Shindaiwa HT231, X7502862800 User Manual

SHINDAIWA OWNER / OPERATOR’S MANUAL
HT231 HEDGE TRIMMER
X7502862800 02/10
WARNING
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.

Introduction

The Shindaiwa 231 series of hand-held power equipment is designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability. Shindaiwa engines represent the leading edge of high­performance engine technology, delivering exceptionally high power with remarkably low displacement and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in these instructions describes units available at the time of publication.
Echo, Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Contents
Safety
...................................................3
Product Description
Specications
Mixing fuel
Filling the fuel tank.................................9
Starting the Engine
The operational procedures described in this manual are intended to help you get the most from this unit as well as to pro­tect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your series of hand-held power equipment, or if you do not understand something in this manual, contact Shindaiwa at the address printed on the back of this Manual.
.............................................8
...............................6
........................................7
.............................10
PAGE
PAGE
Stopping the engine.............................12
Operation Maintenance Troubleshooting Guide Warranty
.............................................12
........................................13
........................19
..............................................22
IMPORTANT!
Attention Statements
Throughout this manual are special “attention statements”.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains information that should be acted upon to prevent serious injury or death.
WARNING!
A statement preceded by the triangular attention symbol and the word “WARNING” contains information that should be acted upon to pre­vent serious bodily injury .
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent mechanical damage.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses
special signicance.
2
Safety and operation labels
HOT SURFACE
A hedge trimmer has the potential to cause serious personal injury to the operator or bystanders if misused, abused or mishandled. You must observe all special safety instructions to reduce the risk of personal injury.
Read and follow this manual, make sure anyone using the trimmer does likewise. Failure to do so could result in serious personal injury or machine failure. Keep this manual for future reference.
Always wear a hard hat to reduce the risk of head injuries during operation of this machine. In addition, always wear eye and hearing protec­tion. Shindaiwa recommends wearing a face shield as additional face and eye protection.
The blades are SHARP. Handle with care.
Keep hands clear of the cutter blades when starting the engine.
WARNING !Surface can be hot. Always wear gloves when handling this unit.

Safety

Work Safely
A hedge trimmer has the potential to cause serious personal injury to the operator or bystanders if misused, abused or mishandled. To reduce the risk of injury, you must maintain control at all times, and observe all safety precautions during operation. Never permit a person without training or instruction to operate this machine!
Stay Alert
You must be physically and mentally t to operate this unit safely.
WARNING!
Hedge Clipper blades are very sharp. Touching them may lead to severe personal injury. Avoid touching
blades whenever possible, and always wear gloves to protect hands
WARNING!
Never make unauthorized attachment installations. Always use genuine Shindaiwa parts and accesso-
ries when repairing or maintaining this unit.
WARNING!
Operation of this equipment may create sparks that can start res around dry vegetation. This unit is equipped with a spark arrestor and a spark arrestor may be required. The operator should contact local re agencies for laws or regulations relating to re prevention requirements.
WARNING!
Never operate power equipment of any kind if you are tired or if you are under the inuence of
alcohol, drugs, medication or any other substance that could affect your ability or judgement.
WARNING!
Moving parts can amputate ngers or cause severe injuries. Keep hands, clothing and loose objects
away from all openings.
ALWAYS stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop
before removing obstructions, clearing debris, or servicing unit.
DO NOT start or operate unit unless all guards and protective covers are properly assembled to unit.
NEVER reach into any opening while the engine is running. Moving parts may not be visible through open-
ings.
WARNING!
Engine exhaust IS HOT, and contains Carbon Monoxide (CO), a poison gas. Breathing CO can cause uncon­sciousness, serious injury, or death. Exhaust can cause serious burns. ALWAYS position unit so that exhaust is directed away from your face and body.
3
HOT SURFACE
CAUTION
READ AND FOLLOW THE INSTRUCTIONS IN THE OPERATORS MANUAL.
