Shop fox M1015 User Manual
MODEL M1015
6" X 10" MINI-LATHE
INSTRUCTION MANUAL
(FOR MODELS MANUFACTURED SINCE 9/08)
Phone: (360) 734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © JANUARY, 2005 BY WOODSTOCK INTERNATIONAL, INC., REVISED SEPTEMBER, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#6841CR
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
Contents
INTRODUCTION ..................................................................................................2
Woodstock Technical Support ............................................................................ 2
About Your New 6" x 10" Mini-Lathe ..................................................................... 2
Specifications ............................................................................................... 2
SAFETY ............................................................................................................4
Standard Safety Instructions ............................................................................. 4
Additional Safety Instructions for 6" x 10" Mini-Lathes .............................................. 6
Avoiding Potential Injuries ................................................................................ 7
ELECTRICAL ......................................................................................................8
110V Operation ............................................................................................. 8
Grounding ................................................................................................... 8
SET UP ............................................................................................................9
Unpacking ................................................................................................... 9
Inventory .................................................................................................... 9
Cleaning the Lathe ....................................................................................... 10
Machine Placement ...................................................................................... 10
Mounting the Lathe ...................................................................................... 11
Chuck Installation ........................................................................................ 12
Replacing Jaws ........................................................................................... 14
Tailstock Alignment ...................................................................................... 15
Centers..................................................................................................... 16
OPERATIONS ................................................................................................... 17
General .................................................................................................... 17
Test Run, Start-up, and Lathe Break-in............................................................... 18
Loading a Workpiece .................................................................................... 19
Using the Cross Slide and Tool Holder ................................................................ 19
Auto and Manual Feed ................................................................................... 20
Setting RPM ............................................................................................... 21
TPI and Gear Selection .................................................................................. 22
Feed Rate and Gear Selection ......................................................................... 23
MAINTENANCE ................................................................................................. 24
General .................................................................................................... 24
Cleaning and Lubrication ............................................................................... 24
SERVICE ......................................................................................................... 25
General .................................................................................................... 25
Cross Feed and Saddle Backlash ....................................................................... 25
Replacing Belt ............................................................................................ 26
Replacing Motor Brushes ................................................................................ 27
Replacing Electrical Controls ........................................................................... 27
Troubleshooting........................................................................................... 28
PARTS ........................................................................................................... 30
Parts List ................................................................................................... 30
Parts Diagram ............................................................................................. 30
Parts List ................................................................................................... 31
Notes ....................................................................................................... 32
Warranty ................................................................................................... 34
SAFETYINTRODUCTION
SETUPELECTRICAL MAINTENANCE
OPERATIONS
SERVICE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
M1015 6" x 10" Mini-Lathe
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that questions arise about your machine, parts are missing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or
send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot problems and send out parts for warranty.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
About Your New 6" x 10" Mini-Lathe
Your new SHOP FOX® 6" x 10" Mini-Lathe has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.
The Model M1015 Mini-Lathe is a perfect lathe for someone who wants a durable and well-designed
machine that can fit in a small location. This Mini-Lathe gives model makers, toolmakers, gun hobbyists,
and the weekend machinist a way to economically produce small precision parts, threaded parts, fittings, and dies.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.
Specifications
Motor ............................................................1/5 HP, 1.2A, 110V, Single Phase
Drive System ................................................................... Internal-Tooth Belt
Overall Size .................................................................. 11"W x 8"T x 24-1/4"L
Distance Between Centers ...................................................................... 10"
Swing Over Bed .................................................................................... 6"
Cross Slide Travel ..............................................................................2-3/8"
Spindle Bore ..................................................................................... 3/8"
Spindle Speed .............................................................. 100-2000 RPM +/- 10%
Spindle Taper ................................................................................... MT#2
Tailsto c k Taper ................................................................................. MT#1
Threads (Standard) ......................................................... 16, 18, 19, 20, 24 TPI
Approximate Machine Weight .............................................................. 64 lbs.
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M1015 6" x 10" Mini-Lathe
INTRODUCTION
Controls and Features
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A. Reset Light (Orange): When lit, it indicates
that an overload or potentially unsafe action
has taken place. You must reset the machine
and DO NOT repeat the unsafe action.
B. Spindle Speed Dial: Allows you to control the
spindle RPM from 100 to 2000 +\- 10%.
C. Gearbox Cover: Allows you to access all
drive gears, and make easy gear changes for
threading operations.
D. Three-Jaw Chuck: Holds and centers rods,
shafts, and tubes for machining purposes.
E. Chuck Safety Cover: Helps keep tools or
hands from entangling with chuck.
F. Tool Rest: Holds bits for lathe operations.
G. Apron, Saddle, and Cross Slide: Allow for
tool rest installation and other fixtures.
