Shimano CT-S500 Service Instructions

Page 1
General Safety Information
Specifications
WARNING
– To avoid serious injuries:
Use neutral detergent to clean the chain. Do not use alkali-based or acid­based detergents such as rust cleaners, as they may result in damage
/or failure of the chain.
and
Use the reinforced connecting pin only for connecting the narrow type of chain.
There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which pin to use.
Chain Chain tool
9-speed super narrow
chain such as
CN-7701/ CN-HG93
8- /7-/ 6-speed narrow
chain such as
CN-HG50 /CN-IG51
Reinforced
connecting pin
Silver
6.5 mm
Black
7.1 mm
TL-CN31/ TL-CN22
TL-CN31/ TL-CN22
and
TL-CN30 / TL-CN21
if connecting pins other than reinforced connecting pins are used, or if a reinforced connecting pin or tool which is not suitable for that type of chain is used, sufficient connection force may not be obtained, which could cause the chain to break or fall off.
If it is necessary to adjust the length of the chain due to a change in the number of sprocket teeth, make the cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin or an end pin.
End pin
Link pin
Reinforced connecting pin
Front chainwheel tooth difference
Largest sprocket
Smallest sprocket
Applicable dropout width
16T
20T
18T
5 – 9 mm
Installation of the chain tensioner to the frame
Insert a spacer in between the dropout and the chain tensioner so that the guide pulley of the chain tensioner is directly below the sprocket, and then tighten the fixing bolt. One spacer with a thickness of 1 mm and two spacers with a thickness of 2 mm are included.
The total thickness of spacers used should not exceed 5 mm.
Tightening torque: 8 – 10 N·m {80 – 100 kgf·cm}
Spacer
Fixing bolt
Sprocket
Guide pulley
CT-S500 chain tensioner
Check that the tension of the chain is correct and that the chain is not damaged. If the tension is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury.
Obtain and read the service instructions carefully prior to installing the parts. Loose, worn, or damaged parts may cause serious injury to
the rider. We strongly recommend only using genuine Shimano replacement parts.
Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
NOTE:
Clean the chain tensioner periodically and lubricate all moving parts and pulleys.
If there is a large amount of play in the pulleys and an abnormal amount of noise is generated while riding, replace the pulleys.
Parts are not guaranteed against natural wear or deterioration resulting from normal use.
For any questions regarding methods of handling or maintenance, please contact the place of purchase.
SI-50D0A-002
CT-S500
Chain Tensioner
Chain length
If the different between the number of teeth on the chainrings is 12T or less, or if the front chainwheel has a single chainring, set the chain onto the smaller chainring, and then set the chain tensioner so that the tension pulley and guide pulley are perpendicular to the ground.
Sprocket
Guide pulley
Tension pulley
Perpendicular to ground
If the difference in the number of chainring teeth is 13T – 16T, make the chain one link longer than this.
Smaller chainring
Technical Service Instructions
Be sure to read these service instructions in conjunction with the service instructions for the hub for Inter-8 disc brake before use.
These service instructions are printed on recycled paper. Please note: Specifications are subject to change for improvement without notice. (English)
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai, Osaka 590-8577, Japan
C
Sep. 2024 by SHIMANO INC. ITP
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