Shindaiwa B530, BP530, BP530/EC1 Owner's Manual

SHINDAIWA OWNER’S/OPERTOR'S MANUAL
B530 BRUSHCUTTER
WARNING!
Part Number 62108-94310 Rev. 02/05
Read this manual and familiarize yourself with its contents.
This machine is designed for cutting grass, weed, and brush. Do not use this machine for other purposes. Minimize the risk of injury to yourself and others. Do not operate or service this machine unless you clearly understand this manual. Keep this manual at a particular place so that you can reread it whenever you have a question about its use.
2
Throughout this manual are special atten­tion statements.
WARNING!
A statement preceded by the triangular attention symbol and the word “W
ARNING” contains information that should be acted upon to prevent serious bodily injury
.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent mechanical damage.
IMPORTANT!
A statement preceded by the word “IMPOR
TANT” is one that possesses
special significance.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Attention Statements
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from your unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your Shindaiwa power tool, or if you do not understand
something in this manual, your Shindaiwa dealer will be glad to assist you.
You may also contact Shindaiwa, Inc. at the address printed on the back of this manual.
Introduction
Shindaiwa B530 hand held power equipment has been designed and built to deliver superior per
formance and reliability without compromise to quality, comfort, safety or durability. Shindaiwa’s high-performance engines represent the leading edge of 2-cycle engine technology, delivering exceptionally high power with remarkably low displacement and weight. As an owner/ operator
, you’ll soon discover for yourself
why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in this owner's/ operator's manual describes units available at the time of publication. While every attempt has been made to give you the very latest information about your Shindaiwa product, there may be some dif
ferences between your machine and the
machine described in this manual.
Shindaiwa Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units pr
eviously
manufactured.
Page
Attention Statements .................................. 2
General Safety Instructions ....................... 3
Safety Labels ................................................ 5
Checking Unit Condition ........................... 5
Unit Description .......................................... 6
Specifications ............................................... 6
Assembly Procedure ................................... 7
Mixing Fuel ............................................... 12
Starting the Engine ................................... 12
Stopping the Engine ................................. 14
Engine Idle Adjustment ............................ 14
Double Shoulder Harness ........................ 14
Operation .................................................. 15
Using a Brush Cutter W
ith a Trimmer Head .................. 16
Maintenance .............................................. 16
Long T
erm Storage ................................... 18
Blade Sharpening ...................................... 18
Troubleshooting Guide ............................ 19
Declaration of Conformity ........................ 22
Contents
Read and follow this operators manual. Failure to do so could result in serious injury
.
Wear head, eye, and hearing protection during the operation of this machine.
W
ear non-slip gloves, long trousers and non-skid boots during the operation of this machine.
Make sure no one is within 15 meters of an operating machine.
Beware of thrown objects.
The maximum speed of the cutting attachment shaft in min
-1
.
Sound Power Level (measured in accordance with 2000/14/EC)
Warning Labels
Warning labels placed on this unit mean the following:
3
Work Safely
Trimmers and brushcutters operate at very high speeds and can do serious damage or injur
y if they are misused or abused. Never
allow a person without training or instr
uc-
tion to operate this unit!
WARNING!
Use Good Judgment
NEVER run the engine when trans­porting the unit. NEVER run the engine indoors! Make sure there is always good ventila­tion. Fumes from engine exhaust can cause serious injury or death.
AL
WAYS use the proper cutting tool
for the job.
AL
WAYS stop the unit immediately if
it suddenly begins to vibrate or shake. Inspect for broken, missing or improp­erly installed parts or attachments. NEVER extend trimming line beyond the length specifi
ed for your unit. ALWAYS keep the unit as clean as practical. Keep it free of loose vegeta­tion, mud, etc.
AL
WAYS hold the unit firmly with both
hands when cutting or trimming, and maintain control at all times.
AL
WAYS keep the handles clean.
AL
WAYS disconnect the spark plug
wire before performing any maintenance work.
AL
WAYS, if a saw blade should bind
fast in a cut, shut of
f the engine im-
mediately
. Push the branch or tree to
ease the bind and free the blade.
Stay Alert
You must be physically and mentally fit to operate this unit safely.
General Safety Instructions
WARNING!
Never make unauthorized attachment installations.
WARNING!
Never operate power equip­ment of any kind if you are
tired or if you are under the infl
uence of alcohol, drugs, medication or any other substance that could af
fect your ability
or judgement.
4
SAFETY
Be Aware of the Working Environment
Avoid long-term operation in very hot or very cold weather
.
Make sure bystand- ers or observers outside the 15 me- ter “danger zone” wear
eye protection.
Be extremely careful of slippery terrain, especially during rainy weather
.
Always make sure
the appropriate cutting
attachment shield is
correctly installed.
If contact is made with a hard object, stop the engine and inspect the cutting attachment for damage.
Be constantly alert for objects and debris that could be thrown either from the rotating cutting attachment or bounced from a hard surface.
Reduce the risk of bystanders being struck
by flying debris. Make sure no one is
within 15 meters that’
s about 16 paces
of an operating attachment.
