Shindaiwa 82052, SV212 User Manual

English................1
Spanish.........SP_1
French..........FR_1
SHINDAIWA OWNER’S/OPERATOR’S MANUAL
SV212 SHREDDER VAC
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
Part Number 82052 Rev. 6/08
ENGLISH
InTroduCTIon
The Shindaiwa SV212 Shredder Vac is designed and built to deliver superior performance and reliability without compro­mise to quality, comfort, safety, or durability. Shindaiwa high performance engines represent the leading edge of 2-cycle engine technology, and deliver exceptionally high power at remarkably low displacement and weight. As a professional owner/operator, you’ll soon discover why Shindaiwa is simply in a class by itself.
The operaTors manual
Read and understand this manual before operation. Keep it in a safe
place for future reference. It contains specications and information
for operation, starting, stopping, maintenance, storage and assembly
specic to this product.
Table of ConTenTs
Introduction .......................................................................2
- The operator’s Manual ...............................................2
Safety ................................................................................3
- Manual Safety Symbols and Important Information 3
- International Symbols ................................................3
- Personal Condition and Safety Equipment ................ 3
- Equipment Check .......................................................6
Emission Control ..............................................................6
Description ........................................................................7
Contents ............................................................................8
Assembly...........................................................................9
- Blower Application ....................................................9
- Vacuum/Shredding Application ................................. 9
Operation .........................................................................10
- Fuel .........................................................................10
- Starting Cold Engine ................................................12
- Starting Warm Engine ..............................................13
- Stopping Engine ......................................................13
- Blower Operation .....................................................14
- Shredder Vac Operation ..........................................15
- Shredder Vac Troubleshooting ................................. 15
Maintenance
- Maintenance Intervals .......................................16
- Skill Level .........................................................16
- Air Filter ...........................................................17
- Fuel Filter ..........................................................17
- Spark Plug .........................................................18
- Cooling System .................................................18
- Exhaust System .................................................19
- Shredder Blade ..................................................20
- Debris Bag ........................................................20
- Carburetor Adjustment ......................................21
Troubleshooting .......................................................22
Storage .....................................................................23
Specications ...........................................................24
Emissions Warranty Statement ................................25
IMPORTANT
The information contained in these instructions describes units available at the time of publication.
Shindaiwa Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
.............................................................16
Copyright© 2008 By Shindaiwa, Incorporated All Rights Reserved.
2
safeTy
manual safeTy symbols and ImporTanT InformaTIon
Throughout this manual and on the product itself, you will nd safety alerts and helpful, informational messages preceded
by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
ENGLISH
DANGER
The safety alert symbol accompanied by the word “DANGER” calls attention to an act or condition which WILL lead to serious personal injury or death if not avoided.
WARNING
The safety alert symbol accompanied by the word “WARNING” calls attention to an act or condi­tion which CAN lead to serious personal injury or death if not avoided.
CAUTION
The safety alert symbol accompanied by the word “CAUTION” calls attention to an act or condition which may lead to minor or moderate personal injury if not avoided.
InTernaTIonal symbols
Symbol form/shape
Symbol
description/application
Read and understand
Operator's Manual.
Symbol form/shape
Symbol
description/application
Fuel and oil mixture
CIRCLE AND SLASH SyMbOL
This symbol means the specic action
shown is prohibited. Ignoring these prohi­bitions can result in serious or fatal injury.
NOTE
This enclosed message provides tips for use, care and maintenance of the unit.
IMPORTANT
The enclosed message provides information neces­sary for the protection of the unit.
Symbol form/shape
Symbol
description/application
Emergency stop
Symbol form/shape
Symbol
description/application
Ignition ON/OFF
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
DO NOT allow
ames or sparks
near fuel.
Finger Severing
Wear hand
protection. Use
two handed.
Wear slip resis-
tant foot wear.
DO NOT smoke
near fuel.
Carburetor adjustment
- Low speed mixture
Carburetor adjustment
- Idle speed
Choke Control
"Cold Start"
Position
(Choke Closed)
personal CondITIon and safeTy equIpmenT
WARNING
Shredder Vac users risk injury to themselves and others if the Shredder Vac is used improperly and/or safety precautions are not followed. Proper clothing and safety gear must be worn when operating Shredder Vac.
Primer
bulb
Carburetor adjustment
- High speed mixture
Choke Control
"Run"
Position
(Choke Open)
3
ENGLISH
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the unit.
Hand Protection
Wear no-slip, heavy-duty work gloves to improve your grip on the blower handle. Gloves also reduce the transmission of machine vibration to your hands.
