Shop fox D4144 User Manual

Model D4144
Drill Grinding Attachment
Instruction Sheet
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Make sure the drill bit is firmly held in the grinder attachment, and the attachment is securely fastened to the workbench before starting the operation.
Always wear ANSI approved eye protection when grinding.
Read and follow the grinder manufacturer's safety precautions.
Figure 1. Model D4144 secured to a
When side-grinding, always use a grinding wheel that is specifically designed and approved for that purpose.
A B
workbench.
Identification (see Figure 2)
A. Lip Rest: Keeps the drill bit from rotating during the
operation.
B. Clamp: Secures the drill bit in place against the
trough.
C. Trough: Keeps the drill bit in position relative to the
grinding wheel.
D. Feed Screw: Supports the bottom of the drill bit. E. Feed Wheel & Lock Wheel: Fine tunes the position
of the feed screw and drill bit.
F. Adjustable Slide Bracket: Provides initial positioning
of the drill bit to the grinding wheel.
G. Mounting Base: Allows the tool to be mounted to a
workbench with
H. Pivot Tension Plate: Controls the tension on the
pivot stud.
I. Pivot Stud: Allows the drill bit to turn in an arc
against the grinding wheel.
COPYRIGHT © OCTOBER, 2010 BY WOODSTOCK INTERNATIONAL, INC. REVISED MAY, 2016 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
3
8" fasteners.
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
C
J
I
H
G
Figure 2. Model D4144 identification.
J. Angle Adjustment: Adjusts the angle
of the trough to 1 of 5 available angles relative to the grinding wheel. This setting will produce the drill bit point angle.
F
D
E
Printed in Taiwan#13330TS
D4144 Drill Grinding Attachment
Mounting
Mount the drill grinding attachment firmly to the work­bench at a distance from the grinding wheel that will allow you to properly sharpen the drill bit as instructed below.
3
Typically, using a
8" x 1 1⁄2" lag screw and 3⁄8" flat washer
works well for most workbenches (see Figure 1 on the
5
previous page). Predrill the hole with a
16" drill bit, then hand-tighten the lag screw to avoid cracking the tool base.
Operation
1. DISCONNECT GRINDER FROM POWER!
2. Refer to the chart in Figure 3 and select the correct
point angle setting for the drill bit application, then use the angle adjustment wing nut and angle scale below it to set the trough to the selected angle. This angle will provide the point angle of the bit (see
Figure 4).
Application
Thin Sheets 88°
Hard Materials 68°
General Purpose 59°
Soft Materials 49°
Countersinks 41°
Point
Angle
Overhang
1
16"
50% Drill
Diameter
50% Drill
Diameter
50% Drill
Diameter
As
Needed
Figure 3. Point angle and overhang chart.
(Side View)
3. Loosen the clamp thumb screw and place the drill
bit in the trough.
4. Use the adjustable slide bracket to position the end
of the drill bit past the lip rest by the correct over­hang amount as directed in the chart (see Figure 5 for an example). This will provide an adequate bit length for sharpening.
5. Move the lip rest up against the inside flute of the
bit, then tighten the two screws to secure it in place. The lip rest will keep the bit from rotating when grinding.
6. Use the feed wheel to fine tune the position of the
drill bit, then tighten the feed lock wheel and the clamp thumb screw to hold the bit in place.
Point Angle
Figure 4. Drill bit point angle.
Overhang
Lip
Rest
Figure 5. Drill pit positioned past the lip
rest by the proper overhang amount.
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