Shindaiwa T242-EVC, T242X-EVC User Manual

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SHINDAIWA OWNER’S/OPERATOR’S MANUAL
T242 TRIMMER/EVC T242X TRIMMER/EVC
T242
T242X
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
2
Read and follow this operators manual. Failure to do so could result in serious injury.
Wear eye and hearing protection at all times during the operation of this unit.
Keep bystanders at least 50 feet (15 m) away during operation.
Beware of thrown or ricocheted objects.
Do not operate this unit with a blade unless the unit is equipped with a Shindaiwa-approved handlebar or barrier.
Always wear a harness when operating this unit with a blade. A harness is also recommended when using trimmer line.
If unit is used as a brushcutter, beware of blade thrust. A jammed blade can cause the unit to jerk suddenly and may cause the operator to lose control of the unit.
DO NOT OPERATE THIS UNIT IF YOU ARE TIRED, ILL OR UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.
Introduction
The Shindaiwa 242 Series hand held power equipment has been designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability. Shindaiwa engines represent the leading edge of high-performance engine technology, delivering exceptionally high power with remarkably low displacement and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in this owner’s/ operator’s manual describes units available at the time of publication.
Shindaiwa Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Contents
Attention Statements ...................................2
Safety Instructions .......................................2
Safety Labels .................................................4
Product Description .....................................5
Specifications ................................................5
Assembly and Adjustments .........................6
Mixing Fuel ..................................................9
Starting the Engine ......................................9
Stopping the Engine ..................................10
Adjusting Engine Idle ................................10
Checking Unit Condition...........................11
Shoulder Strap ............................................11
Cutting Grass with a
Trimmer Head ...........................................11
Using a Blade (T242X) ..............................12
Maintenance ...............................................13
Long Term Storage ....................................16
Troubleshooting Guide .............................17
Emission System Warranty .......................19
PAGE
Attention Statements
Throughout this manual are special “Attention Statements”.
WARNING!
A statement preceded by the triangular attention symbol and the word “WARNING” contains information that should be acted upon to prevent serious bodily injury.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent mechanical damage.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses special significance.
NOTE:
A statement preceded by the word ”NOTE” contains information that is
handy to know and may make your
job easier.
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your 242 series hand held power equipment, or if you do not understand something in this manual, your Shindaiwa dealer will be glad to assist you. You may also contact Shindaiwa, Inc. at the address printed on the back of this Manual.
Safety Instructions
Work Safely
Shindaiwa trimmers operate at very high speeds and can do serious damage or injury if they are misused or abused.
Never allow a person without training or instruction to operate this unit!
WARNING!
Never make unauthorized
attachment installations. Do not use attachments not approved by Shindaiwa for use on this unit.
Stay Alert
You must be physically and mentally fit to operate this unit safely.
WARNING!
Never operate power equipment of any kind if you are tired or if you are
under the inuence of alcohol, drugs, medication or any other substance that could affect your ability or judgement.
WARNING!
Minimize the Risk of Fire NEVER smoke or light res near
the engine.
ALWAYS stop the engine and allow
it to cool before refueling. Avoid overlling and wipe off any fuel that may have spilled.
ALWAYS inspect the unit for fuel
leaks before each use. During each rell, check that no fuel leaks from around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immediately. Fuel leaks must be repaired before using the unit.
ALWAYS move the unit to a place well
away from a fuel storage area or other readily ammable materials before starting the engine.
NEVER place ammable material
close to the engine mufer.
NEVER operate the engine without
the spark arrester screen in place.
Safety Instructions The Properly Equipped Operator
WARNING! Use Good Judgment
ALWAYS wear eye protection to
shield against thrown objects.
NEVER run the engine when
transporting the unit.
NEVER run the engine indoors! Make
sure there is always good ventilation. Fumes from engine exhaust can cause serious injury or death.
ALWAYS clear your work area of trash
or hidden debris that could be thrown back at you or toward a bystander.
ALWAYS use the proper cutting tool
for the job.
ALWAYS stop the engine immediately
if it suddenly begins to vibrate or shake. Inspect for broken, missing or improperly installed parts or attachments.
NEVER extend trimming line beyond
the length specied for your unit.
ALWAYS keep the unit as clean
as practical. Keep it free of loose vegetation, mud, etc.
ALWAYS hold the unit rmly with both
hands when cutting or trimming, and maintain control at all times.
ALWAYS keep the handles clean. ALWAYS disconnect the spark plug
wire before performing any maintenance work.
ALWAYS, if a saw blade should
bind fast in a cut, shut off the engine immediately. Push the branch or tree to ease the bind and free the blade.
Wear close-tting clothing to protect legs and arms. Gloves offer added protection and are strongly recommended. Do not wear clothing or jewelry that could get caught in machinery
or underbrush. Secure hair so it is
above shoulder level. NEVER
wear shorts!
Keep a proper
footing and do not overreach
maintain your balance at all times during operation.