Breathing Protection
Wear a facemask to protect against dust.
Hearing Protection
Shindaiwa recommends wearing hearing protection whenever unit is used.
Proper Clothing
Wear snug tting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, and JEWELRY.
Wear sturdy work shoes with nonskid soles:
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
Keep long hair away from engine and blower intake. Retain hair with cap or net.
Hot Humid Weather
Heavy protective clothing can increase operator fatigue, which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the ngers of certain individuals, may be
brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sen-
sations, followed by loss of color and numbness in the ngers. The following precautions are strongly recommended,
because the minimum exposure, which might trigger the ailment, is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.
• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to ll each day with jobs where
operating the unit or other hand-held power equipment is not required.
• If you experience discomfort, redness, and swelling of the ngers
followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
4
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the ngers, hands, arms, and shoulders may cause soreness,
swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended, or twisted position. In­stead try to maintain a straight wrist position. Also, when grasping,
use your whole hand, not just the thumb and index nger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doc-
tor if you feel tingling, numbness, or pain in the ngers, hands,
wrists, or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
ENGLISH
DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Read the Manuals
• Provide all users of this equipment with the Operator’s Manual
and Safety Manual for instructions on Safe Operation.
Clear the Work Area
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the unit is in use.
• Take wind conditions into account: avoid open doors and win­dows.
• Do not point blower at people or animals.
Keep a Firm Grip
• Hold the front and rear handles with both hands, with thumbs
and ngers encircling the handles.
Keep a Solid Stance
• Maintain footing and balance at all times. Do not stand on slip­pery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
Avoid Hot Surfaces
• Keep exhaust area clear of ammable debris. Avoid contact dur­ing and immediately after operation.
5
ENGLISH
equIpmenT CheCk
WARNING
Use only Shindaiwa approved attachments. Serious injury may result from the use of a non-approved attachment combination. Shindaiwa, Inc. will not be responsible for the failure of cutting devices, attachments or accessories which have not been tested and approved by Shindaiwa. Read and comply with all safety instructions listed in this
manual and safety manual.
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Do not use blower if any part is missing or damaged.
• Have repairs done only by an authorized Shindaiwa Service dealer.
• Do not use any attachment, accessory or replacement part unless it is recommended in this Operator's Manual.
WARNING
Moving parts can amputate ngers or cause severe injuries. Keep hands, clothing and loose objects away from all
openings.
ALWAYS stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop
before removing obstructions, clearing debris, or servicing unit.
DO NOT start or operate unit unless all guards and protective covers are properly assembled to unit.
NEVER reach into any opening while the engine is running. Moving parts may not be visible through openings.
emIssIon ConTrol
EPA Phase 2 / C.A.R.B. TIER III
The emission control system for the engine is EM/TWC (Engine Modication and 3-way Catalyst) and for the fuel tank
the Control System is EVAP (Evaporative Emissions). Evaporative emission may be applicable to California models only.
ImporTanT enGIne InformaTIon
enGIne famIly: 7ehXs.0214ekG dIsplaCemenT: 21.2 CC emIssIon ComplIanCe perIod : 300 hrs. ThIs enGIne meeTs u.s. epa ph2 eXh and 2007 and laTer CalIfornIa eXh and eVap emIssIon reGula­TIons for s.o.r.e.. refer To oWner's manual for maInTenanCe speCIfICaTIons and adJusTmenTs.
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY; information on label varies by
engine FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability period is the time span selected by the manufacturer certifying the engine emis­sions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
6
desCrIpTIon
Locate these safety decals on your unit. Make sure the decals are legible and that you understand and follow the instruc­tions on them. If a decal cannot be read, a new one can be ordered from your Shindaiwa dealer.
Hot Decal (near mufer)
ENGLISH
1
10
2
3
4
9
7
8
5
6
13
16
12
11
14
15
General Warning Decal (located on top of blower
housing)
Sound Label
(located on blower housing)
P/N 89016003360
71 Category III
db(A)
Measured at 50 ft. (15m) per ANSI b175.2
7
ENGLISH
1. STOP SWITCH - "SLIDE SWITCH" mounted on top of handle. Push forward to start and run. Slide back to stop.
2. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration, press trigger gradu-
ally for best operating technique.
3. SPARK PLUG - Provides spark to ignite fuel mixture.
4. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The mufer or catalytic mufer controls
exhaust noise and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the
mufer. Keep exhaust area clear of ammable debris.
