Shop fox W1825 User Manual

MODEL W1825

19" HEAVY DUTY

BANDSAW

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 07/15)

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

V2.11.17

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#14950KN Printed in Taiwan

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Contents

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

Functional Overview ............................. 2

Machine Specifications .......................... 3

Controls and Features ........................... 5

SAFETY ............................................... 6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Bandsaws ................ 8

ELECTRICAL .........................................9

Circuit Requirements ............................9

Grounding Requirements ...................... 10

Extension Cords ................................ 10

SETUP .............................................. 11

Unpacking ....................................... 11

Inventory ........................................ 11

Cleaning Machine ............................... 12

Lifting & Moving ................................ 14

Mounting to Shop Floor ........................ 15

Assembly ......................................... 16

Blade Tracking .................................. 20

Dust Collection ................................. 22

Power Connection .............................. 22

Test Run .......................................... 23

Tensioning Blade ............................... 24

Adjusting Blade Guide Bearings .............. 26

Adjusting Support Bearings ................... 27

Aligning Table ................................... 29

Aligning Fence .................................. 30

Positive Stop .................................... 31

OPERATIONS....................................... 32

General .......................................... 32

Disabling Switch ................................ 32

Basic Controls ................................... 33

Operation Overview ........................... 34

Basic Cutting Tips .............................. 34

Workpiece Inspection .......................... 35

Table Tilt ........................................ 36

Guide Post ....................................... 36

Blade Selection ................................. 37

Blade Selection Chart ......................... 39

Blade Breakage ................................. 40

Blade Care & Break-In ......................... 40

Changing Blades ................................ 41

Blade Speed ..................................... 42

Crosscutting ..................................... 43

Ripping ........................................... 43

Resawing ......................................... 44

Stacked Cuts .................................... 44

MAINTENANCE .................................... 45

General .......................................... 45

Cleaning ......................................... 45

Table & Base .................................... 45

Brushes ........................................... 45

Lubrication ...................................... 46

SERVICE ............................................ 48

General .......................................... 48

Checking and Tensioning V-Belt .............. 48

Adjusting Tension Lever ....................... 50

Adjusting Wheel and Blade Brushes ......... 50

Adjusting Guide Post Travel .................. 51

Replacing Brake Shoe .......................... 53

Aligning Wheels ................................. 54

Calibrating Fence Pointer ..................... 57

Calibrating Miter Gauge ....................... 57

Correcting Blade Lead ......................... 58

Troubleshooting ................................. 59

Electrical Safety Instructions ................. 62

Wiring Diagram ................................. 63

PARTS .............................................. 64

W1825 Main ..................................... 64

W1825 Table and Fence ....................... 67

W1825 Guides ................................... 69

Label Placement ............................... 70

WARRANTY ........................................ 73

SAFETYINTRODUCTION

SET UPELECTRICAL MAINTENANCE

OPERATIONS

SERVICE PARTS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Model W1825 (For Machines Mfd. Since 07/15)

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: manuals@woodstockint.com

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Model W1825 (For Machines Mfd. Since 07/15)

MODEL W1825

SHOP FOX® 19" HEAVY DUTY BANDSAW

Product Dimensions

Weight.......................................................................................................... 427 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................ 36 x 32 x 76 in.

Footprint (Length x Width).................................................................... 29-1/2 x 17-3/4 in.

Shipping Dimensions

Type....................................................................................................... Wood Crate

Content........................................................................................................ Machine

Weight.......................................................................................................... 480 lbs.

Length x Width x Height........................................................................... 21 x 33 x 85 in.

INTRODUCTION

Electrical

Full-Load Current Rating......................................................................................... 12A

Minimum Circuit Size......................................................................................... 15 Amp

Switch.............................................................. Magnetic with Thermal Overload Protection

Switch Voltage.................................................................................................... 220V

Cord Length....................................................................................................... 6 ft.

Plug Included....................................................................................................... Yes

Included Plug Type........................................................................................ NEMA 6-15

Motors

Main

Type......................................................................... TEFC Capacitor Start Induction

Horsepower................................................................................................. 3 HP

Voltage...................................................................................................... 220V

Phase...................................................................................................... Single

Amps.......................................................................................................... 12A

Speed.................................................................................................. 1725 RPM

Cycle....................................................................................................... 60 Hz

Number of Speeds............................................................................................. 1

Power Transfer ..................................................................................... Belt Drive

Bearings............................................................. Shielded and Permanently Lubricated

Main Specifications

Operation

Bandsaw Size.............................................................................................. 19 in.

