Shimano NEXUS SG-7C26 Service Manual

SERVICE MANUAL
vol.1
SG-7C26
SHIMANO NEXUS 7-SPEED HUB
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Disassembly of the Inter-7 hub
1.
Hold the two bevelled surfaces of the hub axle on the brake arm side in a vice and remove the dust cap with a screwdriver.
2.
Turn the brake arm unit upside down and hold the two bevelled surfaces of the hub axle on the sprocket side in a vice.
2
SG-7C26
Tools
Note:
Unit parts should never be disassembled. If they are, problems may result.
When replacing parts, replace the whole internal assembly or unit part.
Note:
Before carrying out disassembly, have ready the hub spanners(TL-7S20) and internal hub grease.
Note:
Do not damage the threads of the hub axle.
Vice
Note:
Do not damage the threads of the hub axle.
Lock nut
Stop nut
Hub spanners Part No. 3-130 9890 17mm x 22mm(2 pcs.)
TL-7S20
(Right)
Screwdriver
(Left)
Remove the left hand lock nut from the hub axle, and then remove the stop nut.
TL-7S20
3
3.
Remove the brake arm unit and ball retainer B from the hub axle.
4.
Remove the hub shell.
5.
Remove the brake shoe unit.
Now it can be replaced with the new internal assembly.
Disassembly and assembly can be carried out quickly.
Part No. 33Z 9801
Ball retainer B
Brake arm unit
Internal assembly
Hub shell
Brake shoe unit
6.
Remove the stop ring with a screwdriver.
At this time, the stop ring come off with great force. Be careful of the safety using cloth and so on.
Note:
If undue force is applied during removal, the pawls inside will become damaged, which will cause operation problems.
After removing them at the same time, remove carrier unit 2 from ring gear unit 2.
7.
8.
Remove sun gear unit 2 and 3 while turning them slightly to the left and right.
4
9.
Remove carrier unit 1.
Remove ring gear unit 2 and carrier unit 2 at the same time while turning ring gear unit 2 slightly to the left and right.
Carrier unit 2
Ring gear unit 2
Carrier unit 1
Stop ring
Screwdriver
Carrier unit 2
Ring gear unit 2
Sun gear unit 2 & 3
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