Wear appropriate footwear (non-skid boots or shoes): do not wear open­toed shoes or sandals. Never operate
the unit while barefoot!
Figure 1
Wear hearing protection
devices and a broad-brimmed
hat or helmet.
Always wear eye protection such
as goggles or safety glasses.
Always operate with
both hands rmly gripping
the unit.
Keep away from the rotating
trimmer line or blade at all times, and never lift a moving attachment above waist-high.
Always make sure
the appropriate
cutting attachment
shield is correctly
installed and in good condition.
3
4
Be Aware of the Working Environment
Avoid long-term operation in very hot or very cold weather.
Be extremely careful of slippery terrain, especially during rainy
weather.
Reduce the risk of
bystanders being struck
by ying debris. Make sure no one is within 50 feet (15 meters)—that’s
about 16 paces—of an
operating attachment.
Make sure bystanders or
observers outside the 50-
foot “danger zone” wear eye
protection.
50
FEET
When operating in rocky terrain or near electric wires or fences,
use extreme caution to avoid
contacting such items with the
cutting attachment.
Always make sure
the appropriate cutting
attachment shield is
correctly installed.
Figure 2
Safety Labels
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or missing information labels. New labels are available from your local authorized Shindaiwa dealer.
Be constantly alert for objects and debris that could be thrown either from the rotating cutting attachment or bounced from a hard surface.
IMPORTANT
This label indicates the minimum
distance between front handle
and rear grip per ANSI B175.3.
T242
If contact is made with a hard object, stop the engine and inspect the cutting attachment for damage.
T242X
Figure 3
Product Description
Using the accompanying illustrations as a guide, familiarize yourself with this unit and its various components. See Figure 4. Understanding your unit helps ensure top performance, long service life, and safer operation.
Handle
Ignition
Switch
Throttle
Interlock
T242 TRIMMER
Grip
WARNING!
Do not make unauthorized modications or alterations to any of these units or their components.
IMPORTANT!
Gear case
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation.
Trimmer
Head
Gear case
Trimmer Head
Figure 4
Specications
T242 dry weight
(less cutting attachment)........................................11.3 lb./5.1 kg
T242X dry weight
(less cutting attachment)........................................11.9 lb./5.4 kg
Engine model.......................................................................S242E
Engine type.............................................................2-cycle catalyst
Bore x stroke...........................................1.3 x 1.1 in./33 x 28 mm
Displacement......................................................1.5 cu. in./23.9 cc
Maximum power........................................................1 HP/0.8 kW
@ 8000 rpm (min-1)
Fuel/oil ratio............................50:1 with ISO-L-EGD or JASO FC
class 2-cycle mixing oil*
Carburetor type.............................Walbro WYK, diaphragm-type
Fuel tank capacity...................................................22.3 oz./670 ml
Ignition..........................................................One-piece electronic,
transistor-controlled
Specifications are subject to change without notice.
Fuel
Outer Tube
Cutting
Attachment Shield
Handle
Outer Tube
Cutting
Attachment Shield
Hanger
Barrier
Bar
Ignition
Switch
Throttle
Interlock
Throttle
Trigger
T242X TRIMMER
Grip
Throttle
Trigger
Tank
Fuel
Tank
Spark plug .......................... ..................................................BPMR6A
Air cleaner type .......................................Non-reversible foam filter
element
Starting method .......................................................................Recoil
Stopping method ............... .............................................Slide switch
Transmission type .............................Automatic, centrifugal clutch
w/bevel gear EPA Emission
Compliance Period**.......................................................Category A
** The EPA emission compliance referred to on the emission compliance label located on the engine, indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. Category C = 50 hours (Moderate), B = 125 hours (Intermediate) and A = 300 hours (Extended).
* meets or exceeds these specifications and is recommended
for all Shindaiwa products.
This unit comes fully assembled with the exception of the cutting attachment shield and cutting attachment.
Prior to Assembly
Before assembling, make sure you have all the components required for a complete unit and inspect unit and components for any damage.
n Engine and shaft assembly n Cutting attachment shield n Cutting attachment n Kit containing cutting attachment shield,
mounting bracket and hardware, this owner’s/operator’s manual and tool kit for routine maintenance. Tool kits vary by model and may include a spark plug/ screwdriver combination wrench, and a scraper.
5
6
Assembly and Adjustments
251043
Adjust Throttle Lever Free Play
The throttle lever free play should be approximately 3/16-1/4 inch (4-6 mm). See Figure 6. Make sure that the throttle lever operates smoothly without binding. If it becomes necessary to adjust the lever free play, follow the procedures and illustrations that follow.