Blade Speeds.................................................................................. 1700, 3500 FPM

Table Tilt................................................................................ Left 5, Right 45 deg.

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INTRODUCTION

Model W1825 (For Machines Mfd. Since 07/15)

Cutting Capacities

Maximum Cutting Height................................................................................ 12 in.

Max Capacity Under Handwheel....................................................................... 12 in.

Max Capacity Left of Blade........................................................................ 18-1/4 in.

Left of Blade W/Fence.................................................................................. 16 in.

Blade Information

Standard Blade Length................................................................................. 143 in.

Blade Width Range............................................................................ 1/8 – 1-1/4 in.

Upper Blade Guides.............................................................................. Ball Bearing

Lower Blade Guides.............................................................................. Ball Bearing

Guide Post Size............................................................................. 1.180 in. (30mm)

Guide Post Type..................................................... Sq. Tubing, 0.075 in. Wall Thickness

Table Information

Table Length......................................................................................... 26-3/4 in.

Table Width............................................................................................... 19 in.

Table Thickness....................................................................................... 1-1/2 in.

Floor to Table Height.............................................................................. 37-1/2 in.

Fence Information

Locks in Front............................................................................................... Yes

Locks in Rear................................................................................................. No

Adjustable for Blade Lead................................................................................. Yes

Construction

Table.............................................................................. Precision Ground Cast Iron

Rip Fence ............................................. Cast Iron Fence & Extruded Aluminum Rip Fence

Base............................................................................................... Formed Steel

Body............................................................................................... Formed Steel

Upper Wheel................................................................. Computer Balanced Cast Iron

Lower Wheel................................................................. Computer Balanced Cast Iron

Tire................................................................................................ Polyurethane

Wheel Cover ............................................................................... Pre-Formed Steel

Paint............................................................................................ Powder Coated

Other Related Information

Wheel Diameter..................................................................................... 18-7/8 in.

Wheel Width.......................................................................................... 1-1/4 in.

Number of Dust Ports......................................................................................... 2

Dust Port Size.............................................................................................. 4 in.

Mobile Base............................................................................................. D2058A

Other

ISO 9001 Factory .................................................................................................. Yes

Country Of Origin ............................................................................................. Taiwan

Warranty ....................................................................................................... 2 Years

Serial Number Location ........................................................ ID Label on Upper Wheel Cover

Customer Assembly & Setup Time .......................................................................... 1 Hour

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Model W1825 (For Machines Mfd. Since 07/15)

Controls and Features

Tension Indicator

Window

INTRODUCTION

Hinged Wheel Cover

Blade Tracking Window

Guide Post Handwheel

Blade Tension Handwheel

Key Switch, Start and Stop

Buttons

Fence Locking Lever

Hinged Wheel Cover

Blade Tracking Knob

Cutting Height Scale

Guide Post

Miter Gauge

Dust Port 4"

Foot Brake

Eye Bolt

Quick Release Blade

Tension Lever

Blade Tracking Lock Lever

Ball Bearing Blade Guides

Table Pin

Table Tilt Scale

Table Tilt Lock Lever

Foot Brake

Dust Port 4"

Figure 1. W1825 controls and features.

Guide Post Lock Knob

Rip Fence

Table Tilt Handwheel

Magnetic Switch

Motor

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Model W1825 (For Machines Mfd. Since 07/15)

SAFETY

OWNER’S MANUAL.

TRAINED OPERATORS ONLY.

DANGEROUS ENVIRONMENTS.

MENTAL ALERTNESS REQUIRED.

electrical components or improperly grounded

manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

SAFETY

themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.

Read and understand this

owner’s manual BEFORE using machine.

have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

Untrained operators

Do not use

Full mental

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

-6-

Model W1825 (For Machines Mfd. Since 07/15)

WEARING PROPER APPAREL. Do not wear

HAZARDOUS

HEARING PROTECTION.

REMOVE ADJUSTING TOOLS.

INTENDED USAGE.

AWKWARD POSITIONS.

CHILDREN & BYSTANDERS.

GUARDS & COVERS.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

loss of control. Before starting, verify machine

malfunction, leading to serious personal injury

from heated surfaces, high traffic areas, harsh

clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

DUST. Dust created while using

machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

Only use machine for its

Tools left on

Keep proper footing and

Keep children and

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away

chemicals, and wet/damp locations.

SAFETY

accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

Guards and covers reduce

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intended operation, stop using the machine!