Stop immediately if a child, pet, or person
comes within a 15 meter radius.
Beware of a coasting blade when brushcutting
or edging.
A coasting blade can injure while
it continues to spin after the throttle trigger is
released or after the engine is stopped.
15
METERS
ALWAYS clear your work area of trash or
hidden debris that could be thrown back at
you or toward a bystander
. When operating in
rocky terrain or near electric wires or fences,
use extreme caution to avoid contacting such
items with the cutting attachment.
The Properly Equipped Operator
Always wear a harness when operating
the unit . It adds comfort and helps ensure
safety by limiting movement fore and aft.
When the harness is adjusted properly
,
the unit should balance with the cutting
attachment parallel to the ground.
Always operate with both hands firmly
gripping the unit.
W
ear close-fitting clothing to protect legs and arms. Gloves offer added protection and are strongly recommended. Do not wear clothing or jewelry that could get caught in machinery or underbrush. Secure long hair so that it is above shoulder level. NEVER wear shorts!
W
ear hearing protection devices and a broad­brimmed hat or helmet. A helmet is required when using a blade-equipped brushcutter to clear small trees.
Always wear eye protection such as
goggles or safety glasses to shield
against thrown objects.
When operating with a blade, make sure the
handle is positioned to provide you with maxi-
mum protection from contacting the blade.
Always make sure the handlebar is installed in
accordance with the manufacturers instructions.
Keep away from the rotating
trimmer line or blade at all times, and never lift a moving attachment above waist-high.
Wear appropriate footwear (non-skid boots or shoes): do not wear open-toed shoes or sandals. Never work barefooted!
Keep a proper footing and do not overreach. Maintain your balance at all times during opera­tion.
Always make sure the appropriate cutting attachment
shield is correctly installed and in good condition. Do
not operate the unit if the cutting attachment shield is
missing, loose, or broken.
Long-term exposure to vibration can damage your hands.
Prolonged exposure to excessive noise is fatiguing and could lead to impaired hearing.
Do not operate the unit if the
cutting attachment shield is
missing, loose, or broken.
5
Safety Labels
IMPORTANT!
Safety and Operation Information Labels: Make sure all informa­tion labels are undamaged and readable. Immediately replace damaged or missing information labels. New labels are avail­able from your local authorized Shindaiwa dealer
.
Checking Unit Condition
WARNING!
A cutting attachment shield or other protective device is no guarantee of protection against ricochet. YOU MUST ALWAYS GUARD AGAINST FLYING DEBRIS!
Use only authorized Shindaiwa parts and accessories with your Shindaiwa trimmer or brushcutter. Do not make modifications to this unit without the written approval of Shindaiwa, Inc.
NEVER operate the unit with the cutting attachment shield or other protective devices (harness, ignition switch, blade retention clip, etc.) removed!
ALWAYS make sure the cutting attachment is properly installed and fir
mly tightened before operation.
NEVER use a cracked or warped cutting attachment: If a properly installed attachment vibrates, r
eplace the attachment with a new
one and re-check.
ALWAYS stop the engine immediately and check for damage if you strike a for
eign object or if the unit becomes tangled. Do not
operate with broken or damaged equipment.
NEVER allow the engine to run at high RPM without a load. Do- ing so could damage the engine.
NEVER operate a unit with worn or damaged fasteners or attach- ment holders.
NEVER cut with a dull blade. Doing so will increase the risk of blade thr
ust and may also cause equipment damage.
6
Specifications
Unit Description
Outer Tube
Grip
Cutting
Attachment
Shield
Using the accompanying illustrations as a guide, familiarize yourself with this unit and its various components. Understanding the pr
oduct helps ensure top performance,
long service life, and safer operation.
WARNING!
Do not make unauthorized modifications or alterations to this machine or any of its components. Shindaiwa must authorize alterations and modifi
cations in writing. Unauthorized modifications or alterations may alter the machine operation and could jeopardize personal safety during operation.
