Shindaiwa 81604, LE242-EVC User Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL
LE242/EVC LAWN EDGER
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
Part Number 81604 Rev. 11/06
DO NOT OPERATE THIS UNIT IF YOU ARE TIRED, ILL OR UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.
Introduction
50 FEET
(15m)
Read and follow this operators manual. Failure to do so could result in serious injury.
Wear eye and hearing protection at all times during the operation of this unit.
Keep bystanders at least 50 feet (15 m) away during operation.
Beware of thrown or ricocheted objects.
Keep feet away from blade. Rotating blade may cause injury. Blade may continue to rotate after unit is shut off.
The Shindaiwa 242 Series hand held power equipment has been designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability.
Shindaiwa engines represent the leading edge of high-performance engine technol­ogy, delivering exceptionally high power with remarkably low displacement and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in this owner’s/ operator’s manual describes units avail­able at the time of publication.
Shindaiwa Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
Attention Statements
Throughout this manual are special “Attention Statements”.
WARNING!
A statement preceded by the triangular attention symbol and
the word “WARNING” contains infor­mation that should be acted upon to prevent serious bodily injury.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent me­chanical damage.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses special signicance.
NOTE:
A statement preceded by the word ”NOTE” contains information that is handy to know and may make your job easier.
Safety Instructions
Work Safely
Shindaiwa Edgers operate at very high speeds and can do serious damage or injury if they are misused or abused.
Never allow a person without training or instruc­tion to operate this unit!
WARNING!
Never make unauthorized
attachment installations. Do not use at­tachments not approved by Shindaiwa for use on this unit.
Stay Alert
You must be physically and mentally fit to operate this unit safely.
WARNING!
Never operate power equipment of any kind if you are tired or if you are under
the inuence of alcohol, drugs, medica­tion or any other substance that could affect your ability or judgement.
Contents
PAGE
Attention Statements ...................................2
Safety Instructions .......................................2
Safety Labels .................................................4
Product Description .....................................5
Specifications ................................................5
Assembly and Adjustments .........................6
Mixing Fuel ..................................................7
Starting the Engine ......................................8
Stopping the Engine ....................................9
Adjusting Engine Idle ..................................9
Checking Unit Condition.............................9
Using a Hand Held Edger .........................10
Adjusting the Cutting Depth .....................10
General Maintenance ................................11
Replacing the Edger Blade........................14
Long Term Storage ....................................14
Troubleshooting Guide .............................15
Emission System Warranty .......................17
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your 242 series hand held power equipment, or if you do not understand something in this manual, your Shindaiwa dealer will be glad to assist you. You may also contact Shindaiwa, Inc. at the address printed on the back of this Manual.
WARNING!
The engine exhaust from this
product contains chemicals known to the State of California to cause can­cer, birth defects or other reproductive
harm.
WARNING!
Minimize the Risk of Fire
NEVER smoke or light res near the engine.
ALWAYS stop the engine and allow it to cool before refueling. Avoid overll­ing and wipe off any fuel that may have spilled.
ALWAYS inspect the unit for fuel
leaks before each use. During each rell, check that no fuel leaks from around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immediately. Fuel leaks must be repaired before using the unit.
ALWAYS move the unit to a place well away from a fuel storage area or other readily ammable materials before starting the engine.
NEVER place ammable material close to the engine mufer.
NEVER operate the engine without the spark arrester screen in place.
Safety Instructions The Properly Equipped Operator
WARNING!
Use Good Judgment
ALWAYS wear eye protection to shield against thrown objects.
NEVER run the engine when trans­porting the unit.
NEVER run the engine indoors! Make sure there is always good ventilation. Fumes from engine exhaust can cause serious injury or death.
ALWAYS clear your work area of trash or hidden debris that could be thrown back at you or toward a bystander.
ALWAYS use the proper cutting at­tachment.
ALWAYS stop the engine immediately if it suddenly begins to vibrate or shake. Inspect for broken, missing or improper­ly installed parts or attachments.
NEVER use a non-Shindaiwa ap­proved cutting attachment.
ALWAYS keep the unit as clean as practical. Keep it free of loose vegeta­tion, mud, etc.