WEAR EYE AND HEARING PROTECTION AT ALL TIMES DURING
OPERATION.
THE BLADES ARE SHARP! HANDLE WITH
CARE.
KEEPS HANDS CLEAR OF CUTTER BLADES WHEN STARING THE
ENGINE.
WARNING!
Use Good Judgement
NEVER transport the unit or leave it
unattended with the engine running. An engine that’s running could be acci­dently accelerated causing the blades to move. Make sure that the blade cover is in place when transporting or storing the hedge trimmer. ALWAYS make sure that the cutter attachment and all handles and guards are properly installed and rmly tight­ened before operation. Inspect for broken, missing or improp­erly installed parts or attachments. NEVER use a cracked or warped cutter or cutter bar: replace it with a service-
able one and make sure it ts properly.
Make sure there are no missing or loose fasteners, and that the stop switch and throttle controls are working properly. Make sure there is always good ventila­tion when operating the hedge trimmer. Fumes from engine exhaust can cause serious injury or death. NEVER run the engine indoors!
NEVER smoke or light res near the hedge trimmer. Keep the unit away from excessive heat. Engine fuel is very ammable and re could lead to serious personal injury or
property damage. Do not operate this machine with the muf-
er removed.
NEVER attempt cutter adjustment with the engine running! Before starting the engine, make sure the cutter is not contacting anything.
ALWAYS conrm safe operation when
using the machine. Immediately stop the engine with the stop switch if the machine suddenly begins to vibrate or shake. ALWAYS stop the engine immediately and check for damage if you strike a foreign object or if the machine becomes tangled. Do not oper­ate with broken or damaged equipment. When cutting a branch that is under ten­sion, be alert for spring-back so that you will not be struck by the moving branch.
If a cutter should bind fast in a cut, shut off the engine immedi­ately . Push the branch or tree to ease the bind and free the cutter. ALWAYS stop the engine and allow it to cool before refuelling.
Avoid overlling and wipe off
any fuel that may have spilled.
To reduce re hazard, keep the engine and mufer free of
debris, leaves, or excessive grease.
KEEP A SOLID STANCE
Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
Safety devices and labels
ON-OFF Switch
Throttle
Interlock
Cover
Protector
IMPORTANT!
Caution, Danger, Warning, and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or missing information labels. New labels are avail­able from your local authorized Shindaiwa dealer.
4
Safety (continued)
Operating the Hedge Trim-
ALWAYS protect yourself from hazards
such as thorny brush and ying debris by wearing gloves and close tting
clothing that covers arms and legs. Never wear shorts. Don’t wear loose clothing or items such as jewelry that could get caught in machinery or underbrush. Secure long hair so it is above shoulder level.
ALWAYS wear eye, ear, and hand protection while operating this unit!
ALWAYS stop the engine before removing branches or debris from the cutters! Never allow the cutters to contact buildings or other hard objects!
ALWAYS stop the engine and install the blade cover before moving to
another work site, and maintain a rm
footing while operating or carrying the trimmer.
NEVER cut metal objects or wire with the blade.
NEVER allow children to use
the unit. Avoid operating near bystanders.
ALWAYS grip support handle with right hand and throttle handle with left hand.
NEVER operate this unit if the safety guard has been removed or damaged!
AVOID using or storing this unit in a wet environment. Water on the cutters may enter the gearcase and damage your unit.
AVOID cutting large or extremely “woody” branches. Doing so can shorten cutter life, and may also damage the gearcase.
USE EXTREME CAUTION
when operating near fences or electric wiring.
Always maintain this unit accord­ing to this owner’s manual and fol­low the recommended scheduled maintenance. Never modify or disable any of the unit’s safety devices. Always use genuine Shindaiwa parts and accessories when repairing or maintaining this machine. Do not make unauthorized modica­tions to the unit.
ALWAYS keep proper footing and do not overreach. Maintain your balance at all times during operation.