Throttle
Trigger
Gearcase
Tank
Guard
Ignition
Switch
Fuel
T
ank
Spark
Plug
B530 BRUSH CUTTER
Air
Filter
Model Name .............................................................................B530/EC1
Engine Model ..........................................................................................S530EC1
Engine Type .......................................... 2-cycle, vertical cylinder, air cooled
Displacement ............................................................................. 53.2 cm
3
Bore and Stroke ....................................................................... 44x35 mm
Maximum Power Output ................................................................1.7 kW
Engine Speed at Idling ............................................................ 2,500 min
-1
Maximum Engine Speed ........................................................11,000 min
-1
Engine Speed at Maximum Power Output ............................... 7,000 min
-1
Dry Weight (Without cutting attachment and guard.) ...................................9.5 kg
Dimensions (L x H x W) mm ............................................. 1,840x575x455
Fuel Tank Capacity .................................................................... 1,200 ml
Fuel/Oil Ratio .............................. 50:1 with a premium 2-cycle mixing oil
Carburetor Type ............................................ TK, DPW12-2A, Diaphragm
Ignition .............................................. Fully electronic, transistor controlled
Spark Plug ........................................................................... NGK BMR6A
Air Cleaner Type .................................................................Foam element
Starting Method .................................................................. Recoil Starter
Stopping Method .................................................................. Slide Switch
Handle Type ................................................................ Bicycle Handlebar
Sound Pressure Level* (average data between at Idling and at Racing) Note 1 .............90 dB (A)
Sound Power Level** (average data between at Idling and at Racing) Note 1 .............. 105 dB (A)
Vibration Level*** Note 1 Idling (Left/Right) ...............................4.8/4.0 m/s
2
Racing (Left/Right) 5.9/4.6 m/s
2
Sound Pressure Level* (average data between at Idling and at WOT) Note 2 ............... 93 dB (A)
Sound Power Level** (average data between at Idling and at WOT) Note 2 ................ 109 dB (A)
Vibration Level*** Note 2 Idling (Left/Right) ...............................1.8/3.3 m/s
2
WOT (Left/Right) 5.4/6.5 m/s
2
* Sound Pressure Level: In accordance with EN ISO 11806 and ISO 7917 ** Sound Power Level In accordance with EN ISO 11806 and ISO 10884 *** Vibration Level: In accordance with EN ISO 11806 and ISO 7916
Note 1: 8-tooth blade equipped. Note 2: T
rimmer head equipped.
7
Prior to Assembly
Before assembling, make sure you have all the components required for a complete unit:
Engine assembly
Outer tube assembly
Debris shield
Double shoulder harness
Cutting attachment
Handlebar
Blade cover
Tool kit, which includes 3mm, 4mm,
and 5mm “L” type hexagonal wr
enches, 8mm/l0mm open-end wrench and combination spark plug. T
ool kits vary by model.
Components required for assembly
(cable ties, thr
ottle cable connector, and
throttle cable sleeve).
Carefully inspect all components for
damage.
IMPORTANT!
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation.
Assembly Procedure
HARNESS
8
Powerhead Assembly
4. Insert the shaft tube assembly into the powerhead connector clamp. Make sure the powerhead connector clamp aligns with the outer tube “Insert up to here” decal.
5. If necessar
y, rotate the outer tube assembly until the gearcase output shaft is pointing down, opposite to the spark plug.
6. T
ighten the union clamp screw securely.
Install Mainshaft and Outer Tube
Installation Decal
Mainshaft
Outer Tube
B530ES_04
Hex
Wrench
Shim W
asher
Connector Clamp
CAUTION!
Do not remove the D-shaped shim washer!
The shim washer prevents damage from overtightening the tube clamp screw
.
CAUTION!
Do not force the outer tube into the powerhead! Forcing the outer tube into the powerhead may damage the splines on the mainshaft and/or clutch drum shaft. If installation proves difficult, rotate the powerhead or mainshaft until you feel the mainshaft splines slide into the clutch drum shaft.
1. Place the powerhead on a flat surface, resting on its stand.
2. Lubricate the mainshaft splines with molybdenum disulfide (moly) type gr
ease.
3. Loosen the 6mm socket head cap screw on the powerhead connector clamp. Verify that the D-shaped shim washer is positioned as shown below.
Fan Cover Housing
Powerhead
Tank Guard
1. Remove the 4mm retaining screws and lower cap from the handlebar bracket.
2. Mount the handlebar on the outer tube and align it with the “Attach Handle On This Line” decal.
3. Reinstall the lower cap and r
etaining bolts. Tighten the retaining screws evenly.
Handlebar Installation
B530ES_11
Throttle Assembly
Handlebar
Cap
Lower Cap Retaining Screws
Outer T
ube
Installation
Decal
Handlebar Bracket
Throttle Cable
Throttle Cable Installation
1. Slide throttle cable and terminal wires through the cable clamp and grip.
2. Install the throttle cable sleeve on the powerhead throttle cable.
Cable
Clamp
Hanger
Grip
Powerhead
Throttle Cable
Stop Switch
T
erminals
Throttle Cable
Sleeve
Ground
T
erminals
3. Connect the powerhead and the throttle cable ends.
IMPORTANT!
Make sure the end of the powerhead throttle cable jacket fits in the grooved end of the cable connector
.
Throttle Cable
Sleeve
Throttle
Cable Sleeve
Throttle Cable Installation
(Continued)
(a) Center the throttle cable sleeve over
the connected cable ends and place the assembly in the thr
ottle cable connector.
(b) Using hand pressure, close the throttle
cable connector.
Throttle Cable
Sleeve
Throttle Cable
Connector
(c) Secure each end of the throttle
connector with a cable tie.
4. Connect the power
head and stop switch
wire terminals.
5. Connect the stop switch ground wire and the powerhead ground wire terminals.
6. Slide throttle cable and connect terminal wires into grip by gently pulling on the throttle cable housing.
Throttle Cable
Housing
Stop Switch
Connector
Cable T
ies
Pull
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