5. RECOIL STARTER HANDLE - Pull recoil handle slowly until starter engages, then quickly and rmly. When
engine starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
6. SIDE HANDLE - Provides grip for right hand when vacuuming.
7. FUEL TANK CAP - Covers and seals fuel tank.
8. AIR CLEANER - Contains replaceable air lter element.
9. HOUSING COVER - Covers blade area and activates safety interlock switch when closed. Engine will not run if
safety switch is not activated.
10. THROTTLE POSITION LEVER - Pull back to increase engine speed. Friction washers maintain throttle lever
setting.
11. SHOULDER STRAP -Secures debris bag to shoulder.
12. VACUUM PIPE - Sucks in materials to be shredded.
13. DEBRIS BAG - Collects shredded material.
14. BLOWER PIPES - Twist lock design.
15. PURGE BULB - Pumping purge bulb before starting engine draws fresh fuel from the fuel tank, purging air from
the carburetor. Pump purge bulb until fuel is visible and ows freely in the clear fuel tank return line. Pump purge
bulb an additional 4 or 5 times.
16. CHOKE - Choke is located on the side of the air cleaner. Move choke lever to "COLD START" ( ) to close
choke for cold starting. Move choke lever to "RUN" ( ) position to open choke.
ConTenTs
___ 1 - Power Head ___ 1 - Straight Pipe ___ 1 - Pipe with Nozzle ___ 1 - Suction Tube ___ 1 - Elbow Pipe ___ 1 - Debris Bag ___ 1 - Operator's Manual ___ 1 - Warranty Registration Card ___ 1 - T-Wrench
8
assembly
Required Tools: Screwdriver
WARNING
Never perform maintenance or assembly procedures with engine running, or serious personal injury may result.
bloWer applICaTIon
Install Blower Pipes
1. Align grooves in straight pipe with pegs on blower housing and slide pipe onto housing.
2. Turn straight pipe clockwise to lock into place.
3. Align grooves in fan head nozzle with pegs on straight pipe and slide fan head nozzle onto straight pipe.
4. Turn fan head nozzle clockwise to lock into place.
ENGLISH
VaCuum/shreddInG applICaTIon
Install Vacuum Tube and Bag Assembly
1. Turn knob (A) counter clockwise until hinged housing cover is free to open for vacuum tube installation.
2. Loosen screw (B). Do not remove clamp from blower housing.
3. While holding housing cover open, align arrow on vacuum tube with interlock switch (D), and install vacuum tube into blower
housing. Secure vacuum tube with clamp (B). Clamp ts under
slotted guides (C).
NOTE
Engine will not start/operate unless safety interlock switch (D) is activated by the vacuum tube.
4. Remove blower pipe assembly from unit.
A
C
D
b
C
9
ENGLISH
5. Align grooves in discharge elbow with pegs on blower, and slide elbow (D) on to blower. Turn elbow counterclockwise to lock in place. Elbow must angle back toward operator position as shown.
6. Place debris bag opening over ared end of elbow, and cinch bag
(E) securely with Velcro strap.
D
E
operaTIon
WARNING
Moving parts can amputate ngers or cause severe injuries. Keep hands, clothing and loose objects away from all
openings. Always stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.
NOTICE: Use of unmixed, improperly mixed, or fuel older than 90 days, (stale fuel), may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Storage section of this manual.
fuel
WARNING
Alternative fuels, such as E-20 (20% ethanol), E-85 (85% ethanol) or any fuels not meeting Shindaiwa requirements are NOT approved for use in Shindaiwa 2-stroke gasoline engines. Use of alternative fuels may cause performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
10
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.
IMPORTANT
Mix only enough fuel for your immediate needs! If fuel must be stored longer than 30 days and oil with fuel stabilizer is not used, it should rst be treated with a fuel stabilizer such as STA-BIL™.
ENGLISH
is recommended for use in all Shindaiwa low emissions engines.Shindaiwa One also includes a fuel stabilizer.
Oil is a registered JASO FC classied oil and also meets or exceeds ISO-L-EGD performance requirements. Shindaiwa One
Handling Fuel
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing
or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow ames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT ll fuel tanks indoors. ALWAYS ll fuel tanks outdoors
over bare ground.
• DO NOT overll fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refu­eling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
After use
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight container. Store in a well-ventilated, unoccupied building,
away from sparks and ames.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
Mixing Instructions
1. Fill an approved fuel container with half of the required amount of gasoline.
2. Add the proper amount of 2-stroke oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Add remaining gasoline, close fuel container, and remix.
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage.