CAUTION
Never allow the engine to run at high RPM without a load. Doing so could damage the engine. When transporting the unit in a vehi­cle, tie it down securely to prevent fuel spillage or damage to the machine. Always stop the engine and allow it to
cool before refuelling. Avoid overlling
and wipe off any fuel that may have spilled.
Never place ammable material close to the engine mufer and never run
the engine without the spark arrestor screen in place.
Keep the cutters sharp and properly
adjusted.
Keep the unit as clean as possible. Keep it free of loose vegetation, mud,
etc.
5
Product Description
Cutter blades
WARNING!
Blade protector
Mufer
On/Off Switch
Support handle
Recoil starter
Throttle
Throttle
interlock
Blade
protecter
Throttle
handle
Using the illustration as a guide, familiarize yourself with this unit and its various components. Understanding your machine helps ensure top performance, longer ser­vice life, and safer operation.
Support
Guard
handle
Do not alter this machine or any of its components!
Fuel tank
Air lter cover
This unit comes completely assembled. Before using this product, please make sure you have all the components required for a complete unit. Carefully inspect all components for damage.
• This user manual
• T-wrench
• Blade protecter
IMPORTANT!
The terms “left,” “left-hand,” and “LH”; “right,” “right-hand,” and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation of this product.
6
Specications
Model HT231-30 HT231-40 Engine Type 2-cycle, horizontal cylinder, air cooled Engine Bore x Stroke 32 mm x 28 mm (1.26 in x 1.10 in.) Engine Displacement 22.5cc (1.37 in3) Unit Weight, Less Fuel 5.9 kg (13.0 lb) 6.4 kg (14.1 lb) Unit Dimensions (LxWxH) 990 x 210 x 210 mm (38.98 x 8.17x8.27 in) 1330 x 210 x 210 mm (53.26 x 8.27 x 8.27 Fuel Tank Capacity 0.6 liter/20.3 oz. Fuel/oil ratio 50:1 with *ISO-L-EGD or JASO FD class 2-cycle Mixing Oil Carburetor Diaphragm type Ignition Fully electronic, transistor controlled Spark Plug NGK BPMR6A
Electrode Gap .65 mm (.026 in) Torque 150-170 kgf • cm / 130-150 in • lbf
Air Cleaner Foam element
Mufer Type Spark arrestor mufer or spark arrestor mufer with catalyst
Starting Method Recoil type Stopping Method Slide switch,grounding type Blade Length 740 mm (29.13 in) 1080 mm (42.52 in) Blade Type Double-blade cutting action: single-edged blade Clutch Type Centrifugal clutch, dry-type Gear Type Spur gears Gear Lubrication Lithium-based grease Standard Equipment
Idle Speed (RPM) Clutch Engagement Speed (RPM) Wide Open Throttle (RPM)
Specications are subject to change without
notice.
Rear handle w/integral controls, anti-vibe mountings, front handle w/guard, tool set, blade scabbard.
2,750 - 3,000
4,000
11,000 - 13,000
Emission Control (exhaust & evaporative)
EPA 2010 and Later and/or C.A.R.B. TIER III
The emission control system for the engine is EM/TWC (Engine Modication and 3-way Catalyst) and for the fuel tank
the Control System is EVAP (Evaporative Emissions) or N (for nylon tank). Evaporative emission may be applicable to California models only.
Emission Control Label (located on Engine) (EXAMPLE ONLY, information on label varies by FAMILY).
PRODUCT EMISSION DURABILITY (EMISSION COMPLIANCE PERIOD)
The 300 hour emission compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
7
Mixing Fuel
WARNING!
Alternative fuels, such as E15 (15% ethanol), E-85 (85% ethanol) or any fuels not meeting Shindaiwa requirements are NOT approved for use in Shindaiwa gasoline engines. Use of alternative fuels may cause
performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.