3/16-1/4 inch (4-6 mm)
Figure 6
Throttle Free Play
Handle
Barrier
Handle
4 Socket-head Cap
Figure 5A
Bar
(T242X)
Outer
Tube
screws
Figure 7
1. Loosen the air cleaner cover knob and remove the air cleaner cover. See Figure 7.
2. Loosen the lock nut on the cable adjuster. See Figure 8.
Handle
Handle Positioning Label
Outer Tube
Barrier
4 Socket-head Cap
screws
Bar
Figure 5B
3. Turn the cable adjuster in or out as required to obtain proper free play 3/16-1/4 inch (4-6 mm). See Figure 8.
4. Tighten the locknut.
Cable
Adjuster
Figure 8
Lock
Nut
5. Reinstall the air cleaner cover.
1. The handle is attached to the outer tube at the factory and positioned vertically. See Figure 5A.
2. Loosen the 4 socket-head cap screws on the handle and rotate the handle 90 degrees. See Figure 5B.
3. Position the handle forward of the Handle Positioning Label at the best position for operator comfort (usually about 10 inches ahead of the throttle housing).
4. Secure the handle by alternately tightening the four socket-head cap screws in a diagonal or “crisscross” fashion.
26013
Assembly and Adjustments
Cutting Attachment Shield
Socket-
Outer
Tube
Shim
Cutting
Plate
Clamp
Screw
Figure 9
Head Cap
Screw
Bracket
Shim
Retaining
Nut
Attachment
Mounting
Install the Cutting Attachment Shield T242/T242X.
1. Insert the cutting attachment shield between the outer tube and the cutting attachment mounting plate. See Figure 9.
NOTE:
It may be necessary to loosen the retaining nut and clamp screw to adjust cutting attachment shield mounting plate.
2. Fit the two shims and the bracket over the outer tube and loosely install the four socket-head screws. See Figure 9.
CAUTION!
Make sure the clamp screw and retaining nut are securely tightened before tightening the four socket-head cap screws.
T242
Cutting
Attachment
Shield
Nuts
Line Cutter
Figure 9A
Hex
Screws
3. Tighten the four socket-head cap screws to secure the cutting attachment shield.
4. Re-tighten clamp screw and retaining nut.
WARNING!
NEVER operate the unit with-
out the cutting attachment shield installed and tightly secured!
Sub-Shield T242X
(when trimmer head is in use)
1. Attach the shield extension to the cutting attachment shield.
WARNING!
NEVER use this machine
without sub-shield when using a
trimmer head.
Bolt
Shim
T242X
Upper Clamp
Shim
Nut
Cutting Attachment Shield
Cutting Attachment Shield
Hook
Receiver
Hook
Sub-shield
CAUTION!
Make sure the sub-shield is completely hooked at the hook receiver.
Assembly
Trimmer Head
Retaining
Plug
Holder
Output
shaft
Figure 10
Install the Trimmer Head.
1. Turn the trimmer over so that the gear case output shaft faces UP.
2. Remove and discard the black plastic protective cap from the output shaft. See Figure 10.
3. Rotate the holder until the hole in the holder aligns with the notch on the gear case. Use the long end of the hex wrench to lock the holder and output shaft. See Figure 10.
4. While holding the hex wrench, thread the trimmer head onto the output shaft, turning counter-clockwise. Using hand pressure only, tighten the trimmer head firmly on the output shaft.
Hex Wrench
IMPORTANT!
The trimmer head has a left-hand thread. For removal turn the trimmer head clockwise.
5. Remove the hex wrench.
6. Adjust the trimmer line length to reach no further than the line cutter on the cutting attachment shield. Trim to the correct length if necessary.
The unit should now be
completely assembled and ready
for use with a trimmer head.
To install a trimmer head onto a T242X, rst remove the shaft bolt, bolt guard and safety clip (see the next page).
Figure 11
WARNING!
A standard grass trimmer with a loop handle should NEVER be operated with blade-type attachments. For blade use the trimmer must be tted with a bicycle-type handlebar or a barrier bar that is located in front of the operator to reduce the risk of the operator from coming in contact with the cutting attachment (per ANSI B175.3). When using a blade, the unit must also be equipped with a harness or strap.
7
8
Assembly
Blade T242X Mount the Blade.
Turn the T242X upside down so the gear case output shaft is facing UP and remove the shaft bolt, bolt guard and holder B from the gear case shaft.
1. Align the hole in blade holder A with the matching hole in the gear case flange and then temporarily lock the output shaft by inserting a hex wrench through both holes. See Figure 12.
2. Fit the blade over the flange on holder A.
3. Install blade holder B on the output shaft. See Figure 13.
CAUTION!
Install the blade so its printed surface is visible to the operator when the brushcutter is in the normal operating position.
Figure 12
Hex Wrench
Shaft Bolt
Bolt Guard
Holder B
Gear Shaft
Holder A
WARNING!
The blade must t at against the holder ange. The blade mounting hole must be centered over the raised boss on blade holder A.
WARNING!
Holder B must t ush against
the blade and the splines engaged to the output shaft.
4. Install the bolt guard and then the blade retaining bolt. Using the combination spark plug wrench/screwdriver, tighten the bolt firmly in a counter-clockwise direction.
5. Remove the hex wrench.
The T242X should now be completely assembled and ready for use with a blade.
