Shindaiwa X7506720300, GP344 User Manual

English
SHINDAIWA OWNER’S/OPERATOR’S MANUAL
GP344 WATER PUMP
X7506720300 07/10
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with its contents! Always wear eye and hearing protection when operating this unit.
Introduction
HOT SURFACE
This Shindaiwa GP344 water pump has been designed and built to deliver supe­rior performance and reliability with­out compromise to quality, comfort, or durability.
Shindaiwa high performance engines represent the leading edge of 4-cycle engine technology, delivering exception­ally high power at remarkably low dis­placement and weight. As an owner/ operator, you’ll soon discover why Shin­daiwa is simply in a class by itself!
IMPORTANT!
The information contained in this manual describes units available at the time of production. While every attempt has been made to give you the very latest information about your Shindaiwa GP344 water pump, there may be some differ­ences between your pump and what is described here.Shindaiwa Inc. reserves the right to make changes in production without prior notice, and without obliga­tion to make alterations to units previ­ously manufactured.
Echo, Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
IMPORTANT!
The information contained in these instructions describes units available at the time of publication.
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Contents
PAGE PAGE
Safety .............................................3
Unit Description .............................. 4
Specications ................................. 4
Assembly ........................................ 5
Mixing fuel ...................................... 6
Filling the fuel tank.......................... 6
Starting the Engine ......................... 7
Adjusting Engine Idle ...................... 8
Operation ........................................ 9
Maintenance ................................. 10
Long Term Storage ....................... 13
Troubleshooting Guide ................. 13
Emission System Warranty .......... 17
PAGE
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your H4 series hand-held power equipment, or if you do not understand something in this manual, contact Shindaiwa Inc. at the address printed on the back of this Manual.
Attention Statements
Throughout this manual are special “attention statements”.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains infor­mation that should be acted upon to prevent serious injury or death.
the triangular attention symbol and the word “WARNING” contains infor­mation that should be acted upon to prevent serious bodily injury.
A statement preceded by the word “IMPORTANT” is one that possesses
special signicance.
WARNING!
A statement preceded by
IMPORTANT!
CAUTION!
A statement preceded by the word “CAUTION” contains infor­mation that should be acted upon to prevent mechanical damage.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Operational and warning labels
Read and follow this Owner’s/ Operator’s Manual. Failure to do so could result in serious injury.
Wear eye and hearing pro­tection at all times during the operation of this unit.
2
To avoid water pump
damage, ll priming port
with water before use.
WARNING: Surface can be hot. Always wear gloves when handling this unit.
Safety
HOT SURFACE
Work Safely
Pumps operate at very high speeds and can do serious damage or injury if they are misused or abused. Never allow a person without training or instruction to operate this unit!
WARNING!
Never make unauthorized
attachment installations.
WARNING!
Use Good Judgment
NEVER operate the engine when
transporting the unit. NEVER operate the engine indoors! Make sure there is always good ven­tilation. Fumes from engine exhaust can cause serious injury or death. ALWAYS stop the unit immediately if
it suddenly begins to vibrate or shake. Inspect for broken, missing or improp­erly installed parts. ALWAYS keep the unit as clean as practical. Keep it free of loose vegeta­tion, mud, etc. ALWAYS disconnect the spark plug wire before performing any maintenance work.
Stay Alert
You must be physically and mentally t
to operate this unit safely.
WARNING!
Never operate power equipment of any kind if you are tired or if you
are under the inuence of alcohol,
drugs, medication or any other sub­stance that could affect your ability or judgement.
Safety labels
WARNING!
Minimize the Risk of Fire
NEVER smoke or light res near the
unit. ALWAYS stop the engine and allow it to cool before refueling. Avoid
overlling and wipe off any fuel that
may have spilled. ALWAYS inspect the unit for fuel leaks before each use. During each
rell, check that no fuel leaks from
Caution, Danger, Warning, and Operation Information Labels: Make sure all information labels are undamaged and readable. Imme­diately replace damaged or missing informa­tion labels. New labels are available from your local authorized Shindaiwa dealer.
around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immediately. Fuel leaks must be repaired before using the unit. ALWAYS move the unit to a place well away from a fuel storage area
or other readily ammable materials
before starting the engine.
NEVER place ammable material close to the engine mufer.
NEVER run the engine without the spark arrester screen in place.
IMPORTANT!
3
Unit Description
Filler Plug
Spark Plug
Discharge
Connection
Priming
Port
Choke
Stop Switch
Using the illustrations above as a guide, familiarize yourself with this unit and its various components. Understanding the unit helps ensure top performance, long service life, and safer operation.
Air Cleaner
Fuel Tank
Recoil Starter
Handle
Fuel Filler
Cap
Mufer
Fuel Tank
Throttle
Lever
Handle
Filler Plug
Priming Port
Discharge
Connection
Suction
Connection
Drain
Plug
Specications
Model GP344 Engine Type 4 cycle air-cooled gasoline engine, vertical cylinder Displacement 34 cc (38mm x 30mm); 2.07 cu. in. (1.50 x1.18 in.)