H. MT# 1 Dead Center: Holds an indexed
workpiece in alignment with the chuck.
I. Tailstock: Holds chuck arbors, live centers,
dead centers, and other taperd-shank tools.
J. Quill Positioning Handwheel: Allows for
incremental movement of the quill and
live or dead center.
K. Lead Screw Handwheel: Allows for man-
ual feed of the apron.
L. Quill Lock Knob: Locks the quill in place
for lathe operations.
M. Cross Slide Handwheel: Gives precise
movement of the cross slide/tool rest.
N. Emergency Stop Button: Immediately
shuts off power to the lathe allowing
chuck to stop rotation.
O. Lead Screw Clutch Control Dial: Toggles
the feed between gear driven and manual control.
P. Rotation Direction Dial: Toggles the
chuck rotation.
Q. Fuse (2 Amp): Protects the circuit board
from overload.
R. Power ON Light (Green): Indicates the
lathe has power.
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M1015 6" x 10" Mini-Lathe
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
SAFETY
NOTICE
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
Standard Safety Instructions
1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
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M1015 6" x 10" Mini-Lathe
12. Do not force tool. The machine will do a safer and better job at the rate for which it was
designed.
13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15. Remove chuck keys, rags, and tools. Before turning the machine on, make it a habit to check that
all chuck keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must use one, examine the extension cord to ensure it is
in good condition. Immediately replace a damaged extension cord. Always use an extension cord that
uses a ground pin and connected ground wire. Use an extension cord that meets the amp rating on
the motor nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you
will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive
heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit.
17. Keep proper footing and balance at all times.
18. Lock the mobile base from moving before feeding the workpiece into the machine.
19. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the
area.
20. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
21. Keep machine away from open flame. Operating machines near pilot lamps or open flames creates
a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned
above.
SAFETY
22. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact our technical support or ask a qualified expert how the operation should be
performed.
23. Be aware that certain materials may cause an allergic reaction in people and animals, especially
when exposed to fine dust. Make sure you know what type of material dust you will be exposed to
and the possibility of an allergic reaction.
24. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become
second-nature to you.
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M1015 6" x 10" Mini-Lathe
Additional Safety Instructions for 6" x 10"
Mini-Lathes
READ and understand this
SAFETY
1. LEARNING ABOUT THE LATHE. Read and understand this manual before operating this machine.
2. CLEANING THE LATHE. Never clean chips by hand, use a brush, and never clear chips while the
lathe is turning.
3. USING LATHE CUTTING TOOLS. Always use the right cutter for the job, and make sure they are
sharp. The right tool decreases strain on the lathe components and provide a better finish.
4. USING THE CHUCK KEY. Always remove the chuck key after use, and never walk away from the
lathe when the key is in the chuck.
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and followed. DO NOT risk your
safety by not reading!
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
5. USING THE CHUCK. Make sure the chuck securely holds the workpiece before starting lathe. A
workpiece thrown from the chuck will severely injure you or a bystander.
6. CHANGING GEARS. The lathe must be turned OFF and the spindle brought to a complete stop
before opening the gear cover and starting to change gears.
7. PROTECTING YOUR FINGERS AND THE BEDWAY. When removing the chuck, wear gloves and
always place wood or rags on the bedway to protect it from the chuck if dropped.
8. PREVENTING CHUCK CRASH. Check tool and tool post clearance, chuck clearance, and saddle
clearance, and make sure that the auto feed is disengaged before starting the lathe.
9. AVOIDING MOTOR OVERLOAD. Always use the appropriate feed and speed rates.
10. AVOIDING HAND INJURY. Keep hands clear of rotating chuck, and never attempt to slow or stop
the lathe chuck by using your hand.
11. OPERATING THE LATHE SAFELY. Never walk away while the lathe is running, always turn it OFF
first.
12. AVOIDING HAIR AND CLOTHING ENTANGLEMENT. Tie up long hair. Hair hanging down in a ponytail
still poses a risk of entanglement with moving parts. Roll up or button loose sleeves, and tuck in
loose shirts.
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M1015 6" x 10" Mini-Lathe
Avoiding Potential Injuries
SAFETY
Figure 1. Always protect the bedways with
wood when retooling, and unplug the lathe.
Figure 2. Always wear safety glasses when using
the lathe.
Figure 3. Never attempt to use hands to stop
the chuck after turning lathe OFF.
Figure 4. Never leave chuck key inserted in the
chuck.
Figure 5. Never use the lathe with loose fitting
clothing, or you may become entangled.
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ELECTRICAL
110V Operation
®
The SHOP FOX
gle-phase operation. The motor supplied with your new
6" x 10" Mini-lathe is rated at 1/5 HP and draws approximately 1.2 amps. You will need a NEMA-style 5-15 plug
and outlet (see Figure 6).
