Shimadzu GC-8A, GC-8AIT, GC-8AIF, GC-8APFp, GC-8AIE Series Manual

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Gas Chromatograph
GC-8A Series
C184- E016 B
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GC-8A Series
GC that meets increasing analytical requirements…
GC that can analyze instantaneously…
GC that is tough and useful…
The GC-8A is a gas chromatograph that makes these dreams come true.
GC-8AIT GC-8AIF
Simple design with emphasis on functionality
Tough an d stron g die cast fr ame
Reliability backed by years of experience
Self-diagnostic monitor / thermometer for easy maintenance
Accommodates a range of stable, high-sensitivity d etector s (TC D, FI D, ECD, FP D)
Easy-to-use digital settings
Comprehensive accessor ies
Contents
P 3
Column Oven
P 4
Sample Injection Ports
P 5
Detectors
P 7
GC-8AIT
P 8
GC-8AIF
P 9 GC-8AIE
P 10
GC-8APFp
P 11
Accessories
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Column Oven
Large-capaci ty, cubi c ove n
Almost cubic in shape, the column oven opens entirely at the
front, making changing columns simple and easy. The column
oven's door opens and closes by a simple one-touch operation.
The lightweight door moves extremely smoothly.
Fig. 1 Column Oven
Two-stage ov erheat prevention for pro tection o f colum ns
If the temperature exceeds the programmed (preset)
temperature by 30°C, the heater will be automatically turned
o. If the temperature reaches about 420°C, the heater will be
automatically turned o.
Rapid he at ing and cool in g ch aracteristi cs
Rapid heating and cooling characteristics of the column oven
are also important for a gas chromatograph. Fig. 4 shows that
heating from 100°C to 350°C requires just 12 minutes, while
cooling takes less than one minute and re-stabilizing at the
initial temperature takes about three minutes.
Fig. 4 Heating and Cooling Curve
Tempe rature contro l oers ex ce llent stabil it y a nd r espons e
Excellent temperature control of the column oven is essential
for a gas chromatograph. Fig. 2 shows the response and stability
when the column oven's temperature setting is changed from
100°C to 101°C. It shows that the oven responds rapidly to a
changed temperature setting and is able to immediately achieve
stable temperature control.
Fig. 2 Temperature Stability
Fig. 3 Operation of Column Oven Door
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Sample Injection Ports
Easy-to-use on-column sample injection ports
The standard injection ports are on-column type. Since sample solution is directly injected into the head of a glass column, the decomposition and adsorption of sample components are minimized.
Carrier gas
Fig. 6 On-Column Sample Injection Port
Capillary column adapter
Adding the optional CLH-800 capillary column holder allows simple mounting of the capillary column for both split and splitless sample injection.
Fig. 7 Quartz Capillary Column Mounted with CLH-800
GC-8A Series
Gas Chromatograph
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Detectors
Thermal Conductivity Detector (GC-8AIT, GC-8APT)
Highly stable and sensitive filaments
The rhenium-tungsten filaments, each of which has a resistance of 100Ω, ensure the highest sensitivity and stability.
Constant current system
The bridge current is kept constant even when the detector temperature is changed. It is not necessary therefore to readjust the current after the detector temperature is stabilized.
Carrier gas
Filament
Filament protection
If some air should flow into the TCD cell, for example, at the time of column replacement, the bridge current will automatically be turned off and the warning lamp will be lit.
Flame Ionization Detector (GC-8AIF, GC-8APF)
Cylindrical collector
Combustion gases from the hydrogen flame pass from the nozzle straight through the cylindrical collector to be discharged externally. This reduces contamination of the detector to extremely low levels.
On-detector system
The dead space is eliminated at the connection of the column and the detector. Excellent repeatability is provided even in analysis of trace components.
Fig. 8 TCD Cell (GC-8APT)
Quartz jet
Collector electrode
High voltage electrode
Air
H
2
External igniter
Column
The flame igniter is mounted external to the detector to significantly reduce wire damage due to corrosive combustion components and to make replacement of the igniter filament cheap and simple.
Carrier gas
Fig. 9 FID Cell
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Electron Capture Detector (GC-8AIE)
Linear ECD with high sensitivity and wide dynamic range
The constant-current ECD maintains a constant current flow in the detector. It offers excellent performance of a linear dynamic range of 10,000 and 0.2 pg (Υ-BHC) minimum limit of detection, and greatly restricts peak abnormalities such as negative peaks.
Switchable detector current
The standing current flowing in the detector can be switched in three stages for convenient analysis of samples across a wide concentration range.
Exhaust
Carrier gas
Fig. 10 ECD Cell
Electrode
63
Ni source
Purge gas
Column
Comprehensive contamination countermeasures
The system features a programmed heating system to prevent detector contamination (column oven heating starts only after the detector reaches the set temperature) and a purge system to maintain carrier gas purging and keep the detector in standby status even when the detector is not being used for analysis.
