Shop Fox D4792 User guide

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Model D4792
Mobile Base Extension Kit
Instruction Sheet
Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
Introduction
This Model D4792 Mobile Base Extension Kit installs on the Model D4666 Mobile Base to provide a stable support platform for a machine with an extension table, such as a table saw.
D4792
D4666
Figure 1. Assembled D4792 Extension Kit
attached to D4666 Mobile Base.
Specifications
Minimum Extension Length ................ 18"
Maximum Extension Length ................ 44"
Maximum Weight Capacity ........... 400 lbs.
Inventory
Description ....................................... Qty
A. Leg Support Channel Bracket................ 1
B. Extension Bar ................................... 1
C. Adapter Bracket ............................... 1
D. Extension Bar Bracket ........................ 1
E. Foot Pedal Plungers ........................... 2
F. Foot Pedal Springs ............................. 2
G. Foot Pedals ..................................... 2
H. Rubber Feet w/Hex Nuts M10-1.5 .......... 2
I. 3" Swivel Casters .............................. 2
J. Hardware (Not Shown)
—Hex Bolts M8-1.25 x 16 ................... 15
—Lock Nuts M8-1.25 .......................... 12
—Shoulder Screw M8-1.25 x 8, 8 x 50 ...... 2
—Flat Washers 8mm ........................... 2
A
Items Needed for Assembly
Open-End Wrench or Socket 13mm ..........1
Open-End Wrench or Socket 17mm ..........1
Measuring Tape..................................1
Hacksaw or Metal-Cutting Bandsaw .........1
Operating machinery on an unsecured mobile base may allow machine to shift unexpectedly, which could result in kickback or accidental contact with blade, cutter, or other moving parts. Always secure all parts of mobile base before operating machine.
COPYRIGHT © MARCH, 2018 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
B
D
C
E
F
Figure 2. Inventory.
G
I
H
Printed in USA
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D4792 Mobile Base Extension Kit (Mfd. 1/18)
Assembling Extension Kit
Follow the assembly instructions that came with your Model D4666 Mobile Base before preparing and assembling the D4792 Extension Kit.
To assemble extension kit, do these steps:
1. Loosen (4) hex bolts to separate D4666
Mobile Base bracket assembly from side rails (see Figure 3).
Rails
Base
Bracket
Assembly
Hex Bolts
Figure 3. Model D4666 frame separated.
5. Attach swivel casters to each side of leg
support channel bracket using (8) M8-1.25 x 16 hex bolts and (8) M8-1.25 lock nuts (see Figure 5).
x 4
Casters
Figure 5. Swivel casters attached to leg support
channel bracket.
6. Install foot pedal plunger and foot pedal
spring into each side of support bracket (see Figure 6), and attach a rubber foot with M10-1.5 hex nut to the bottom of each foot pedal plunger.
2. Slide adapter bracket over rail between
fixed wheels, then center and secure bracket with M8-1.25 x 16 hex bolt (see Figure 4).
Adapter
Rail
Figure 4. Adapter bracket attached to rail
between fixed wheels.
3. Re-assemble Model D4666 base and secure
hex bolts from Step 1.
4. Place machine on mobile base without
extension table. Refer to Model D4666 Instruction Sheet for details.
Bracket
Foot Pedal
Plunger
Figure 6. Installing foot pedal plunger, spring,
Do not load machine onto mobile base until all bolts are tightened. Improper tightening or only using one bolt can lead to collapse or tipping, resulting in crushing injuries or property damage.
Spring
Rubber
Foot
and rubber foot.
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D4792 Mobile Base Extension Kit (Mfd. 1/18)
7. Attach foot pedal to each side of support
bracket using (1) M8-1.25 x 50 shoulder screw and (1) M8-1.25 lock nut (see Figure 7).
Foot
Pedal
x 2
Figure 7. Pedals attached to support brackets.
8. Install extension table onto machine. Place
legs into channel bracket and center legs along length of channel (see Figure 8).
Extension Table Leg
Leg Support
Adapter Bracket
Figure 9. Extension bar and bracket placed
between base and leg support channel bracket.
10. Slide extension bar bracket over extension
bar, then attach bracket to center of leg support channel bracket with (2) M8-1.25 x 16 hex bolts, (2) 8mm flat washers, and (2) M8-1.25 lock nuts (see Figure 10).
Channel Bracket
Extension
Bar
Mark & CutBase
Extension
Bar
Bracket
Support
Channel
Bracket
Figure 8. Extension table legs placed in support
channel bracket.
9. Slide extension bar into adapter bracket
and lay it towards (or over the top of) leg support channel bracket to determine if you need to cut the extension bar (see Figure 9).
— If extension bar does not overlap leg
support channel bracket, proceed to Step 10.
— If extension bar does overlap leg support
channel bracket, then it is too long and must be cut to length. To do this, mark and cut the bar exactly where it crosses the channel support bracket. Leave enough length so both ends of bar engage bolts in adapter bracket and extension bar bracket.
Extension Bar
x 2
Figure 10. Extension bar bracket attached.
11. Center extension bar between both
brackets and attach with (4) M8-1.25 x 16 hex bolts. The extension kit should now look like the one shown in Figure 11.
x 4
Figure 11. Extension kit attached to Model
D4666 Mobile Base.
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D4792 Mobile Base Extension Kit (Mfd. 1/18)
Parts Breakdown & List
10
3
10
4
6
7
8
12
11
11
13
9
1
10
5
10
2
10
11
6
12
7
8
11
13
9
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 XD4792001 LEG SUPPORT CHANNEL BRACKET 8 XD4792008 COMPRESSION SPRING 1.5 X 22 X 61 2 XD4792002 EXTENSION BAR BRACKET 9 XD4792009 FOOT M10-1.5 X 30 (RUBBER) 3 XD4792003 ADAPTER BRACKET 10 XD4792010 HEX BOLT M8-1.25 X 16 4 XD4792004 EXTENSION BAR 11 XD4792011 LOCK NUT M8-1.25 5 XD4792005 SWIVEL CASTER 3" 12 XD4792012 SHOULDER SCREW M8-1.25 X 8, 8 X 50 6 XD4792006 FOOT PEDAL 13 XD4792013 HEX NUT M10-1.5 7 XD4792007 FOOT PEDAL PLUNGER
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