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Connector cover
Cable
Front fork
Connect
SI-2YH0A-008-00
General Safety Information
WARNING
●
If the 1.5 W hub dynamo designed for exclusive LED lamp use is connected
to a bulb-type lamp, sufficient illumination intensity cannot be obtained.
●Obtain and read the service instructions carefully prior to installing the
parts. Loose, worn, or damaged parts may cause serious injury to the rider.
We strongly recommend only using genuine Shimano replacement parts.
●Check that the wheels are fastened securely before riding the bicycle. If the
wheels are loose in any way, they may come off the bicycle and serious
injury may result.
●
Check that the lamp illuminates normally when riding at nighttime.
●
Read these Technical Service Instructions carefully, and keep them in a safe
place for later reference.
CAUTION
The hub dynamo generates an extremely high voltage. Never touch the
connection terminal of the hub dynamo directly while riding the bicycle or while
the wheel is spinning. Touching the dynamo terminal may cause an electric
shock.
NOTE:
●Be sure to read these Service Instructions together with the Service
Instructions for the disc brake system.
●According to German regulations (StVZO), a hub dynamo in Germany
requires overvoltage protection. This hub dynamo (3.0 W) does not have
overvoltage protection inside the hub itself. Use an external overvoltage
protector with a symbol to show that it complies with the German regulations
(Shimano SM-DH10 overvoltage protector or similar product).
●When using this hub dynamo, observe the rules and laws of the country in
which you intend to use it.
●
The hub dynamo (1.5W) is designed to be used exclusively for LED lamps.
Read the instruction manuals of the lamp and bicycle with which you intend to
use the hub dynamo before using it with them.
●Check the degree of parallel of the front fork end. If the front fork end is
severely out of parallel, deformation of the hub axle may cause noise from an
obstruction inside the hub dynamo to be generated.
●Be sure to install the hub dynamo to the front fork so that the side with the
connection terminal is on the right when facing toward the front of the bicycle.
If the side with the connection terminal is facing toward the left, the hub
dynamo may not turn properly while riding.
●Check that the hub dynamo connection terminal is securely connected before
using the hub dynamo.
●
Compatible lamps
< 3.0 W hub dynamo > < 2.4 W hub dynamo >
Front lamp Tail lamp Front lamp Tail lamp
6.0 V/2.4 W 6.0 V/0.6 W 6.0 V/2.4 W ––––
6.0 V/3.0 W ––––
9.6 V/5.0 W
: For exclusive LP-R600 LED lamp use (compatible with Sport Hub dynamo)
*
●If the bulb of either the front lamp or taillamp blows, excessive voltage will be
applied to the remaining lamp and shorten the operating life of the bulb, so
any blown bulbs should be replaced as soon as possible.
●Lamps with electrical circuits such as automatic lamps may become
damaged if the bicycle is ridden at high speeds.
●If the lamp is frequently turned on when riding at high speed ranges, it will
shorten the operating life of the bulbs.
●
Do not disassemble the internal hub mechanism.
●
Do not apply any lubricant to the inside of the hub, otherwise the grease will
come out and it may cause problems with conductivity.
●
The hub dynamo will cause the turning of the wheel to become slightly
heavier because of the magnet inside the hub.
●
Parts are not guaranteed against natural wear or deterioration resulting from
normal use.
These service instructions explain how to use and maintain the Shimano bicycle parts which have
been used on your new bicycle. For any questions regarding your bicycle or other matters which are
not related to Shimano parts‚ please contact the place of purchase or the bicycle manufacturer.
* Service Instructions in further languages are available at : http://techdocs.shimano.com
Please note: Specifications are subject to change for improvement without notice. (English)
– To avoid serious injuries:
– To avoid serious injuries:
*
––––
< 1.5 W hub dynamo >
Use LED lamp only
Technical Service Instructions
■
Specifications
Compatible
size
Compatible
size
Compatible
size
Installation of the rotor
For center lock type
Tightening torque:
40 – 50 N•m
{348 – 435 in. lbs.}
For 6 bolt type
Install the rotor and the tightening
1.
plate, and then provisionally tighten
the rotor fixing bolts as shown in
Fig. 1.
While wearing gloves, apply a force
2.
to the rotor to turn it in a clockwise
direction as shown in Fig. 2. While
doing this, tighten the rotor fixing
bolts in the order shown in the
illustration.
Tightening torque:
2 – 4 N•m {17 – 35 in. lbs.}
Use a flat-tipped screwdriver or similar tool to
3.
bend the edges of the tightening plate over the
heads of the bolts as
shown in Fig. 3.