Purge flow line reduces stabilization time
The purge flow line allows purging of the interior of the detector by carrier gas when the detector remains mounted in the gas chromatograph but is not used. This prevents oxidation by oxygen in the air and ensures stable operation the next time the detector is used.
Flame Photometric Detector (GC-8APFp)
Flame
The FPD cell is designed so that the flame will not be extinguished by a solvent overload.
FID monitor electrode
The FID monitor electrode in the detector permits extraction of the FID signal.
*Requires the FID monitor kit (Special Accessory: P/N 221-23950-91)
Forced cooling system
To ensure a low noise level and long service life, the photomultiplier tube is kept cool by a blower when the detector is maintained at a high temperature.
Complete safety
The photomultiplier tube is protected against damage from exposure to high light levels by a sensing circuit which cuts power to the tube if anomalous conditions are detected.
Chloroform 7.5ppb
Dichlorobromomethane
6.4ppb
1,1,1-
Chlorodibromomethane 2ppb
Fig. 11 Chromatogram of Trihalomethane
Quartz cylinder
Nozzle
Quartz tube
H
2
Thiophene (2ng)
Fig. 13 Analysis of Trace Thiophene
in Benzene (S mode)
trichloroethane
Carrier gas
Fig. 12 FPD Cell
Tetrachloromethane
Trichloroethylene
1,1,2-trichloroethane
Tetrachloroethylene
1,1,1,2-
Chloroform
Electrode for FID monitor (option)
Cooling fan Photomultiplier
Interference filter
Quartz window
Air
Column
Fig. 14 Analysis of Organophosphorus
tetrachloroethane
1,1,2,2­tetrachloroethane
Methyl parathion (20ng)
Ethyl parathion (20ng)
EPN (20ng)
FID monitor
Pesticides (P-mode)
FPD
GC-8A Series
Gas Chromatograph
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GC-8AIT
Column Oven
Temperature range Temperature control
Temperature control accuracy Temperature Readout (Monitor)
Heating speed Cooling speed Column
Overheat Protection
: Room temperature to 399°C : Proportional-integration type of zero cross switching system : ±0.1°C : When the temperatures of the column oven and the injection port/detector have reached the set points, the respective READY lamps are lit.
From room temperature to 350°C in 13 minutes.
: : From 350°C to 100°C in 3.5 minutes. : Stainless steel: 6m x 2 Glass: 5.4m x 2 : Two-stage protection: (1) If the temperature exceeds the programmed (preset) temperature by 50°C, the heater will be automatically turned off. (2) If the temperature reaches about 420°C, the heater will be automatically turned off.
Temperature of Injection Port/Detector
Temperature range Temperature control
Temperature control accuracy Temperature Readout (Monitor)
Overheat Protection
Injection Port
: Room temperature to 400°C (10°C steps) : Proportional-integration type of zero cross switching system : ±0.1°C : When the temperatures of the column oven and the injection port/detector have reached the set points, the respective READY lamps are lit. : If the temperature reaches about 420°C, the heater will be automatically turned off. : On-column injection ports
Flow Control
Carrier gas : Two pressure regulators
Two column inlet pressure gauges
Thermal Conductivity Detector (TCD)
Detector
Maximum temperature Bridge current
Filament protection circuit
: Differential type of semi-diffusion flow system Four rhenium-tungsten filaments (100Ω each) : 400°C : Constant current system (OFF, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200mA) : Incorporated
Others
Dimensions Weight Power Requirements
Others
: 440W x 405D x 435Hmm : 26.5kg : AC100/115V or 220V as ordered. 1500VA max. 50/60Hz. : (1) Column oven heating starts after the injection port / detector reaches the set temperature. (2) Cannot be used with a preparative system.
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GC-8AIF
Column Oven
Temperature range Temperature control:
Temperature control accuracy Heating speed Cooling speed Column
Overheat Protection
: Room temperature to 399°C : Proportional-integration type of zero cross switching system : ±0.1°C
From room temperature to 350°C in 13 minutes.
: : From 350°C to 100°C in 3.5 minutes. : Stainless steel: 6m x 2 Glass: 5.4m x 2 : Two-stage protection: (1) If the temperature exceeds the programmed (preset) temperature by 30°C, the heater will be automatically turned off. (2) If the temperature reaches about 420°C, the heater will be automatically turned off.
Temperature of Injection Port/Detector
Temperature range Temperature control
Temperature control accuracy Overheat Protection
Injection Port
: Room temperature to 400°C (10°C steps) : Proportional-integration type of zero cross switching system : ±0.1°C : If the temperature reaches about 420°C, the heater will be automatically turned off. : On-column injection ports
Temperature Readout
The three temperatures (injection port/detector, column oven, and auxiliary) are selectively indicated on the pyrometer, the selection being made by pushbuttons.