-7-

Contact Technical Support at (360) 734-3482.

Model W1825 (For Machines Mfd. Since 07/15)

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with dull,

cracked or badly worn blade. Dull blades require more effort to perform the cut, and they increase the risk of kickback. Inspect blades for cracks and missing teeth before each use.

SAFETY

BLADE REPLACEMENT. To avoid mishaps that

could result in operator injury, make sure the blade teeth face down toward the table and the blade is properly tensioned and tracked before operating.

SMALL WORKPIECE HANDLING. Always support/

feed small or narrow workpieces with a push stick, jig, vise, or some type of clamping fixture. Supporting these types of workpieces by hand requires you to get closer to the blade, which increases your risk of serious personal injury.

BLADE SPEED. Always allow the blade to come

to full speed before starting the cut. Moving the workpiece against a blade that is not at full speed could cause the blade to grab the workpiece and draw the operator's hands into the blade.

WORKPIECE SUPPORT. If the workpiece should

unexpectedly twist during cutting, it could kickback or draw the operator's hands into the blade. Always keep the workpiece flat and firm against the table when cutting. If necessary, use a jig or other work-holding device.

BLADE SUPPORT. The blade tension and guide/

support bearings keep the blade straight when cutting. Always keep the blade tension and guide thrust bearings properly adjusted and positioned to reduce the risk of the blade bending or breaking with the forces of the cutting operation.

CUTTING TECHNIQUES. Plan your operation so

the blade always cuts to the outside of the workpiece. DO NOT back the workpiece away from the blade while the saw is running, which could cause kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade that could damage it.

HAND PLACEMENT. Never position fingers or hands

in line with the blade. If the workpiece or your hands slip, serious personal injury could occur.

FEED RATE. To avoid the risk of the workpiece

slipping and causing operator injury, always feed stock evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

WORKPIECE MATERIAL. This machine is intended

for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc. Doing so may increase the risk of blade breakage or machine damage.

BLADE CONTROL. To avoid serious personal injury,

DO NOT attempt to stop or slow the blade with your hand or the workpiece. Allow the blade to stop on its own.

UPPER BLADE GUIDE SUPPORT. To reduce the

exposure of the operator to the blade and provide maximum support for the blade, keep the upper blade support and guide bearings adjusted to just clear the workpiece.

-8-

Model W1825 (For Machines Mfd. Since 07/15)

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

or machine damage. To reduce this risk,

a dedicated circuit—

where only one machine will be running

multiple machines will be running at the

ELECTRICAL

Circuit Requirements

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

ELECTRICAL

Full-Load Current Rating

Full-Load Current Rating at 220V ................ 12 Amps

Circuit Requirements

Circuit Type ............ 220V/240V, 60 Hz, Single-Phase

Circuit Size ............................................ 15 Amps

Plug/Receptacle ................................... NEMA 6-15

Incorrectly wiring or grounding this machine can cause electrocution, fire,

only an electrician or qualified service personnel should do any required electrical work on this machine.

NOTICE

The circuit requirements listed in this manual apply to

at a time. If this machine will be connected to a shared circuit where

same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.

-9-

Grounding Requirements

This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order

Improper connection of the equipment-grounding

will increase insulation grounding cord or plug is necessary, do not connect the equipmentgrounding

Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

This machine is equipped with a power cord that has an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

the available receptacle or the machine

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

Model W1825 (For Machines Mfd. Since 07/15)

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

wire to a live (current carrying) terminal.

you do not understand these grounding requirements,

ELECTRICAL

you are in doubt about whether the tool is

If you ever notice that a cord or

For 220V Connection

wire and NE M A 6-15 grounding

(see figure). The plug must only be inserted into

receptacle that is properly installed and

Extension Cords

this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

ground wire, match the required

Minimum Gauge Size at 220V ...................... 14 AWG

Maximum Length (Shorter is Better) ................50 ft.

-10-

220V

Current Carrying Prongs

6-15 PLUG

Figure ??. NEMA 6-15 plug & receptacle.

No adapter should be used with the required plug. If the plug does not fit

must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.

GROUNDED

6-15 RECEPTACLE

Grounding Prong

Model W1825 (For Machines Mfd. Since 07/15)

SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

Inventory

Keep machine disconnected from power until instructed otherwise.

The following is a description of the main components shipped with the Model W1825. Lay the components out to inventory them.

