Shop fox W1830 User Manual

MODEL W1830
4005867
HANGING 3-SPEED
AIR FILTER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 04/15)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MARCH, 2012 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2015 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#14736TS  Printed in China
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
SAFETY ............................................... 5
Standard Machinery Safety Instructions ...... 5
Additional Safety for Air Filters ................7
ELECTRICAL .........................................8
Circuit Requirements ............................8
Grounding Requirements ........................ 9
Extension Cords .................................. 9
SETUP .............................................. 10
Unpacking ....................................... 10
Inventory ........................................ 10
Power Connection .............................. 11
Test Run .......................................... 12
Site Planning .................................... 13
Mounting to Ceiling ............................ 14
OPERATIONS....................................... 16
General .......................................... 16
Machine Storage ................................ 16
Filtering Performance ......................... 16
ACCESSORIES ...................................... 17
Air Filter Accessories .......................... 17
MAINTENANCE .................................... 18
Cleaning Filters ................................. 18
SERVICE ............................................ 19
General .......................................... 19
Replacing Fuse .................................. 19
Remote Control Battery Replacement ...... 19
Electrical Safety Instructions ................. 20
Electrical Wiring Diagram ..................... 21
Troubleshooting ................................. 22
PARTS .............................................. 23
Cabinet & Remote Control .................... 23
Control Panel ................................... 24
Motor & Impeller ............................... 25
Label Placement ............................... 26
WARRANTY ........................................ 29
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
Model W1830 (For Machines Mfd. Since 4/15)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Model W1830 (For Machines Mfd. Since 4/15)
MODEL W1830
SHOP FOX® HANGING AIR FILTER
Product Dimensions
Weight........................................................................................................... 31 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................ 20 x 17 x 10 in.
Footprint (Length x Width).............................................................................. 20 x 17 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight........................................................................................................... 34 lbs.
Length x Width x Height........................................................................... 24 x 20 x 13 in.
INTRODUCTION
Motors
Main
Type......................................................................... ODP Permanent-Split Capacitor
Horsepower.............................................................................................. 1/8 HP
Phase.............................................................................................. Single-Phase
Amps........................................................................................................... 1A
Speed................................................................................... 1200, 1400, 1750 RPM
Bearings................................................................. Sealed & Permanently Lubricated
Main Specifications
Operation
Dust Collector Type.................................................................................. Air Filter
Approved Dust Types.............................................................................. Particulate
Filter Type................................................................................ Pleated/Bag Panels
Airflow Capacity.......................................................................... 260, 362, 409 CFM
Filtration Rating...................................................................................... 1 Micron
Impeller Information
Impeller Type.................................................................................... Squirrel Cage
Impeller Size................................................................................. 5-1/2 – 5-1/5 in.
Construction
Frame....................................................................................................... Steel
Impeller.................................................................................................... Steel
Paint Type/Finish............................................................................. Powder Coated
Blower Housing............................................................................................ Steel
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INTRODUCTION
Model W1830 (For Machines Mfd. Since 4/15)
Controls and Features
Machine
Hook
Exhaust
Port
Remote Control
Front View
Control
Panel
Handle
Rear View
Outer Filter
Inner Filter
(Behind Outer Filter
READ and understand this entire manual before using this machine. Serious per­sonal injury may occur if safety and operational information is not under­stood and followed. DO NOT risk your safety by not reading!
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Model W1830 (For Machines Mfd. Since 4/15)
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
NOTICE
operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
SAFETY
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
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Model W1830 (For Machines Mfd. Since 4/15)
APPROVED OPERATION. Untrained operators
ONLY USE AS INTENDED
USE RECOMMENDED ACCESSORIES
CHILDREN & BYSTANDERS.
REMOV
SECURING WORKPIECE.
FEED DIRECTION.
GUARDS & COVERS.
NEVER STAND ON MACHINE.
STABLE MACHINE. Unexpected movement during
will do the job safer and better at the rate for
positions that make workpiece control difficult
can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
SAFETY
. Only use machine for
its intended purpose. Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result!
. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.
E ADJUSTING TOOLS. Never leave
adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.
operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.
FORCING MACHINERY. Do not force machine. It
which it was designed.
AWKWARD POSITIONS. Keep proper footing and
balance at all times when operating machine. Do not overreach! Avoid awkward hand
or increase the risk of accidental injury.
UNATTENDED OPERATION. Never leave machine
running while unattended. Turn machine off and ensure all moving parts completely stop before walking away.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. An improperly maintained machine may increase the risk of serious injury.
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged parts, wires, cords, or plugs before operating machine.
Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.
accidental contact with cutting tool may occur if machine is tipped. Machine may be damaged.
Guards and covers can
Serious injury or
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle the cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet or damp locations.
EXPERIENCING DIFFICULTIES. If at any time you
are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support for help at (360) 734-3482.
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Model W1830 (For Machines Mfd. Since 4/15)
Additional Safety for Air Filters
INTENDED USE. This air filter is designed
to capture dust from ambient air in a woodworking shop for a short time after cutting or sanding operations. DO NOT use this air filter to collect particles of silica, metal, lead paint, asbestos, or hazardous bacterium. DO NOT allow this filter to collect liquids, combustible fumes, burning or smoking material, or toxic fumes.
HAZARDOUS DUST. Dust exposure may cause
cancer, birth defects, or long-term respiratory damage. Be aware of the dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
LEAD PAINT DUST AND ASBESTOS FIBERS. DO
NOT try to collect lead paint or asbestos fibers with this machine. Due to the high hazard to human health, these materials must be collected with special equipment.
DISCONNECTING POWER SUPPLY. Turn the
switch OFF, disconnect the air filter from the power supply, and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service, cleaning, maintenance, or adjustments.
REGULAR CLEANING. For best performance,
regularly check/clean the filters to avoid the buildup of fine dust. Make sure to regularly clean the surrounding area where the machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase the risk of fire.
SUSPENDED DUST PARTICLES AND IGNITION
SOURCES. DO NOT operate the air filter in
areas where explosion risks are high. Areas of high risk include, but are not limited to, areas near pilot lights, open flames, or other ignition sources.
SAFETY
DUST ALLERGIES. Dust from certain woods
may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction.
WEAR RESPIRATOR. Fine dust that is too small
to be caught in the filter will be blown into the ambient air during operation. Wearing a NIOSH approved respirator during this time will reduce your risk of permanent respiratory damage.
EMPTYING DUST. When removing dust from the
filters, turn OFF the switch, disconnect power, and wear a respirator and safety glasses. Empty dust away from ignition sources and into an approved container.
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, dam­age to equipment or poor work results.
FIRE SUPPRESSION. Only operate the air filter
in locations that contain a fire suppression system or have a fire extinguisher nearby.
IMPELLER HAZARDS. DO NOT place your hands
or tools inside the air filter housing during operation for any reason. The powerful suction could easily cause accidental contact with the impeller which could cause serious personal injury or damage to the machine.
OPERATING LOCATION. DO NOT operate the air
filter in rainy or wet locations—exposure to water may create a shock hazard or decrease the life of the machine.
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Model W1830 (For Machines Mfd. Since 4/15)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
where only one machine will be running
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 120V .....................1 Amp
Circuit Requirements for 120V
This machine is prewired to operate on a 120V power supply circuit that has a verified ground and meets the following requirements:
Circuit Type ...................... 120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to a dedicated circuit—
at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
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