ALWAYS hold the unit rmly with both hands when edging, and maintain con­trol at all times.
ALWAYS keep the handles clean. ALWAYS disconnect the spark plug
wire before performing any mainten­ance work.
Wear hearing protection devices
Wear close-fitting clothing to protect legs and arms. Gloves offer added protection and are strongly recommended. Do not wear clothing or jewelry that could get caught in machinery or underbrush. Secure hair so it is above shoulder level. NEVER wear shorts!
Keep a proper footing and do not overreach— maintain your balance at all times during operation.
Wear appropriate footwear (non-skid boots or shoes): do not wear open-toed shoes or sandals. Never oper-
ate the unit while barefoot!
Figure 1
and a broad-brimmed hat or
helmet.
Always wear eye protection such as
goggles or safety glasses.
Always operate with
both hands firmly gripping
the unit.
Always make sure the
appropriate cutting attachment
shield is correctly installed
and in good condition.
Keep away from the rotating blade
at all times, and never lift a moving
attachment above waist-high.
Be Aware of the Working Environment
50 FEET
(15m)
KEEP BYSTANDERS AWAY
AT LEAST 50 FEET (15m)
BEWARE OF THROWN OR
RICHOCHETED OBJECTS
KEEP AWAY FROM ROTATING BLADE
Shindaiwa
READ THE
OPERATOR’S MANUAL
WEAR HEARING AND ANSI Z87.1 APPROVED
EYE PROTECTION
P/N 19422-00046
Avoid long-term operation in very hot or very cold weather.
Always make sure the ap­propriate cutting attachment shield is correctly installed.
Be extremely careful of slippery terrain, especially during rainy weather.
Be constantly alert for objects and debris that could be thrown either from the rotating cutting attachment or bounced from a hard surface.
50
FEET
Make sure bystanders or observers
outside the 50-foot “danger zone”
wear eye protection.
Reduce the risk of
bystanders being struck
by flying debris. Make
sure no one is within 50
feet (15 meters)—that’s
about 16 paces—of an operating attachment.
When operating in rocky terrain
or near electric wires or fences, use
extreme caution to avoid contact-
ing such items with the cutting
attachment.
If contact is made with a hard
object, stop the engine and
inspect the cutting attachment
for damage.
Figure 2
Safety Labels
Figure 3
This label indicates the minimum
distance between front handle
and rear grip.
LE242
IMPORTANT
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or miss­ing information labels. New labels are available from your local authorized Shindaiwa dealer.
Product Description
Using the accompanying illustrations as a guide, familiarize yourself with this unit and its various components. See Figure 4. Understanding your unit helps ensure top performance, long service life, and safer operation.
WARNING!
Do not make unauthorized modications or alterations to any of these units or their components.
IMPORTANT!
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation.
Prior to Assembly
Before assembling, make sure you have all the components required for a complete unit:
Engine and outer tube assembly with
handle
Gearcase/Debris shield assembly
Kit containing this manual and tool kit for routine maintenance. Tool kits vary by model and may include a hex wrench, a spark plug/screwdriver combination wrench, and a scraper
Carefully inspect all components for damage.
.
Cutting
Attachment
Figure 4
Cutting
Attachment Shield
Gear case
Outer Tube
Handle
Ignition
Switch
LE242 LAWN EDGER
Throttle
Interlock
Grip
Throttle
Trigger
Fuel
Tank
Specications
LE242 dry weight
(Including attachments)...........................................12.8 lb./5.8 kg
Engine model...........................................................................S242E
Engine type.......................................................2-cycle with catalyst
Bore x stroke.............................................1.3 x 1.1 in./33 x 28 mm
Displacement.......................................................1.5 cu. in./ 23.9 cc
Maximum power.......................................................1.0 HP/0.8 kW
@ 8000 rpm (min-1)
Fuel/oil ratio.............................50:1 with ISO-L-EGD or JASO FC
class 2-cycle mixing oil*
Carburetor type...............................Walbro WYK, diaphragm-type
Fuel tank capacity....................................................22.3 oz./670 ml
Ignition............................................................One-piece electronic,
transistor-controlled
Specifications are subject to change without notice.