Fuel/Oil Ratio 50:1 with *ISO-L-EGD or JASO FD class engine oil Carburetor Walbro rotary type with primer bulb Ignition PCI Spark Plug NGK CMR5H Plug Gap 0.6 mm / 0.024 inch Torque 16.7 - 18.6 N∙m / 148 -165 in • lbs Starting Recoil starter Stopping Push button Fuel tank capacity 22.4 oz. (0.6661 liter) Weight 15.6 pounds (7.1 kg) Engine Idle Speed 3,000 RPM Clutch Engagement Speed N/A Wide Open Throttle Speed (W.O.T.) 7,500 RPM PUMP
Type General purpose, centrifugal, self-priming Suction Diameter 1.0 inches (25mm) Discharge Diameter 1.0 inches (25mm) Maximum Suction Head (vertical lift) 26.25 feet (8 meters) Maximum Total Pump Head 157 feet (48 m) Maximum Pump Discharge 34.8 gal/min (132 liters/min)
Specications are subject to change without notice.
IMPORTANT
This spark ignition system complies with the Canadian standard ICES-002.
4
Emission Control (Exhaust & Evaporative)
EPA 2010 and Later and/or C.A.R.B. TIER III
The emission control system for the engine is EM/TWC (Engine Modication and 3-way Catalyst) and for the fuel tank
the Control System is EVAP (Evaporative Emissions) or N (for nylon tank). Evaporative emission may be applicable to California models only.
An Emission Control Label is located on the unit. (This is an EXAMPLE ONLY; information on label varies by en­gine FAMILY).
PRODUCT EMISSION DURABILITY (EMISSION COMPLIANCE PERIOD)
The 300 hour emission compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
Assembly
Prior to Assembly
Before assembling this unit, make sure you have all the components required for a complete unit:
GP344 engine-driven pump
Spark plug wrench
Install the Suction and Discharge Hoses
Spanner 3mm Hex Wrench 4mm Hex Wrench
Parts bag including:
1.0" hose clamps (3 each) hose ttings and gaskets
(2 each)
strainer
garden hose adapter (use gar-
den hose only to discharge water!)
CAUTION!
This pump is intended for pump-
ing fresh water only.
Ingested debris can damage the pump impeller and seals.
Never operate the pump if the strainer is missing or damaged.
Assemble a barbed hose tting, 1. ring nut, and gasket as shown, and
thread the completed hose tting
assembly onto the pump suction port.
Push a 1.0" suction hose (not pro-2.
vided) over the suction hose tting on
the pump body, and secure with a 1.0" hose clamp as shown. Working at the opposite end of the suction hose, use a second 1.0" hose clamp to install and secure the suction strainer.
Submerge the suction hose strainer 3. in the water source. For maximum performance, avoid placing the strainer directly in heavy accumula­tions of leaves, silt, or other debris.
Ring Nut
Hose Clamp
Barbed Hose
Suction
Hose
Assembling the hoses
Install the discharge hose (not 4. provided) using the garden hose adapter.
Recheck that both the suction and 5. discharge hoses are free from obstructions, and that all connec­tions are tightly secured.
Priming Port
Gasket
Suction Port
Fitting
Hose Clamp
Discharge Port
Suction Strainer
IMPORTANT!
Place the pump as close to the water source as possible. Increases in suc­tion lift will lower pump performance. Do not exceed maximum suction head of 26 feet.
5
Priming
Before the pump can develop suction or “lift” at the water source, the pump
impeller must rst be primed by lling
the pump housing with water. Once the water pump has been primed, addi­tional priming should be required only if the pump has been drained or other­wise emptied.
Remove the ller plug at the top of 1. the pump housing. Use care not to lose the sealing ring beneath the
ller plug.
IMPORTANT!
A damaged or missing ller plug
seal may allow air to leak into the pump housing. Air leakage can lower performance!
Fill the pump housing through the 2. priming port with clean water until
water overows from the ller plug
hole on the pump body. Replace and securely tighten the 3.
ller plug.
CAUTION!
Never allow the pump to run dry! Operation without water can perma­nently damage the pump seals.
Filler plug
Sealing ring
Priming
port
Mixing Fuel
WARNING!
Alternative fuels, such as E15 (15% ethanol), E-85 (85% ethanol) or any fuels not meeting Shindaiwa requirements are NOT approved for use in Shindaiwa gasoline engines. Use of alternative fuels may cause
performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.
Hybrid 4TM Mixture Oil - Engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD standards must be used. Shindaiwa highly recommends using Shindaiwa Red ArmorTM engine oil in all Shindaiwa Hybrid 4TM engines to protect the engine from harmful carbon build up, maintain engine performance, and increase engine life. Shindaiwa Red ArmorTM engine oil exceeds ISO-L-EGD and J.A.S.O. M345/FD performance requirements. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD certied oil will void the engine warranty.
