
106 107
108
109
109
107
104
110
111
112
105
258
113
257
101
259
114
116
115
250
251
256
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 XPHTEK15M TAP SCREW M4 X 10 112 X1830112 GROUND WIRE 18AWG 335MM 102 X1830102 CABINET 113 X1830113 WIRE MESH 251 X 528MM 103 XPS14M PHLP HD SCR M6-1 X 12 114 D3834 INNER FILTER 421 X 241 X 160MM 104 X1830104 CABINET HANDLE 115 D3835 OUTER FILTER 421 X 241 X 45MM 105 X1830105 HANDLE BRACKET 116 X1830116 RUBBER FOOT 106 XPS40M PHLP HD SCR M5-.8 X 16 250 X1830250 REMOTE CONTROL UNIT 107 XPW02M FLAT WASHER 5MM 251 XPBATTAA BATTERY AA 108 XPLW01M LOCK WASHER 5MM 256 X1830256 THREADED HOOK M6-1 X 35 109 XPN06M HEX NUT M5-.8 257 X1830257 HANGING CHAIN 11-1/2" 110 XPS08M PHLP HD SCR M5-.8 X 12 258 X1830258 HOOK SCREW M6 X 25 111 XPTLW02M EXT TOOTH WASHER 5MM 259 XPFN02M FLANGE NUT M6-1
PARTS
-23-
Page 26
156
155
Model W1830 (For Machines Mfd. Since 4/15)
Control Panel
158
157
161
159
160
162
164
165
163
166
154
150
153
151
152
109
167
112
REF PART # DESCRIPTION REF PART # DESCRIPTION
109 XPN06M HEX NUT M5-.8 158 X1830158 CONTROL PANEL PLATE 112 X1830112 GROUND WIRE 18AWG 335MM 159 X1830159 INSULATED FLAT WASHER 3MM 150 X1830150 POWER CORD 18G 3W 72" 5-15 160 XPHTEK31M TAP SCREW M4 X 14 151 X1830151 STRAIN RELIEF 6P-4 161 X1830161 PRINTED CIRCUIT BOARD 152 XPS06M PHLP HD SCR M5-.8 X 20 162 X1830162 CONTROL PANEL BOX 153 X1830153 FUSE HOLDER CFH052S CR3-13 163 XPW07M FLAT WASHER 3MM 154 X1830154 FUSE HOLDER CAP 164 XPLW09M LOCK WASHER 3MM 155 X1830155 FUSE F2A250V 165 XPN07M HEX NUT M3-.5 156 X1830156 CONTROL PANEL LABEL 166 X1830166 WIRE NUT 18G 157 XPFH85M FLAT HD SCR M3-.5 X 30 167 X1830167 WIRE 18G 6-3/4"
PARTS
-24-
Page 27
Model W1830 (For Machines Mfd. Since 4/15)
Motor & Impeller
207*
101
202
208*
209
210
211
206
201
208A Includes
*
204, 207, & 208
205
167
213
204*
203
202
211
101
200
212
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 XPHTEK15M TAP SCREW M4 X 10 207 X1830207 REAR IMPELLER HOUSING COVER 167 X1830167 WIRE 18G 6-3/4" 208A X1830208A IMPELLER HOUSING ASSEMBLY 200 X1830200 CAPACITOR COVER 208 X1830208 IMPELLER HOUSING 201 XPTLW01M EXT TOOTH WASHER 4MM 209 X1830209 RUBBER SPACER 202 XPW02M FLAT WASHER 5MM 210 XPWF05M FENDER WASHER 5MM 203 X1830203 R CAPACITOR 8M 375V 1-1/4 X 2-1/2 211 XPLN02M LOCK NUT M5-.8 204 X1830204 FRONT IMPELLER HOUSING COVER 212 X1830212 MOTOR 1/8HP 120V 60HZ 205 XPB94M HEX BOLT M5-.8 X 25 213 XPS02M PHLP HD SCR M4-.7 X 12 206 X1830206 SQUIRREL CAGE IMPELLER
-25-
PARTS
Page 28
Model W1830 (For Machines Mfd. Since 4/15)
Label Placement
Safety labels warn about machine hazards and how to prevent serious personal injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing machine to be operated again. Contact us at (360) 734-3482 or www.shopfoxtools.com to order new labels.
300
307
301
306V2
303
302
309
302
304
305
REF PART # DESCRIPTION REF PART # DESCRIPTION
300 X1830300 EXPLOSION HAZARD LABEL 305 XLABEL-04 ELECTRICITY LABEL 301 X1830301 GENERAL WARNINGS LABEL 306V2 X1830306V2 CONTROL PANEL LABEL ETL V2.07.14 302 XLABEL-24 DISCONNECT LABEL 307 X1830307 REMOTE CONTROL LABEL 303 XLABEL-06 EYE/LUNG HAZARD LABEL 309 X1830309 SHOP FOX LABEL 304 XLABEL-08A READ MANUAL LABEL
PARTS
-26-
Page 29
Model W1830 (For Machines Mfg. Since 1/12)
Page 30
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 31
WARRANTY
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Page 32
High Quality Machines and Tools
Woodstock International, Inc. carries thousands of products designed
to meet the needs of today's woodworkers and metalworkers.
Ask your dealer about these fine products:
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