Crate Contents (Figure 3): Qty

A. Miter Gauge ............................................... 1

B. Table .........................................................1

C. Back Square Tube ..........................................1

D. Front Rail ...................................................1

E. Sliding Plate ................................................1

F. Guide Post Handwheel ....................................1

G. Table Tilt Handwheel .....................................1

H. Fence Assembly ............................................1

I. Resaw Fence................................................1

J. Foot Brake (Pre-Installed/not shown) ..................1

Hardware and Tools (not shown): Qty

• Eye Bolt M10-1.5 (may be installed) ...................1

• Flat Washers 8mm (Table, Sliding Plate, Fence) .....7

• Lock Washers 8mm (Table) ...............................4

• Hex Bolts M8-1.25 x 25 (Table) ..........................4

• Hex Bolt M8-1.25 x 55 (Sliding Plate) ..................1

• Lock Nut M8-1.25 (Sliding Plate) ........................1

• Cap Screws M6-1 x 12 (Sliding Plate) ..................2

• Hex Bolt M8-1.25 x 90 (Pos. Stop) ......................1

• Hex Nuts M8-1.25 (Pos. Stop, Fence) ..................2

• Table Pin ....................................................1

• Table Insert .................................................1

• Cap Screws M6-1 x 16 (Fence)...........................2

• Hex Bolts M6-1 x 20 (Fence) .............................2

• Fence Handle M8-1.25 x 22 (Fence) ....................1

• Rail Pad M6-1 x 20 (Fence) ..............................1

• Hex Nut M6-1 (Fence).....................................1

• Lock Handle M8-1.25 x 44 (Fence) .....................1

• Moving Plate (Fence) .....................................1

• Lock Washers 6mm (Fence, Sliding Plate) .............4

• Flat Washers 6mm (Fence, Sliding Plate) ..............4

• Hex Wrench 5mm & 8mm ...........................1 Ea.

• Open End Wrench 10 x 13mm ...........................1

Figure 3. W1825 inventory components.

If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

SETUP

-11-

To prevent machine, the factory has coated t of your machine compound

I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:

• Cleaner/degreaser and grease

• Safety glasses & disposable gloves

•

• Disposable Rags

immediately coat with a quality metal protectant.

Cleaning Machine

corrosion during shipment and storage of your

with a heavy-duty rust prevention

f you are unprepared or impatient, this compound can

remove. To ensure that the removal of this

designed to remove storage wax

Solvent brush or paint brush

remove rust preventative coating, do these steps:

DISCONNECT MACHINE FROM POWER!

Model W1825 (For Machines Mfd. Since 07/15)

he bare metal surfaces

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.

SETUP

Put on safety glasses and disposable gloves.

. Coat the rust preventative with a liberal amount of

cleaner/degreaser, then let it soak for 5–10 minutes.

. Wipe off surfaces. If your cleaner/degreaser is

effective, the coating will wipe off easily.

Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)

. Repeat cleaning steps as necessary until all of the

compound is removed.

. To prevent rust on freshly cleaned surfaces,

In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.

-12-

Model W1825 (For Machines Mfd. Since 07/15)

Weight Load

Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.

required space allocation.

Physical Environment

The physical environment where your machine is operated is important for safe operation and the

ambient temperature range exceeds 41°–104°F;

(non-condensing); or the environment is subject

source. Make sure all power cords are protected

chemicals, or other hazards. Make sure to leave

Machine Specifications for the

longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the

the relative humidity range exceeds 20–95%

to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power

from traffic, material handling, moisture,

See below for

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate

36"

enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

32"

SETUP

Figure 4. W1825 working clearances.

-13-

Lifting & Moving

Model W1825 (For Machines Mfd. Since 07/15)

Take special care when moving this bandsaw. Leave it attached to the pallet until it is in or close to its final location. This provides a stable platform while moving the machine. Then use one of the following methods to remove the pallet and set the bandsaw in position.

To place the bandsaw using the eye bolts, do these steps:

1. Unbolt the bandsaw from the pallet.

2. Install the eye bolt shown in Figure 5, make sure

it is threaded all the way in, then place the lifting hook through the eye bolt and lift slowly with a forklift.

3. Remove the pallet and slowly set the bandsaw into

position.

To place the bandsaw using wood shims, do these steps:

SETUP

1. Carefully place the forklift forks under the head and

install a 1x4 shim between the head and the left fork and a 2x4 shim between the head and right fork so the bandsaw is level, as shown in Figure 6.