This machine must be grounded! Use a plug with a
ground pin. If your outlet does not accommodate a
ground pin, have it replaced by a qualified electrician or
ELECTRICAL
have an appropriate adapter installed and grounded properly. An adapter with a grounding wire does not guarantee the machine will be grounded. A ground source must
be verified.
Model M1015 is wired for 110 volt, sin-
Grounding
M1015 6" x 10" Mini-Lathe
Figure 6. Typical 110V 15 Amp 3-prong
plug and outlet.
This equipment must be grounded.
Verify that any existing electrical outlet and circuit you intend to plug into
is actually grounded. If it is not, it will
be necessary to run a separate 14 AWG
copper grounding wire from the outlet
to a known ground. Under no circumstances should the grounding pin be
removed from any three-pronged plug
or serious injury may occur.
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M1015 6" x 10" Mini-Lathe
SET UP
Unpacking
The SHOP FOX® Model M1015 has been carefully packaged for safe transporting. If you notice the machine has
been damaged, please contact your authorized
®
FOX
dealer immediately.
Inventory
If any parts are missing, find the part number in the back
of this manual and contact Woodstock International, Inc.
at (360) 734-3482 or at tech-support@shopfox.biz
SUFFOCATION HAZARD!
Immediately discard all plastic
bags and packing materials to
eliminate choking/suffocation
hazards for children and animals.
The following is a description of the main components
shipped with the
components out to inventory them, and refer to the list
below and Figure
SHOP FOX
1.
®
Model M1015. Lay the
SHOP
READ and understand this instruction
manual before using this lathe. Serious
personal injury may occur if safety and
operational information is not understood and followed.
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SETUP
Main Contents
A. Hex Wrench (6mm) ........................................1
B. Hex Wrench (4mm) ........................................1
C. Hex Wrench (3mm) ........................................1
D. Hex Wrench (2mm) ................................ ........1
E. Spanner Wrench (28~32mm) .............................1
F. Crescent Tool Seat ........................................1
G. Tool Rest ....................................................1
H. Dead Center ................................................1
I. Open-End Wrench (5.5mm x 7mm) .....................1
J. Oil Container ...............................................1
K. T-Nut Assemblies ...........................................2
L. Fuse (2 Amp) ...............................................1
M. Chuck Key ...................................................1
N. Change Gears ..............................................9
O. Three-Jaw Chuck ..........................................1
P. Outside External Jaw #1 .................................1
Q. Outside External Jaw #2 .................................1
R. Outside External Jaw #3 .................................1
S. Micro-Lathe (Not Shown) .................................1
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Figure 1. Inventory.
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Cleaning the Lathe
The machined surfaces and other unpainted parts of your
6" x 10" Mini-Lathe are coated with a waxy grease that
protects them from corrosion during shipment. Clean
this grease off with a solvent cleaner or citrus-based
degreaser. DO NOT use chlorine-based solvents such as
brake parts cleaner or acetone—if you happen to splash
some onto a painted surface, you will ruin the finish.
ALWAYS work in well-ventilated
areas far from possible ignition
sources when using solvents to
clean machinery. Many solvents
are toxic when inhaled or
ingested. Use care when disposing
of waste rags and towels to be
sure they DO NOT create fire or
environmental hazards.
SETUP
M1015 6" x 10" Mini-Lathe
NEVER use flammables such as gas or
other petroleum-based solvents to clean
your machine. These products have low
flash points and present the risk of
explosion and severe personal injury!
12"
25"
36"
Machine Placement
• Work Surface Load: Your 6" x 10" Mini-Lathe
weighs approximately 64 lbs. and has a 19-3/4" x 4"
footprint. Considering the weight of the workpiece
and other tools on the table, make sure the work
surface can hold this total weight and the lathe is
high enough so you do not have to lean over while
using the machine.
• Working Clearances: Consider existing and
anticipated needs, size of material to be processed
through the machine, and space for auxiliary stands,
work tables or other machinery when establishing a
location for your 6" x 10" Mini-Lathe (see Figure
• Lighting: Lighting should be bright enough and
positioned to eliminate shadow and prevent eye
strain.
• Electrical: Electrical circuits must be dedicated or
large enough to handle amperage requirements.
Outlets must be located near each machine, so
power or extension cords are clear of high-traffic
areas. Follow local electrical codes for proper
installation of new lighting, outlets, or circuits.
2).
Work Area
36"
Figure 2. Minimum safe working
clearances.
MAKE your shop “child safe.” Ensure
that your workplace is inaccessible to
youngsters by closing and locking all
entrances when you are away. NEVER
allow untrained visitors in your shop
when assembling, adjusting or operating equipment.
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