Blade Holder B
Figure 13
Blade
Hex Wrench
Output
Shaft
Tighten the assembly
(blade not shown for clarity)
XST013
Mixing Fuel
CAUTION!
Some types of gasoline contain alcohol as an oxygenate. Oxygenated gasoline may cause increased operating temperatures. Under certain conditions, alcohol-based gasoline may also reduce the lubricating qualities of some 2-cycle mixing oils. Never use any type of gasoline containing more than 10% alcohol by volume! Generic oils and some outboard oils may not be intended for use in high-performance air cooled 2-cycle engines, and should never be used in your Shindaiwa engine.
Filling the Fuel Tank
CAUTION!
This engine is designed to operate on a 50:1 mixture consisting of unleaded gasoline and ISO-L-EGD or JASO FC class 2-cycle mixing oil only. Use of non-approved mixing oils can lead to excessive carbon deposits.
n Use only fresh, clean unleaded gasoline
with a pump octane of 87 or higher.
n Mix all fuel with a 2-cycle air-cooled
mixing oil that meets or exceeds ISO-L-EGD and/or JASO FC classified oils at 50:1 gasoline/oil ratio.
Examples of 50:1 mixing quantities
n 1 gallon of gasoline to 2.6 oz. mixing oil n 5 liters of gasoline to 100 ml. mixing oil
IMPORTANT!
Mix only enough fuel for your immediate needs! If fuel must be stored longer than 30 days and oil with fuel stabilizer is not used, it should first be treated with a fuel stabilizer such as STA-BIL™.
Oil is a registered JASO FC classified oil and also meets or exceeds ISO-L-EGD performance requirements. Shindaiwa One is recommended for use in all Shindaiwa low emissions engines. Shindaiwa One also includes a fuel stabilizer.
WARNING!
Minimize the risk of re!
n STOP engine before refueling. n ALWAYS allow the engine to cool
before refueling!
n Wipe all spilled fuel and move the
engine at least 10 feet (3 meters) from the fueling point and source before restarting!
n NEVER start or operate this unit if
n NEVER start or operate this unit if
the carburetor, fuel lines, fuel tank and/or fuel tank cap are damaged.
n NEVER smoke or light any res
near the engine or fuel source!
n NEVER place any ammable
material near the engine mufer!
n NEVER operate the engine without
the mufer and spark arrester in good working condition.
1. Place the trimmer on a flat, level surface.
2. Clear any dirt or other debris from
around the fuel filler cap.
3. Remove the fuel cap, and fill the tank
with clean, fresh fuel.
4. Reinstall the fuel filler cap and tighten
firmly.
there is a fuel leak.
Starting the Engine
IMPORTANT!!
Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or START and “O” for OFF or STOP.
IMPORTANT!
ON
The primer system only pushes fuel through the carburetor. Repeatedly pressing the primer bulb will not flood the engine with fuel.
obstructions!
Make sure
the cutting
attachment
is clear of
Figure 14
1. Slide the ignition switch to the “I” position. See Figure 14.
2. Press the primer bulb until fuel can be seen flowing in the transparent return tube.
Return Tube
Primer Bulb
Figure 15
Closed
Figure 16
3. Set the choke lever to the CLOSED position if engine is cold.
Figure 17
4. While holding the outer tube firmly with left hand. Use your other hand to slowly pull the recoil starter handle until resistance is felt, then pull quickly to start the engine.
CAUTION!
Do not pull the recoil starter to the end of the rope travel. Pulling the recoil starter to the end of the rope travel can damage the starter.
9
10
251029
Starting the Engine (continued)
WARNING!
The cutting attachment may
rotate when the engine is started!
5. When the engine starts, slowly move the choke lever to the “OPEN” position. See Figure 18. (If the engine stops after the initial start, close the choke and restart.)
Open
Figure 18
WARNING!
Never start the engine from
the operating position.
IMPORTANT!
If the engine fails to start after several attempts with the choke in the closed position, the engine may be flooded with fuel. If flooding is suspected, move the choke lever to the open position and repeatedly pull the recoil starter to remove excess fuel and start the engine. If the engine still fails to start, refer to the troubleshooting section of this manual.
When the Engine Starts...
n After the engine starts, allow the engine
to warm up at idle 2 or 3 minutes before operating the unit.
n After the engine is warm, pick
up the unit and clip on the shoulder strap if so equipped. See page 11.
n Advancing the throttle makes the
cutting attachment turn faster; releasing the throttle permits the attachment to stop turning. If the cutting attachment continues to rotate when the engine returns to idle, carburetor idle speed should be adjusted (see “Adjusting Engine Idle” below).
Stopping the Engine
OFF
Figure 19
Adjusting Engine Idle
Idle Adjusting
Figure 20
Screw
Idle the engine briefly before stopping (about 2 minutes), then slide the ignition switch to the “O” (Engine OFF) position.
The engine must return to idle speed whenever the throttle lever is released. Idle speed is adjustable, and must be set low enough to permit the engine clutch to disengage the cutting attachment.