2. Unbolt the bandsaw from the pallet.

This is a heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and a forklift or a hoist when removing the machine from the crate. Use a chain or a lifting strap with a minimum of 1000 lbs. lifting capacity. If the chain or lifting strap breaks, serious personal injury may occur.

Eye Bolt

Figure 5. Lifting the bandsaw.

3. Lift the bandsaw off of the pallet, remove the

pallet, and slowly set the bandsaw into position.

Note: If you are concerned about your forklift

forks hitting the tension handwheel, remove the handwheel, then re-install it after lifting.

2x4 1x4

Figure 6. Example of lifting bandsaw with

forklift using wood shims.

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Model W1825 (For Machines Mfd. Since 07/15)

alternatives to lag shield anchors; however, they will

Mounting to Shop Floor

Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine mounts. Both options are described below. Whichever option you choose it will be necessary to use a precision level to level your machine.

Bolting to Concrete Floors

Lag shield anchors with lag bolts and anchor studs (Figure 7) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.

Anchor studs are stronger and more permanent

Anchor Stud

Lag Screw and Anchor

Figure 7. Typical fasteners for mounting to

concrete floors.

SETUP

stick out of the floor, which may cause a tripping hazard later if you decide to move your machine.

Using Machine Mounts

Using machine mounts, shown in Figure 8, gives the advantage of fast leveling and vibration reduction. The large size of the foot pads distributes the weight of the machine to reduce strain on the floor.

Figure 8. Machine mount example.

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Assembly

To assemble the bandsaw, do these steps:

1. Loosen the blade tension by rotating the quick

release tension lever clockwise, as shown in Figure 9.

2. Open the upper and lower covers and remove the

blade.

Saw blades are sharp. Handling them may cause laceration injuries. To reduce this risk, wear leather gloves when handling.

3. Thread the M8-1.25 hex nut halfway onto the

M8-1.25 x 90 hex bolt (positive stop bolt).

Model W1825 (For Machines Mfd. Since 07/15)

Loosen

Figure 9. Quick-release tension lever.

Positive Stop

Tighten

Bolt

4. Thread the positive stop bolt into the threaded hole

SETUP

on the bandsaw body, as shown in Figure 10. Ensure the head of the bolt is not higher than the trunnions.

Note: Instructions for adjusting the table to the

blade are covered in the Positive Stop section on Page 31.

5. Ensure that the table tilt lever is tightened and the

trunnion is secure before proceeding to the next step.

6. With the help of another person, lift the table onto

the trunnion.

The table is HEAVY. Get help when lifting and use proper lifting techniques to reduce the risk of injury.

Figure 10. Positive stop bolt location.

Table Lock

Lever

Hex Bolts

Figure 11. Mounting the table.

7. Secure the table to the trunnion using (4) M8-1.25

x 25 hex bolts, 8mm lock washers, and 8mm flat washers, as shown in Figure 11.

8. Loosen the (4) M8-1.25 x 20 button head cap screws

that secure the guide bracket to the guide bracket plate shown in Figure 12.

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x 4

Figure 12. Table tilt assembly screws.

Model W1825 (For Machines Mfd. Since 07/15)

9. Attach the sliding plate to the underside of the

table, with the channel positioned to the right, using (2) M6-1 x 12 cap screws, 6mm lock washers, and 6mm flat washers, as shown in Figures 13–14.

Tip: Install hardware loosely until all components

are in place. This allows components to properly seat when you finish-tighten the hardware.

10. Secure the table tilt tube to the sliding plate with

(1) M8-1.25 x 55 hex bolt, 8mm flat washer, and M8-1.25 lock nut. Do NOT overtighten—doing so will prevent the table tilt mechanism from operating properly (see Figure 14).

11. Retighten the (4) M8-1.25 x 20 button head cap

screws loosened in Step 8.

12. Finish-tighten all other table hardware. The table

tilt assembly should look like Figure 15.

13. Install the foot brake using (2) M6-1 x 16 cap screws,

6mm lock washers, and 6mm lock washers (see

Figure 16).

Note: The foot brake and its mounting hardware is

attached to the brake lever for shipping.

Table

Trunnion

Channel Positioned

to the Right

Figure 13. Sliding plate channel

alignment.

x 2

Table Tilt

Tube

Figure 14. Table tilt tube secured to

sliding plate.

Sliding Plate

x 1

SETUP

14. Re-install the blade (refer to Changing Blades on Page 41 for detailed instructions).

15. Install the table insert and table pin (see Figure 16).

Note: The table pin keeps the table aligned and

should always be replaced after blade changes or other maintenance that requires its removal.