IMPORTANT
Stored two-stroke fuel may separate. ALWAYS shake fuel container thoroughly before each use.
Fuel to Oil Mix-50:1 Ratio
U.S.
GAS OIL GAS OIL
Gallons Fl.oz. Liter cc.
1 2.6 4 80 2 5.2 8 160 5 13 20 400
METRIC
11
ENGLISH
sTarTInG Cold enGIne
1. Stop Switch Move stop switch button (A) away from the STOP position.
2. Throttle Position Lever Move throttle position lever (B) midway between idle and full
throttle positions.
3. Choke Move choke (C) to Cold Start ( ) Position.
4. Purge Bulb
Pump purge bulb (D) until fuel is visible and ows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.
IMPORTANT
Recoil starter: Use short pulls - only 45 ~ 60 cm (18 ~ 24 in.) of rope for starting. Do not allow the rope to snap back in. Always
hold the unit rmly.
5. Recoil Starter
Place the unit on a at, clear area. Firmly grasp throttle grip with
left hand and rapidly pull recoil starter handle/rope (E) until
engine res (5 pulls maximum).
A
b
C
D
6. Choke
After engine res (or 5 pulls), move choke lever (C) to “Run”
( ) position, then pull starter handle/rope until engine starts
and runs. Allow unit to warm up at idle for several minutes.
NOTE
If engine does not start with choke in “Run” position after 5 pulls,
repeat instructions.
7. After engine warm up, gradually depress throttle trigger to in­crease engine RPM to operating speed.
E
12
ENGLISH
sTarTInG Warm enGIne
The starting procedure is the same as Cold Start except DO NOT close the choke.
1. Stop Switch Move stop switch button (A) away from the STOP position.
2. Throttle Position Lever Move throttle position lever (B) forward to idle position.
3. Purge Bulb
Pump purge bulb (D) until fuel is visible and ows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.
4. Recoil Starter
Place the unit on a at, clear area. Firmly grasp throttle grip with
left hand and rapidly pull recoil starter handle/rope (E) until en-
gine res.
IMPORTANT
Recoil starter: Use short pulls - only 45 ~ 60 cm (18 ~ 24 in.) of rope for starting. Do not allow the rope to snap back in. Always hold the
unit rmly.
A
b
D
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
sToppInG enGIne
1. Throttle Trigger/Throttle Position Lever Release throttle trigger (F). Move throttle position lever (B)
forward to idle position and allow engine to return to idle before shutting engine off.
2. Stop Switch
Move stop switch (A) to “STOP” position.
WARNING
If engine does not stop when stop switch is moved to STOP position, close choke - COLD START position - to stall engine. Have your Shindaiwa dealer repair stop switch before using blower again.
E
A
b
F
13
ENGLISH
bloWer operaTIon
WARNING
Always wear safety glasses, hearing protection and a face lter
mask or serious personal injury may result. Do not point the blower pipe in the direction of people or pets. Never operate unit without either housing cover grill or vacuum tube installed on unit securely, otherwise bodily harm may result.
Read the Safety Section carefully.
IMPORTANT
To avoid engine damage due to over-revving, do not block blower pipe.
1. Use only during appropriate hours.
2. Allow the engine to warm up at a fast idle for a few minutes.
3. Control engine speed with throttle trigger (A), or for continu­ous use, set engine speed with throttle position lever (B). Rotate throttle position lever forward for lower speed, back for higher speed.
b
A
4. Use lower speed to blow debris from hard surfaces.
5. Additional speed may be necessary to clean debris, snow, etc.
from lawns and owerbeds.
NOTE
Never use a higher speed setting than necessary to perform a task. Remember, the higher the engine speed, the louder the blower noise. Minimize dust by using blower at lower speeds. Keep debris on your property. Be Smart - be a good neighbor.
14
shredder VaC operaTIon
WARNING
Flying debris hazard. Never operate unit as a vacuum unless discharge elbow is installed and debris bag is securely cinched to elbow. Failure to follow instructions can result in serious injuries.
1. Adjust debris bag strap to support bag on operator’s shoulder. Bag must not be folded at intake area, or intake will clog. Further
adjustment may be necessary as the debris bag lls and becomes
heavier.
2. Grip throttle handle with left hand, and support handle with right hand. Keep unit to your right side so hot exhaust will be directed away from you.
3. Operate unit with beveled end of tube facing downward. Keep tube opening close to material being vacuumed for best results.
NOTE
Vacuum action works best at higher engine speeds. Avoid using vacuum in areas where rocks or other large, hard debris may be
vacuumed into unit. Clear these areas with blower rst, blowing
light debris into a pile. Use attachment to vacuum pile.