Idle Speed Adjustment
WARNING!
The cutting attachment must NEVER rotate at engine idle! If the idle speed cannot be adjusted by the procedure described here, return the trimmer to your Shindaiwa dealer for inspection.
1. Place the trimmer on the ground, then start the engine, and then allow it to idle 2-3 minutes until warm.
2. If the attachment rotates when the engine is at idle, reduce the idle speed by turning the idle adjustment screw counter-clockwise. See Figure 20.
3. If a tachometer is available, the engine idle speed should be final adjusted to 3,000 (±250) rpm (min-1).
4. Carburetor fuel mixture adjustments are preset at factory and cannot be serviced in the field.
Checking Unit Condition
NEVER operate the unit with the cutting attachment shield or other protective devices removed!
WARNING!
A cutting attachment shield or other protective device is no guarantee of protection against ricochet. YOU MUST ALWAYS GUARD AGAINST FLYING DEBRIS!
Use only authorized Shindaiwa parts and accessories with your Shindaiwa trimmer. Do not make modifications to this unit without written approval from Shindaiwa, Inc.
Shoulder Strap T242X
ALWAYS make sure the cutting attachment is properly installed and firmly tightened before operation.
NEVER use a cracked or warped cutting attachment: replace it with a serviceable one.
ALWAYS make sure the cutting attachment fits properly into the appropriate attachment holder. If a properly installed attachment vibrates, replace the attachment with new one and re-check.
ALWAYS stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
NEVER allow the engine to run at high RPM without a load. Doing so could damage the engine.
NEVER operate a unit with worn or damaged fasteners or attachment holders.
Adjust the shoulder strap so the shoulder pad rests comfortably on the off-side shoulder and the cutting path of the cutting attachment is parallel to the ground. Make sure all hooks and adjustment devices are secure.
NOTE:
Although a shoulder strap accessory is not required for use with a grass trimmer, a shoulder strap can increase operator comfort during extended periods of operation. See Figure 21.
Figure 21
Cutting Grass—Units equipped with a trimmer head
Your Shindaiwa unit may be equipped with one of several Shindaiwa trimmer head models, each with features for specific applications and/or operational requirements.
NOTE:
For proper operation, always refer to the instructions accompanying the trimmer head being used. Available trimmer head styles include:
n Semi-automatic. Trimmer line is
indexed when the operator taps the trimmer head on the ground during operation.
n Manual. The operator indexes line
manually with the grass trimmer stopped.
n Fixed. The operator must stop the unit
and add new lengths of trimmer line manually.
n Flail. This device, designed for clearing
weeds and light brush, features three nylon blades attached to the head by pivots.
CAUTION!
Do not push the rotating line into trees, wire fences or any material that could tangle or break line ends.
Engine Operating Speeds
Operate the unit at full throttle while cutting grass.
CAUTION!
Operation of trimmer without a
cutting attachment shield and using excessive line length can lead to premature clutch failure.
CAUTION!
Operation at low RPM can lead to premature clutch failure.
T242X Operating With A Blade
WARNING!
Always wear a shoulder strap
when operating this unit with a blade.
NOTE:
Using a shoulder strap when operating this unit with a blade allows you to maintain proper control of the unit and reduces fatigue during extended operation.
Hold the trimmer so the trimmer head is angled slightly into the area to be cut. To ensure maximum trimmer-line service life, cut only with the tip of the trimmer line. Cut grass by swinging the trimmer from left to right. Keep the trimmer head horizontal. See Figure 22.
Trimming and Mowing Grass
Figure 22
Edging
Tilt the handle about 100° to the left (from horizontal) and move forward, holding the trimmer vertically as shown in Figure 23.
NOTE:
Additional hardware may be required to mount the Fixed Line or the Flail type trimmer heads.
Figure 23
11
12
Using a Blade T242X
1060
WARNING!
n Before working with a blade-
equipped unit, always inspect and clean the area of objects that could interfere with or damage the blade.
n Never use a blade near
sidewalks, fence posts, buildings or other objects that could cause injury or damage.
n Never use a blade for purposes
other than those for which it was designed.
n Whenever you strike a hard object
with a blade, always stop the brushcutter and carefully inspect the blade for damage. NEVER
OPERATE THE BRUSHCUTTER
WITH A DAMAGED BLADE!
n A blade-equipped unit must be
equipped with a bicycle-type handlebar or barrier bar as well as a harness or shoulder strap.
n Always make sure the cutting
attachment shield is properly installed before operating this unit.
Blade Thrust
‘Blade thrust’ is a sudden sideways or backward motion of the brushcutter. Such motion may occur when the blade jams or catches on an object such as a sapling tree or tree stump. BE CONSTANTLY ALERT FOR BLADE THRUST AND GUARD AGAINST ITS EFFECTS!