2 Stroke Mixture Oil - A 2-stroke engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD standards must be used. Shindaiwa One formulated for use in all Shindaiwa 2-stroke engines. Engine problems due to inadequate lubrication caused by fail-
ure to use an ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD certied oil will void the engine warranty.
For increased engine protection, Shindaiwa recommends using Shindaiwa Red ArmorTM engine oil to protect the engine from harmful carbon build up, maintain engine performance, and increase engine life. Shindaiwa Red ArmorTM engine oil exceeds ISO-L-EGD and J.A.S.O. M345/FD performance requirements.
Shindaiwa OneTM 2-Stroke oil or Red ArmorTM engine oil may be mixed at 50:1 ratio for application in all Shindaiwa engines sold in the past, regardless of ratio specied in those manuals.
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added. Use of unmixed, improp­erly mixed, or stale fuel, may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Long Term Storage section of this manual.
TM
2-Stroke Oil is strongly recommended as it meets this standard and is specically
IMPORTANT!
IMPORTANT!
Examples of 50:1 mixing quantities
Handling Fuel
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow ames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT ll fuel tanks indoors. ALWAYS ll fuel tanks outdoors over bare ground.
• DO NOT overll fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
8
Mixing Instructions
1. Fill an approved fuel container with half of the re­quired amount of gasoline.
2. Add the proper amount of engine oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Add remaining gasoline, close fuel container, and remix.
IMPORTANT!
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut­off containers to reduce fuel spillage.
After use
• DO NOT store a unit with fuel in its tank. Leaks can
occur. Return unused fuel to an approved fuel storage container.
Filling the fuel tank
Place the unit on a at, level surface.1. Clear any dirt or other debris from around the fuel ller cap.2. Remove the fuel cap, and ll the tank with clean, fresh fuel.3.
Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight con­tainer. Store in a well-ventilated, unoccupied building,
away from sparks and ames.
IMPORTANT!
Stored fuel may separate. ALWAYS shake fuel container thoroughly before each use.
CAUTION!
Slowly remove the fuel cap only after stopping the engine
Reinstall the fuel ller cap and tighten rmly.4. Wipe away any spilled fuel before starting engine.5.
9
Starting the Engine
IMPORTANT!
Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or ST AR T and “O” for OFF or STOP.
WARNING!
The cutting attachment will operate immediately when the engine starts and could result in loss of con­trol and possible serious injury. Keep movable parts of the cutting attachment away from objects that could become entangled or thrown.
WARNING!
Never start the engine from the operating position.
The cutting attachment will move when the engine accelerates!
NOTE:
The blade cover is used for transportation and storage. Remove blade cover before using the unit.
Slide the ignition switch to the “ON” position.1. Set the throttle lever to the “fast idle”:2.
Depress and hold the throttle lock, then squeeze the throttle lever a. toward the handgrip on the shaft tube.
Depress and hold the fast idle button.b. While depressing the fast idle button, release the throttle trigger.c.
Press the primer bulb until fuel can be seen owing in the transparent 3. return tube.
Set the choke lever to the CLOSED position if engine is cold.4. Place the unit on the ground. Grip the engine cover with your left hand and 5.
the starter handle with your right hand (shown).
Throttle
interlock
Throttle
trigger
Slide the ignition switch to the ON postion
Choke closed
START
On/Off Switch
Fast Idle
button
IMPORTANT!
The primer system only pushes fuel through the carburetor. Repeatedly
pressing the primer bulb will not ood the engine with fuel.
10
Set the choke lever to the CLOSED position if engine is cold
Pull the starter handle slowly toward you until you feel the starter mecha-6. nism engage.
Start the trimmer by pulling the starting handle rapidly outward.7.
CAUTION!
The recoil starter can be easily damaged by abuse! Never pull the starter cord to its full length.
IMPORTANT!