ENGLISH
4. Empty bag when debris level reaches intake opening. To empty bag, move stop switch to “Stop” position, and wait
for blower to stop running. Loosen Velcro strap at elbow and slide bag off elbow. Open other end of bag, and empty contents. Close bag, and reattach to blower. Secure bag with Velcro strap.
shredder VaC TroubleshooTInG
Problem Cause Remedy
Unit runs, but doesn’t vacuum or
has poor suction
Unit stopped suddenly during vacu-
uming, and now starter won’t work
Unit jams repeatedly during use
Vacuum tube difcult to install or
remove from unit
Elbow or debris bag clogged
Obstructions in vacuum tube
Object stuck in fan housing area
Material being vacuumed too big or too hard for blades to shred
Tube/housing t tight.
Check elbow and debris bag, and clear as
needed. Make sure bag is not folded over at intake during use.
Check vacuum tube, and remove obstructions. Avoid wet leaves.
Remove vacuum tube and check fan area. Remove object.
Use vacuum for leaves and small
twigs, maximum 1/4” diameter x 3”
long.
Apply small amount of soapy water to
end of tube to ease assembly or re­moval. Turns tube 1/4 turn to loosen for removal.
15
ENGLISH
/TNENOPMOC
METSYS
ECNANETNIAM
ERUDECORP
D'QER LLIKS
LEVEL
YLIAD
RO
EROFEB
ESU
YREVE
LEUFER
3
SHTNOM
09RO
SRUOH
6
SHTNOM 072RO SRUOH
YLRAEY
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troPtsuahxErednilyC nobraceD/naelC/tcepsnI 3 C/I
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metsySgnilooC naelC/tcepsnI 2 C/I
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epoRretratSlioceR naelC/tcepsnI 1 C/I *R/I
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SEDOCRETTELERUDECORPECNANETNIAM NAELC=C,ECALPER=R,TCEPSNI=I:
-ETONTNATROPMI deriuqerfoycneuqerfehtenimretedlliwecneirepxerdnaesulautcA.mumixameranwohsslavretniemiT
.ecnanetniam
:SETONERUDECORPECNANETNIAM
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* .noitcepsnignirudraewroegamadfognidnifehtnodesaberaecalperotsnoitadnemmocerllA
maInTenanCe
WARNING
Moving parts can amputate ngers or cause severe injuries. Keep hands, clothing and loose objects away from all
openings. Always stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit. Allow unit to cool before performing service. Wear gloves to protect hands from sharp edges and hot surfaces.
IMPORTANT
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL, HOWEVER, WARRANTY RE­PAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA CORPORATION THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABIL­ITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYS­TEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
skIll leVel
Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difculty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required. Shindaiwa recommends that the unit be returned to your Shindaiwa dealer for service.
maInTenanCe InTerVals
16
aIr fIlTer
Level 1.
Tools required: 25-50 mm (1-2 in.) cleaning brush.
NOTE Clean daily.
1. Close choke (Cold Start Position [ ]). This prevents dirt from
entering the carburetor throat when the air lter is removed. Brush
accumulated dirt from air cleaner area.
2. Remove air lter cover. Brush dirt from inside cover.
3. Remove air lter and lightly brush debris from lter. Replace lter if it is damaged, fuel soaked, very dirty, or the rubber sealing
edges are deformed.
4. If lter can be reused, be certain it:
• Fits tightly in the air lter cavity.
• Is installed with the original side out.
5. Install air lter cover.
ENGLISH
fuel fIlTer
Level 1.
Tools required: 200-250 mm (8-10 in.) length of wire with one end
bent into a hook. clean rag, funnel, and an approved fuel container.
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing, or handling.
Use a clean rag to remove loose dirt from around fuel cap and empty
1.
fuel tank.
Use the “fuel line hook” to pull the fuel line and lter from the tank.
2.
Remove the lter from the line and install the new lter.
3.
17
ENGLISH
spark pluG
Level 2.
Tools required: T-Wrench, Feeler gauge
IMPORTANT
Use only BPMR-8Y spark plug otherwise severe engine damage may occur.
1. Remove spark plug and check for fouling, worn and rounded center electrode.
2. Clean the plug or replace with a new one. DO NOT sand blast to clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4. Tighten spark plug to 150-170 kg/cm (130-150 in. lb.).
0.65 mm
(0.026 in.)
CoolInG sysTem
Level 2.