Brushcutter Handlebar
A brushcutter handlebar or barrier bar helps prevent the operator from moving forward, or the unit moving rearward, thus preventing inadvertent bodily contact with the blade. ALWAYS KEEP THE HANDLEBAR OR BARRIER BAR SECURELY IN PLACE ON THE UNIT!
Brushcutter Shoulder Strap
A shoulder strap provides additional protection against blade thrust. In addition, a shoulder strap gives significant support and comfort to help ensure safe and efficient operation. When operating a T242X with a blade, make sure both the handle and shoulder strap are adjusted to the size of the operator using the unit.
Engine Operating Speeds
Operate the unit at full throttle while cutting. Best fuel efficiency is obtained by releasing the throttle when swinging back after a cut.
n To prevent possible engine damage, do
not allow the brushcutter to run at high speeds without a load.
n Avoid operating the engine at low
speeds. Doing so can lead to rapid clutch wear. In addition, slow-speed operation tends to cause grass and debris to wrap around the cutting head.
Using a Blade T242X
The blade rotates counter-clockwise. For best performance, move the blade from right to left while advancing on your work. Position the blade so cuts are made between the blade’s 8 o’clock and 10 o’clock positions (as viewed from above). DO NOT cut between the 10 o’clock and 5 o’clock positions. See figure 24.
WARNING!
When cutting wood with a blade, feed the blade slowly—never strike or
“slam” a spinning blade against the
wood.
Vertical Cuts
Hold the brushcutter with the blade at a 90° angle to the ground so the blade’s bottom edge rotates toward the operator. Move the blade from top to bottom through the cut, and cut only with the bottom edge of the blade.
Ten
O'clock
OK To Cut
Eight
O'clock
Figure 24
D
O
Blade
Rotation
WARNING!
When making vertical cuts,
never allow the blade to exceed waist height.
WARNING!
DO NOT use 2-tooth or NON­Shindaiwa approved 4-tooth cutting blades on Shindaiwa trimmers or brushcutters.
N
O
T
C
O'clock
U
T
Five
Cut on the left
side of the blade.
KEEP YOUR BODY
OUTSIDE THE
PATH OF BLADE
ROTATION
Figure 25
General Maintenance
IMPORTANT!
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA CORPORATION THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
Blades
Keep blades sharp and check blade condition frequently. If a blade’s performance changes suddenly, stop the engine and check the blade for cracks or other damage. Replace a damaged blade IMMEDIATELY!
WARNING!
Before performing any maintenance, repair or cleaning work on the unit, make sure the engine and cutting attachment are completely stopped. Disconnect the spark plug wire before performing service or maintenance work.
WARNING
Non-standard parts may not operate properly with your unit and may cause damage and lead to personal injury.
WARNING!
n Blades are not interchangeable
between Shindaiwa edgers and trimmer/brushcutter models. Operating any unit with a blade or attachment not approved for that unit can be hazardous and may cause serious injury.
NOTE:
Using non-standard replacement parts could invalidate your Shindaiwa
warranty.
Mufer
This unit must never be operated with a faulty or missing spark arrester or muffler. Make sure the muffler is well secured and in good condition. A worn or damaged muffler is a fire hazard and may also cause hearing loss.
Spark Plug
Keep the spark plug and wire connections tight and clean.
Fasteners
Make sure nuts, bolts, and screws (except carburetor adjusting screws) are tight.
n Never repair a damaged blade
by welding, straightening, or by modifying its shape. An altered blade may break during operation, resulting in serious personal injury.
Daily Maintenance
Prior to each work day, perform the following:
n Remove dirt or debris from the engine,
check the cooling fins and air cleaner for clogging and clean them as necessary.
n Carefully remove any accumulation of
dirt or debris from the muffler or the fuel tank. Dirt build-up in these areas could cause engine overheating, induce premature wear, or create a fire hazard.
10-Hour Maintenance
Unscrew Fastener
Figure 26
Remove and
clean or replace
the element
n Check for loose or missing screws or
components. Make sure the cutting attachment is securely fastened.
n Check the entire unit for leaking fuel or
grease.
Every 10 hours of operation (more frequently in dusty or dirty conditions):
n Remove the air cleaner element.
See Figure 26. Clean or replace as necessary. To clean element: wash it thoroughly in soap and water. Let it dry before reinstalling the element.
CAUTION!
Do not operate the unit if the air cleaner or element is damaged, or if the element is wet.
13
14
XST021
10/15-Hour Maintenance
Clean the
spark plug and
0.024–0.028 inch (0.6–0.7 mm)
check the gap
at the electrode.
Every 10 to 15 hours of operation:
n Remove and clean the spark plug. Adjust
the spark plug electrode gap to 0.024-
0.028 inch (0.6-0.7 mm). If the spark plug must be replaced, use only an BPMR6A or equivalent resistor type spark plug of the correct heat range. See Figure 27.
NOTE:
The BPMR6A also meets the requirements for electro magnetic compliance (EMC).