Spark plug.....................................................................NGK BPMR6A
Air cleaner type..............................................................Non-reversible
Foam Filter Element
Starting method ............................................................................Recoil
Stopping method ................................................................Slide switch
Transmission type ................................Automatic, centrifugal clutch
w/bevel gear EPA Emission
Compliance Period**..........................................................Category A
** The EPA emission compliance referred to on the emission compliance label located on the engine, indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. Category C = 50 hours (Moderate), B = 125 hours (Intermediate) and A = 300 hours (Extended).
* meets or exceeds these specifications and is
recommended for all Shindaiwa products.
251043
Assembly and Adjustments
Install Gearcase Assembly
Figure 5
Assembly and Adjustments
Adjust Throttle Lever Free Play
1. Loosen gearcase clamp screw.
2. Remove the gearcase index screw.
3. Slide the gearcase oriented as shown in Figure 5 onto the shaft tube insuring that the flex drive is engaged in the gearcase.
NOTE:
It may be necessary to pull the flex cable out from the shaft tube, engage into the gearcase and then slide the assembly onto the shaft tube.
4. Reinstall the index screw and tighten securely.
5. Tighten the clamp screw and torque to 52 – 69 inch pounds.
The throttle lever free play should be ap­proximately 3/16-1/4 inch (4-6 mm). See Figure 6. Make sure that the throttle lever operates smoothly without binding. If it becomes necessary to adjust the lever free play, follow the procedures and illustra­tions that follow.
3/16-1/4 inch (4-6 mm)
Figure 6
Throttle Free Play
Figure 7
1. Loosen the air cleaner cover knob and remove the air cleaner cover. See Figure 7.
2. Loosen the lock nut on the cable ad­juster. See Figure 8.
3. Turn the cable adjuster in or out as required to obtain proper free play 3/16-1/4 inch (4-6 mm). See Figure 8.
4. Tighten the locknut.
Cable
Adjuster
Figure 8
Lock
Nut
5. Reinstall the air cleaner cover.
Mixing Fuel
CAUTION!
Some types of gasoline contain alcohol as an oxygenate. Oxygenated gaso­line may cause increased operating temperatures. Under certain condi­tions, alcohol-based gasoline may also reduce the lubricating qualities of some 2-cycle mixing oils. Never use any type of gasoline containing more than 10% alcohol by volume! Generic oils and some outboard oils may not be intended for use in high-performance 2-cycle engines, and should never be used in your Shindaiwa engine
.
Filling the Fuel Tank
CAUTION!
This engine is designed to operate on a 50:1 mixture consisting of unleaded gasoline and ISO-L-EGD or JASO FC class 2-cycle mixing oil only. Use of non-approved mixing oils can lead to excessive carbon deposits.
Use only fresh, clean unleaded gasoline
with a pump octane of 87 or higher.
Mix all fuel with a 2-cycle air-cooled mix-
ing oil that meets or exceeds ISO-L-EGD and/or JASO FC classified oils at 50:1 gasoline/oil ratio.
Examples of 50:1 mixing quantities
1 gallon of gasoline to 2.6 oz. mixing oil 5 liters of gasoline to 100 ml. mixing oil
IMPORTANT!
Mix only enough fuel for your immediate needs! If fuel must be stored longer than 30 days and oil with fuel stabilizer is not used, it should rst be treated with a fuel stabilizer such as STA-BIL™.
sified oil and also meets or exceeds ISO-L­EGD performance requirements. Shindaiwa One is recommended for use in all Shindaiwa low emissions engines.Shindaiwa One also includes a fuel stabilizer.
Oil is a registered JASO FC clas-
WARNING!
Minimize the risk of re!
STOP engine before refueling. ALWAYS allow the engine to cool
before refueling!
Wipe all spilled fuel and move the
engine at least 10 feet (3 meters) from the fueling point and source before restarting!
NEVER start or operate this unit if
there is a fuel leak.
NEVER start or operate this unit if
the carburetor, fuel lines, fuel tank and/or fuel tank cap are damaged.
NEVER smoke or light any res
near the engine or fuel source!