If the engine fails to start after several attempts with the choke in the
closed position, the engine may be ooded with fuel. Refer to the
“Starting a Flooded Engine” section of this manual.
Primer bulb
Primer bulb
Return Tube
Return Tube
Press the primer bulb
Press the primer bulb
Hold the unit
rmly...
.Pull recoil
starter handle
upward
Make sure the cutters are
clear of obstructions!
When the motor starts...
1. Open the choke by moving the choke lever backward (toward the fuel tank).
2. If the engine does not continue to run, repeat the appropriate cranking procedures for a cold or warm engine.When the engine starts, clear excess fuel from the combustion chamber by accel­erating the engine several times with the throttle lever.
3. Operating the throttle will automatically disengage the fast idle setting.
Started a ooded engine
WARNING!
Burn danger from hot engine! Allow engine to cool before
removing cylinder cover.
Starting A Flooded Engine
Slide the ignition switch to the “I” (ON) position1. .
2.
Open the choke, put the throttle lever in the full throttle position, then clear excess fuel from the combustion chamber by cranking the engine several times.
3.
If the engine still fails to start or re, refer to the troubleshooting ow
chart at the end of this manual.
Start the trimmer by pulling the starting handle rapidly outward
If the engine does not start
Repeat the appropriate starting procedure
for a cold or warm engine.
If the engine still fails to start, use the pro-
cedures for “Starting a ooded engine.”
11
Stopping the engine
Cool the engine by allowing it to idle for 2–3 minutes.1. Move the ignition switch to the “O” or STOP position.2.
Ignition OFF (O)
Throttle free play adjustment
If the unit does not return to idle speed or doesen’t reach full rpm, the throttle lever free play may need to be adjusted as follows:
Measure free play at the end of the 1. throttle lever. Throttle lever free play should be approximately 5-7 mm (0.2-0.275”). If adjustment is necessary , remove the air cleaner cover by loosening the two thumbscrews. Loosen the cable adjuster lock nut 2.
and turn the cable adjustment tting in or out until throttle lever free play is approximately 5-7 mm (0.2-0.275”).
Replace the air cleaner cover, and tighten the cover retaining screws securely.3.
5-7 mm (0.2-
0.275”)
Cable adjustor
Throttle lever free play
Operation
Always grip support handle with right hand and throttle handle with left hand. Squeezing the throttle increases engine speed, causing the clutch to engage and
operate the cutters.
Releasing the throttle decreases engine speed, causing the cutters to slow, and then stop altogether as the clutch disengages.
Use a sweeping motion when cutting, and vary throttle settings often.
Avoid cutting material larger than 1.27 cm in diameter.
Throttle cable
Locknut
12
Maintenance
COMPONENT/SYSTEM
MAINTENANCE
PROCEDURE
DAILY OR
BEFORE
USE
EVERY
REFUEL
3 MONTHS
OR 90
HOURS
YEARLY 600
HOURS
Air Filter Inspect/Clean
I / C * R *
Choke Shutter Inspect/Clean
I / C
Fuel Filter Inspect/Replace
I * I / R *
Fuel Cap Gasket Inspect/Replace
I * R *
Fuel System Inspect/Replace
I (3) * I (3) *
Spark Plug Inspect/Clean/Replace
I / C / R *
Cooling System Inspect/Clean
I / C
Muffler Spark Arrestor Inspect/Clean/Replace
I / C / R *
Cylinder Exhaust Port Inspect/Clean/Decarbon
I / C
Gear Housing Grease
I (1)
Blades Inspect/Clean
I / C (2)
Recoil Starter Rope Inspect/Clean
I / C *
Screws/Nuts/Bolts Inspect/Tighten/Replace
I *
* All recommendations to replace are based on the finding of damage or wear during inspection.
(2) Inspect blade and clean as needed. Lubricate blades periodically during use. (3) Low evaporative fuel tanks DO NOT require regular maintenance to maintain emission integrity.