Tools required: 25-50 mm (1-2 in.) cleaning brush, 3 mm hex
wrench, cross head screwdriver
Parts Required: None, if you are careful.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must
pass freely through the cylinder n area. This ow of air carries
combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build-up
insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling ns is considered “Normal Maintenance.” Any failure attributed to lack of
maintenance is not warranted.
Cleaning Grill
1. Remove accumulated debris from crankcase intake grill above the fuel tank.
18
Cleaning Cylinder Fins
1. Remove spark plug lead and spark plug.
2. Remove four 3 mm hex screws, side handle and recoil starter.
3. Remove engine cover (ve screws), pull cover away from engine.
Loosely install spark plug to prevent dirt from entering cylinder.
Clean cylinder ns to allow cooling air to pass freely.
4. Remove spark plug and loosely reassemble engine cover, recoil starter, and side handle.
5. Tighten all screws securely.
6. Install spark plug and spark plug lead.
eXhausT sysTem
Spark Arrestor Screen
Level 2.
ENGLISH
Tools required: Cross Head Screwdriver, 3 mm Hex Wrench, soft
metal brush
Parts Required: Spark arrestor screen, Gasket
IMPORTANT
Carbon deposits in mufer will cause a drop in engine output and
overheating. Spark arrestor screen must be checked periodically.
1. Remove spark plug lead and spark plug.
2. Remove two upper 3 mm hex screws at recoil starter.
3. Remove ve engine cover screws and remove cover from engine.
4. Remove spark arrestor covers (A, B), gasket (C) and spark ar-
restor screen (D) from mufer. Replace screen if plugged with
carbon deposits.
NOTE
When cleaning carbon deposit, be careful not to damage the cata-
lytic element inside mufer.
5. Install spark arrestor screen, gasket, and covers.
6. Loosely reassemble engine cover with ve cross head and two
hex head screws.
7. Tighten all screws securely.
A
b
D
C
8. Install spark plug and spark plug lead.
19
ENGLISH
Cylinder Exhaust Port
Level 3.
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to main­tain this engine within the emissions durability period. Shindaiwa strongly recommends that you return your unit to your Shindaiwa dealer for this important maintenance service.
shredder blade
Level 1.
WARNING
Never remove vacuum tube or open fan guard when Shredder Vac is running or serious personal injury may result. Always wear heavy-duty work gloves when working in shredder blade area.
1. With engine stopped, remove spark plug wire, loosen clamp and pull vacuum tube from unit.
2. Remove accumulated debris from blade and inspect for damage.
IMPORTANT
Do not operate Shredder Vac if shredder blade is damaged or broken. Return unit to Shindaiwa Dealer for service.
3. Install vacuum tube. Refer to “Installing Vacuum Tube” (page 9)
in assembly section for correct assembly procedures.
debrIs baG
Level 1.
Parts Required: None
Shake dust from bag and inspect for hole or tears. Inspect zipper and clean debris from teeth to assure complete closing of zipper.
20
CarbureTor adJusTmenT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break­in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.
High Altitude Adjustment
This engine has been factory adjusted to maintain satisfactory start­ing, emission, and durability performance up to 1,000 feet above mean sea level (MSL). To maintain proper engine operation above 1,000 feet MSL the carburetor must be adjusted by an authorized Shindaiwa service dealer.
IMPORTANT
If the engine is adjusted for operation above 1,000 feet MSL, the carburetor must be re-adjusted when operating the engine below 1,000 feet MSL, otherwise severe engine damage can result.
Level 2.
ENGLISH
Tools required: Screwdriver, tachometer
Parts required: None.
NOTE Every unit is run at the factory and the carburetor is set in com­pliance with emission regulations. This carburetor does not have acceleration adjustment needle.
1. Before adjusting the carburetor, clean or replace the air lter and
spark arrestor screen and install blower pipes.
2. Start engine and run for several minutes to reach operating temperature.
3. Stop engine. Turn red HI speed needle (A) CCW (counter clock­wise) to stop.
4. Idle Speed Adjustment with tachometer.
•Start engine and turn “idle” speed adjustment screw (B) to idle RPM found on page 24 “Specications” section of this manual.
5. Accelerate to full throttle for 2-3 seconds to clear excess fuel from engine then return to idle. Accelerate to full throttle to check for smooth transition from idle to full throttle. If engine stops or stalls after full warm up, return the unit to your autho­rizedShindaiwa dealer for repair.
A
b
6. Check HI speed RPM at W.O.T. (Wide Open Throttle). HI speed
RPM should be set to specications found on page 24 “Specica­tions” of this manual.