NEVER place any ammable ma-
terial near the engine mufer!
NEVER operate the engine with-
out the mufer and spark arrester in good working condition.
1. Place the edger on a flat, level surface.
2. Clear any dirt or other debris from around the fuel filler cap.
3. Remove the fuel cap, and fill the tank with clean, fresh fuel.
4. Reinstall the fuel filler cap and tighten firmly.
Starting the Engine
XST013
IMPORTANT!!
Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or START and “O” for OFF or STOP.
ON
Figure 9
1. Slide the ignition switch to the “ON” position. See Figure 9.
Return Tube
Primer Bulb
Figure 10
2. Press the primer bulb until fuel can be seen flowing in the transparent return tube.
IMPORTANT!
The primer system only pushes fuel through the carburetor. Repeatedly pressing the primer bulb will not ood the engine with fuel.
3. Set the choke lever to the CLOSED position if engine is cold.
Make sure the
cutting attach-
ment
is clear of ob-
structions!
Figure 12
4. While holding the outer tube firmly with left hand. Use your other hand to slowly pull the recoil starter handle until resis­tance is felt, then pull quickly to start the engine.
CAUTION!
Do not pull the recoil starter to the end of the rope travel. Pulling the recoil starter to the end of the rope travel can damage the starter.
WARNING!
The cutting attachment may
rotate when the engine is started!
5. When the engine starts, slowly move the
choke lever to the “OPEN” position. See Figure 13. (If the engine stops after the initial start, close the choke and restart.)
WARNING!
Never start the engine from
the operating position.
IMPORTANT!
If the engine fails to start after several at­tempts with the choke in the closed posi­tion, the engine may be ooded with fuel. If ooding is suspected, move the choke lever to the open position and repeatedly pull the recoil starter to remove excess fuel and start the engine. If the engine still fails to start, refer to the troubleshooting section of this manual.
When the Engine Starts...
After the engine starts, allow the engine
to warm up at idle 2 or 3 minutes before operating the unit.
Advancing the throttle makes the cut-
ting attachment turn faster; releasing the throttle permits the attachment to stop turning. If the cutting attachment continues to rotate when the engine returns to idle, carburetor idle speed should be adjusted (see “Adjusting Engine Idle” on next page).
Closed
Figure 11
Open
Figure 13
251029
Stopping the Engine
OFF
Figure 14
Adjusting Engine Idle
Idle the engine briefly before stopping (about 2 minutes), then slide the ignition switch to the “O” (Engine OFF) position.
Idle Adjusting
Figure 15
Screw
Checking Unit Condition
NEVER operate the unit with the cut­ting attachment shield or other protective devices removed!
WARNING!
A cutting attachment shield or
other protective device is no guaran­tee of protection against ricochet. YOU MUST ALWAYS GUARD AGAINST FLY­ING DEBRIS!
Use only authorized Shindaiwa parts and accessories with your Shindaiwa trim­mer. Do not make modifications to this unit without written approval from Shindaiwa, Inc.
The engine must return to idle speed whenever the throttle lever is released. Idle speed is adjustable, and must be set low enough to permit the engine clutch to disengage the cutting attachment.
Idle Speed Adjustment
WARNING!
The cutting attachment must
NEVER rotate at engine idle! If the idle speed cannot be adjusted by the procedure described here, return the trimmer to your Shindaiwa dealer for inspection.
ALWAYS make sure the cutting attach­ment is properly installed and firmly tight­ened before operation.
NEVER use a cracked or warped cutting at­tachment: replace it with a serviceable one.
ALWAYS make sure the cutting attach­ment fits properly into the appropriate attachment holder. If a properly installed at­tachment vibrates, replace the attachment with new one and re-check.
ALWAYS stop the engine immediately and
1. Place the trimmer on the ground, then start the engine, and then allow it to idle 2-3 minutes until warm.
2. If the attachment rotates when the engine is at idle, reduce the idle speed by turning the idle adjustment screw counter-clockwise. See Figure 15.
3. If a tachometer is available, the engine idle speed should be final adjusted to 3,000 (±250) rpm (min-1).
4. Carburetor fuel mixture adjustments are preset at factory and cannot be serviced in the field.
check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equip­ment.