Table

Foot Brake

Figure 15. Table and foot brake installed.

Table

Insert

Table

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Figure 16. Table pin and insert installed.

Model W1825 (For Machines Mfd. Since 07/15)

16. Attach the rear fence rail to the table with the (2) M6-1 x 16 cap screws, as shown in Figure 17.

17. Attach the front rail with the (2) M6-1 x 20 hex bolts, 6mm lock washers, and 6mm flat washers, (see Figure 17).

18. Install an M8-1.25 hex nut on the fence handle, then

SETUP

thread the handle into the fence assembly, (see Figure 18). Tighten the hex nut against the fence pivot block to secure the handle.

Rear View

x 2

Front View

Figure 17. Rail installation.

Pivot Block

19. Thread the M6-1 hex nut onto the rail pad, then thread the rail pad into the fence (see Figure 19).

x 1

Figure 18. Handle installed on fence

assembly.

Rail Pad

M6-1 Hex Nut

Figure 19. Installed rail pad.

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Model W1825 (For Machines Mfd. Since 07/15)

20. Place an 8mm flat washer on the lock handle, slide it through the hole in the fence, then thread the moving plate onto the end of the lock handle threads.

Resaw Fence

21. Slide the resaw fence over the moving plate, as shown in Figure 20, so the moving plate fits inside the channel of the resaw fence.

22. Tighten the lock handle.

23. Pull the fence handle up and place the fence

assembly on the front rail (see Figure 21).

24. Push the fence handle down to lock the fence assembly in place.

Lock Handle

Moving

Plate

Figure 20. Attaching resaw fence to

standard fence.

SETUP

25. Adjust the rail pad until there is an even gap between the bottom of the fence and the table, then tighten the hex nut against the fence.

26. Secure the guide post handwheel onto the handwheel shaft with the included set screw (see

Figure 22).

Figure 21. Correctly installed fence.

Guide Post

Handwheel

Figure 22. Guide post handwheel

installed.

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Blade Tracking

Blade Centered

on Peak of Crown

Blade Centered on Wheel

CENTER TRACKING

"Tracking" refers to how the blade rides on the bandsaw wheels. The tilt of the upper wheel determines how the blade tracks. Proper tracking is important for maintaining bandsaw adjustments, achieving correct blade tension, and cutting accurately. Improper tracking reduces cutting accuracy, causes excess vibrations, and places stress on the blade and other bandsaw components.

This bandsaw has crowned wheels. As the wheels spin, the blade naturally tracks to the highest point of the crown at the center of the wheel (see Figure 23).

Model W1825 (For Machines Mfd. Since 07/15)

The wheels on the W1825 were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new. This adjustment is necessary before turning the saw ON or performing other adjustments.

SETUP

The cast iron spokes may have sharp edges and the blade teeth may extend beyond the edge of the wheel, creating a laceration hazard. Be careful when turning the wheels by hand.

To center track the blade, do these steps:

1. DISCONNECT BANDSAW FROM POWER!

2. Make sure the upper and lower blade guides are

adjusted away from the blade.

3. Engage the quick-tension lever and turn the blade

tension handwheel until the tension scale (see Figure 24) reads between 4 and 6.

Figure 23. Center tracking profiles.

Blade Tension

Scale

Blade Tension

Handwheel

Figure 24. Blade tensioning controls.

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Model W1825 (For Machines Mfd. Since 07/15)

4. Spin the upper wheel by hand at least three times

and watch how the blade rides on the crown of the wheel. Refer to Figure 23 for an illustration of this concept.

— If the blade rides in the center of the upper

wheel and is centered on the peak of the wheel crown, then the bandsaw is already tracked

properly and no further adjustments are needed at this time.

— If the blade does not ride in the center of the

upper wheel and is not centered on the peak of the wheel crown, then continue with the

following steps.

5. Loosen the lock lever (see Figure 25) so that the

blade tracking knob can rotate.

6. Spin the upper wheel with one hand and rotate the

blade tracking knob with the other hand to make sure the blade rides in the center of the bandsaw wheel tire.

7. Tighten the lock lever and close the upper wheel

cover.

Additional "fine tune" tracking may be done after the bandsaw is connected to power. This is done while the bandsaw is running, using the wheel tilt knob to make small adjustments while watching the blade tracking through the window shown in Figure 26.

Blade Tracking

Knob

Lock Lever

Figure 25. Blade tracking controls.

SETUP

Figure 26. Blade tracking window.

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