Figure 27
50-Hour Maintenance
Every 50 hours of operation (more frequently in dusty or dirty conditions):
n Remove and clean the cylinder cover
and clean grass and dirt from the cylinder fins.
n Remove the cutting attachment, cutting
attachment holder and gear shaft collar. Remove the filler plug from the side of the gear case and press new grease into the gear case until old grease is pushed out. Use only lithium-base grease such as Shindaiwa Gear Case Lubricant or equivalent. See Figure 28.
n Remove mainshaft and lubricate both
ends of the splines.
n Use a hooked wire to extract the fuel
filter from inside the fuel tank. See Figure 29.
CAUTION!
Before removing the spark plug, clean the area around the plug to prevent dirt and debris from getting into the engine’s internal parts.
New
Grease
Old
Grease
Gear
Shaft
Collar
Figure 28
CAUTION!
Make sure you do not pierce the fuel line with the end of the hooked wire. The line is delicate and can be damaged easily.
Remove and replace the
lter element.
Before reinstalling the new filter element, inspect the condition of all the fuel system components (fuel pick-up line, fuel return line, tank vent line, tank vent, fuel cap and fuel tank). If damage, splitting or deterioration is noted, the unit should be removed from service until it can be inspected or repaired by a Shindaiwa­trained service technician.
Figure 29
Hooked
Wire
Filter Element
135-hour Maintenance
Every 135 hours of operation, remove and clean the muffler.
WARNING!
Never operate this trimmer with a damaged or missing mufer or spark arrester! Operating with missing or damaged exhaust components is a re hazard, and can also damage your hearing!
1. Remove the spark plug boot.
2. With a 3 mm hex wrench remove the 1 muffler cover and 3 engine cover screws and the engine cover. See Figure 30.
3. With a Phillips type screwdriver remove the 5 screws holding the spark arrester screen and cover to the muffler. See Figure 30.
4. Remove the screen and clean it with a stiff bristle brush.
5. With a 4 mm hex wrench remove the 3 muffler bolts and the muffler. See Figure 30.
6. Inspect the cylinder exhaust port for any carbon buildup.
7. Gently tap the muffler on a wood surface to dislodge any loose carbon.
Engine Cover
Screws
Figure 30
Engine
Cover
Mufer Gasket
IMPORTANT!
If you note excessive carbon buildup, consult with an authorized Shindaiwa servicing dealer.
Mufer
Cover
Mufer
Cover Screw
Mufer
Mufer
Spark Arrester
Screen
Screws
Gasket
Spark Arrester
Screws
Outlet
Cover
8. Reassemble the spark arrester, muffler and engine cover in the reverse order of disassembly.
15
16
Long Term Storage

Whenever the unit will not be used for 30 days or longer, use the following procedures to prepare it for storage:
n Clean external parts thoroughly. n Drain all the fuel from the fuel tank.
IMPORTANT!
All stored fuels should be stabilized with a fuel stabilizer such as STA-BIL™, if oil with fuel stabilizer is not used.
Blade Sharpening
CAUTION!
Gasoline stored in the carburetor for extended periods can cause hard starting and could also lead to increased service and maintenance cost.
n Remove the remaining fuel from the
fuel lines and carburetor.
1. Prime the primer bulb until no more fuel is passing through.
2. Start and run the engine until it stops running.
3. Repeat steps 1 and 2 until the engine will no longer start.
n Remove the spark plug and pour about
1/4 ounce of 2-cycle mixing oil into the cylinder through the spark plug hole. Slowly pull the recoil starter 2 or 3 times so oil will evenly coat the interior of the engine. Reinstall the spark plug.
n Before storing the unit, repair or replace
any worn or damaged parts.
n Remove the air cleaner element from the
carburetor and clean it thoroughly with soap and water. Let dry and reassemble the element.
n Store the unit in a clean, dust-free area.
When the cutting edges of the blade become dull, they can be resharpened with a few strokes of a file.
In order to keep the blade in balance, all cutting edges must be sharpened equally.
Shindaiwa Tornado Blade
To sharpen the cutters on a Shindaiwa Tornado™ Blade, use a 7/32-inch round file. File the leading edge of each tooth to a razor edge. The top plate of each tooth should angle back 30°.
Round
File
Figure 31
WARNING!
30°
Sharpen only the cutting teeth of a blade. DO NOT alter the contour of the blade in any way.
Multiple-tooth Circular Blade
Use a round file to maintain a radius of 0.04 to 0.06” (1 to 1.5 mm) at the base of each tooth. Cutting edges must be offset equally on each side.
Round
File
Figure 32
Troubleshooting Guide
Does the engine crank?
Faulty recoil starter. Fluid in the crankcase. Internal damage.
Consult with an authorized servicing dealer.
Consult with an authorized servicing dealer.
Consult with an authorized servicing dealer.
NO
Good compression?
Loose spark plug. Excess wear on cylinder, piston, rings.
Tighten and re-test.
NO
YES
Does the tank contain fresh fuel of the proper grade?