Flow Control
Carrier gas
Hydrogen
Air
: Two pressure regulators Two column inlet pressure gauges : Two pressure regulators Two pressure gauges : One pressure regulator One pressure gauge
Flame Ionization Detector (FID)
Detector Maximum temperature Detection limit Dynamic range Jet
: Dual cell with cylindrical collectors : 400°C
-12
g/s for diphenyl
: 3 x 10
7
: 10 : Mode of quartz
Electrometer
-12
Sensitivity Noise Drift
Input attenuation Output attenuation Linearity Background suppression Signal output
: 1 x 10
A/mV
-14
: Below 10 : Below 2 x 10 (Constant room temperature) : 1, 10, 10 : 1 to 1024 (binary step) and : Wider than 10 : ±6.4 x 10 : 0 to 1mV for recorder 0 to 1V for data processor
A
-14
2
, 103, 10
-10
A (NORM mode)
Others
Dimensions Weight Power Requirements
Carrier gas
GC-8AIF Flow Chart
: 440W x 405D x 570Hmm : 34.5kg : AC100/115V or 220V as ordered. 1500VA max. 50/60Hz.
Column
Inlet
A/h
4
5
(fixed input attenuation)
Air
H
2
GC-8A Series
Gas Chromatograph
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GC-8AIE
Column Oven
Temperature range Temperature control
Temperature control accuracy Temperature Readout (Monitor)
Heating speed Cooling speed Column
Overheat Protection
: Room temperature to 399°C : Proportional-integration type of zero cross switching system : ±0.1°C : When the temperatures of the column oven and the injection port/detector have reached the set points, the respective READY lamps are lit.
From room temperature to 350°C in 13 minutes.
: : From 350°C to 100°C in 3.5 minutes. : Stainless steel: 12m x 1 Glass: 5.4m x 1 : Two-stage protection: (1) If the temperature exceeds the programmed (preset) temperature by 50°C, the heater will be automatically turned off. (2) If the temperature reaches about 420°C, the heater will be automatically turned off.
Temperature of Injection Port/Detector
Temperature range Temperature control
Temperature control accuracy Temperature Readout (Monitor)
Overheat Protection
Injection Port
: Room temperature to 350°C (10°C steps) : Proportional-integration type of zero cross switching system : ±0.1°C : When the temperatures of the column oven and the injection port/detector have reached the set points, the respective READY lamps are lit. : If the temperature reaches about 350°C, the heater will be automatically turned off. : On-column injection ports
Flow Control
Carrier gas One pressure regulator
One column inlet pressure gauge
Electron Capture Detector (ECD)
Detector Radiation source Detection limit Dynamic range Maximum temperature Standing current
: Coaxial type cell and purge flow line
63
Ni 370MBq
: : 0.2pg/s for Υ-BHC
4
: 10 : 350°C : 0.5, 1.0, 2.0mA
Others
Dimensions Weight Power Requirements
Other
: 440W x 405D x 435Hmm : 26.0kg : AC100/115V or 220V as ordered. 1500VA max. 50/60Hz. : Column oven heating starts after the injection port / detector reaches the set temperature.
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GC-8APFp
Column Oven
Temperature range
Temperature control
Temperature control accuracy Heating speed Cooling speed Column
Overheat Protection
: -100°C to 400°C (The optional cryogenic work attachment and cryogenic valve unit are necessary for sub-ambient temperature operation.) : Proportional-integration type of zero cross switching system : ±0.1°C
From room temperature to 350°C in 13 minutes.
: : From 350°C to 100°C in 3.5 minutes. : Stainless steel: 12m x 1 Glass: 5.4m x 1 : Two-stage protection: (1) If the temperature exceeds the programmed (preset) temperature by 30°C, the heater will be automatically turned off. (2) If the temperature reaches about 420°C, the heater will be automatically turned off.
Temperature Programmer/Timer
Initial temperature Final temperature Programming rate
: -100°C to 399°C (1°C steps) : 0°C to 400°C (10°C steps) : 0.5, 1, 2, 3, 4, 5, 6, 8, 10, 16, 20, 32°C/min.
Temperature of Injection Port/Detector
Temperature range Temperature control
Temperature control accuracy Overheat Protection
Injection Port
Room temperature to
: : Proportional-integration type of zero cross switching system : ±0.1°C : If the temperature reaches about 420°C, the heater will be automatically turned off. : On-column injection ports
400°C (10°C steps)
Temperature Readout
The three temperatures (column oven, injection port/detector, and auxiliary) are selectively indicated on the pyrometer, the selection being made by pushbuttons.