MAINTENANCE PROCEDURE LETTER CODES:
I = INSPECT, R = REPLACE, C = CLEAN
IMPORTANT NOTE
- Time intervals shown are maximum. Actual use and your experience will
determine the frequency of required maintenance.
MAINTENANCE PROCEDURE NOTES:
(1) Apply Grease every 20 hours of use.
IMPORTANT!
Maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual, However, warranty repairs must be performed by a dealer or service center authorized by Echo, Inc. The use of parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emis­sion control system and may have a bearing on the outcome of a warranty claim.
Before performing any maintenance, repair or cleaning work on the unit, make sure the engine is completely stopped. Disconnect the spark plug wire before performing service or maintenance work.
Maintenance Intervals
WARNING!
WARNING!
Non-standard parts may not operate properly with your unit and may cause damage and lead to personal injury.
NOTE:
Using non-standard replacement parts could invalidate your Shindaiwa warranty.
WARNING!
Always wear gloves when working around the cutter assembly.
13
Air Filter
Remove the air lter element, and wash the element in clean, neutral sol-1. vent or warm soapy water. Rinse the element thoroughly, and then squeeze dry before reassembly.
CAUTION!
Never operate the unit if the air lter assembly is damaged or missing or if the air lter element is soaked with water!
Fuel Filter
Use a wire hook to extract the fuel lter from inside the fuel tank. Inspect
the fuel lter element. If it shows signs of contamination from debris, replace it with a genuine Shindaiwa replacement fuel lter element.
Before reinstalling the lter, inspect the fuel line. If you discover damage
or deterioration, the unit should be removed from service unitl it can be inspected by a Swisher-trained service technician.
Air lter cover
Air lter element
Hooked
wire
CAUTION!
Make sure you do not pierce the fuel line with the end of the hooked wire. The line is delicate and can be damaged easily.
Spark Plug
Keep the spark plug and wire connections tight and clean.
Adjust the spark plug electrode gap to .026 inch (.65 mm). If the spark plug must be replaced, use only the spark plug recommended on the Specica­tions section or an equivalent resistor type spark plug of the correct heat range.
CAUTION!
Before removing the spark plug, clean the area around the plug to prevent dirt and debris from getting into the engine’s internal parts.
Fuel lter
0.65 mm
(0.026 in.)
Remove the spark plug and adjust the gap at the electrode
14
Exhaust System
WARNING!
This unit must never be operated with a faulty or missing spark arrester or mufer. Make sure the mufer is well
secured and in good condition. A worn or damaged mufer is a re hazard and may also cause hearing loss.
If the engine becomes sluggish and low on power, check and clean the spark arrester screen.
1.
Loosen the knob of the spark plug cover and remove the cover. Remove the spark plug lead from the spark plug.2. Loosen the four 5 mm bolts located at the top of the recoil starter housing and remove the cover.3. Loosen the 5 mm bolt located at the top of the cylinder cover and two 4 mm bolts located at the bottom of the cylinder 4.
cover and remove cover.
Loosen three 5 mm mufer cover bolts and remove the mufer cover.5. Remove mufer gasket bolt.6. Loosen two 4 mm screws from the mufer cover.7.
Remove two 4 mm screws from the top tail plate and remove tail plate.8. Remove the spark arrester screen and clean with a stiff bristle brush.9.
Remove the mufer from the engine and inspect the cylinder exhaust port for carbon buildup.10. Reassemble the mufer in the reverse order of disassembly11.
IMPORTANT!
If you note excessive carbon buildup, consult your servicing dealer.
Cooling System
Remove any compacted debris from
around the fuel tank and/or mufer.
Inspect cooling system. Check cooling air intake area at base of crankcase. Remove all debris. Dirt build-up in these areas can lead to engine overheating,
re, or premature wear.
Remove and clean the cylinder cover and
clean grass and dirt from the cylinder ns.