SI-2YH0A-008
Hub Dynamo
(Disc Brake Specifications)
Model No. DH-S501 DH-T785 DH-T665
Tire outer diameter 646 – 716 mm
Wheel 26 – 28 inch
Voltage/Output 6V/3.0 W
Model No. DH-3D80* DH-3D72* DH-3D35 DH-2D35
Tire outer diameter 646 – 716 mm 400 – 716 mm
Wheel 26 – 28 inch 16 – 28 inch
Voltage / Output 6 V/3.0 W 6 V/2.4 W
Model No. DH-3D30 DH-2D30 DH-S700* DH-1D70*
Tire outer diameter 400 – 716 mm 492 – 716 mm
Wheel 16 – 28 inch 20 – 28 inch
Voltage / Output 6 V/3.0 W 6 V/2.4 W 6 V/1.5 W
: Sport hub dynamo
*
Rotor
Rotor installation ring
TL-LR15
Fig. 2
Fig. 1
Hub
Tightening plate
TORX is a registered
*
trademark of Camcar LLC.
Fig. 3
Tightening
plate
Rotor
Rotor fixing bolts
(#T25 torx)
Installation of the front wheel
Install the wheel so that the side with the hub dynamo connection terminal is
on the right side when looking toward the front of the bicycle, and so that the
hub connection terminal is aligned with the front fork or with the basket stay.
Then install by following the procedure shown in the illustration below so
that the connection terminal is facing upward.
Do not force the connection terminal to turn after the quick release lever or
the cap nut has been secured. If you force the connection terminal to turn, it
may become damaged, or the wire inside the connection terminal may break.
For quick release type
Connection terminal
Front fork
Connection
terminal
Mudguard stay
Quick release lever
Note:
●
Do not use the toothed axle washer with a quick release type.
●
Connect the two wires to ensure that the current flows smoothly.
Front fork
Mudguard stay
Quick release lever
For nut type
Basket stay
Connection
terminal
Front fork
Mudguard stay
Tightening torque:
20 – 25 N•m {174 – 218 in. lbs.}
Cap nut (M9)
Note:
When tightening the cap nuts, tighten the nuts alternately on both sides and do not
concentrate all of the effort for tightening and loosening the cap nut on one side of
the wheel only, otherwise the hub axle may turn, which could excessively tighten or
loosen the lock nuts.
Connection terminal
Front fork
Mudguard stay
Basket stay
Washer
Connection of the cables
Connect the cables as shown in the illustration below.
Note:
Scrape away the paint from the lamp’s frame connection terminal and the lamp
connection terminal when connecting the cables.
Frame connection terminal
Lamp
connection
terminal
Frame cable
Lamp cable
*
Approx. 16 mm
Connector cap (gray)
Connector cover (black)
Note:
●
Do not switch over the frame cable and the lamp
cable by mistake. If the cables are connected
incorrectly, the lamp will not illuminate.
●
Twist the cable wires before connecting them
so that they stay together.
●
Recommended wire specifications
Wire Insulation
Type Stranded
Wire
Insulation Diameter 1.8 2 mm
Size (AWG) 22
Diameter approx. 0.8 mm
Note:
●
Bend the cable wires and
run them along the grooves.
Approx.
Insert
16 mm
Groove
●
Do not allow the cable wires
to touch each other.
Bend
Note:
●
Set so that it faces
the right way.
Frame connection terminal
●
Press in until you
hear a click.
Lamp connection terminal
Hub dynamo connection terminal
Note:
●Secure the cable to the front fork or the basket stay so
that it will not get caught in the spokes or any other parts
while riding.
If the position of the hub dynamo may change with
respect to the lamp while riding, for example when using
a suspension fork, make sure that the cable is connected
so that it will not be too loose or too tight at any point
within the range of movement.
●Connect so that the current from the hub dynamo flows
through the cable from the lamp connection terminal of
the hub dynamo to the frame connection terminal.
●To disconnect the lamp from the hub dynamo, remove the connector cover.
●Do not ride the bicycle while the connector cover is removed, otherwise the cable
might get caught in the bicycle wheel.
●
When removing the bicycle wheel, first remove the connector cover. If the cables
are pulled strongly, it may break the cable wires or cause poor contacts.
Furthermore, when installing the
wheel, first secure the wheel to the
front forks and then connect the
connector cover.
Connector cover
Remove
Checking the lamp illumination
Rotate the front wheel and check that the
lamp illuminates.
SHIMANO AMER ICAN CORPORATION SHIMANO E UROPE B.V. SHIMANO INC.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
© Sep. 2024 by SHIMANO INC. ITP
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