Shimano FH-M775, HB-M775, HB-M770, FH-M770 Service Instructions Manual

After removing the hub axle, remove the freewheel body fixing bolt (inside the freewheel body), and then replace the freewheel body.
Note: Be sure to apply grease to the the thread of the freewheel body fixing bolt, otherwise looseness or sticking may occur. Do not attempt to disassemble the freewheel body, because it may result in a malfunction.
The unit can be disassembled as shown in the illustration. Apply grease to the various parts at periodic intervals.
<Assembly>
Use the special tool (TL-HS22/HS20 /17mm) for installing the hub axle and a 5 mm Allen key to tighten the lock nut so as to double-lock the mechanism as shown in the illustration.
<FH-M775 / FH-M770>
<HB-M775 / HB-M770>
<HB-M775>
<HB-M770>
General Safety Information
WARNING
• Check that the wheels are fastened securely before riding the bicycle. If the wheels are loose in any way, they may come off the bicycle and serious injury may result.
• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn, or damaged parts may cause injury to the rider. We strongly recommend only using genuine Shimano replacement parts.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
• Use the CS-M770 in combination with 9-speed chains (CN-7701 / HG93 / HG73 / HG53).
• If the wheel becomes stiff and difficult to turn, you should lubricate it with grease.
• Do not apply any oil to the inside of the hub, otherwise the grease will come out.
• You should periodically wash the sprockets in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain.
• If the chain keeps coming off the sprockets during use, replace the sprockets and the chain.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products.
Technical Service Instructions SI-3CZ0A-002
FH-M775 / FH-M770 HB-M775 / HB-M770
Freehub / Front hub
Specifications
Model No.
Gears
No. of spoke holes
Overlock nut dimensions
Applicable brakes
Freehub
FH-M775 FH-M770
9
32 / 36
135 mm
Freehub / Front hub
Disc brake Rim brakes
Front hub
HB-M775 HB-M770
––
32 / 36
100 mm
Disc brake Rim brakes
Model number
CS-M770
Group name
a
Q
as
Gears
9
9
Tooth combination
11, 12, 14, 16, 18, 21, 24, 28, 32T
11, 13, 15, 17, 20, 23, 26, 30, 34T
Cassette sprocket tooth combination
32T
b
a
b
a
2 8
T
b
a
2
4 T
b
a
2
1 T
a
p
b
a
1
8 T
1 1
T
a
Q
a
r
b a
1
2
T
a
Q
a
r
b
a
9 S
C
S
-
6
J
P
A
A
N
M
9
0
H
P
Y
E
E
R
G
L
I
D
1
1
T
ap
a
Q
b
a
a
r
1 6 T
a
p
a
Q
a
r
b
a
1 4 T
a p
a s
3
4 T
a p
a
s
3 0 T
a
p
a s
2 6
T
a
p
a s
2 3 T
a
s
2 0
T
a
s
1
7 T
a s
a u
1 1 T
a s
a u
1 3
T
a s
a u
1 5
T
C
S
-
6
J
P
A
A
N
M
9
0
H
P
Y
E
E
R
G
L
I
D
1
1
T
CS-M770 (aQ)
CS-M770 (as)
Sprocket spacer
5 mm Allen key
Lock ring
Hub axle
Installation of the HG sprockets
Maintenance
Check that the spokes have been laced as shown in the illustration. A radial assembly cannot be used.
<FH-M775 / HB-M775>
Wheel spoke lacing
For each sprocket, the surface that has the group mark should face outward and be positioned so that the wide parts of the gear projections on each sprocket and the A part (where the groove width is wide) of the freewheel body are aligned.
The groove is wide at one place only.
a
c
-
1
4
T
A
Wide part
For installation of the HG sprockets, use the special tool (TL-LR15) to tighten the lock ring.
Tightening torque:
30 - 50 N·m {261 - 434 in. lbs.}
Installation of the rotor
Tightening torque:
40 N·m {350 in. lbs.}
Rotor fixing lock ring
TL-LR15
Please note: specifications are subject to change for improvement without notice. (English) © Apr. 2007 by Shimano Inc. XBC SZK Printed in Malaysia.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
Lock ring
Tool (TL-SR21)
Disassembly
TL-LR15
To replace the HG sprockets, use the special tool (TL-LR15) and TL-SR21 to remove the lock ring.
Replacement of the freewheel body
First, pull out the hub axle by following the procedure shown in the illustration. The double-lock section at the freewheel side cannot be disassembled.
(1) (2)
(3)
Note:
When removing and installing the seal, do it very carefully so that the seal does not become bent. When reinstalling the seal, make sure that it is facing the right way, and insert it as far as it will go.
Do not disassemble the dust-proof cover which is crimped onto the cone.
The rotor fixing serrations may become damaged if the disc brake rotor has not been installed to the FH-M775, so install the accessory rotor mount cover.
Note:
The HB-M775 cannot be disassembled from the left side of the hub unit (the rotor fixing serration side).
When removing and installing the seal, do it very carefully so that the seal does not become bent. When reinstalling the seal, make sure that it is facing the right way, and insert it as far as it will go.
The rotor fixing serrations may become damaged if the disc brake rotor has not been installed to the HB-M775, so install the accessory rotor mount cover.
17 mm spanner
Cone with dust cover (Cannot be disassembled)
Seal
Rotor fixing serrations (FH-M775)
Lip is on the outside
Freewheel body fixing bolt
Freewheel body
Freewheel body washer
DURA-ACE grease (Y-04110000)
Do not disassemble the seal.
Applying grease
Tightening torque:
45 - 50 N·m {392 - 434 in. lbs.}
Tightening torque:
15 - 17 N·m {132 - 146 in. lbs.}
Rotating direction of wheel
Front left Rear left Rear right Front right
5 mm Allen key
14 mm Allen key
TL-HS22/HS20
Left side Tightening torque:
15 - 20 N·m {132 - 172 in. lbs.}
Hub axle
Rotor mount cover
Seal
Seal
Seal
Seal
Lock ring spacer
Lock ring
Lock ring spacer
Disassembly
Tighten
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