Flow Control
Carrier gas
Hydrogen
Air
: One primary pressure regulator One primary column inlet pressure gauge One differential flow controller One column inlet pressure gauge : One pressure regulator One pressure gauge : One pressure regulator One pressure gauge
Flame Photometric Detector (FPD)
Selective detection of sulfur and phosphorus (by filter interchange)
Optional filter Detection limit
Power supply Maximum temperature
: 394nm (S), 526nm (P)
-11
gS/s for S in thiophene
: 5 x 10
1.4 x 10-12 gP/s for P in DDVP or parathion : -700V, stabilized : 350°C (air cooling)
Electrometer
Sensitivity Noise Drift Input attenuation Output attenuation Linearity Background suppression Signal output
-10
A/mV
: 1 x 10 : Below 10 : : 1, 10, 102, 10 : 1 to 1024 (binary step) and : Wider than 10 : ±6.4 x 10 : 0 to 1mV for recorder 0 to 1V for data processor
-12
Below 2 x 10
-8
A
A
-12
A/h (Constant room temperature)
3
5
(fixed input attenuation)
Others
Dimensions
Weight Power Requirements
Special accessories
: 440W x 405D x 650Hmm (Electric control: 440W x 330D x 135Hmm) : 35.0kg : AC100/115V or 220V as ordered. 1500VA max. 50/60Hz. : FID monitor and electrometer for monitor (P/N 221-23950-91) Filter for S (P/N 221-00892-01) Filter for P (P/N 221-00897-01)
GC-8A Series
Gas Chromatograph
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Accessories
Hydrogen Generator
Compact hydrogen generator by ion exchange membrane water electrolysis. High-purity hydrogen is formed through electrolysis of pure water. The compact design fits perfectly beside a GC-8A gas chromatograph. Requires deionized water with a specific resistance of 5 MΩcm min.
Model
P/N
Max. delivery flow rate
Max. delivery pressure
OPGU-2200S
221-45131-91 (115V)
221-45131-93 (230V)
225 mL/min
20 to 400kPa
Air Compressors
These supply clean (oil mist free) compressed air to support combustion in FID and FPD. Output: 1/4HP Delivery pressure: 400±50kPa Maximum delivery flow rate: 20L/min. (NTP)
Model
P/N
Weight
Noise
Oil-less
221-72380
16kg
Oil-less, silent
670-12138
44kg
58db
PPR Series Pressure Regulator for High Purity Gases
Dedicated GC gas pressure regulator that provides a high-purity, high-accuracy supply of carrier gas or hydrogen from the gas cylinder. The air-purge valve on the primary side prevents ingress of air when the cylinder is changed. This ensures rapid baseline recovery after cylinder replacement and extends the column life by restricting oxidative degradation of the solid phase.
Oil-less type
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Model
PPR-N2
PPR-H2
PPR-He
Nitrogen and Argon (Blue)
Hydrogen (Red)
Helium (Yellow)
P/N
221-35999-01
221-35999-02
221-35999-03
Accessory/Supply Set (P/N 221-38650-90)
Contains all the items required to operate the gas chromatograph. Major contents: a carrier gas supply pipe, a gas filter, leak check fluid, tools, a mirror for flame checking, a microliter syringe, column tags, quartz beads, color markers, a power outlet, a case, etc.
The separate FID accessories set (P/N 221-38651-90) is also required for a gas chromatograph with FID.
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Economy Set of Microsyringes
A range of analytical syringes is available.
· Economy type 10 µL (6 per pack)
· Standard microsyringe 25 to 100 µL
· Gas-sealed microsyringe 25 to 100 µL
· Plunger-guide microsyringe 5 to 25 µL
· Plunger-in-needle microsyringe 0.5 to 5 µL
· Large-capacity gas-tight syringe 1 to 100 mL
Set of Devices for Packing Columns (P/N 221-37387-91)
Contains all the items required to fill or re-pack the column. It allows the column to be easily repacked. Includes detailed instructions and a convenient carrying case. Major contents: funnels, aspirator, vibrator (electric engraver), trap bottles, column tags, silica wool, column packing, rubber tubes, connectors, etc.
Columns (Tube for packed column)
Length (m)
0.5
1.0
1.5
2.0
2.5
3.0
* Columns exceeding 3 m also available. Consult your Shimadzu representative for details.
Stainless Steel Columns
3mm ID, 4mm OD
201-48705-05
201-48705-10
201-48705-15
201-48705-20
201-48705-25
201-48705-30
3.2mm ID, 5mm OD
221-22949-05
221-22949-10
221-22949-15
221-22949-20
221-22949-25
221-22949-30
Glass Columns
2.6mm ID, 5mm OD
221-22950-05
221-22950-10
221-22950-15
221-22950-20
221-22950-25
221-22950-30
GC-8A Series
Gas Chromatograph
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GC-8A Series
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