7. Check idle speed and reset if necessary.
21
ENGLISH
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DANGER
Fuel vapors are extremely ammable and may cause re and/or explosion. Never test for ignition spark by ground­ing spark plug near cylinder plug hole, otherwise serious personal injury may result.
22
sToraGe
WARNING
During operation the mufer or catalytic mufer and surrounding cover become hot. Always keep exhaust area clear of ammable debris during transportation or when storing, otherwise serious property damage or personal injury may result.
Long Term Storage (Over 30 Days)
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte­nance, which includes the following:
1. Store unit in a dry, dust free place, out of the reach of children.
DANGER
Do not store where fuel fumes may accumulate or reach an open ame or sparks.
ENGLISH
2. Place the stop switch in the “STOP” position.
3. Remove accumulation of grease, oil, dirt and debris from exterior of unit.
4. Perform all periodic lubrication and services that are required.
5. Tighten all screws and nuts.
6. Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor.
7. Remove the spark plug and pour 7cc (1/4 oz.) of fresh, clean Shindaiwa 2-stroke engine oil into the cylinder through the spark plug hole.
A. Place a clean cloth over the spark plug hole.
B. Pull the recoil starter handle 2-3 times to
distribute the oil inside the engine.
C. Observe the piston location through the spark
plug hole. Pull the recoil handle slowly until the piston reaches the top of its travel and leave it there.
8. Install the spark plug (do not connect ignition cable).
9. Remove blower/vacuum pipes from unit.
23
ENGLISH
speCIfICaTIons
MODEL ---------------------------------------------------- SV212 Hand Held
Length ------------------------------------------------------ 330 mm (13.0 in.) (w/o vacuum attachment) Width (w/rear handle) ------------------------------------- 285 mm (11.2 in.) Height ------------------------------------------------------- 340 mm (13.4 in.) Weight (dry) ------------------------------------------------ 4.1 kg (9.0 lb.) w/o blowerpipes) Engine Type ------------------------------------------------ Air cooled, two-stroke, single cylinder gasoline engine Displacement ----------------------------------------------- 21.2 cc (1.39 cu. in.) Bore ---------------------------------------------------------- 32.2 mm (1.27 in.) Stroke -------------------------------------------------------- 26.0 mm (1.10 in.) Carburetor--------------------------------------------------- Zama w/purge bulb Ignition System -------------------------------------------- Flywheel Magneto, capacitor discharge ignition type Spark Plug -------------------------------------------------- BPMR-8Y Gap 0.65 mm (0.026 in.) Exhaust System -------------------------------------------- Spark Arrestor Mufer w / Catalyst Fuel ---------------------------------------------------------- Mixed (Gasoline and Two-stroke Oil) Fuel/Oil Ratio ---------------------------------------------- 50 : 1 two-stroke, air-cooled engine oil. Gasoline ----------------------------------------------------- Use 89 Octane unleaded. Do not use fuel containing methyl
alcohol, more than 10% ethyl alcohol or 15% MTBE. Do not use
alternative fuels such as E-20 or E-85. Oil ------------------------------------------------------------ Shindaiwa One Premium Universal 2-Stroke Oil Fuel Tank Capacity --------------------------------------- 0.5 lit. (16.9 US . oz.) Recoil Starter System ------------------------------------- Automatic Recoil Starter Centrifugal Type Wide Open Throttle Speed (RPM) ---------------------- 7,000 - 9,000 Idle Speed (RPM) ------------------------------------------ 2,900 - 3,500 Maximum Air Volume ------------------------------------ 7.7 m3/min. (271 cu. ft./min.) Maximum Air Speed w/pipes (MPH) ------------------- 65 m/sec (145 mph) Sound Level at 50 ft. dB(A) scale per ANSI B 175.2 - 71 dB(A)
IMPORTANT: This spark ignition system complies with Canadian ICES-002
24
Shindaiwa Corporation
EPA PHASE 2 / CALIFORNIA TIER III EMISSION
CONTROL WARRANTY STATEMENT - WARRANTY RIGHTS AND OBLIGATIONS
ENGLISH
The Environmental Protection Agency (EPA) and the California Air Resources Board (C.A.R.B.) and Shindaiwa Inc. are pleased to explain the emission control system warranty on your EPA Phase 2 / C.A.R.B. Tier III model year 2007 and later small off road engine (SORE). New small off road engines must be designed, built and equipped to meet stringent EPA and C.A.R.B. anti-smog standards. Shindaiwa Inc. warrants the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off road engine.