NEVER allow the engine to run at high RPM without a load. Doing so could dam­age the engine.
NEVER operate a unit with worn or dam­aged fasteners or attachment holders.
Using a Hand-held Edger
26021
Guidelines for Operating the Edger
Before edging, make sure the area is
soft enough so the blade does not bog down. If necessary, water the area before edging.
 Remove debris and other obstacles that
could be thrown by the rotating blade.
 Plan your work so the edger blade is
always on your right-hand side.
 Begin each pass by positioning the unit
over the work, and with the engine run­ning at about half-throttle. Slowly lower the blade to the ground while applying full throttle. See Figure 16.
 Do not move the edger into the work so
fast that the engine or blade bogs down.
CAUTION!
Low-speed edging can lead to prema­ture clutch failure.
 Do not pull the unit backward over the
ground with the engine running. Doing so will tend to bury the blade.
Regular and frequent use of the edger will make a neater lawn, and a frequently trimmed edge will be easier to maintain.
WARNING!
Wear eye protection, long pants,
and boots when operating this machine!
Whenever you strike a hard
object with the blade, always stop the edger and carefully inspect the blade for damage. NEVER OPERATE THE EDGER WITH A DAMAGED BLADE!
Figure 16
Adjusting the Cutting Depth
Figure17
Figure 17a
Guide Wheel
Adjusting knob
Guide Wheel
The numbers are for reference only; they do NOT refer to depth in
inches
The edger’s depth of cut is controlled by a combination of operator height, blade wear, and the positioning of the edger’s guide wheel.
To adjust blade height:
1. Loosen the guide wheel adjusting knob. See Figure 17.
2. Raise or lower the guide wheel to the desired setting. See Figure 17a.
3. Tighten the guide wheel adjusting knob firmly . See Figure 17.
WARNING!
Never adjust the guide wheel while the engine is running.
NOTE
Guide wheel adjustment is also required to compensate for blade wear.
WARNING!
Use only Shindaiwa replace-
ment edger blades.
10
General Maintenance
IMPORTANT!
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA CORP. THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
WARNING!
Before performing any mainte-
nance, repair or cleaning work on the unit, make sure the engine and cutting attachment are completely stopped. Disconnect the spark plug wire before performing service or maintenance work.
WARNING!
Non-standard parts may not oper-
ate properly with your unit and may cause damage and lead to personal injury.
WARNING!
 Never repair a damaged blade
by welding, straightening, or by modifying its shape. An altered blade may break during operation, resulting in serious personal injury.
NOTE:
Using non-standard replacement parts could invalidate your Shindaiwa warranty.
Mufer
This unit must never be operated with a faulty or missing spark arrester or muf­fler. Make sure the muffler is well secured and in good condition. A worn or damaged muffler is a fire hazard and may also cause hearing loss.
Spark Plug
Keep the spark plug and wire connections tight and clean.
Fasteners
Make sure nuts, bolts, and screws (except carburetor adjusting screws) are tight.
 Blades are not interchangeable be-
tween Shindaiwa edgers and trimmer/ brushcutter models. Operating any unit with a blade or attachment not approved for that unit can be hazard­ous and may cause serious injury.
Daily Maintenance
Prior to each work day, perform the following:
 Remove dirt or debris from the engine,
check the cooling fins and air cleaner for clogging and clean them as necessary.
10-Hour Maintenance
Unscrew Fastener
 Carefully remove any accumulation of
dirt or debris from the muffler or the fuel tank. Dirt build-up in these areas could cause engine overheating, induce premature wear, or create a fire hazard.
Remove and
clean or replace
the element
 Check for loose or missing screws or
components. Make sure the cutting at­tachment is securely fastened.
Check the entire unit for leaking fuel or
grease.
Every 10 hours of operation (more fre­quently in dusty or dirty conditions):
 Remove the air cleaner element.
See Figure 18. Clean or replace as necessary. To clean element: wash it thoroughly in soap and water. Let it dry before reinstalling the element.
CAUTION!
Do not operate the unit if the air cleaner or element is damaged, or if the element is wet.
Figure 18
11
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