Refill with fresh, clean unleaded gasoline with a pump octane of 87 or higher mixed with a 2-cycle air cooled mixing oil that meets or exceeds ISO-L-EGD and/or JASO FC classified oils at 50:1 gasoline/oil ratio.
Fuel incorrect, stale or contaminated; mixture incorrect.
NO
YES
Is fuel visible and moving in the return line when priming?
Check for clogged fuel filter and/or vent. Priming pump not functioning properly.
Replace fuel filter or vent as required; restart. Consult with an authorized servicing dealer.
NO
Is there spark at the spark plug wire terminal?
The ignition switch is in “O” (OFF) position. Shorted ignition ground. Faulty ignition unit.
Move switch to “I” (ON) position and restart.
NO
YES
YES
Check the spark plug.
If the plug is wet, excess fuel may be in the cylinder.
The plug is fouled or improperly gapped.
The plug is damaged internally or of the wrong size.
Crank the engine with the plug removed, reinstall the plug, and restart.
Clean and regap the plug to 0.024 - 0.028 inch (0.6 - 0.7 mm). Restart.
Replace the plug with an BPMR6A or equivalent resistor type spark plug of the correct heat range. Set spark plug electrode gap to 0.024-0.028 inch (0.6-0.7 mm).
YES
What To Check Possible Cause Remedy
Is the engine overheating?
Operator is overworking the unit. Carburetor mixture is too lean. Improper fuel ratio.
Fan, fan cover, cylinder fins dirty or damaged.
Carbon deposits on the piston or in the muffler.
Shorten trimmer line. Cut at a slower rate. Consult with an authorized servicing dealer. Refill with fresh, clean unleaded gasoline with
a pump octane of 87 or higher mixed with a 2-cycle air cooled mixing oil that meets or exceeds ISO-L-EGD and/or JASO FC classified oils at 50:1 gasoline/oil ratio.
Clean, repair or replace as necessary.
Consult with an authorized servicing dealer.
What To Check Possible Cause Remedy
Engine is rough at all speeds. May also have black smoke and/or unburned fuel at the exhaust.
Clogged air cleaner element. Loose or damaged spark plug.
Air leakage or clogged fuel line. Water in the fuel. Piston seizure. Faulty carburetor and/or diaphragm.
Service the air cleaner element. Tighten or replace. Replace the plug with an
BPMR6A or equivalent resistor type spark plug of the correct heat range.
Repair or replace filter and/or fuel line. Replace the fuel. See page 9.
Consult with an authorized servicing dealer.
Engine is knocking.
Overheating condition. Improper fuel.
Carbon deposits in the combustion chamber.
See above. Check fuel octane rating; check for presence of
alcohol in the fuel (pg. 9). Refuel as necessary. Consult with an authorized servicing dealer.
ENGINE DOES NOT START
LOW POWER OUTPUT
17
18
Troubleshooting Guide (continued)
Poor acceleration.
Clogged air filter. Clogged fuel filter. Lean fuel/air mixture. Idle speed set too low.
Clean the air filter. Replace the fuel filter. Consult with an authorized servicing dealer. Adjust: 3,000 (±250) RPM (min-1).
Symptom Possible Cause Remedy
Engine stops abruptly.
Switch turned off. Fuel tank empty. Clogged fuel filter. Water in the fuel. Shorted spark plug or loose terminal.
Ignition failure. Piston seizure.
Reset the switch and restart. Refuel. See page 9. Replace fuel filter. Drain; replace with clean fuel. See page 9. Clean and replace spark plug, tighten
the terminal. Replace the ignition unit. Consult with an authorized servicing dealer.
Engine difficult to shut off.
Ground (stop) wire is disconnected or switch is defective.
Overheating due to incorrect spark plug.
Overheated engine.
Test and replace as required.
Idle engine until cool. Clean and regap the plug to 0.024 - 0.028 inch (0.6 - 0.7 mm). Correct plug: BPMR6A or equivalent resistor type spark plug of the correct range.
Idle engine until cool.
Cutting attachment rotates at engine idle.
Engine idle too high. Broken clutch spring or worn clutch
spring boss. Loose attachment holder.
Set idle: 3,000 (±250) RPM (min-1). Replace spring/shoes as required, check
idle speed. Inspect and re-tighten holders securely.
Engine will not idle down.
Engine idle set too high. Engine has an air leak.
Set idle: 3,000 (±250) RPM (min-1). Consult with an authorized servicing dealer.
Symptom Possible Cause Remedy
Excessive vibration.
Warped or damaged cutting attachment. Loose gearcase. Bent main shaft/worn or damaged
bushings. Trimmer line not wound properly on spool.
Inspect and replace attachment as required. Tighten gearcase securely. Inspect and replace as necessary.
Rewind trimmer line.
Cutting attachment will not rotate.
Shaft not installed in powerhead or gearcase.
Broken shaft. Damaged gearcase.
Inspect and reinstall as required.
Consult with an authorized servicing dealer.
ADDITIONAL PROBLEMS
ADDITIONAL PROBLEMS
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