Your emission control system may include parts such as: carburetor/fuel injected system, ignition system, catalytic converter, fuel tank, fuel lines, fuel caps, valves,
canisters, lters vapor hoses, clamps connectors, and other associated components.
For certain hand-held products with engines less than or equal to 80cc displace­ment, the fuel tank is subject to the C.A.R.B. evaporative emission control warranty requirements of this section. Contact Shindaiwa Inc. for the models covered under the C.A.R.B. evaporative emission regulations.
Where a warrantable condition exists, Shindaiwa Inc. or its authorized service representative will repair your small off road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER'S WARRANTY COVERAGE:
The 2007 and later small off road engines are warranted for two years for certain emission related parts. If any emission-related part on your engine is defective, the part will be repaired or replaced by Shindaiwa Inc. or its authorized service representative.
OWNER'S WARRANTY RESPONSIBILITIES:
• As the small off road engine owner, you are responsible for the performance of the required maintenance listed in your Operator's Manual. Shindaiwa Inc. recom­mends that you retain all receipts covering maintenance on your small off road engine, but Shindaiwa Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
• As the small off road engine owner, you should however be aware that Shindaiwa Inc. may deny you warranty coverage if your small off road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modi­cations.
You are responsible for presenting your small off road engine to Shindaiwa Inc.’s authorized service center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you can contact Shindaiwa Inc. at 800-521-7733 or www.shindaiwa.com
EPA PHASE 2 / CALIFORNIA TIER III EMISSIONS DEFECT WARRANTY EXPLANATION
This is additional detailed information about the EPA PHASE 2/CALIFORNIA TIER III EMISSIONS DEFECT WARRANTY for your small off road engine.
WHAT DOES THIS WARRANTY COVER?
Shindaiwa Inc. warrants that your unit was designed, built and equipped to conform with applicable EPA and California emissions standards and that your unit is free from defects in material and workmanship that would cause it to fail to conform with applicable requirements within two (2) years. The warranty period begins on the date the product is delivered to a retail purchaser. This is your emission control
system DEFECTS WARRANTY.
HOW WILL A COVERED PART BE CORRECTED?
If there is a defect in a part covered by this warranty, Shindaiwa Inc.’s authorized service dealer will correct the defect.
You will not have to pay anything to have the part adjusted, repaired or replaced. This includes any labor and diagnosis for warranted repairs performed by the dealer. In addition, engine parts not expressly covered under this warranty but whose failure is a result of a failure of a covered part will be warranted.
Emissions System repairs covered under this warranty should be completed in a reasonable time, not to exceed 30 days.
IMPORTANT
If the diagnosis reveals no defect, the emission defect warranty does not apply.
WHAT PARTS ARE COVERED BY THE EPA PHASE 2/ CALIFORNIA TIER III 2007 & LATER SMALL OFF ROAD ENGINE EMISSIONS DEFECT WARRANTY?
• Any emission related part not scheduled for, "required maintenance" (See Operator’s Manual, "SERVICE MAINTENANCE SCHEDULE") will be repaired or replaced within the warranty period. The repaired or replaced part will be war­ranted for the remaining Emissions Defect warranty period.
• Any emission related part scheduled for replacement during "required mainte­nance" (See Operator’s Manual, "SERVICE MAINTENANCE SCHEDULE") is
warranted for the period of time prior to the rst scheduled replacement point for
that part. Any such part repaired or replaced under warranty shall be warranted for
the remainder of the period prior to the rst scheduled replacement point for that
part.
• Any Shindaiwa Inc. approved replacement part may be used in the performance of any warranty maintenance or repairs on emission-related parts, and must be provided without charge if the part is still under warranty.
• Any replacement part that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of Shindaiwa Inc.
• The owner is responsible for the performance of the required maintenance described in the operator’s manual.
SPECIFIC EMISSION RELATED WARRANTED PARTS:
Choke Carburetor (complete assembly or replaceable components) Fuel Injection Assembly or replaceable components Air Filter Electronic Ignition System Spark Plug
Catalytic Converter / Mufer Assembly
Fuel Tank (CARB only)
WHAT IS NOT COVERED BY THE EPA PHASE 2/ CALIFORNIA TIER III 2007 & LATER SMALL OFF ROAD ENGINE EMISSIONS DEFECT WARRANTY?
• Any failure caused by abuse, neglect, improper maintenance.
• Any failure caused by unapproved modications, use of unapproved add-on parts/modied parts or unapproved accessories.
25
ENGLISH
noTes
26
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