Lower tail plate
Mufer
Gasket
plate
Keep cooling
ns clean
Inspect cooling system
gasket
Mufer plate screws
Spark arrester screen
Plate
Mufer gasket bolt
Mufer
Top tail plate
Keep cooling air intake passages clean (Fuel tank
Mufer cover
screws
Mufer
cover bolts
Mufer
cover
removed for
clarity)
15
Carburetor Adjustment
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break-in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.
High Altitude Operation
This engine has been factory adjusted to maintain satisfactory starting, emission, and durability performance up to 1,100 feet above sea level (ASL) (96.0 kPa). To maintain proper engine operation and emission compliance above 1,100 feet ASL the carburetor may need to be adjusted by an authorized ECHO service dealer.
IMPORTANT!
If the engine is adjusted for operation above 1,100 feet ASL, the carburetor must be re-adjusted when operating the engine below 1,100 feet ASL, oth­erwise severe engine damage may result.
NOTE:
Every unit is run at the factory and the carburetor is set in compliance with emission regulations. Carburetor adjustments, other than idle speed, must be performed by an authorized Shindaiwa dealer.
Adjusting engine idle
The engine must return to idle speed whenever the throttle lever is released. Idle speed is adjustable, and must be set low enough to permit the engine clutch to disengage the cutting attachment.
WARNING!
The cutters must NEVER engage at engine idle speeds! If the idle speed cannot be adjusted by the procedure, described here, contact your authorized Shindaiwa servicing dealer.
Idle Speed Adjustment
Place the trimmer on the ground, then start the engine, and then allow it to 1. idle 2-3 minutes until warm.
If the attachment rotates when the engine is at idle, reduce the idle speed 2. by turning the idle adjustment screw counter-clockwise.
If a tachometer is available, the engine idle speed should be nal adjusted 3. to the values in the Specication section.
NOTE:
Carburetor fuel mixture adjustments are preset at factory and cannot be ser-
viced in the eld.
Idle adjustment
screw
16
Gearcase lubrication
CAUTION!
Over-lubricating may cause the gearcase to run slower than normal, and may also cause leakage from excess grease.
Do not remove the conrods from the cutters. Conrod bearings can be lost or damaged if disturbed.
Top off gearcase grease level by using a lever-type grease gun to force 1–2 strokes of high quality lithium-based grease
through the gearcase grease tting.
Every 60 hours (or before long-term storage)
Remove the gearcase cover, and use solvent and a soft brush to remove all old grease from the
gearcase. To rell, hand-pack
the gearcase with approximately 40–50 grams of high quality lithium-based grease (50–70% of capacity). DO NOT OVERFILL!
BOTTOM
VIEW
Grease tting
Gearcase cover
BOTTOM VIEW
DO NOTE REMOVE
CONRODS
Hex screws
Gearcase lubrication
Cutter blade adjustment
WARNING!
The cutter blades are very sharp! Always wear gloves when working around the cutter assembly.
Cutting performance of your machine depends a great deal on proper cutter blade adjustment. Properly adjusted blades will oscillate freely yet help pre­vent binding of cut material between blades. Adjust blades as follows:
1.
Loosen all blade locknuts at least one full turn. Tighten each blade shoulder bolt rmly, and then loosen the shoulder bolts 2.
1/4 to 1/2 turn.
CAUTION!
Operating the trimmer with worn or improperly adjusted cutters will reduce cutter performance and may also damage your machine. Never operate the machine with damaged or worn cutters.
Working from the gearcase end, lock each bolt in place by rmly tightening 3. its locknut while preventing the shoulder bolt from turning.
When shoulder bolt adjustment is correct, there should be a gap of 0.25–
0.50 mm between the cutter blades and the at washers, and the at washer
beneath each bolt head should turn freely.
Guide Bar
Cutter
Blades
Adjusting cutter blades
Shoulder Bolt
Locknut
Washer
(should turn
freely)
17
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