IMPORTANT!
Shindaiwa Red Armor
in all Shindaiwa engines sold in the past, regardless of ratio specied in those
manuals.
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added. Use of unmixed, improp­erly mixed, or stale fuel, may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Long Term Storage section of this manual.
6
TM
engine oil may be mixed at 50:1 ratio for application
IMPORTANT!
Examples of 50:1 mixing quantities
Handling Fuel
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow ames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT ll fuel tanks indoors. ALWAYS ll fuel tanks outdoors over bare ground.
• DO NOT overll fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
Mixing Instructions
1. Fill an approved fuel container with half of the re­quired amount of gasoline.
2. Add the proper amount of engine oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Add remaining gasoline, close fuel container, and remix.
IMPORTANT!
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut­off containers to reduce fuel spillage.
Filling the fuel tank
WARNING!
Minimize the Risk of Fire
NEVER smoke or light res near the engine.
stop the engine and allow it to cool before
ALWAYS
refueling.
Wipe all spilled fuel and move at least 3
ALWAYS
meters (10 feet) from the fueling point and source before starting.
place ammable material close to the engine
NEVER
mufer.
NEVER operate the engine without the mufer and spark
arrester screen in place and in good working condition.
FUEL IS HIGHLY FLAMMABLE.
After use
• DO NOT store a unit with fuel in its tank. Leaks can
occur. Return unused fuel to an approved fuel storage container.
Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight con­tainer. Store in a well-ventilated, unoccupied building,
away from sparks and ames.
IMPORTANT!
Stored fuel may separate. ALWAYS shake fuel container thoroughly before each use.
ALWAYS store gasoline in a container approved for
ammable liquids.
inspect the unit for fuel leaks before each
ALWAYS
use. During each rell, check that no fuel leaks from
around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immedi­ately. Fuel leaks must be repaired before using the unit.
ALWAYS move the unit at least 3 meters (10 feet)
away from a fuel storage area or other readily am-
mable materials before starting the engine.
Place the unit on a at, level surface.1. Clear any dirt or other debris from around the fuel ller cap.2.
CAUTION!
Slowly remove the fuel cap only after stopping the engine
Remove the fuel cap, and ll the tank with clean, fresh fuel.3. Reinstall the fuel ller cap and tighten rmly.4.
Wipe away any spilled fuel before starting engine.5.
7
Starting the Engine
WARNING!
Do not run engine in an enclosed area. Exhaust gas con­tains carbon monoxide, an odorless and deadly poison.
IMPORTANT!.
Do not start or run the pump without priming the pump with water. Serious damage to the pump seals will occur when the pump is run dry.
Place suction intake and strainer 1. in the water to be pumped prior to starting engine.
Set throttle control lever to the half 2. open position. See Figure 3.
Press the primer bulb until fuel can 3.
be seen owing in the transparent
return tube. See Figure 4.
IMPORTANT!
The primer system only pushes fuel through the carburetor. Repeatedly
pressing the primer bulb will not ood
the engine with fuel.
Set the choke lever to the CLOSED 4. position if the engine is cold.
While holding the pump handle 5.
rmly with your left hand, use your
other hand to slowly pull the recoil starter handle until resistance is felt, then pull quickly to start the engine. See Figure 6
CAUTION!
Do not pull the recoil starter to the end of the rope travel. Pulling the recoil starter to the end of the rope travel can damage the starter.
When the engine starts, slowly 6. move the choke lever to the "OPEN" position. See Figure 7. (If the engine stops after the initial start, close the choke and restart.)
Figure 3
Figure 5
Figure 7
When the engine starts, gradu-7. ally move the throttle control lever back to the idle position (counterclockwise).
D
Return tube
Primer bulb
Figure 4
Close
L
Figure 6
IMPORTANT!
If the engine fails to start after several attempts with the choke in the closed
position, the engine may be ooded with fuel. If ooding is suspected, move
the choke lever to the open position and repeatedly pull the recoil starter to remove excess fuel and start the engine. If the engine still fails to start,
Open
refer to the troubleshooting section of this manual.
After the engine starts, allow the 8. engine to warm up at idle 2 or 3 minutes before operating the unit.
Place throttle lever (D) in half throt-9. tle position until pump begins to pump water. Then move lever to full throttle.
If the engine does not start
Repeat the appropriate procedures for starting a warm or cold engine.1. If the engine fails to start, follow the procedures in “Starting a Flooded 2.
Engine”.
Starting A Flooded Engine
Open the choke, put the throttle trigger in the full throttle position, then clear excess fuel from the combustion chamber by 1. cranking the engine several times.
If the engine still fails to start or re, refer to the troubleshooting ow chart at the end of this manual.2.
8
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